Pt. Lekom Maras: Hydraulic Workover Division

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PT.

LEKOM MARAS
Hydraulic Workover Division
Brief History
• P.T. Lekom Maras was founded in 1975 by Mr. B. Bur Maras who still
serves as the company as President Director.

• The Hydraulic Work Over Division was started in the year 1997, It is one of
four divisions that make up P.T. Lekom Maras Oil and Gas Services
The others are NDT (Non Destructive Test), Tubular, and CED (Cosultant
Engineering Division)

• Although it is an internationally oriented company, Lekom Maras focuses its


efforts on Indonesia, the largest and one of the most dynamic countries in
the fast growing Asia Pacific.
Equipment
Hydraulic Longstroke Unit 142k
• It can be mounted on a skid trailer, straight-up directly onto the well head or a base to take part of the load off of
the wellhead

• 48 feet long Mast with an 18 foot stroke Hydraulic cylinder mounted inside the mast. When the 18 foot hydraulic
strokes, it pulls against a 1-3/8” OD steel cable, compounded by a series of sheaves producing a 36 foot stroke. In
simple terms one stroke pulls one joint of pipe whereas the standard 10 foot stroke hydraulic workover rigs that
are mostly used today require 3 to 4 strokes per joint are required to pull one joint of pipe

• The maximum pull on the mast and 18 foot hydraulic cylinder is a 142,000 Lbs, but when using our Hydraulic Rig
Assist Window (Super Jack) we can supply a 300,000 Lbs, of pull with a five foot stroke

• The rig has a 10,000 Ft lb gear driven rotary and unlike most hydraulic rigs hydraulic rigs the drive section of the
rotary has roller bearings mounted on the top and the bottom of all drive and idler gears. None of the 10,000 Ft
Lbs of torque is wasted on binding of gears, sprockets or chains

• The hydraulic power is supplied by a 8V92T Detroit Diesel Power Pack with a working pressure of 3000 Psi

• Mounted on top of the mast is a 10 ft gin pole with 2 each 3/8” aircraft quality cables run thru sheaves and back to
two each hydraulic winches mounted on the back of the rig base. This system is called a counter balance and is
used to pick-up or lay down tubing or Drill String. The controls for this are mounted in the work basket
Equipment
Complete Package
• 142K 36' Long Stroke Unit Hydra Rig Design
142,000 LBs. Max lift Capacity, One 18' x 10" Bore Cylinder w/ 8" OD Rod Husco Valve, 11-1/16" Bore,
3000 psi Operating Pressure, 48' Mast
Mounted on Rig Base, Counter Balance, Mounted on Rig Base, Tong Arm
Mounted on Rig Base, Counter Balance, Mounted on Rig Base, Tong Arm
Mounted on Mast
Dimension: 47’8”x7’7”x4’8”x2’11”
14T / 28,000 lbs

• Mast

• Box
6 Sets, Dies Slip 3-1/2" For Model E, 66651-3 Westco
7 Set + 2 Ea, Slip 4-1/2" For Model E, 66653-2 Westco
6 Sets, Dies Slip 7" For Model E, 66654-3 Westco
6 Sets, Dies Slip 5-1/2" For Model E, 66653-4 Westco
2 Sets, Carrier Slip 2.37 - 3-1/2" For Model E, 66621-100 Westco
2 Set, Carrier Slip 4-1/2 - 5-1/2" For Model E, 66623-100 Westco
2 Set, Carrier Slip 7" For Model E, 66624-100 Westco
1 Set, Ram Assy 7" x 5M, 13-5/8“
3 Ea Chain Block 10 T, 1 Ea Chain Block 1-1/2 T, 1 Ea Chain Block 1 T
Dimension: 5'1" x 2'7" x 2'7“

• Matting Board
8' x 4' x 0.26’
• Substructure

• Box Pin

• Loading Ram

• Choke Manifold 7 Valve 5000 psi


One 2" 5000 psi Cameron Adjustable Choke, 7 ea. Demco
2-1/16" 5000 psi Mud Valves, Flanged Connections, 2 Inlets and 3 Outlets w/ 2 Side Outlets,
Skid Mounted w/ 4 ea. Lifting Eyes.
Dimension: 9’10” x 7’1” x 5’2”
2.2 T / 4,409 Lbs

• Air Compressor
Quincy Air Compressor,Driven by Lester - Petter Diesel Engine
Air Manifold Mounted on Skid, 2 ea. 90 Gallon Air Tanks,
Air Pressure Regulator, Skid Mounted w/ Offshore Cage & Hose Basket
Dimension: 8’1” x 4’2.3” x 8’3”
1.6 T / 3,306 Lbs

• Work Basket & Operator Console


Weight Indicator, Hydraulic Pilot Valve to Control Jack Direction,
Hydraulic Bank Valves to Control
a). Slips, b). Jack Direction, c). BOP's, d). Rotary
Remote Relief Valves to Control
a). Rig Pressure, b). Rotary Pressure, c). BOP & Slip Pressure
Dimension: 10’10” x 11’1.1” x 4’8”
3 T / 6,000 Lbs
• Bottom Work Basket
a). 3 Ea Ladder b) 19 Ea Handrail, c) 2 Ea Stopper. D) Blower
Dimension: 10’10” x 11’1.1” x 4’8”
3 T / 6,000 Lbs

• Shale Shaker
Dimension: 10'4" X 5'2" X 5'3“
1.1 T / 2,204 Lbs

• Accumulator Koomey
Koomey 110 Gallon Type 80, 20 HP Electric Motor Driven Triplex Hydraulic Pump, 2 ea. Air Pumps for Backup
System, 5 Function Control w/ Releif and Pressure Controls, Remote 5 Function Drillers Control Panel, 150' of
Airlines Bundeled, Air over Hydraulic Operated, 6 ea. 150' x 1" Fire Sheathed Hydraulic BOP Lines, 6 ea. FMC
Style 70 1" Chiksans, FMC 602 Hammer Unions on Hoses and Chiksans, Skid Mounted
w/ Offshore Cage, 4 Point Lifting Eyes, 1 Set BOP Remote Control
Dimension: 9’8” x 6’ x 9'6”
5 T / 10,000 Lbs

• Detroit Diesel 8V92 Turbo Power Pack


430 HP, Air and Fuel Shut Downs w/ Sentinel Over speed, Chalwyn Automatic Shutdown, Spark Arrestors, Gauge
Panel, Air Starter, Funk Drive, Control Panel w/ Valves and Gauges, 3 Ea. Commercial Shearing
Hydraulic Pumps, 5 Circuits, 3000 psi, 15 to 385 GPM Main Power, Hydraulic Hose Package, 350 Gallon
Hydraulic Tank w/ Suction Strainers, Air to Oil Heat Exchanger, Pollution Drip Pan. Skid Mounted w/ Off Shore .
Cage, 4 Point Lifting Eyes
Dimension: 12’4” x 6’6” x 8”
8 T / 16,000 Lbs
• Detroit Diesel 8V92 Turbo Power Pack
430 HP, Air and Fuel Shut Downs w/ Sentinel Over speed Automatic Shutdown, Spark Arrestors, Gauge Panel,
Air Starter, Funk Drive, Control Panel w/ Valves and Gauges, 3 Ea. Commercial Shearing Hydraulic Pumps, 5
Circuits, 3000 psi, 15 to 385 GPM Main Power, Hydraulic Hose Package, 350 Gallon Hydraulic Tank w/ Suction
Strainers, Air to Oil Heat Exchanger, Pollution Drip Pan. Skid Mounted w/ Off Shore .
cage, 4 Point Lifting Eyes
Dimension: 13’8.2” x 7’11” x 8’3”
8 T / 16,000 Lbs

• Air Compressor
Airman 175CFM Compressor,Driven by Detroit Diesel Engine Air Manifold
Mounted on Skid, 2 ea. 90 Gallon Air Tanks, Air Pressure Regulator,
Dimension: 7'11" x 5'11" x 6'2"
1.6 T / 3,306 Lbs

• Guide Line Anchor – 4 Ea


Dimension: 3'4" x 3'3" x 3'3“
2T

• Annular BOP
Dimension: 6’1” x 6’2” X 7’3”
8.8 T / 17,636 Lbs

• Double RAM BOP


Shaffer 13-5/8" LWS Manual Lock 5000 psi
9’ x 6’7” x 7’3”
8.8 T / 17,636 Lbs
• Super Jack
2 Ea Troly for Hanger BOP, 1 Ea Foot Buffer Lamp
Dimension: 8’10” x 5’5.5” x 2’

• Basket
Dimension: 6’11” x 6’60” x 4’9“
2.2 T / 4,409 Lbs

• Mud Hooper
Dimension: 7' x 3'7" x 3'10“
0.2 T / 400 Lbs

• Pool Basket
12 Ea Pools Substructure, 2 Ea Pipe for Shale Shaker, 1 Ea PUP JOINT 3-1/2" IF x 15'
Dimension: 21'3" X 6'3" X 3'2“

• Offshore Basket – 4 Ea
Dimension: 10’ x 6’6" x 3’8” & 11'1" X 15' X4'11"
0.9 T / 1,984 Lbs & 4 T /8,000 Lbs

• Tool Box – 2 Ea
Dimension: 4’7.5” x 4’7” x 4’8.5”
0.5 T / 985 Lbs

• Yanmar Transfer Pump


Dimension: 5’ x 2’10” x 3’10.5”

• Rig Upper Base


Dimension: 19' x 7'10" x 10'6"
• Shaker and Trip Tank
50 bbl, 3 Compartment, All Mud Tanks Have, 6" Suctions w/ Manifolds, Mounts for Shale Shaker, Mounts for
Hopper and Mixing Hopper, Return Lines, 4 Point Lifting Eyes, Skid Mounted, 6 Ea Handrill, 11Ea PVC Pipe 4"
Mfg:Wafin P/n: AA477, 16 Ea PVC Pipe 3" P/n: N676, 10 Ea PVC Pipe 3/4" P/n: N664, 20 Ea PVC Pipe 1/2" P/n:
N477, 2 Ea Blower, 8 Ea Foot Buffer Lamp,

• Mud Tank
3 Compartment, 200 bbl, 3 Compartment, All Mud Tanks Have 6" Suctions w/ Manifolds, Mounts for Shale
Shaker, Mounts for Hopper and Mixing Hopper, Return Lines 4 Point Lifting Eyes, Skid Mounted , Manifold Caps.
9 Ea Handrill. 4 Ea handle
Dimension: 30’1” x 8’07” x 8’7.5”
3T

• Open Top Container


Stand for Ladder Rig
Dimension: 9’10” X 5’5” X 4’1”

• Mud Tank
150 bbl, 3 compartment, all mud tank have 6” Suctions w/ Manifolds, Mounts for shale shaker ounts for hopper
and mixing hopper, return lines, manifolds caps, 3 ea handle, 12 ea handrail
Dimension: 25‘1" X 8‘1.2" X 7‘6.5“
3 T / 6,000 Lbs

• 20’ Container – Dining Room & Praying Room

• 20’ Container – Tool House


• Fuel Tank – 1,900 L & 16,000 L

• Hose Basket
1 Ea extended metal
1 Ea plat and sling

• Electrical Control Panel

• Fresh Water Tank – 2 Ea


2,000 & 5,000 L
Dimension: 6'7" x 6'7" x 6'1“ & 7'8" x 7'8" x 8'

• Water Pump

• Oxygen & Acetyline Rack

• Toilet 2 Ea
Dimension: 8’2” X 4’2” x 8’2”

• Work Vest Box


Dimension: 4’ X 2’1” X 2’10”
0.2 T / 400 Lbs

• Pipe Rack
Dimension: 20’ X 13’3” X 3”

• Mast Rest

• Ladder
• Fuel Tank – 1,900 L & 16,000 L

• Hose Basket
1 Ea extended metal
1 Ea plat and sling

• Electrical Control Panel

• Fresh Water Tank – 2 Ea


2,000 & 5,000 L
Dimension: 6'7" x 6'7" x 6'1“ & 7'8" x 7'8" x 8'

• Water Pump

• Oxygen & Acetyline Rack

• Toilet 2 Ea
Dimension: 8’2” X 4’2” x 8’2”

• Work Vest Box


Dimension: 4’ X 2’1” X 2’10”
0.2 T / 400 Lbs

• Pipe Rack
Dimension: 20’ X 13’3” X 3”

• Mast rest

• Ladder
Work Experience
ARCO – NORTH JAVA SEA
1997
PTT EXPLORATION & PRODUCTION COMPANY LTD
BONGKOT FIELD, GULF OF THAILAND
2002

Contract Value : $ 460,000


Duration : August 2002 – October 2002
JASA KARYA UTAMA
ARBEY FIELD, NORTH SUMATRA
2004 - 2005

Contract Value : 1. $ 452,000


2. $ 158,450
Duration : 1. June 2004 – September 2004
2. March 2005 – May 2005
PERTALAHAN ARNEBATARA NATUNA (PAN)
UDANG FIELD, NATUNA
2005 - 2006

Contract Value : $ 1,200,000


Duration : October 2005 – Januari 2006
CONOCOPHILLIPS
BELIDA FIELD, NATUNA SEA
2006 - 2007

Total Contract Value : $ 5,985,015.41


Duration : August 2006 – November 2007
VICO
BADAK & NILAM FIELD, MUARA BADAK
2007 - PRESENT

Total Contract Value : $ 14,302,335.86


Duration : October 2007 – Present
CHEVRON GEOTHERMAL INDONESIA
DARAJAT FIELD, GARUT, WEST JAVA
2008

Contract Value : $ 2,242,000


Duration : March 2008 – September 2008
Bumi Parahyangan Ranhill Energia Citarum Ltd.
Pan Orient Energy
Jonggol 2008

Contract Value : $ 945,065


Duration : December 2008

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