Owner's Manual Avenger 220cc
Owner's Manual Avenger 220cc
Owner's Manual Avenger 220cc
. 2021
Foreword
Dear Customer,
Congratulations on becoming the proud owner of a “Avenger 220 BS VI” motorcycle, one of the
finest motorcycles in the country.
Your safety and the safety of others is extremely important. Hence, before you ride the bike,
please read this Owner's Manual carefully and familiarize yourself with the operating mechanism,
controls and maintenance requirements. This will ensure you a long and trouble free ownership
experience.
To keep your bike in perfect running condition and ensure consistent performance, we have
specially programmed the periodic maintenance services which includes 3 Free and subsequent
Paid services.
We earnestly advise you to avail all these services at any of our Vehicle Dealers or Authorised
Service Dealers (ASD) as per the schedule contained in this booklet. They are well equipped with
all necessary facilities / genuine parts / oil and trained manpower. All this would ensure better
care of your bike.
Your “Avenger 220 BS VI” has been provided with a warranty of 5 Years or 75,000 Kms.
whichever occurs earlier from the date of sale. For details please refer to “Warranty : Scope &
Limits” given in this manual.
Should you require any additional information feel free to contact us on helpline numbers or e-mail
us at: [email protected] or visit the Bajaj Auto website www.bajajauto.com
Thank you for choosing a Avenger and wish you unlimited miles of happy riding !!
SERVICE DEPARTMENT
BAJAJ AUTO LIMITED
Table of Contents
Description Safety and Warning information :
1. Technical Specifications 1
2. Identification Data 3 Warning : This indicates that a potential
3. Location of Parts 4 hazard or injury to you or other persons &
4. Steering cum Ignition lock 5 to the vehicle can happen if advice
5. Fuel Tank & Instructions for customer 6 provided is not followed.
6. Speedometer Details 7
7. Speedometer Setting 8
8. Control Switches 9-10
Caution : This indicates that a potential
hazard that could result in vehicle
9. Removal & Fitment of Side Covers 11
damage. Follow the Advice provided with
10. Battery / Tool kit 12
the caution.
11. Daily Safety Checks 13
12. How to ride your Bike 14
13. Safe Riding Tips 18 Notice:
14. Engine Oil 19 The description and illustration in this booklet
15. Battery 20 are not to be taken as binding on the
16. Wheels - Tyre 21 manufacturers. The essential features of the
17. Periodic Maintenance Information 22 type described and illustrated herein remaining
18. Free Service Guidelines 25 unaltered. Bajaj Auto Limited reserves the
19. Periodic Maintenance & Lubrication Chart 26 right to carry out at any moment without
20. Non Use Maintenance 36 being obliged to bring this booklet upto-date
21. Delivery Certificate 37 & to do modifications on the vehicle, parts or
22. Warranty Scope & Limit 38 accessories as may be convenient and
23. Battery Warranty Card 41 necessary.
Technical Specifications
Parameter Avenger 220 BS VI Parameter Avenger 220 BS VI
Engine 4 stroke Fuel Tank Capacity Full 13 Liters
Bore X Stroke 67 mm x 62.4 mm No Reserve
Eng. Displacement 220 CC Dimensions
Compression Ratio 9.8 +/- 0.3 : 1 Length 2210 mm
Idling Speed 1400 +/- 100 Width 806 mm
Max. Net Power 19.03 PS at 8500 rpm Height 1321 mm (Cruise)
Max. Net Torque 17.5 Nm at 7000 rpm 1070 mm (Street)
Ignition System DC Wheel base 1490 mm
Fuel Injection BOSCH FI system Ground Clearance 169 mm
Spark Plug CHAMPION P-RG6HCC, Tyre Size
BOSCH - UR6CE Front 90/90 - 17, 49P
Spark Plug Gap 0.8 to 0.9 mm. Rear 130/90 -15, 66P
Transmission 5 speed constant mesh Cruise Tube Tyre
Gear Shifting 1 Down 4 Up Street Tubeless Tyre
Pattern Tyre Pressure
Engine Lubrication Wet sump, forced Front 1.5Kgf/cm2 (21PSI)
Cooling System Oil cooled Rear (Solo) 1.75Kgf/cm2 (25PSI)
Starting Aid Electric Starter Rear (with Pillion ) 1.75Kgf/cm2(25PSI)
Brakes Electrical System 12 Volts DC
Front Brake Disc Brake. Battery 12V, 8Ah VRLA
Rear Brake Drum Brake Head Lamp 55/60W
1
Technical Specifications
Parameter Avenger 220 BS VI Parameter Avenger 220 BS VI
DRL LED Kerb Weight (Street) 160 Kg.
Tail /Stop Lamp 5/21W Gross Weight (Street) 310 Kg.
Turn Signal Lamp 10W
Note :
Speedometer Illumination LCD • All dimensions are under UNLADEN condition.
Bajaj Logo LED • Above information is subject to change without any
notice.
Fuel Gauge LCD Bars • This vehicle complies to BS VI standards.
Reserve Indicator LCD • DRL is government regulation.
Neutral Indicator LED
High Beam Indicator LED
Turn Pilot Indicator LED
Low Battery Indicator LCD
ABS Indicator LED
Service Reminder LCD
Side Stand Indicator LCD
Malfunction Indicator LED
Horn 12V DC
Kerb Weight (Cruise) 163 Kg.
Gross Weight (Cruise) 313 Kg.
2
Identification Data
The Frame and Engine serial numbers are used to register the motorcycle. They are the unique
alpha-numeric codes to identify your particular vehicle from others of the same model and type.
3
Location of Parts
Digital
Fuel Tank Cap Speedometer
Pillion Disc
Foot Rest Brake
Brake
Pedal
4
Steering cum Ignition Lock
Helmet Lock
6
Speedometer Details
14
1 16 15
8
7 9 13
2/12
3 11
Tell Tale Indicator
4 17
10. Service Reminder: This reminds customer for “Service
6 Due” it glows if ODO reading reaches 450 Km, 4450 Km,
10
5 9450 Km, 14450 Km, & so on after every 5000 Km.
Icon will continue to glow till it is reset. This icon is to be
1. Speedometer : The speedometer shows the speed of reset after service is carried out.
the vehicle in Km/h. 11. Neutral Indicator : When transmission is in neutral, the
2. Odometer : It shows total distance vehicle has covered. neutral indicator will glow.
After 99999 Km rolls over to Zero & continue updating. 12. Low Battery Indicator (Lobatt) : It indicates battery needs
3. Trip Meter : It shows the distance traveled since it was charging.
last reset to zero. After 999.9 Km rolls over to Zero & 13. Hi Beam Indicator : When the H/L is ON & Hi beam is
continue updating. selected then indicator will glow.
4. Fuel level indicator: It shows approx. available fuel in 14. Bajaj Logo : Bajaj logo flying ‘B’ glows.
fuel tank. 15. ABS Indicator ( ): With Ignition switch ON the ABS
5. Low Fuel Level Indicator : It will get on when fuel level indicator glows. When vehicle speed is more than 5 Km/h
drop to 2 bars & blinking will start at 1 bar or less. the ABS indicator goes off, if this indicator glows while
6. Mode Button : Used for changing mode while selecting & vehicle is running, it means there is problem in ABS unit.
setting Trip1, Trip2, Clock & Service reminder. 16. Malfunction Indicator ( ) : It glows whenever any
7. Digital Clock : It indicates time in HR : MM (AM/PM) abnormality is noticed in functioning of FI related
8. Set Button: Used for re-setting Trip meter, Clock & Service components.
reminder. 17.Side Stand Indicator : It glows when Side stand is
9. Turn Signal Indicator (LH & RH): It blinks down. With side stand down condition and vehicle in
when Turn signal switch is turned to L/R. gear, Engine cranking is disabled through ECU.
7
Speedometer Setting
A D
A. Dipper Switch : When headlight is ON, D. Pass Switch : Press the switch to flash
High or Low beam can be selected with the head light. It is used to give signal to
the dipper switch. vehicles coming from opposite side while
: High Beam : Low beam overtaking.
Hi/Low beam Headlamp Effect of
B. Turn Signal Switch : When the turn signal
Switch Status Pass Switch
switch is turned to Left ( ) or Right ( )
the corresponding turn signals flash on and Low beam Low beam ‘ON’ Hi beam ‘ON’
off. To stop blinking push the switch in &
release. Hi beam Hi beam ‘ON’ No change
C. Horn Button : Press for sound horn.
Any OFF Hi beam ‘ON’
9
Control Switches - RH
Day Time Running Light Feature:
F • Day Time Running light is provided inside
headlamp.
G • Day Time running light gets ‘ON’ (High intensity)
when ignition switch turned to ‘ON’ position.
• After headlight is turned to ‘ON’ position, intensity
E of DRL LED’s will get reduced.
A D
13
How to Ride Your Bike
Starting The Engine : Moving Off :
• Turn ignition / kill switch to ON position. • Check that Center/Side stand is up.
• Confirm that transmission is in neutral. • Depress clutch lever, Shift into 1st gear.
• Keep throttle completely closed, press starter button • Open the throttle and release the clutch lever slowly
“ ”. and simultaneously.
• As the clutch starts to engage, open the throttle a
“Cranking ON and OFF duration” control –
little more, giving the engine just enough rpm to
Cranking ON-OFF duration control feature to avoid battery
keep running.
discharge-
- 1st Crank ON (5 sec) & Disable for 2 sec.
Shifting Gears :
- 2nd Crank ON (5 sec) & Disable for 2 sec.
• Close throttle & depress the clutch.
- 3rd Crank ON (5 sec) & Disable for 10 sec. After a gap
of 10 sec cranking cycle continues. • Shift into next higher or lower gear.
• Open the throttle and release the clutch lever slowly
Note : and simultaneously.
Incase of battery discharged condition, please bring vehicle
to dealership.
The motorcycle is equipped with a clutch switch. This
switch ensures that the engine can be started in any gear
if the clutch lever is pressed.
14
How to Ride Your Bike
From 5th to 4th 50 km/h • Never lock the brakes, or it will cause the
tyres to skid. When cornering, use brakes
From 4th to 3rd 40 km/h judiciously & do not de-clutch. Reduce your
speed before you get into the corner. For
rd
From 3 to 2 nd
30 km/h emergency braking, disregard downshifting,
From 2 nd
to 1 st
20 km/h and concentrate on applying brakes as hard
Gear Shifting Pattern
as possible without skidding.
Warning : When shifting down to lower
gear, do not shift at such high speed that Stopping the Vehicle :
engine rpm jumps excessively. This may • Close the throttle completely.
cause engine damage, & rear wheel may
skid. Downshifting should be done at • Shift the transmission into neutral.
recommended speeds as shown in table. • Bring the vehicle to complete stop.
• Turn the ignition switch off.
Braking : Parking the Vehicle :
• Close the throttle completely, leaving the
• Support the motorcycle on a firm level
clutch engaged (except where shifting gears)
surface with the center or side stand.
so that the engine braking will help slow
down the motorcycle. • Lock the steering.
• Shift down one gear at a time so that you are
CAUTION : Do not park on a soft or
in Neutral when you come to a complete
steeply inclined surface or the motorcycle
stop.
may fall over.
• When stopping, always apply both brakes at
the same time. De-clutch as necessary to
avoid engine stalling.
15
How to Ride Your Bike
16
How to Ride Your Bike
Fuel Saving Tips : Ensure following maintenance points to get
A well maintained vehicle and good driving can optimum performance from your bike.
contribute a lot to the saving of petrol. Following are a
few simple fuel saving tips. Fuel Check fuel lines & connections
for leakage.
• Ride smoothly and steadily at an optimum driving
speed to get best mileage. Spark Plugs Inspect and clean spark plugs.
• Avoid harsh braking. Adjust electrode gap. Replace
spark plugs as per P.M. Chart.
• Change the gear judiciously according to the speed
and load requirement. Air Filter Clean the air filter element
• Don’t overload the vehicle above the specified periodically. Replace as per
payload. Periodic Maintenance Chart.
• Use the accelerator judiciously. Engine Oil Check engine oil level. Always
• Cut off the engine if you want to stop for more than use recommended grade and
two minutes. quantity.
How to check mileage (Fuel efficiency) Brakes Ensure that the brakes are not
Best way to calculate mileage is by following the full dragging / binding.
tank to full tank method. Clutch Ensure correct clutch lever
• Fill way tank full up to small mouth (brim). play.
• Run the bike for say 100 km.
Tyre Air Always maintain recommended
• Fill the tank full again in same fuel filling station,
probably with same fuel dispenser. Pressure tyre pressure.
• Divide kilometer run / fuel quantity filled. Brake Fluid Always maintain brake fluid
level above minimum mark
17
Safe Riding Tips
• Always wear Helmet while driving or riding. Your helmet • It is suggested to customer to take appropriate care
should conform to Indian standards. in area of heavy monsoon or high rainfall area. The
• Read thoroughly the instructions given in this manual appropriate surface preventive coat to avoid rusting /
and follow them carefully. poor surface finish on account of adverse atmospheric
• Avoid unnecessary accessories for the safety of both conditions.
rider and other motorists. • Always carry vehicle registration & insurance papers,
• Get familiar and follow traffic rules & regulations in your and a valid driving licence with you.
states as well as general traffic signs. General Maintenance Tips :
• Familiarise yourself well with starting, acceleration and • Vehicle cleaning to be done with soft & clean wet
braking of the vehicle. cloth to avoid scratches on painted parts.
• When applying the brakes, use both front & rear brakes • Clean & lubricate all the important parts as detailed in
simultaneously. Applying only one brake may cause the a periodic maintenance chart.
vehicle to loose control. • Do not apply direct water jet on painted, electrical /
• Riding at proper speed, avoiding unnecessary electronic parts.
acceleration and braking are important safety, fuel • Do not obstruct engine cooling by adding mud
consumption and longer life of the vehicle. protection sheet from front
• During monsoon, drive vehicle more cautiously. • Drive cautiously. Start early & reach your destination
Remember vehicle skid more easily during light showers. safely.
• Keep both hands firmly on handle bar & both feet • Avoid driving on loose sand or stones where vehicle
securely on rider footrest. Do not take away both hands is likely to skid.
& / or feet from resting area as this is very unsafe. • Properly wrap-up loose clothes while driving or riding
• Do not use mobile phones while riding as it could lead to avoid entangling in wheel or other objects on road.
to fatal accident. • Always concentrate on riding for safety.
18
Engine Oil
A : Oil Recommended Engine Oil:
filler Always insist on Bajaj DTS-i Engine Oil for
hole optimum engine performance and warranty
B : Oil benefits. It is a specially formulated oil for
A
level vehicles with DTS-i engines.
gauge
Model Recommended Engine oil
B Bajaj DTS-i 20W50 BS6 Compliant
Avenger 220
C
Cruise/Street SAE 20W50 JASO ‘MA2’ API SN
D OR
Bajaj DTS-i 10W50 Synthetic
BS6 Compliant
Engine Oil Level Checking :
• Check engine oil level every day. Park • Engine oil replacement frequency : 1st service & then
vehicle on level surface. every 10,000 Km.
• Check oil level through oil level gauge ‘B’. • Engine oil level top-up frequency : Every 5000 km.
• Always maintain engine oil level between • For all BS VI Vehicles, above BS VI compliant engine
upper (C) and lower (D) mark provided on oil is to be used only. Use of BS 6 engine oil will give
Cover RH. Top up with specified grade of prolonged life of catalytic convertor.
oil if the oil level is below lower level mark. CAUTION :
• Completely screw in the dipstick after oil • It is most important to adhere to
filling is over. recommended grade & frequency of oil
change for the purpose of long life of
Engine Oil Capacity : critical engine components. For details
• Refill at servicing : 1150 ml. refer periodic maintenance chart.
• During engine overhaul : 1300 ml. • Do not reuse drained oil.
19
Battery
CAUTION : Do not drive/run vehicle in
battery disconnected condition. It may
lead to damage of electrical /electronic
components.
Drive Drive
Chain Chain
Cleaning Lubrication
Drive chain must be cleaned & lubricated as Method of O-ring Chain Lubrication :
per periodic maintenance schedule. • Park vehicle perpendicular to the ground on level
Drive Chain (O-ring type) surface. Clean the chain by using lint free cloth (If
excessive mud / slush found approach Bajaj
• ‘O’ rings must always be kept wet for
Service Center for proper cleaning)
best performance hence lubricate every • Shake the can vigorously by holding vertically
500 Km. upright till the noise of steel ball inside heard
• O-ring chain lubrication can easily be uniformly.
• Hold spray can at the back of rear sprocket with
done by owners using Bajaj ‘Chain Lube extension tube nose at 5~10 cm.
Spray Can’ available with Bajaj dealers. • Rotate the wheel in reverse direction & spray the
lube on middle portion of the chain up to full
length of the chain.
24
Free Service Guidelines
Instruction to avail Free Service through
Digitized Free Service Coupon Periodic Service Criteria
Please follow following procedure : -
Service Days Kms
• Please provide your mobile number to Dealer at 1st Free
the time of buying of new Bajaj Vehicle. Service 30~45 500~750
2nd Free
Availing all Free / Paid Services, replacing mandatory periodic parts & engine oil will entitle warranty eligibility.
25
Periodic Maintenance & Lubrication Chart
3. Oil strainer CL CL CL CL CL
26
Periodic Maintenance & Lubrication Chart
Top-up R Top-up R Top-up R Top-up R Top-up Use BGO 20W50.Alternate BGO 10W50. Oil level window
cleaning at every 10000 kms by petrol spray & nylon brush
C, A C, A C, A C, A
C, R C, R C, R C, R C, R C, R C, R C, R C, R Replace if required.
27
Periodic Maintenance & Lubrication Chart
10. EVAP system Hoses- check for cracks C,R C,R C,R C,R C,R C,R C,R
11. Engine oil cooler ns C,R C,R C,R C,R C,R C,R C,R
12. Engine foundation silent bushes for cracks C,R C,R C,R C,R
Wiring harness connections, routine & Conduit C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T
14.
/ PVC sleeve inspection.
Battery connections & health by load tester. +ve C,A,L, C,A,L, C,A,L, C,A,L, C,A,L, C,A,L, C,A,L,
15. C,A,L,T T T T T T T T
terminal cap fitment.
16. Ignition switch contacts cleaning CL,L CL,L CL,L CL,L CL,L CL,L
17. HT coil connections (Primary and Secondary) C,T C,T C,T C,T C,T C,T C,T
28
Periodic Maintenance & Lubrication Chart
C,R C,R C,R C,R C,R C,R C,R C,R C,R Replace if required.
C,R C,R C,R C,R C,R C,R C,R C,R C,R Replace if required
CL CL CL CL
C,A,L, C,A,L, C,A,L, C,A,L, C,A,L, C,A,L, C,A,L, C,A,L, C,A,L, Apply petroleum jelly on battery terminals.
T T T T T T T T T Use Midtronics battery tester.
CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L Use recommended WD40 spray
29
Periodic Maintenance & Lubrication Chart
Sealed Drive chain wear* – Clean, lubricate & CL,L,A CL,L,A CL,L,A CL,L,A CL,L,ACL,L,A CL,L,A CL,L,A
20. adjust. Replace if required
21. Main stand & side stand both pivot pin C,L C,L
22. Spoke tightening-Front & Rear C,T C,T C,T C,T C,T C,T C,T C,T
23. Steering play C,A C,A C,A C,A C,A C,A C,A C,A
25. Front fork oil & seals C,R C,R C,R C,R C,R C,R C,R R
C C C C C C C C C
During 1st free service use OKS spray for chain cleaning without
removing chain from vehicle.During other services clean chain with
CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A Diesel+SAE 90 oil ration of 50:50 & lubricate by SAE 90
oil.(Customer to use OKS chain lub spray at every 500 kms)
C,R C,R C,R C,R C,R R C,R C,R C,R Replace DOT 4 brake oil and oil seal + Dust seal in
pair at every 30000 Kms
31
Periodic Maintenance & Lubrication Chart
28. Rear brake cam CL,L CL,L CL,L CL,L CL,L CL,L CL,L
30. Rear sprocket fasteners for looseness. C,T C,T C,T C,T C,T
32. Fairing & windshield well nuts for rubber crack C,R C,R C,R C,R C,R C,R
Clutch, Throttle cable & Rear brake pedal free
33. C,A C,A C,A C,A C,A C,A C,A C,A
play adjustment
34. Head light focus adjustment C,A C,A C,A C,A C,A C,A C,A C,A
35. Check & confirm all bulbs / switches working. C,A C,A C,A C,A C,A C,A C,A C,A
32
Periodic Maintenance & Lubrication Chart
CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L Use AP grease.
C,R C,R C,R C,R Replace rear wheel rubber shock damper if required
C,R C,R C,R C,T C,R C,R C,R C,R C,R Replace if rubber found hard..
C,A C,A C,A C,A C,A C,A C,A C,A C,A Replace cables if operation found hard.
33
Periodic Maintenance & Lubrication Chart
37. Tyre air pressure. C,A C,A C,A C,A C,A C,A C,A C,A
38. Mirror position & joint firmness. C,A C,A C,A C,A C,A C,A C,A C,A
34
Periodic Maintenance & Lubrication Chart
C,A C,A C,A C,A C,A C,A C,A C,A C,A Ensure model wise tyre air pressure.
C,T C,T C,T C,T C,T C,T C,T C,T C,T Use model wise torque values.
35
Non-Use Maintenance
Non-use maintenance is necessary if a vehicle wheels.
remains off road for a longer duration (more • Do not apply oil on front brake disc, to
than 15 days**). The correct and careful non- prevent rusting. If the front brake disc rusts
use maintenance carried out before storing during storage, do not attempt to clean it
the vehicle will prevent the vehicle from with soap water. The rust will go off
rusting and from such other non-operational automatically during first few application of
damages like fire hazards. brake.
• Clean the entire vehicle thoroughly. ** For Battery :
• Empty the fuel from the fuel tank and a. Remove battery and keep it on wooden
carburettor float bowl (if fuel is left in for a plank, in properly ventilated area.
longer time, the fuel will break and gummy b. Before taking the vehicle for use.
substance could clog the carburettor). • Get the battery recharged from the
• Remove spark plug & put several drops of Authorised Service Center / Battery Dealer.
engine oil into the cylinder. Kick engine • Apply petroleum jelly on battery terminals.
over slowly a few times to coat cylinder
wall with oil & install back spark plug. Preparation for regular use after storage :
• Set the vehicle on a box or a stand so that • Follow daily safety checks.
both wheels are raised off the ground.
• Spray oil on all unpainted metal surfaces to
prevent rusting. Avoid getting oil on rubber
parts or brake liners.
• Cover entire vehicle neatly. Make sure that
storage area is well ventilated & free from
any source of flames or spark.
• Fill 10% excess air pressure in both
36
Delivery Certificate
FRAME NO. :
Dealer Code :
Dealer Name :
Address :
Customer's Signature (To be filled in by the dealer) Contact No. :
SERVICE RECORD
Sr. Age Specific Dealer’s Stamp * Code For Remarks:
Date Gravity Voltage Remarks & Signature * Code
No. Mths. LL : Low electrolyte level.
1 AE : Electrical system needs attention.
2 IR : Insufficient running of vehicle.
3 CB : Cover broken.
4 BC : Broken Container.
5 PM : Poor maintenance.
6 BA : Battery abused.
Note : Customer should insist that “Service Record" must be filled by respective authorised battery dealer as proof of specified
maintenance for easy settlement of claim, if any.
41
TO BE FILLED IN BY BATTERY DEALERS / DISTRIBUTORS
IN CASE OF CLAIM
Name of Dealer & Code :__________________________________________________________________
__________________________________________________________________________________________
Date of claim :________________________________________________Battery Type :_______________
Serial No. :__________________________________________________Date of Fitment :______________
Top up
bottle
Top up
bottle
10W 50
synthetic
20W 50