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Measurement System Analysis (MSA) Gauge Repeatability & Reproducibility (GR&R)

This document provides details of a measurement system analysis (MSA) gauge repeatability and reproducibility (GR&R) study. Key metrics calculated include equipment variation (EV), appraiser variation (AV), repeatability and reproducibility (R&R), part variation (PV), and the percentage that each contributes to the total tolerance. The results are used to evaluate the capability of the measurement system and gauge to distinguish real differences in parts from variations in the measurement process.

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Sharif Khan
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0% found this document useful (0 votes)
579 views1 page

Measurement System Analysis (MSA) Gauge Repeatability & Reproducibility (GR&R)

This document provides details of a measurement system analysis (MSA) gauge repeatability and reproducibility (GR&R) study. Key metrics calculated include equipment variation (EV), appraiser variation (AV), repeatability and reproducibility (R&R), part variation (PV), and the percentage that each contributes to the total tolerance. The results are used to evaluate the capability of the measurement system and gauge to distinguish real differences in parts from variations in the measurement process.

Uploaded by

Sharif Khan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
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PPAP MOMG and MOPT

Measurement System Analysis (MSA)


Gauge Repeatability & Reproducibility (GR&R)
Attach your Gauge R&R study (NOTE: Preferred is Minitab Gauge R&R study)on line 2 as an object link (Insert> Object) OR use the sheet below

Measurement System Analysis (MSA)


Gauge Repeatability & Reproducibility (GR&R)
Part Number 3GZF314728-71 Gage Name Vernier height gauge Appraiser A Samiulla Attar
Part Name M2BAX 280 FAN COVER Gage Number AMF/DVH/01 Appraiser B Manjunath Mullimani
Characteristic Gage Type Digiatal Appraiser C Kaddappa
Upper Lower Trials Parts Appraisers Date Performed
Specification
288.5 287.5 3 10 3 23.12.2020
Performed By Asif Patil
APPRAISER/ PART
AVERAGE
Measurement Unit Analysis % Tolerance (Tol)
TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)
1. A 1 287.98 287.96 287.98 287.98 287.90 287.96 288.02 287.96 287.94 288.06 287.974 EV = R̿ x K1 Trials K1 % EV = 100 (EV/Tol)
2 2 288.02 287.98 287.94 288.02 287.86 287.90 288.02 287.92 287.92 288.02 287.960 = 0.065 x 0.5908 2 0.8862 = 100(0.039/1.000)
3 3 287.98 287.92 288.02 287.96 287.88 287.98 287.98 287.98 287.98 287.98 287.966 = 0.039 3 0.5908 = 3.86%
4. Average 287.99 287.95 287.98 287.99 287.88 287.95 288.01 287.95 287.95 288.02 X̅a= 287.967 Reproducibility - Appraiser Variation (AV)
5. Range 0.04 0.06 0.08 0.06 0.04 0.08 0.04 0.06 0.06 0.08 R̅a= 0.060 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/Tol)
6. B 1 287.96 288.04 287.96 287.94 288.06 287.98 287.80 287.98 287.98 287.90 287.960 = {(0.009 x 0.5231)² - (0.039 ²/(10 x 3))}½ = 100(0.000/1.000)
7 2 287.90 288.02 287.90 287.92 288.02 288.02 287.88 288.02 288.02 287.86 287.956 = 0.0000 Appraisers 2 3 = 0.00%
8 3 287.98 287.98 287.98 287.98 287.98 287.98 287.88 287.96 287.96 287.88 287.956 K2 0.7071 0.5231 n = number of parts
9. Average 287.95 288.01 287.95 287.95 288.02 287.99 287.85 287.99 287.99 287.88 X̅b= 287.957 Repeatability & Reproducibility (R & R) r = number of trials
10. Range 0.08 0.06 0.08 0.06 0.08 0.04 0.08 0.06 0.06 0.04 R̅b= 0.064 R&R = {(EV2 + AV2)}1/2 Parts K3
11. C 1 287.96 287.94 288.06 287.98 287.80 287.96 288.04 287.98 287.94 287.98 287.964 = {(0.039² + 0.000²)}½ 2 0.7071 % R&R = 100 (R&R/Tol)
12 2 287.90 287.92 288.02 288.02 287.88 287.90 288.02 287.94 288.02 287.94 287.956 = 0.0386 3 0.5231 = 100(0.039/1.000)
13 3 287.98 287.98 287.98 287.98 287.88 287.98 287.98 288.02 287.96 288.02 287.976 Part Variation (PV) 4 0.4467 = 3.86%
14. Average 287.95 287.95 288.02 287.99 287.85 287.95 288.01 287.98 287.97 287.98 X̅c= 287.965 PV = RP x K3 5 0.4030
15. Range 0.08 0.06 0.08 0.04 0.08 0.08 0.06 0.08 0.08 0.08 R̅c= 0.072 = 0.064 x 0.3146 6 0.3742
16. Part X̿= 287.963 = 0.0203 7 0.3534 % PV = 100 (PV/Tol)
Average (X̅P) 287.96 287.97 287.98 287.98 287.92 287.96 287.96 287.97 287.97 287.96 Rp= 0.064 Tolerance 8 0.3375 = 100(0.020/0.000)
17 (R̅a+ R̅b+ R̅c) / (# OF APPRAISERS) = R̿= 0.065 Tol = Upper - Lower 9 0.3275 = 2.03%
18 (Max X̅ - Min X̅) =X̅DIFF X̅DIFF= 0.009 = 288.5 - 287.5 10 0.3146 ndc = 1.41(PV/R&R)
19 R̿ x D4 = UCLR UCLR= 0.169 = 1.000 = 1
20 R̿ x D3 = LCLR LCLR= 0.000

Results: Comments:

Rev 02 09/08/2020

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