Di Tcp2017 Drainage
Di Tcp2017 Drainage
Di Tcp2017 Drainage
FOR
DRAINAGE INSTALLATION
IN
GOVERNMENT BUILDINGS
OF
2017 EDITION
This Testing and Commissioning (T&C) Procedure aims to lay down the minimum
testing and commissioning requirements to be carried out on Drainage Installation in
Government Buildings of the Hong Kong Special Administrative Region (HKSAR). Such
requirements are applicable to both new installations upon completion and existing ones
after major alteration.
The present edition was developed by the Plumbing and Drainage Specialist
Support Group that was established under the Building Services Branch Technical
Information and Research & Development Committee of the Architectural Services
Department (ArchSD). This T&C Procedure has made reference to the 2017 edition of the
General Specification for Drainage Installation.
With the benefit of information technology, electronic version of this new edition is
to be viewed on and free for download from the ArchSD Internet homepage. As part of the
Government’s efforts to limit paper consumption, hard copies of this T&C Procedure will
not be put up for sale.
The ArchSD welcomes comments on this T&C Procedure at any time since the
updating of this T&C Procedure is a continuous process to tie in with technological
advances.
DISCLAIMER
This T&C Procedure is solely compiled for use on Drainage Installation carried out
for or on behalf of the ArchSD in Government buildings of the HKSAR.
1. Introduction 1
4.5.1 Pump
4.5.2 Hydraulic Testing for Sump/ Sewage Water Pipework
System
Part 2: Declaration
The procedures stated in this Testing and Commissioning (T&C) Procedure cover the
activities in preliminary tests and inspections, functional performance tests and the
commissioning of newly completed installations and existing ones after major
alteration. They are so compiled to facilitate the work of Project Building Services
Engineer (PBSE) and Project Site Staff, who are appointed as the Supervising officer’s
Representatives, in the following aspects with respect to testing and commissioning :-
(a) To vet and approve the T&C procedures proposed and submitted by the contractor
for the Drainage Installation (Drainage Contractor);
The Drainage Contractor shall carry out the T&C works as detailed in this T&C
Procedure. Supplementary T&C plans may be proposed by the Drainage Contractor as
appropriate and agreed by PBSE, e.g. for special equipment supplied and/or installed by
the Drainage Contractor.
The administrative requirements for T&C works are in general as specified in the
General Specification for Drainage Installation 2017 Edition and all current
corrigenda/amendments thereto published before the date of first tender invitation for
the Contract issued by the ArchSD (the General Specification).
All words and expressions shall have the meaning as assigned to them under the
General Specification unless otherwise specified herein.
(b) To verify that the performance of the installed equipment/systems meet with the
specified design intent and statutory requirements, if any, through a series of tests
and adjustments; and
(c) To capture and record performance data of the whole installation as the baseline
for future operation and maintenance.
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3. Scope of the Testing and Commissioning Works
The purpose of these tests is to ensure that all components and systems are in a
satisfactory and safe condition before start up. Preliminary adjustment and setting
of equipment at this stage shall also be carried out at the same time to pave way
for the coming functional performance tests.
Before carrying out any test, the Drainage Contractor shall ensure that the
Installations comply with all relevant statutory requirements and regulations. The
T&C works shall also comply with all site safety regulatory requirements
currently in force. In particular, the Drainage Contractor shall note the
following:-
(d) Occupational Safety and Health Ordinance (Cap. 509), and other subsidiary
legislation made under the Ordinance;
(e) Factories and Industrial Undertakings Ordinance (Cap. 59), and other
subsidiary legislation made under the Ordinance, including but not limited
to Construction Sites (Safety) Regulations;
(h) Relevant Practice Notes on Drainage Works to all Authorised Persons issued
by Buildings Department.
The Drainage Contractor may have to make temporary modifications as the tests
proceed. The specific tests required and the order of tests will vary depending on
the type and size of systems, number of systems, sequence of construction,
interface with other installations, relationship with the building elements and
other specific requirements as indicated in the Specification. The testing of
systems may have to be carried out in stages depending on the progress of work
or as proposed by the Drainage Contractor.
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Any performance deficiencies revealed during the functional performance tests
must be evaluated to determine the cause. After completion of the necessary
corrective measures, the Drainage Contractor shall repeat the tests.
If any test cannot be completed because of circumstances that are beyond the
control of the Drainage Contractor, it shall be properly documented and reported
to the PBSE, who shall then liaise with the relevant parties to resolve the
situation. The Drainage Contractor shall resume his testing work immediately
upon the attainment of a suitable testing environment.
The Drainage Contractor shall arrange for statutory inspection by the Statutory
Compliance Checking Unit (SCCU) of ArchSD, except for Design & Build
Contracts, all underground pipework before it is backfilled or covered up or prior
to concreting on any pipework to be embedded in any structure elements or
concealed on any pipework by architectural features which cannot be easily
removed for inspection after their installation.
The statutory test and inspection herein stated in this T&C Procedure shall make
reference to the following regulations and practice notes:-
(c) Relevant Practice Notes on Drainage Works to all Authorised Persons issued
by Buildings Department.
The Drainage Contractor shall submit his proposed T&C procedures together with
the Testing and Commissioning Progress Chart as shown in Annex I to PBSE for
approval.
All inspection and T&C results shall be recorded by the Drainage Contractor in
the appropriate test record forms. A complete set of these forms can be found in
Annex II.
Data recorded in other formats may also be acceptable subject to prior approval of
the PBSE. Upon completion of all the required T&C works, the Drainage
Contractor shall complete and sign a testing and commissioning certificate as
shown in Annex II to the effect that the agreed T&C works have been duly carried
out.
A functional performance test report covering all measured data, data sheets, and
a comprehensive summary describing the operation of the system at the time of
the functional performance tests shall be prepared and submitted to the PBSE.
Deviations in performance from the Specification or the design intent shall be
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recorded, with a description and analysis included.
Where required in the Specification, the Drainage Contractor shall conduct a final
evaluation of the performance of the Installations, the results of which shall be
included in the commissioning report.
(c) Final regulation and demonstration that the installation delivers the
correct rate of flow of fluids at the conditions specified in the
Contract documents.
The Drainage Contractor shall not wait for completion of every part of the
work but shall arrange for a progressive commissioning programme to
achieve practical overall completion and have the whole work ready to be
handed over by a date to suit the Contract completion date or any other
agreed programme date.
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and/ or structures against leakage. During the test, pipelines will
be filled with water under an approved test pressure and time
interval. The loss of water inside the pipelines will be recorded
and compared with the maximum permissible loss. The result will
be used to reflect the performance of the pipelines against water
leakage.
The test shall be applicable for pipelines with internal diameter up
to and including 300mm.
(d) Procedure
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- Name of Drainage Contractor’s representative in charge of
test
- Name of Supervising Officer’s Representative at witness the
test
(d) Procedure
(2) Seal the end of all the pipelines and associated branches
under test by expanding drain plugs or inflatable canvas or
rubber test bags;
(4) Inject air to the pipelines at least five minutes before the test
to allow for stabilisation of the air temperature and pressure
inside the pipe;
(5) Measure the air pressure inside the pipelines upon test start;
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more than 25 mm in a period of 5 minutes for a 100 mm water
gauge test pressure.
- Date of test
- Weather
- Temperature
- Test pressure
- Test interval
- Part-plan drawing identifying pipelines under test
- Result of test
- Name of Drainage Contractor’s representative in charge of
test
- Name of Supervising Officer’s Representative at witness the
test
(b) Procedure
(1) Seal the lower end of the pipeline being tested with plugs;
(2) Fill the pipeline with water to flood level of the lowest
sanitary appliance at least five minutes to see if any leakage
of water to be observed;
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- Date of test
- Weather
- Temperature
- Part-plan drawing identifying drain points and pipelines
under test
- Result of test
- Name of Drainage Contractor’s representative in charge of
test
- Name of Supervising Officer’s Representative at witness the
test
(d) Procedure
(1) Fully charge with the water seals of all the sanitary
appliances;
(2) Seal the end of all the pipelines with plugs at the pipeline
being tested;
(4) Inject air to the pipelines at least five minutes before the test
to allow for stabilisation of the air temperature and pressure
inside the pipe;
(5) Measure the air pressure inside the pipelines upon test start;
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(6) Measure the loss of air pressure inside the pipelines.
- Date of test
- Weather
- Temperature
- Test pressure
- Test interval
- Part-plan drawing identifying pipelines under test
- Result of test
- Name of Drainage Contractor’s representative in charge of
test
- Name of Supervising Officer’s Representative at witness the
test
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(c) Procedure
(2) Discharge water into the selected drain points from water
storage vessel simultaneously;
(3) Visual check the whole drainage system for any back-
flowing.
- Date of test
- Weather
- Temperature
- Part-plan drawing identifying drain points and pipelines
under test
- Result of test
- Name of Drainage Contractor’s representative in charge of
test
- Name of Supervising Officer’s Representative at witness the
test
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(b) Test Pressure
(d) Procedure
(2) Secure all drain stoppers and/or bags in the end of the
pipelines and all associated branches under test;
(3) Fill water to the pipelines at least two hours before the test
to allow for water absorption;
(4) Record the test pressure at high end and low end upon test
start;
- Date of test
- Weather
- Temperature
- Test pressure
- Test interval
- Part-plan drawing identifying pipelines under test
- Result of test
- Name of Drainage Contractor’s representative in charge of
test
- Name of Supervising Officer’s Representative at witness the
test
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4.3.2 Air Test
(d) Procedure
(2) Seal the end of all the pipelines and associated branches
under test by expanding drain plugs or inflatable canvas or
rubber test bags;
(4) Inject air to the pipelines at least five minutes before the test
to allow for stabilisation of the air temperature and pressure
inside the pipe;
(5) Measure the air pressure inside the pipelines upon test start;
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and by the PBSE or his representative who has witnessed the test.
All test certificates shall contain the following particulars:-
- Date of test
- Weather
- Temperature
- Test pressure
- Test interval
- Part-plan drawing identifying pipelines under test
- Result of test
- Name of Drainage Contractor’s representative in charge of
test
- Name of Supervising Officer’s Representative at witness the
test
(d) Procedure
The sequence of test shall be as follows:-
(1) Fully charge with the water seals of all the sanitary
appliances;
(2) Seal the end of all the pipelines with plugs at the pipeline
being tested;
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(4) Inject air to the pipelines at least five minutes before the test
to allow for stabilisation of the air temperature and pressure
inside the pipe;
(5) Measure the air pressure inside the pipelines upon test start;
- Date of test
- Weather
- Temperature
- Test pressure
- Test interval
- Part-plan drawing identifying pipelines under test
- Result of test
- Name of Drainage Contractor’s representative in charge of
test
- Name of Supervising Officer’s Representative at witness the
test
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(c) Procedure
(2) Discharge water into the selected drain points from water
storage vessel simultaneously;
(3) Visual check the whole drainage system for any back-
flowing.
- Date of test
- Weather
- Temperature
- Part-plan drawing identifying drain points and pipelines
under test
- Result of test
- Name of Drainage Contractor’s representative in charge of
test
- Name of Supervising Officer’s representative at witness the
test
4.5.1 Pump
(a) all normally open isolating and regulating valves are fully
open and that all normally close valves are closed;
(b) the direction sign of all non-return valves is along the same
discharge direction of associated pumps;
(d) fully open the return and close the flow valve on the pump,
close valves on standby pump. Closing the flow valve on
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the duty pump will limit the initial starting current, which is
usually excessive at the first time a pump is running due to
bearing stiffness.
(b) this pump can be checked against the other duty pump. In
the unlikely event of failure of the duty pump,
commissioning can continue using standby pump; and
(c) carry out a full diagnosis of the reasons for the failure of the
duty pump before energising the standby pump to ensure
that any contributory causes are remedied.
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calibrated flow characteristics, a calibrated regulation valve,
electromagnetic flow sensors or any device with a constant
flow coefficient and calibration chart;
Q1 ∆P1
=
Q2 ∆P2
where
ΔP1 = Actual pressure drop in kPa
ΔP2 = Design pressure drop in kPa
Q1 = Actual water flow rate in m3/s
Q2 = Design water flow rate in m3/s
4.5.1.5 Demonstration
4.5.2.1 General
The hydraulic test pressure shall be 1.5 times the maximum static
pressure for 12 hours if it does not exceed 1.5MPa or 1.3 times
the maximum static pressure for 12 hours if it exceeds 1.5MPa.
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4.5.2.3 Precautions
Before hydraulic tests are carried out, all safety valves, gauges,
etc. shall be effectively isolated or removed. This safety
equipment shall be effectively tested at their design working
pressure during commissioning of the installation.
- Date of test
- Apparatus or section under test
- Makers number (if any)
- Nature, duration and conditions of test
- Result of test
- Name of Drainage Contractor’s representative (in block
letter) in charge of test
- Name of Employer’s representative at witness the test
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4.6 Calibrated Equipment/ Instruments
(a) inclined manometer in not less than 0.1 Pa (0.0005 in. of water)
divisions;
(c) pitot tubes (size 450 mm (18-in.) and 1200 mm (48-in.) long
tube);
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Annex I
Testing and Commissioning Progress Chart for
Drainage Installation
START
Y Y Y
Inspection N
Passed
T&C works
- witness by PBSE & Project Site Staff
N
T &C Passed
END
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Annex I
Testing and Commissioning Progress Chart for
Drainage Installation
Contract No. :
Contract Title :
Testing and Commissioning Progress Chart for Drainage Installation (Rev. ) (Note 1)
Dates Remark
(Note 2)
Activity Reference to S A S A S A S A S A S A
T&C Procedure
1 Foul Water Drainage – 4.1
Underground System
1.1 Water Test 4.1.1
1.2 Air Test 4.1.2
2 Foul Water Drainage – 4.2
Aboveground System
2.1 Water Test 4.2.1
2.2 Air Test 4.2.2
2.3 Functional Performance Test 4.2.3
3 Surface Water Drainage - 4.3
Underground
3.1 Water Test 4.3.1
3.2 Air Test 4.3.2
4 Surface Water Drainage – 4.4
Aboveground System
4.1 Air Test 4.4.1
4.2 Functional Performance Test 4.4.2
5 Sump/ Sewage Water Pump 4.5
Installation
5.1 Pump 4.5.1.1
5.2 Hydraulic Testing for Sump/ 4.5.2
Sewage Water Pipework
System
Notes:
1. Insert revision no.
2. Insert additional row or column as necessary
S – schedule % completion
A – actual % completion
Annex I DI_TCP
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Annex II
Testing and Commissioning Certificate on
Drainage Installation
Part 2: Declaration
2.2 I also certify that site tests have been performed in accordance with the
requirements set out in this T&C Procedure and that the results are
satisfactory. A record of the tests has been prepared and submitted to the
PBSE.
__________________________________________ _____________________________________
Designation / Post of Date signed:
Drainage Contractor’s Representative:
__________________________________________ _____________________________________
Name and Stamp of Drainage Contractor: Telephone No.:
__________________________________________ _____________________________________
Note
1. T&C Procedure refers to the Testing and Commissioning Procedure for the Drainage
Installation.
2. The Drainage Contractor’s Representative signing this Certificate must be a person or
representative authorised by the Drainage Contractor.
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Annex II
Items tested/ Items
checked by witnessed by
Drainage PBSE/PCOW/
Contractor PBSI/PEMI
a) The as-built drainage installation has been accorded with the *Yes/No/N.A. *Yes/No/N.A.
approved drainage plan.
b) The site photos submitted for each section of drain pipe and *Yes/No/N.A. *Yes/No/N.A.
manhole requested for inspection.
c) The pipe materials have been accorded with approved *Yes/No/N.A. *Yes/No/N.A.
drainage plan.
d) Actual installation tally with the approved standard / non- *Yes/No/N.A. *Yes/No/N.A.
standard modification.
e) The drain and sewer pipes under building structure or *Yes/No/N.A. *Yes/No/N.A.
carriageway, in addition to soft and yielding grounds have
been provided with adequate support and concrete bed/
surround as specified in the drawings.
f) The relieving arches or beams have been provided to protect *Yes/No/N.A. *Yes/No/N.A.
drains and sewers under a building.
g) The manholes schedule indicated with manhole types, cover *Yes/No/N.A. *Yes/No/N.A.
levels, invert levels, vent pipe size, discharge pipe size,
invert pipe(s) size have been submitted and checked against
the as-built drawings.
h) The double sealed manhole covers have been provided for *Yes/No/N.A. *Yes/No/N.A.
manholes inside or under a building.
i) The manholes have been fitted with cast iron and airtight *Yes/No/N.A. *Yes/No/N.A.
covers.
j) The number of inlets has been corresponded to plans and *Yes/No/N.A. *Yes/No/N.A.
junction of branch drain with another drain obliquely at an
angle of not more than 60° in direction of flow.
k) The junction of every branch drain shall be made within a *Yes/No/N.A. *Yes/No/N.A.
manhole at an angle of not more than 60o in the direction of
flow of the discharge drain pipe, and shall be above the
invert of such discharge drain pipe.
m) The invert level of all inlet pipes is the same as the bottom *Yes/No/N.A. *Yes/No/N.A.
level of such manhole or made goods with other acceptable
measures (i.e. drop pipe, etc.) to allow smooth flow of drain.
n) The benching formed above the level of drainage channel in *Yes/No/N.A. *Yes/No/N.A.
manholes to fall towards such channels at a gradient of 1:2
or a drop pipe has been provided falling to the channel.
o) The benching and internal surfaces of manholes have been *Yes/No/N.A. *Yes/No/N.A.
rendered with cement mortar to provide a smooth and
impervious surface.
p) The channels have been constructed inside the manholes *Yes/No/N.A. *Yes/No/N.A.
with diameter not less than that of the largest drainage inlet
into and not more than that of the outlet of the manhole.
r) The fire stop has been provided for drainage pipes passing *Yes/No/N.A. *Yes/No/N.A.
through fire compartments in accordance with the approved
shop drawings.
s) The sufficient loading manhole / channel covers have been *Yes/No/N.A. *Yes/No/N.A.
provided to different functioning area in accordance with the
approved drainage plan.
t) The floor drains, rain water outlets, vertical gratings have *Yes/No/N.A. *Yes/No/N.A.
been installed at pavement or channels with appropriate type
of grating covers in accordance with the approved drainage
plan.
u) The channel covers types and details installed on site *Yes/No/N.A. *Yes/No/N.A.
comply with the approved drainage plan.
v) Proper means of access shall be provided to the area of work *Yes/No/N.A. *Yes/No/N.A.
and the sides of any trench or excavation in which work is to
be tested adequately supported and free from hazards.
w) Where a water test is to be applied, drain stoppers and bags *Yes/No/N.A. *Yes/No/N.A.
have been properly secured in position and provision made
for the final removal of the stopper or bag from surface level
by means of a strong cord.
z) The drain and sewer pipes have been laid on concrete bed of *Yes/No/N.A. *Yes/No/N.A.
not less than 100mm thick and at less 150mm wider than the
diameter of pipe.
aa) Haunching with concrete by full width of the concrete bed is *Yes/No/N.A. *Yes/No/N.A.
provided.
bb) All obstructions, debris and superfluous matter have been *Yes/No/N.A. *Yes/No/N.A.
removed from sections of pipeline, inspection chambers,
manholes, or similar underground chambers.
cc) When a chemical cleaning agent is used to remove deposits *Yes/No/N.A. *Yes/No/N.A.
of cement mortar from the surfaces of benching and channel
inverts, protective clothing, including gloves and eyeshields,
shall be provided for operatives using or handling the
chemicals. On completion of the work, all treated surfaces
shall be thoroughly hosed down.
dd) The pipes, joints and fittings including internal and external *Yes/No/N.A. *Yes/No/N.A.
coatings are cleaned immediately before and after jointing to
ensure free of deleterious materials.
ee) For cast iron pipes, joints and fittings, the width of gaps at *Yes/No/N.A. *Yes/No/N.A.
joints is checked as per manufacturer’s recommendations
and the elastomeric joint rings are checked in position by
metal feeler after jointing. For vitrified clay pipes, it is
checked with approved gaskin and mortor bedding at collar
positions.
ff) Before any test is applied, a disc or ball type profile testing *Yes/No/N.A. *Yes/No/N.A.
device shall be passed through all drains and private sewers
between inspection chambers, manholes or other suitable
points of access and through all accessible branch drains.
gg) All pipes under test are marked with nominal size, name of *Yes/No/N.A. *Yes/No/N.A.
manufacturer or Trade Mark, manufacturing standard with
colour and intervals required.
hh) All pipes under test are under correct alignment, level and *Yes/No/N.A. *Yes/No/N.A.
length.
ii) All pipes, joints and fittings under test are without damage. *Yes/No/N.A. *Yes/No/N.A.
jj) When concrete bed, haunch and surround are used for the *Yes/No/N.A. *Yes/No/N.A.
pipes, concrete work shall be complied with specifications.
kk) Joints between pipes are completed with methodology *Yes/No/N.A. *Yes/No/N.A.
complying manufacturer’s recommendations or
specifications of contract documents or approved equipment
and materials by PBSE.
ll) Terminal manhole and invert levels shall be complied with *Yes/No/N.A. *Yes/No/N.A.
DSD’s requirements.
mm) Size of connection pipe shall be complied with DSD’s *Yes/No/N.A. *Yes/No/N.A.
requirements.
nn) Temporary covers for the provision of all drain points are *Yes/No/N.A. *Yes/No/N.A.
checked and securely covered up to ensure free of ingress of
cement in the pipeline, in particular where in-situ
construction method is used.
a) Gravity pipelines for drainage shall be tested either after the *Yes/No/N.A. *Yes/No/N.A.
pipes have been jointed and granular bedding has been
placed and immediately before haunch or surround is placed
of fill material is deposited, or after the pipes have been
jointed on cradles and immediately before concrete bedding,
haunch or surround is placed.
b) Pipelines are filled with water before test for an interval of *Yes/No/N.A. *Yes/No/N.A.
two hours as approved by PBSE to allow initial water
absorption.
c) A test pressure of 1.5m head is applied at high end of the *Yes/No/N.A. *Yes/No/N.A.
pipelines under test and is maintained for an interval of 30
minutes or otherwise as approved by PBSE. (Remark: Test
pressure at low end shall not exceed 6m head)
d) Measure the loss of water inside the pipelines under test and *Yes/No/N.A. *Yes/No/N.A.
check if it is not more than 1 Litre per hour per metre of
nominal diameter per linear metre run of pipe or otherwise
within the acceptance range as specified in the contract.
(Using Standard Form for Underground Pipe Water Test in
Annex II)
e) If the subject pipeline under test is failed, it shall be clearly *Yes/No/N.A. *Yes/No/N.A.
recorded and marked up on the part-plan as appropriate. The
defects shall be made good and re-test shall be arranged
until all sections are tested to be order.
a) The end of the pipelines and all associated branches under *Yes/No/N.A. *Yes/No/N.A.
test are sealed by expanding drain plugs or inflatable canvas
or rubber test bags.
b) Air is pumped inside the pipelines until a test pressure of *Yes/No/N.A. *Yes/No/N.A.
slightly greater than 100mm of water is registered on a U-
tube manometer which is connected to the pipelines.
c) Five minutes shall be allowed for stabilisation of the air *Yes/No/N.A. *Yes/No/N.A.
temperature, and the air pressure shall be adjusted to 100mm
of water before carrying out the test.
d) The air pressure inside the pipelines shall be read from the *Yes/No/N.A. *Yes/No/N.A.
U-tube at the end of the five minutes period and check if
loss in air pressure shall not maintain less than 75mm of
water, or otherwise specified in the contract. (Using
Standard Form for Underground Pipe Air Test in Annex II)
e) If the subject pipeline under test is failed, it shall be clearly *Yes/No/N.A. *Yes/No/N.A.
recorded and marked up on the part-plan as appropriate. The
defects shall be made good and re-test shall be arranged.
a) The as-built drainage installation has been accorded with the *Yes/No/N.A. *Yes/No/N.A.
approved drainage plan.
b) The site photos submitted for each section of drain pipe and *Yes/No/N.A. *Yes/No/N.A.
manhole requested for inspection.
c) The pipe materials have been accorded with approved *Yes/No/N.A. *Yes/No/N.A.
drainage plan.
d) Actual installation tally with the approved standard / non- *Yes/No/N.A. *Yes/No/N.A.
standard modification.
f) The fire stop has been provided for drainage pipes passing *Yes/No/N.A. *Yes/No/N.A.
through fire compartments in accordance with the approved
shop drawings.
g) The sufficient loading manhole / channel covers have been *Yes/No/N.A. *Yes/No/N.A.
provided to different functioning area in accordance with the
approved drainage plan.
h) The floor drains, rain water outlets, vertical gratings have *Yes/No/N.A. *Yes/No/N.A.
been installed at pavement or channels with appropriate type
of grating covers in accordance with the approved drainage
plan.
i) The channel covers types and details installed on site *Yes/No/N.A. *Yes/No/N.A.
comply with the approved drainage plan.
j) Where a water test is to be applied, drain stoppers and bags *Yes/No/N.A. *Yes/No/N.A.
have been properly secured in position and provision made
for the final removal of the stopper or bag from surface level
by means of a strong cord.
k) All obstructions, debris and superfluous matter have been *Yes/No/N.A. *Yes/No/N.A.
removed from sections of pipeline, inspection eye, or similar
underground chambers.
m) Before any test is applied, device shall be passed through all *Yes/No/N.A. *Yes/No/N.A.
drains and private sewers between inspection chambers,
manholes or other suitable points of access and through all
accessible branch drains.
n) All pipes under test are marked with nominal size, name of *Yes/No/N.A. *Yes/No/N.A.
manufacturer, manufacturing standard with colour and
intervals required.
o) All pipes under test are under correct alignment, level and *Yes/No/N.A. *Yes/No/N.A.
length.
r) Temporary covers for the provision of all drain points are *Yes/No/N.A. *Yes/No/N.A.
checked and securely covered up to ensure free of ingress of
cement in the pipeline, in particular where in-situ
construction method is used.
Leakage of water is observed at the stack below the lowest *Yes/No/N.A. *Yes/No/N.A.
sanitary appliance.
Leakage of water is observed at the stack above the lowest *Yes/No/N.A. *Yes/No/N.A.
sanitary appliance.
a) The selected index point or optimal first point of drain outlet *Yes/No/N.A. *Yes/No/N.A.
for filling-in water.
b) The water stored in the storage vessels are discharged into *Yes/No/N.A. *Yes/No/N.A.
the index point or optimal first point.
c) The sections under test are examined by vision to check if *Yes/No/N.A. *Yes/No/N.A.
any leakage water.
d) If the subject sections of pipeline under test are failed, it *Yes/No/N.A. *Yes/No/N.A.
shall be clearly recorded and marked up on the part-plan as
appropriate. The defects shall be made good and re-test shall
be arranged until all sections are tested to be order.
a) For drain pipe not exceeding 300mm dia., a mandrel 750mm *Yes/No/N.A. *Yes/No/N.A.
long and 12mm dia. or less to remove obstruction in the
pipeline and make good for smoothening the invert.
b) For drain pipe exceeding 300mm dia., high pressure water *Yes/No/N.A. *Yes/No/N.A.
jet or similar approved method is used to wash away debris
in manholes and chambers.
a) A standby pump set for both fixed water pump system and *Yes/No/N.A. *Yes/No/N.A.
booster water pump system shall be provided.
b) Water pumps and motors are run at the designed discharge *Yes/No/N.A. *Yes/No/N.A.
water pressure and operating electrical current.
c) Water pumps are run at an acceptable noise and vibration *Yes/No/N.A. *Yes/No/N.A.
levels.
d) Water pump control switches and indicating lights function *Yes/No/N.A. *Yes/No/N.A.
properly.
i) A full way gate valve shall be provided on the drain-off *Yes/No/N.A. *Yes/No/N.A.
pipe.
j) Prior to pump start-up, the contractor shall check the *Yes/No/N.A. *Yes/No/N.A.
horizontal or vertical alignment of all flexible joints is
within the tolerances recommended by the manufacturers’
installation guideline.
k) Measurement
Electrical Wiring
m) Starter overloads are set currently in relation to the motor *Yes/No/N.A. *Yes/No/N.A.
name-plant full load current.
n) All conductors shall be correctly and securely connected and *Yes/No/N.A. *Yes/No/N.A.
identified.
p) Isolation and switching devices are properly and correctly *Yes/No/N.A. *Yes/No/N.A.
installed.
q) Protective devices and monitoring devices are properly and *Yes/No/N.A. *Yes/No/N.A.
correctly installed and set (e.g. MCB, control fuse, ammeter
& voltmeter).
r) The electric circuits, fused, switches, terminals, bonding, etc. *Yes/No/N.A. *Yes/No/N.A.
are properly and correctly labelled.
Pump Panels
u) Nuts and bolts are tightened and connected properly. *Yes/No/N.A. *Yes/No/N.A.
y) All level switch/ level sensor (i.e. low level cut-in, low level *Yes/No/N.A. *Yes/No/N.A.
cut-out, high level cut out) are set correctly and performed
properly.
aa) Buzzer is set correctly in relation to the system / equipment *Yes/No/N.A. *Yes/No/N.A.
failure and performed properly.
Proforma for recording following data can be found in the succeeding pages and
these shall be properly filled in before submission to the PBSE with any relevant
comments related to site conditions.
Annex II DI_TCP
Page 12 of 14 2017 Edition
Annex II
Notes:
* Delete if not applicable
Annex II DI_TCP
Page 13 of 14 2017 Edition
Annex II
Notes:
* Delete if not applicable
Annex II DI_TCP
Page 14 of 14 2017 Edition
Annex III