Oper.

Level

Control Level

Process Level

Fig. 1 The Control System Pyramid

Enterprise focus Business systems

FLS Automation’s Summit Suite

Process Information &
Managerial focus Maintenance systems

Plant Optimisation &

Operational
focus
S Quality Control
systems
D
Supervisory focus
R Control systems

Motors, instrumentation
Machinery focus Electrical
High, medium and low voltage
systems
distribution

Fig. 2. The FLS Automation Summit Suite

Fig. 3 FLS Automation products
 C lie n t P C C li e n t P C S e r v e r / C li e n t P C S e r v e r / C li e n t P C C li e n t P C C l ie n t P C

B r id g e
E th e rn e t

H E W LE T
PA C K A R D D e sk Je t 8 7 0 C A la r m p r in t e r
HS AA C D CH RD SD TR MR

D i g iS e r v e r 8

C e n tr a l

Local

PLC
ALLE N BR A D LEY
5 /8 0 E
+
I/O

A1 C1 A2 R1 W 1 U1 Z1 Z2 P1
L IM E S T O N E C L A Y C R U S H IN G R A W M A T E R IA L R A W M IL L S IL O C O O LER C E M E N T M IL L C E M E N T M IL L P A C K IN G P L A N T
C R U S H IN G & TRANSPORT & K IL N F E E D &
& STORAGE BACK HOUSE A N D K IL N C L IN K E R
STO RAG E TRANSPORT

S D - , S D I- , S D -, S D I-, S D -, S D I-, S D -, S D I-, S D -, S D I-, S D - , S D I- , S D - , S D I- , S D -, S D I-, S D -, S D I -,

S A I- , S A O - S A I-, S A O - S A I-, S A O - S A I- , S A O - S A I- , S A O - S A I-, S A O - S A I-, S A O - S A I-, S A O - S A I-, S A O -
B o xes Boxes B oxes Boxes B o xes B oxes Boxes Boxes B oxes

A u to n o m e A u to n o m e A u to n o m e A u to n o m e A u to n o m e A u to n o m e A u to n o m e A u to n o m e A u to n o m e
s y s te m s y s te m s y s te m s y s te m s y s te m s y s te m s y s te m s y s te m s y s te m

Fig. 4 Example of control system configuration

Fig. 4 Control system configuration

 OpStation OpStation

Ethernet (TCP/IP, DECNet, NetBUI, etc) SmartSt.

Fig. 5 ECS/SmartStation configuration

 S m a r tS u p p o rt
M a n - M a c h in e - In te r fa c e
( M M I) P a c k a g e

S m a r tS ta tio n T o o lb a r

P LC P ackage
D r a w in g P a c k a g e

M S J e t 3 .5
D a ta b a s e

M S O ffic e 9 7
P r o fe s s io n a l
P r o je c t D o c u m e n ts
a n d P r o je c t D a ta

Fig. 6 ECS/SmartStation elements

 L a b o ra to ry
M anager
M IS
E C S /P la n tG u id e M anager

Local M a in te n a n c e
S e rv e r O ffic e M anager
N e tw o rk

R e m o te N e tw o r k

P la n t
M anager

P ro c e s s
M anager

ECS ECS QCX

PC
P la n t
C o n tro l
Room

P la n t N e tw o r k

P ro c e ss
E q u ip m e n t

PLC PLC PLC PLC

Fig. 7 ECS/PlantGuide configuration

Kiln Control Strategy

Control
Groups Draught Pool of Utility Programs
Fuel
Control
Priority Management System
Objectives High Low
High O2
O2 Exit tmp.
 Stability Quality Production
Production

High CO Upset
type #
Cold Upset

Very Cold Stability Quality Cold

Upset

Hot

Fig. 8 ECS/FuzzyExpert Control Strategy Structure

Priority Management System

Deviation Timing
Task Task

Rule Output
Task Task

Fig. 9 Control Objective Diagram