Oper.
Level
Control Level
Process Level
Fig. 1 The Control System Pyramid
Enterprise focus Business systems
FLS Automation’s Summit Suite
Process Information &
Managerial focus Maintenance systems
Plant Optimisation &
Operational
focus
S Quality Control
systems
D
Supervisory focus
R Control systems
Motors, instrumentation
Machinery focus Electrical
High, medium and low voltage
systems
distribution
Fig. 2. The FLS Automation Summit Suite
Fig. 3 FLS Automation products
C lie n t P C C li e n t P C S e r v e r / C li e n t P C S e r v e r / C li e n t P C C li e n t P C C l ie n t P C
B r id g e
E th e rn e t
H E W LE T
PA C K A R D D e sk Je t 8 7 0 C A la r m p r in t e r
HS AA C D CH RD SD TR MR
D i g iS e r v e r 8
C e n tr a l
Local
PLC
ALLE N BR A D LEY
5 /8 0 E
+
I/O
A1 C1 A2 R1 W 1 U1 Z1 Z2 P1
L IM E S T O N E C L A Y C R U S H IN G R A W M A T E R IA L R A W M IL L S IL O C O O LER C E M E N T M IL L C E M E N T M IL L P A C K IN G P L A N T
C R U S H IN G & TRANSPORT & K IL N F E E D &
& STORAGE BACK HOUSE A N D K IL N C L IN K E R
STO RAG E TRANSPORT
S D - , S D I- , S D -, S D I-, S D -, S D I-, S D -, S D I-, S D -, S D I-, S D - , S D I- , S D - , S D I- , S D -, S D I-, S D -, S D I -,
S A I- , S A O - S A I-, S A O - S A I-, S A O - S A I- , S A O - S A I- , S A O - S A I-, S A O - S A I-, S A O - S A I-, S A O - S A I-, S A O -
B o xes Boxes B oxes Boxes B o xes B oxes Boxes Boxes B oxes
A u to n o m e A u to n o m e A u to n o m e A u to n o m e A u to n o m e A u to n o m e A u to n o m e A u to n o m e A u to n o m e
s y s te m s y s te m s y s te m s y s te m s y s te m s y s te m s y s te m s y s te m s y s te m
Fig. 4 Example of control system configuration
Fig. 4 Control system configuration
OpStation OpStation
Ethernet (TCP/IP, DECNet, NetBUI, etc) SmartSt.
Fig. 5 ECS/SmartStation configuration
S m a r tS u p p o rt
M a n - M a c h in e - In te r fa c e
( M M I) P a c k a g e
S m a r tS ta tio n T o o lb a r
P LC P ackage
D r a w in g P a c k a g e
M S J e t 3 .5
D a ta b a s e
M S O ffic e 9 7
P r o fe s s io n a l
P r o je c t D o c u m e n ts
a n d P r o je c t D a ta
Fig. 6 ECS/SmartStation elements
L a b o ra to ry
M anager
M IS
E C S /P la n tG u id e M anager
Local M a in te n a n c e
S e rv e r O ffic e M anager
N e tw o rk
R e m o te N e tw o r k
P la n t
M anager
P ro c e s s
M anager
ECS ECS QCX
PC
P la n t
C o n tro l
Room
P la n t N e tw o r k
P ro c e ss
E q u ip m e n t
PLC PLC PLC PLC
Fig. 7 ECS/PlantGuide configuration
Kiln Control Strategy
Control
Groups Draught Pool of Utility Programs
Fuel
Control
Priority Management System
Objectives High Low
High O2
O2 Exit tmp.
Stability Quality Production
Production
High CO Upset
type #
Cold Upset
Very Cold Stability Quality Cold
Upset
Hot
Fig. 8 ECS/FuzzyExpert Control Strategy Structure
Priority Management System
Deviation Timing
Task Task
Rule Output
Task Task
Fig. 9 Control Objective Diagram
