Valvetronic Engine My Report
Valvetronic Engine My Report
Valvetronic Engine My Report
ON
“VALVETRONIC ENGINE TECHNOLOGY”
Submitted By
Nitish Kumar Parida
Reg No:1907109034
PARALA MAHARAJA ENGINEERING COLLEGE
DEPARTMENT OF MECHANICAL ENGINEERING
2020-21
PARALA MAHARAJA ENGINEERING COLLEGE
BERHAMPUR
DEPARTMENT OF MECHANICAL ENGINEERING
CERTIFICATE
This is to certify that Nitish Kumar parida bearing Regd.
No.:1907109034 is a bonafide student of Thermal Engineering,
Parala Maharaja Engineering College, Berhampur, have
submitted seminar report on “VALVETRONIC ENGINE
TECHNOLOGY”. This is required for the fulfillment for Master’s
degree in Thermal engineering under Biju Patnaik University Of
Technology, Rourkela.
REG NO.1907109034
DECLARATION
REG NO.1907109034
Abstract
The valvetronic engine is the world’s first engine without a throttle butterfly.
Valvetronic allows the engine to run the engine without a throttle butterfly, the
cylinder charge being determined under part load as a function of the valve-
opening period. The intake and outlet camshafts are driven by variable cam
adjustment, BMW’s Vanos technology.
A future advantage of this concept is that it allows worldwide use of the proven
three-way catalyst for emissions management, thus meeting even the strictest
emissions standard in US.
A comparison with the human being clearly explains how Valvetronic works:
Whenever we are required to make a great effort, we human beings breathe in a
deep and long process of ventilation. Whenever we need less air, we don’t
throttle the supply of air bt,say,closing our nose of our mouth, but simply
breathe in ashorter,flatter process of ventilation. In a conventional combustion
engine the throttle butterfly is basically comparable to a human being keeping
his nose lift(=flat, short process of ventilation),Valvetronic, on the other hand, is
able to breathe in the same way as nature-always in line with current
requirements, without any kind of throttling effect and therefore with the
maximum efficiency.
2.1 VALVETRONIC………………………………….3-7
3.4 FUTURE…………………………………………...16
CHAPTER 5 DISADVANTAGES……………………………………….21
CHAPTER 6 CONCLUSION………………………….......................22
6.1 CONCLUSION…………………………………….22
CHAPTER-1
INTRODUCTION
The automobile has been providing individual mobility for more than 100 years.
This mobility is made possible first and foremost by combustion engines
drawing their power from fossil energy carriers, which, even today, provide the
foundation in generating mechanical drive power in the automobile. The
primary objectives in developing drive systems are to curb fuel consumption
and reduce CO2 emissions. In an effort to meet this challenge, the automotive
industry is developing suitable new engines. The voluntary commitment
assumed by the European Automobile Manufacturers Association (ACEA) is to
reduce the fleet emission average of all newly introduced cars to 140g of CO2
per kilometer by 2008 .
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Despite modern engine technology, the process of on-going development has
not yet come to an end. Looking at the overall concept of a vehicle, the
development engineer must therefore optimize the efficiency chain formed by
all of the car’s individual components. For example, a car with a state-of-the-art
spark-ignition engine uses only about 20% of the energy consumed to actually
generate driving power and mobility in the EU test cycle. This alone
demonstrates the potential remaining.
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CHAPTER-2
LITERATURE SURVEY
2.1.1 Evolution of Valvetronic
The losses that are capable of being influenced are composed primarily of the
following:
• a combustion process not yet ideal;
• the charge cycle;
• friction; and
• thermal losses through the walls.
Optimisation in these areas in driving cycles with low loads and engine speeds
provides the greatest improvements in fuel economy. Quite generally, steps
taken to reduce the throttle effect have a greater potential for saving fuel than
the reduction of friction in the drivetrain (see Figure 2.1). Precisely with this in
mind, BMW has eveloped a fully variable valve drive referred to as
Valvetronic, a system offering improvement in fuel consumption comparable in
virtually all driving cycles to the latest spark-ignition engines with direct fuel
injection (DFI) and leanburn operation.
A number of other important items were also included in the list of objectives: •
achieving dynamic performance, fuel economy, noise management and quality
typical of BMW;
• having a flexible concept capable of fulfilling future emissions standards;
• creating a benchmark product in terms of its package, weight and cost of
ownership;
• taking a modular approach in order to develop specific engine variants;
• ensuring a significant potential for on-going development; and
• providing the foundation for other engine variants, i.e. communality with
future engines.
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All of this led to the development of a fully variable valve drive system, BMW
Valvetronic, helpingto significantly reduce fuel consumption while maintaining
stochiometric driving conditions with all the usual advantages.
FIG:VALVETRONIC ENGINE
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2.1.2 What Is Valvetronic?
The Valvetronic engine is the world's first engine without a throttle butterfly.
Valvetronic allows the engine to run without a throttle butterfly, the cylinder
charge being determined under part load as a function of the valve-opening
period. The intake and outlet camshafts are driven by variable cam adjustment,
BMW’s Vanos technology. A further advantage of this concept is that it allows
worldwide use of the proven three-way catalyst for emissions management, thus
meeting even the strictest emissions standards in the US.
Innovative technology was essential in order to reach the demanding objectives
and functional requirements desired. However, at the same time, this concept
demanded the utmost of the electronic control and management systems in the
engine.
2.1.3 Concept
Taking nature as the role model: human beings also apply the Valvetronic
principle
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2.1.4 Valvetronic Technology
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FIG: Intake And Exhaust Valves
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FIGURE3.1:IN TAKE VALVE WITH THROTTLE PLATE
THE SUPPLY OF THE FULE/AIR MIXTURE IS CONTROLLED BY THE THROTTLE PLATE. VALVE
LIFT IS UNCHANGED.
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FIGURE 3.2: INTAKE VALVE WITH VALVETRONIC.
THE FUEL/AIR MIXTURE IS CONTROLLED BY A VARIABLE VALVE LIFT, WITHOUT
A THROTTLE PLATE.
Cylinder heads with Valvetronic use an extra set of rocker arms, called
intermediate arms (lift scaler), positioned between the valve stem and the
camshaft. These intermediate arms are able to pivot on a central point, by means
of an extra, electronicly actuated camshaft. This movement alone, without any
movement of the intake camshaft, can open or close the intake valves.
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camshaft, with the eccentric's position determined by a worm drive from an
electric motor. The position of the lever converts the cam action into a smaller
or larger valve lift, as requested by the engine management system. Intake vale
lift can be altered from a minimum of 0.25mm(!) to a maximum of 9.7mm, with
the electric motor adjusting the eccentric shaft in 0.3 seconds.
Because the intake valves now have the ability to move from fully closed to
fully open positions, and everywhere in between, the primary means of engine
load control is transferred from the throttle plate to the intake valve train. By
eliminating the throttle plate's "bottleneck" in the intake track, pumping losses
are reduced, fuel economy and responsiveness are improved.
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Fig:Push rod Valvetrain
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open deck crankcase reduces coolant flow resistance and therefore allows use of
a smaller water pump with just 60 per cent of the usual power uptake.
Made of aluminum, the engine block ends exactly on the centerline of the
crankshaft bearings. A ladder frame between the crankcase and the oil sump
connects the lower halves of the bearing bridges to form one complete unit also
accommodating the balance shaft housing and the two-stage oil pump. This
makes the entire drive unit very stiff and robust, minimizing any vibration of
other vehicle components the driver would otherwise feel on the steering wheel,
gearshift lever and pedals, and also perceive as a kind of consistent humming
noise.
All ancillaries are bolted directly to the crankcase without the rather elaborate
supports and attachments otherwise required – again an important contribution
to running smoothness with vibrations reduced to a minimum
It is important to note however, that the throttle plate is not removed, but rather
defaults to a fully open position once the engine is running. The throttle will
partially close when the engine is first started, to create the initial vacuum
needed for certain engine functions, such as emissions control. Once the engine
reaches operating speed, a vacuum pump run off the passenger side exhaust
camshaft (on the N62 V8 only) provides a vacuum source, much as a diesel
engine would, and the throttle plate once again goes to the fully open position.
The throttle plate also doubles as an emergency backup, should the
Valvetronicsystem fail. In this case, the engine would enter a "limp home"
program, and engine speed would once again be controlled by the throttle plate.
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CHAPTER-3
EXPERIMENTAL RESULTS
3.1 First Working Model
The first BMW model to enter the market in 2001 with a large-production
spark-ignition engine featuring fully variable Valvetronic and Vanos valve
control was the 316ti Compact. In turn, the first representative of this newly
developed family of engines was a four-cylinder four-valve spark-ignition
power unit displacing 1.8 litres, developing maximum torque of 175 Newton
meters (Nm) and maximum output of 85kW (see Figure 4). BMW’s new
Valvetronic four-cylinder power units come with 1.8-litre and 2.0-litre
capacities.
3.2 Some Experimental results
Despite the reduction in engine size by 100 cubic centimeters, compared with
the former generation of power units, torque is up from 165Nm to 175Nm, with
output increasing from 77kW to 85kW. With displacement of the 2.0-litre
engine being increased by 5%, torque was up by no less than 11% from 180Nm
to 200Nm, engine output increasing from 87kW to 105kW, resulting in specific
torque of 100Nm/litre and specific output of 52.5kW/litre.
The driver senses this enhanced performance through the more powerful torque
curve, the car’s dynamic behaviour on the road clearly proving the advantages
of this extra torque. More than 90% of the engine’s torque comes at just 2,000
revolutions per minute (rpm), with torque peaking at 3,750rpm. Engine output,
in turn, remains consistently at its near-maximum throughout a wide speed
range.
The 4.4-litre power unit develops a maximum output of 245kW with a fuel
consumption of only 10.9 litres/100km (or 25.9 miles per gallon) and already
complies with the EU4 standard, which does not become obligatory until 2005.
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The oil service intervals, in turn, have been extended up to 40,000km or 25,000
miles.
One of the most important objectives from the start was to reduce fuel
consumption. These engines offer a particular enhancement of fuel economy
above all at low loads. When idling, fuel consumption is down by
approximately 25% and the overall improvement in the European fuel
consumption test cycle is 12%. The customer will also experience this improved
economy and fuel efficiency in everyday motoring on the road. Using the power
of the engine in full, on the other hand, the driver does not have greater fuel
efficiency than with a conventional power unit.
The reason for this is that, under these conditions, the engine runs like a throttle
butterfly power unit with its butterfly fully open. Under normal driving
conditions, however, throttle-free load management significantly reduces fuel
consumption in practice.
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3.3 Graph Comparision
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3.4 FUTURE
Pneumatic Valves
The valve spring pocket is replaced with a chamber pressurized with a gas
(usually nitrogen because it is less temperature-sensitive than O2)
Allows higher RPMs – valve springs have to be very stiff to allow high RPMs
which creates more engine drag and slower valve timing
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CHAPTER-4
At the same time the new four-cylinder is even more dynamic than its
predecessor, the 316ti now accelerating well over a second faster to 100 km/h,
achieving this important mark from a standstill in 10.9 seconds. The standing-
start kilometer, in turn, comes after 31.6 seconds, 1.8 seconds faster than before,
and the top speed of the 316ti is now 201 km/h or 125 mph, 11 km/h faster than
the top speed of the former model.
Another advantage is the unusually spontaneous response of the 316ti to the gas
pedal. This is attributable to the simple fact that load control, to use the
technical term for "giving gas", now takes place "right there where the action
is", that is directly in the combustion chamber. This eliminates the usual time
lag between the process of "giving gas" and the actual acceleration of the car,
which used to be inevitable due to the need to fill the intake manifold between
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the throttle butterfly and the combustion chamber. In this respect, Valvetronic
even outperforms the most advanced concepts using individual throttle
butterflies, thus offering an unprecedented combination of spontaneous engine
response and ultra-fine dosage of power and performance under low loads.
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4.3 Other Advantages
• Anti-knock control for running on all fuel grades between 87 and 99
octane.
• Maintenance-free ignition system with individual coils.
• Maintenance-free valve drive with hydraulic valve play compensation.
• A Service Interval Indicator to keep the cost of service to a minimum
• A two-mass flywheel for maximum running smoothness
• Valve drive with roller bearings throughout in the interest of minimum
friction and fuel consumption.
• Advanced catalysts near the engine in special manifold design for
minimum emissions.
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technology in the car despite the high level of product complexity. This new
mechatronic system calls for multi-parameter load management requiring the
introduction of new control algorithms and new, even more efficient, engine
management.
160
140
120
Brake Torque (N*m)
100
80
60
Convential Engine
40 Varable Valve Engine
20
0
0 1000 2000 3000 4000 5000 6000 7000 8000
Engine Speed (rpm)
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CHAPTER-5
5.1 Disadvantages
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CHAPTER-6
6.1 CONCLUSION
In summary, these innovative developments provide a combination of product
features thus far inconceivable with a spark-ignition engine. The introduction of
the world’s first intake manifold providing infinite variation in manifold length
serves to improve the torque level, which is already very good to begin with. A
particular highlight of engines with Valvetronic load management is the
significantly improved fuel/air mixture guaranteeing minimum fuel
consumption, maximum spontaneity and optimum refinement.
DFI with a stochiometric air/fuel ratio provides the highest level of specific
output as well as a combustion process helping to fulfill all exhaust emissions
standards worldwide. All-round, general use of the latest direct-injection
technology, in turn, faces some significant drawbacks such as costs, the need to
make the combustion process very robust and the potentials in exhaust
emissions treatment.
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