Principles and Applications of Electrochemical Capacitors: R. Ko TZ, M. Carlen
Principles and Applications of Electrochemical Capacitors: R. Ko TZ, M. Carlen
www.elsevier.nl/locate/electacta
Abstract
Electrochemical capacitors (EC) also called ‘supercapacitors’ or ‘ultracapacitors’ store the energy in the electric field
of the electrochemical double-layer. Use of high surface-area electrodes result in extremely large capacitance. Single
cell voltage of ECs is typically limited to 1–3 V depending on the electrolyte used. Small electrochemical capacitors
for low-voltage electronic applications have been commercially available for many years. Different applications
demanding large ECs with high voltage and improved energy and power density are under discussion. Fundamental
principles, performance, characteristics, present and future applications of electrochemical capacitors are presented in
this communication. © 2000 Elsevier Science Ltd. All rights reserved.
Keywords: Electrochemical capacitors; Electronic applications; Voltage; Supercapacitor; Ultracapacitor; Double layer
0013-4686/00/$ - see front matter © 2000 Elsevier Science Ltd. All rights reserved.
PII: S 0 0 1 3 - 4 6 8 6 ( 0 0 ) 0 0 3 5 4 - 6
2484 R. Kötz, M. Carlen / Electrochimica Acta 45 (2000) 2483–2498
where typical energy storage and conversion devices are at the surface of the solid electrode and compensate for
presented in the so called ‘Ragone plot’ in terms of the electronic charge at the electrode surface. The thick-
their specific energy and specific power. Electrochemical ness of the double layer depends on the concentration
capacitors fill in the gap between batteries and conven- of the electrolyte and on the size of the ions and is in
tional capacitors such as electrolytic capacitors or the order of 5 – 10 A, for concentrated electrolytes. The
metallized film capacitors. In terms of specific energy as double layer capacitance is about 10 – 20 mF/cm2 for a
well as in terms of specific power this gap covers several smooth electrode in concentrated electrolyte solution
orders of magnitude. and can be estimated according to equation Eq. (1)
Batteries and low temperature fuel cells are typical
low power devices whereas conventional capacitors
C/A= o*o
0 r/d (1)
may have a power density of \106 watts per dm3 at
very low energy density. Thus, electrochemical capaci-
tors may improve battery performance in terms of assuming a relative dielectric constant or of 10 for water
power density or may improve capacitor performance in the double layer [5]. d being the thickness of the
in terms of energy density when combined with the double-layer with surface area A. The corresponding
respective device. In addition, electrochemical capaci- electric field in the electrochemical double layer is very
tors are expected to have a much longer cycle life than high and assumes values of up to 106 V/cm easily.
batteries because no or negligibly small chemical charge Compared to conventional capacitors where a total
transfer reactions are involved. A monograph volume capacitance of pF and mF is typical, the capacitance of
on electrochemical capacitors was recently published by and the energy density stored in the electrochemical
Conway [4]. double layer is rather high per se and the idea to build
In the following the basic principal of electrochemical a capacitor based on this effect is tempting.
capacitors, the different types of ECs, some theoretical In order to achieve a higher capacitance the electrode
considerations as to the performance of ECs, and some surface area is additionally increased by using porous
applications will be discussed. electrodes with an extremely large internal effective
surface. Combination of two such electrodes gives an
electrochemical capacitor of rather high capacitance.
Fig. 2 shows a schematic diagram of an electrochem-
2. Principle of energy storage ical double-layer capacitor consisting of a single cell
with a high surface-area electrode material, which is
Electrochemical capacitors store the electric energy in loaded with electrolyte. The electrodes are separated by
an electrochemical double layer (Helmholtz Layer) a porous separator, containing the same electrolyte as
formed at a solid/electrolyte interface. Positive and the active material. The potential drop across the cell is
negative ionic charges within the electrolyte accumulate also shown in Fig. 2.
Fig. 1. Sketch of Ragone plot for various energy storage and conversion devices. The indicated areas are rough guide lines.
R. Kötz, M. Carlen / Electrochimica Acta 45 (2000) 2483–2498 2485
3.1.1. Carbon
Carbon in various modifications is the electrode ma-
terial used most frequently for electrodes of electro-
chemical capacitors. Reasons for using carbon are
manifold such as (i) low cost, (ii) high surface area, (iii)
availability, and last but not least (iv) established elec-
trode production technologies. Carbons are available
Fig. 2. Principle of a single-cell double-layer capacitor and with a specific surface area of up to 2500 m2/g as
illustration of the potential drop at the electrode/electrolyte powders, woven cloths, felts, or fibers.
interface
Charge storage on carbon electrodes is predomi-
nantly capacitive in the electrochemical double layer.
The capacitance of a single electrode can be esti- Carbon based electrochemical capacitors come close to
mated by assuming a high surface area carbon with what one would call an electrochemical double layer
1000 m2/g and a double layer capacitance of 10 mF/cm2. capacitor. There are however contributions from sur-
This leads to a specific capacitance of 100 F/g for one face functional groups which are in general present on
electrode. activated carbons and which can be charged and dis-
For a capacitor two electrodes are needed with dou- charged giving rise to pseudocapacitance.
bled weight and half the total capacitance (1/C=1/ A typical cyclic voltammogram (CV) for an activated
C1 + 1/C2) resulting in 25 F/g of active capacitor mass glassy carbon electrode is reproduced in Fig. 3 for
for this example. electrochemically activated glassy carbon in aqueous
The difference between single electrode values and and non-aqueous electrolyte [7,8]. The rectangular
specifications given for the complete capacitor is of shape expected for an ideal capacitor is best ap-
significant importance. Whenever specifications of an proached in organic electrolyte, while the redox peak
EC are given, one should indicate whether the values around 0.4 Vsce in aqueous electrolyte illustrates the
correspond to single electrode measurement or are cal- contribution from surface functional groups. This cor-
culated for a complete capacitor. The difference be- responding pseudocapacitance is significantly reduced
tween these two situations is a factor of four and in organic electrolyte because protons are not available.
therefore of significant importance. The effect of surface functional groups containing oxy-
The maximum energy stored in such a capacitor is gen on the stability of carbon electrodes in EC using
given by organic electrolyte was investigated by Nakamura et al.
W=1/2 C U 20 (2) [9]. These authors found that the stability of the acti-
vated carbon increases with the oxygen content when
With a cell voltage U0 of 1 V (aqueous electrolyte) the carbon is used for the anode and decreases when
one obtains a specific energy of about 3.5 Wh/kg of used for the cathode. In general one can observe that
active mass. Using an organic electrolyte with a typical both the stability and conductivity of the activated high
cell voltage of 2.3 V one obtains about 18 Wh/kg of surface area carbon decrease with increasing surface
active mass. These values are considerably lower than area [10].
2486 R. Kötz, M. Carlen / Electrochimica Acta 45 (2000) 2483–2498
1
Low frequency Z(0) =
'
jvC
Rw
High frequency Z(v )=
jvC
where RW represents the low frequency resistance span-
ning the 45o Warburg region and C represents the low
frequency capacitance, which is determined by the dou-
ble layer capacitance times the total pore surface area.
The total impedance of a capacitor would also include
the ionic resistance of the bulk electrolyte and separator
as well as any contact resistance in the system. The
total impedance would then be Rcontacts + Rsol + Z(v).
For a porous, highly conducting layer with a liquid
Fig. 5. Equivalent circuit representation of the distributed electrolyte filling the pores, the low frequency resistance
resistance and capacitance within a pore. Five-element trans-
RW depends only on the porosity and on the apparent
mission line.
conductivity k of the electrolyte. k may appear to be
somewhat smaller than the bulk electrolyte conductivity
respective electrolyte resistance at a particular depth of if the pores are tortuous instead of straight [29].
the pore. The resistance of the bulk material is assumed
to be much smaller than the electrolyte resistance. At L
Rw = (5)
high frequencies the capacitors behave like small 3pr 2nk
impedance elements (Z=1/jvC) and the current flows
Where L is the active layer thickness (the length of the
predominantly along R1 and C1 into the bulk material
pores for straight, cylindrical pores), r is the pore
and almost no current flows deep down the pore.
radius, and n the number of pores. The porosity, the
Consequently, resistance and double layer capacitance
volume fraction of pores, would be pr 2n/A, where A is
are reduced at high frequencies [27].
the geometric electrode area and n the number of pores
A more complete description of the porous electrode
per volume.
behavior was given by De Levie [28]. Assuming straight
For a theoretical estimation of the contribution of
cylindrical pores with a radius r and length l, a double
the active porous layer to the series resistance we apply
layer capacitance and an electrolyte conductivity k one
the DeLevie transmission line model of a porous elec-
'
can calculate the impedance according to
trode with straight pores considered as cylindrical capil-
Rw laries [28]. The electrolyte conductivity is 0.8 S/cm (3M
Z(v) = coth
jvRwC (4)
jvC H2SO4) and the double layer capacitance at the walls of
the pores is assumed to be 10 mF/cm2. The pores have
a diameter of 3 nm and are arranged in a rectangular
closed packed manner. The resulting porosity of the
layer is 78% with a pore density of 1013/cm2. Such a
layer has a volumetric capacitance of 105 F/cm3 and a
specific resistance of 0.53 Vcm (1.9 S/cm).
The impedance plots and the capacitance versus fre-
quency plots are shown for such a layer in Figs. 6 and
7 for three different thicknesses. The capacitance is
calculated from the imaginary part of the complex
impedance according to
C= − 1/[v Im(Z)] (6)
The impedance plot is equivalent to that sketched in
Fig. 4 and the typical 45° Warburg region is visible for
the three thicknesses. In this high frequency domain the
porous character of the active layer dominates. In the
Fig. 6. Calculated impedance plots for porous electrodes with capacitance versus frequency plot, the capacitance
different thickness. Assumptions: Double layer capacitance: 10 starts to decrease noticeably at high frequency. The
mF/cm2; pore diameter: 3 nm; electrolyte conductivity 0.8 cut-off frequency is roughly related to the RC time
S/cm; rectangular closed packed arrangement of pores 1013/ constant of the single electrode capacitor. At lower
cm2; constant phase element exponent 0.98. frequencies the impedance plot (Fig. 6) approaches a
R. Kötz, M. Carlen / Electrochimica Acta 45 (2000) 2483–2498 2489
Fig. 9. Calculated maximum achievable power density and maximum achievable energy density for two capacitors with aqueous (1
V) and organic electrolyte (2.3 V). The parameter on the curves is the active porous layer thickness. Assumptions: separator
thickness: 25 mm, separator porosity: 50%, volumetric capacitance of porous layer: 100 F/cm3.
Although similar, the above plots do not correspond which is a measure for the quality of the capacitor. The
to Ragone plots. The Ragone plot relates power and power dissipated as heat in the internal resistance is
energy density for one single device: they provide the determined by the cosine of 8. A loss factor of 0.5
energy available for a constant power load. The maxi- (8 =60°) is achieved at a frequency of 12 Hz for the
mum values discussed in Figs. 9 and 10 are only end PSI and of 0.25 Hz for the Panasonic capacitor. At a
points of Ragone plots where the maximum energy
density is related with a vanishing power density and
vice versa. Electrochemical impedance data, the phase
angle 8, and the corresponding Ragone plots for a
Panasonic GoldCap (10 F and 2.5 V) and an aqueous
capacitor developed in our lab [23,30] with 5 V and 0.8
F are shown in Figs. 11a, b and 12. Calculation of
Ragone plots for a constant power discharge of a
capacitor is analytically not possible for a general fre-
quency dependent impedance [31,32]. There is, how-
ever, a simple linear approach [32] to present energy
and power in a Ragone plot, which was used for the
plots in Fig. 12.
The two devices cannot be compared directly because
the Panasonic device is commercially available, while
the PSI capacitor is a laboratory type device only,
without a professional housing. From both plots it is
evident that the maximum power is available only with
very low energy, i.e. for very short time. The phase
angle 8 of the impedance plot (see also Fig. 4) for both Fig. 10. Effect of nominal cell voltage on the maximium
capacitors is shown in Fig. 11b. The efficiency of a achievable power and energy density of Fig. 9 for the capaci-
capacitor is related to the loss factor dc, tor with organic electrolyte.
R. Kötz, M. Carlen / Electrochimica Acta 45 (2000) 2483–2498 2491
Fig. 11. (a) Measured electrochemical impedance plots for a commercial Panasonic capacitor (10 F, 2.5 V, open squares) and a
laboratory type capacitor (0.8 F, 5 V, filled squares) based on glassy carbon electrodes built at the PSI. (b) Phase angle for the same
two capacitors. (Open symbols Panasonic ‘GoldCap’, closed symbols PSI-cap)
phase angle of 45° about 70% of the power corresponds In a recent comparison of ECs and batteries in EV
to heat production at the internal resistance. applications, Burke and Miller [33] found that there is
a slight advantage of a good capacitor over a good
battery in terms of round trip efficiency, the efficiency
5. Cell design of the capacitor being 92% and that of a NiMH battery
about 85%. Therefore, ESR reduction of electrochemi-
Efficiency is a very important issue for EC in electric cal capacitors is very important in order to compete
vehicle (EV) applications. Part of the available energy is with other storage devices. There are at least four
dissipated at the internal resistance ESR. At high different contributions to the ESR originating from the
power, i.e. high current, this loss can become dominant. (i) electrolyte including separator, (ii) current collector,
Fig. 12. Ragone plots calculated from the measured impedance for the two capacitors of Fig. 11. (Open symbols Panasonic
‘GoldCap’, closed symbols PSI-cap)
2492 R. Kötz, M. Carlen / Electrochimica Acta 45 (2000) 2483–2498
(iii) porous layer including contact to current collector, means a more complex system than a storage system,
and (iv) other contact resistances. but it is most adequate if a large amount of energy is
In order to prevent short circuits between neighbor- needed for a long time. Storage of electric energy can
ing capacitor electrodes, a porous separator has to be be done in electric fields (capacitors), by means of
used as a spacer. Independent of the choice of elec- chemical reactions (batteries), in magnetic fields
trolyte the spacer has to be thin and highly porous in (SMES: superconducting magnetic energy storage) or
order to keep the resulting resistance low. The conduc- by transferring the electric energy to mechanical
tance s of an electrolyte in a porous non-conducting (flywheel) or potential (pumped hydro) energy or to
separator is a function of the porosity p and the specific pressure. The choice of the energy storage device
conductance of the electrolyte so according to [34] should be adequate for the application. Similarities and
differences between batteries and electrochemical ca-
s =sop a with 1.5B aB2 (8) pacitors were discussed by Conway et al. [35,36].
Consequently, the choice of electrolyte, separator The ideal applications for ECs are all those demand-
thickness, and porosity is a complex issue, keeping ing energy for a duration in the time range 10 − 2 s5 t
mechanical stability, volume, and resistance in mind. 5 102 s. For those applications, as well for batteries as
For a monopolar cell arrangement, current flow for conventional capacitors, the ratio of stored energy
along a thin current collector at high currents, which to available power is unfavorable and the devices have
can be expected for fast discharge applications, may to be over-dimensioned due to either the power or
well contribute to ohmic losses. Homogeneous current energy demands. The needs for long lifetime, for many
distribution in monopolar electrochemical cells, espe- charge-discharge cycles (e.g., in combination with pho-
tovoltaics) or for fast recharging rates may increase the
cially at high currents, is an important issue.
time range to days and weeks. The poor energy density
In case of a bipolar EC, where the current flows
of low voltage capacitors makes ECs also attractive for
normal to the current collector (bipolar plate) from one
pulse power applications in the ms range.
to the next cell, the contribution from the current
The basic technology of ECs with carbon electrodes
collectors to resistance is negligible.
is independent of polarity. Nevertheless, present ECs
Compared to conventional capacitors, ECs have the
are not suitable for AC applications and for applica-
disadvantage of a rather low cell voltage. In order to
tions involving a high ripple current. Their internal
achieve several hundred volt capacitor voltage, which is
resistance is higher than the one of conventional capac-
typical for EV and other applications, many single cells
itors and thermal degradation may occur. In addition,
have to be connected in series. The bipolar cell design is
some manufacturers use asymmetric electrode systems
an elegant way to connect many cells in series without
or have special treatments of one of the two electrodes
introducing extra wiring and contact resistance. How-
causing a polarity of the devices.
ever, a bipolar cell stack requires a sophisticated sealing Most ECs are short circuit proven. On one hand, the
concept for each cell. larger internal resistance in comparison to conventional
In order to have a good voltage balance over all capacitors limits the peak power. On the other hand,
units, these have to have equal performance. Otherwise the smaller amount of energy stored in comparison to
different cells will experience different voltage, which batteries allows only a limited heating of the ECs, so
may be higher than the nominal voltage. Such problems that self-ignition does not occur. Another important
have to be overcome by very narrow manufacturing advantage of ECs is that in general, they do not contain
tolerance or by extra electronic controls providing over- hazardous or toxic materials and that they are easy to
voltage protection. These electronic control circuits can dispose. They do not need any servicing during their
be easily added to the single monopolar cells of a life and can withstand a huge number of charge-dis-
capacitor stack, but it will be difficult to add these extra charge cycles [37,38]. In a properly designed system,
protections to the single cells of a bipolar capacitor cycling efficiency is 95% and higher. They are applica-
stack. ble in a large temperature range. Particularly at low
temperature, they substantially outperform conven-
tional batteries. Short-term (ms – s) over-voltage is in
6. Applications general not critical to the devices. If the applied voltage
exceeds the nominal voltage for longer duration, the
Many applications are demanding local storage or lifetime of the EC will be shorted. Gas may be pro-
local generation of electric energy. This may be re- duced which can cause leakage or rupture of the device.
quired since they are in portable or remote equipment, The characteristic time for self-discharge is in the order
since the supply of power may be interrupted or since of days to months. The low voltage of the unit cells
the main power supply is not able to deliver the peak allows an easy adoption to the desired voltage level by
power. Local generation of energy (Diesel generator, connecting cells into series and a modular construction
fuel cell, gas turbine, photovoltaics, etc.) normally of large banks.
R. Kötz, M. Carlen / Electrochimica Acta 45 (2000) 2483–2498 2493
Fig. 13. Commercial electrochemical capacitors and toy equipped with an Electrochemical Capacitor.
6.1. O6er6iew of commercially a6ailable ECs of 1 F to several hundred Farads. The RC time con-
stant is about 0.3 s. The capacitors are most suitable
The first ECs appeared on the market in 1978 for starter and actuator applications.
(Gold Capacitors from Panasonic/Matsushita) and in Panasonic sells for several years cylindrical single
1980 (Supercap from NEC/Tokin). Two other cell capacitors with capacitance up to 1500 F (Power
Japanese companies entered into the markets with Capacitor, 2.3 V). Maxwell has prismatic shaped
products of comparable ratings end of the eighties ECs (PowerCache Ultracapacitors, 2.3 V) with
(Dynacap from ELNA, Polyacene Capacitor/Battery capacitance values between 8 and 2700 F.
from Seiko Instruments). All those manufacturers Recently Siemens Matsushita (now EPCOS) started to
have products with nominal voltage in the range 2.3– offer identical products. Those capacitors have RC-
6 V and capacitance values of 10 − 2 F to several times in the range 0.6 – 3 s. The manufacturing capa-
Farads. Tokin also offers capacitors at 11 V. The bilities of those types of ECs are presently strongly
costs of those ECs are in the order of a few to a few increased.
ten cents per Joule. The RC-time constant (defined as A selection of ECs is shown in Fig. 13. They are
the low frequency capacitance times the 1 kHz resis- all based on carbon electrodes. Various other compa-
tance) is several s. They are most suitable for con- nies are developing ECs and may soon appear on the
sumer electronic applications. Several hundred million market. At present, the ECs take up B 1% of the
ECs are manufactured and shipped per year. world market for electric energy storage (batteries, ca-
Since the beginning of the nineties, two Russian pacitors) [39]. They show nicely growing market num-
companies are selling ECs (PSCap from Econd, SC bers. The improving performance, the drop of prices,
from ELIT). They offer capacitors with nominal and new applications lead to the prediction of an
voltage in the range 12–350 V and capacitance values exciting future for ECs.
2494 R. Kötz, M. Carlen / Electrochimica Acta 45 (2000) 2483–2498
next acceleration phase and boost the acceleration. It Transportation vehicles like people movers on fairs,
allows to reduce the size of the primary power source carriers in hospitals, warehouses or factories, airport
(batteries (EV), internal combustion engine (HEV), fuel buses, wheelchairs, and child and amusement minicars
cell) and keep them running at an optimized operation can be operated in a similar way to the toy described
point. Buses, delivery vans and cars in city areas where above. The ECs will rapidly be recharged at the stops
many go-stop intervals exist are most beneficial. For where people or goods get on and off board. The
example, for an 18t-bus the minimum energy content of braking energy can be reused. The vehicles are not
the EC should be about 2 MJ. Energy savings of bound to any fixed tracks and free of emissions. Due to
20–30% can easily be obtained on an intra-urban line, their small mass they can accelerate very fast. Perma-
what corresponds to many thousand litres of fuel per nent operation without change of batteries is possible.
year. With nowadays ECs such a capacitor bank can be A disadvantage is the limited range.
realized with a mass of about 300 kg. Most vehicles A major part of the operation costs of electric rail-
with electric drives use an operating voltage in the way systems is due to the electricity costs. Very often,
range 300–500 V. A possible setup of a drive system is the braking energy is only partly recuperated due to
various reasons [45]. An energy storage device at the
shown in Fig. 15. Since the voltage of the EC decreases
supply substations, along the railway track, or onboard
during discharge, it has to be adapted to the DC-link
the train may considerably improve the situation. The
voltage by means of a DC-DC converter. Discharge to
benefits are load leveling and support of the mains
half of the nominal voltage allows the use of 75% of the
voltage, lower energy costs, reduction of investment
EC’s total energy content. If the capacitor is further
costs since less substations are needed, and emergency
discharged at high power most of the energy gets lost in
supply in case of power failures. For a tramway with
the internal resistance. The characteristic time for the
780 V supply, the stationary energy storage should
acceleration/braking phases is 10–30 s. With a RC-time contain about 10 kWh and have a power of 1 MW.
constant of the EC of about 1 s or less and including Flywheel and SMES installations are also considered
the efficiency of the DC-DC converter, a round-trip for this application. The requirements for the energy
efficiency of 90% can be obtained. storage device are: large cycling capability, high effi-
The automotive market and transportation business ciency, absolute safety, low investment and operating
offers additional opportunities for ECs. A combination costs, easy control.
of a battery and an EC can provide a more powerful Electric actuators cause the tilting of the coaches of a
and reliable system for engine starting, may deliver high tilting train. Large peak power is needed in irregular
current for fast preheating of catalysts, may assist the intervals, depending on the actual railway track and
electric power steering, and provide local power for curves. Simulations have shown that the average power
actuators and distributed power systems. Aircraft and needed on a winding track is only about 15% of the
ships have similar needs as land-based vehicles. For peak power as shown in Fig. 16 [46]. If ECs are used as
market penetration a system consisting of a battery of energy storage devices they can deliver part of the peak
reduced size and an EC has to be commercially compet- power and the rating of the supply converter can be
itive with the battery-only system. reduced. In addition, after a turn, when the railway
Fig. 15. Schematic of the driveline of a hybrid electric bus using Electrochemical Capacitors as storage device for regenerative
braking. The arrows indicate the flow of energy.
2496 R. Kötz, M. Carlen / Electrochimica Acta 45 (2000) 2483–2498
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The author has requested enhancement of the downloaded file. All in-text references underlined in blue are linked to publications on ResearchGate.