MSET ENGINEERING CORPORATION SDN BHD

DOCUMENT TITLE: DESIGN CALCULATION DATE : 31/03/2009

DOC. REF. NO.: MSETe/M2-134 ISSUE :

SUBJECT: DAVIT CALC. REVISION:

ISO 9001:2000 REF: 4.0 PAGE : of

MOMENT AND FORCES IN DAVIT AND VESSEL

(Ref:Pressure Vessel Design Manual 3rd Edition by Dennis R. Moss Page 291~295)

1.0 Load on davit

Weight of Blind, WL : 2188 Kg = 21464.28 N
Weight of Davit Boom, W1 : 125.0 Kg = 1226.69 N
Total Weight of Davit, Wd : 247.39 Kg = 2426.94 N

Vertical Impact Factor, Cv : 1.5

Horizontal Impact Factor, Ch : 0.2

Vertical Force, fv = Cv x WL = 32196.42 N

Horizontal Force, fh = Ch x WL = 4292.856 N
Axial Load, P = fv + Wd = 34623.36 N

2.0 Bending Moment in Davit Mast, M 1

Length of Boom, L1 = 913 mm
Length of Mast, L2 = 665 mm
Distance Between Guide to Support, L3 = 460 mm

Moment, M1 = fvL1 + 0.5W1L1 + fhL2 = 32810066.59 Nmm

Force and Moment in Davit.

STRESS IN DAVIT

1.0 Mast Properties

Davit Material : SA 36
Outside Diameter, D = 150 mm
Outside Radius, a = 75 mm

Moment Inertia, I = π/64 x(D4) = 24850488.8 mm4

Cross Sectional Area, A = π/4 x(D2) = 17671.5 mm2
Section Modulus, Z = π/32 x (D3) = 331339.9 mm3
Radius of Gyration, r = D/4 = 37.5 mm

Yield Stress, Fy = 248.22 N/mm2

Allowable Axial Stress, Fa = 0.6Fy = 148.9 N/mm2
Allowable Bending Stress, Fb = 0.66Fy = 163.8 N/mm2

Bend Radius, R = 400 mm

Wall Thickness of Davit, tp = 75 mm

2.0 Stress Coefficient

Coefficient α(Alpha) = (tp x R)/a2 = 5.333333333
Coefficient β(Beta) = 6/(5 + 6α2) = 0.0342
Coefficient K = 1-(9/(10 + 12α2)) = 0.9744

Axial Stress, fa = P/A = 1.96 N/mm2

Bending Moment at Davit Curve
M2 = M1(L2-R)/L2 = 13074688 Nmm

Bending Stress at Mast, fb = M1/Z = 99 N/mm2

Bending Moment at Davit Curve
fb= (M2a/I)[2/(3K √3β)] = 84 N/mm2

Combined Stress, fa/Fa + fb/Fb ≤ 1

Calculate Combined Stress = 0.52799

Since Calculate Combined Stress <1 = Satisfactory

STRESS ON EYE BOLT

Eye Bolt Material : SA 320 B8

Eye Bolt Size : M30
Yield Stress Fy = 206.85 N/mm2
Eye Bolt Tensile Stress Area,As = 561 mm2
Allowable tensile Stress = 0.6Fy = 124.11 N/mm2

Required Tensile Stress = fv/As = 57.39 N/mm2

Allow. Tensile Stress is higher than required. Bolt size used is Sufficient

STRESS ON HEX. BOLT

Hex. Bolt Material : SA 320 B8

Hex. Bolt Size : M30
Yield Stress Fy = 206.85 N/mm2
Hex. Bolt Tensile Stress Area,As = 561 mm2
Allowable tensile Stress = 0.6Fy = 124.11 N/mm2

Required Tensile Stress = fv/As = 57.39 N/mm2

Allow. Tensile Stress is higher than required. Bolt size used is Sufficient

STRESS ON SUPPORT PLATE

Support Plate Material : SA 36

Support Plate Width, w = 100 mm
Diameter of Hole, ø = 33 mm
Support Plate thickness,t = 25.4 mm
Quantity of Plate, n = 2
Cross Sectional Area, A = (w-ø) x t = 1701.8 mm2

Yield Stress Fy = 248.22 N/mm2

Allowable tensile Stress = 0.6Fy = 148.93 N/mm2

Required Tensile Stress = fv/(Axn) = 9.46 N/mm2

Allow. Tensile Stress is higher than required. Plate thickness is Sufficient

STRESS AT GUIDE AND SUPPORT

Forces in davit guide

Support Length, L4 = 150 mm

Support width, B 200 mm

Radial Force at Guide and Support, Fr = M1/L3 = 71326 N

Circ. moment at guide and support, Mø = FrL4 = 10698935 Nmm

ø(0) ø (radian) cos ø Fr cos ø(N) sinø FrL4sinø(Nmm)

0 0.0000 1.0000 71326 0.0000 0.0000
10 0.1745 0.9848 70243 0.1736 1857851
20 0.3491 0.9397 67025 0.3420 3659251
30 0.5236 0.8660 61770 0.5000 5349467
40 0.6981 0.7660 54639 0.6428 6877143
50 0.8727 0.6428 45848 0.7660 8195860
60 1.0472 0.5000 35663 0.8660 9265549
70 1.2217 0.3420 24395 0.9397 10053710
80 1.3963 0.1736 12386 0.9848 10536394
90 1.5708 0.0000 0.0000 1.0000 10698935

Note: Fr is maximum when davit rotation ø is at 0 o, Møis maximum when davit rotation at 90 o

Long. Moment at Support, Mx = PL4 = 231 Nmm

Equivalent unit load, w = (Fr cos ø/B ) + (6Fr sinøL4/B2)

Equivalent radial load, Fre = wB/2

ø(0) ø (radian) cos ø sinø w(N/mm) Fre(N)

0 0.0000 1.0000 0.0000 356.63 35663.12
10 0.1745 0.9848 0.1736 629.89 62989.07
20 0.3491 0.9397 0.3420 884.01 88401.13
30 0.5236 0.8660 0.5000 1111.27 111127.17
40 0.6981 0.7660 0.6428 1304.77 130476.67
50 0.8727 0.6428 0.7660 1458.62 145861.70
60 1.0472 0.5000 0.8660 1568.15 156814.80
70 1.2217 0.3420 0.9397 1630.03 163003.15
80 1.3963 0.1736 0.9848 1642.39 164238.74
90 1.5708 0.0000 1.0000 1604.84 160484.02
Note: Fre May be substituted for Mø and Fr as an equivalent radial load for any rotation of davit
other than 0o or 90o
SHELL STRESSES

Stress on shell due to Mx, Mø and Fr will be calculate using local load procedure (WRC 107)
Using PV-elite to continue

Manual Calculation is under Construction.

1.0 MOMENT AND FORCES IN DAVIT AND VESSEL
(Ref:Pressure Vessel Design Manual 3rd Edition by Dennis R. Moss Page 291~295)

1.1 Load on davit

Weight of Blind, WL : 135.35 Kg = 1327.7835 N
Weight of Davit Boom, W1 : 0.5 Kg = 4.58 N
Total Weight of Davit, Wd : 21.55 Kg = 211.39 N
Vertical Impact Factor, Cv : 1.5
Horizontal Impact Factor, Ch : 0.2

Vertical Force, fv = Cv x WL = 1991.67525 N

Horizontal Force, fh = Ch x WL = 265.5567 N
Axial Load, P = fv + Wd = 2203.07 N

1.2 Bending Moment in Davit Mast, M 1

Length of Boom, L1 = 625 mm
Length of Mast, L2 = 665 mm
Distance Between Guide to Support, L 3 = 210 mm

Moment, M1 = fvL1 + 0.5W1L1 + fhL2 = 1422824.07 Nmm

Figure 1: Force and Moment in Davit

2.0 STRESS IN DAVIT

2.1 Mast Properties

Davit Material : SA 106 GR. B
Outside Diameter, Do = 60.3 mm
Wall Thickness of Davit, tp = 5.54 mm
Inside Diameter, Di = 49.22 mm
Outside Radius, a = 30.15 mm
Bend Radius, R = 300 mm

Moment Inertia, I = π/64 x(Do4-Di4) = 360896.3 mm4

Cross Sectional Area, A = π/4 x(Do2-Di2) = 953.1 mm2
Section Modulus, Z = (π/32Do)x (Do4-Di4) = 11970.0 mm3
Radius of Gyration, r = Sqrt(I/A) = 19.5 mm
Yield Stress, Fy = 241.3 N/mm2
Allowable Axial Stress, Fa = 0.6Fy = 144.8 N/mm2
Allowable Bending Stress, Fb = 0.66Fy = 159.3 N/mm2

2.2 Stress Coefficient

Coefficient α(Alpha) = (tp x R)/a2 = 1.828337582
Coefficient β(Beta) = 6/(5 + 6α ) 2 = 0.2395
Coefficient K = 1-(9/(10 + 12α2)) = 0.8204

Axial Stress, fa = P/A = 2.31 N/mm2

Bending Moment at Davit Curve
M2 = M1(L2-R)/L2 = 780949 Nmm

Bending Stress at Mast, fb = M1/Z = 119 N/mm2

Bending Moment at Davit Curve
fb= (M2a/I)[2/(3K √3β)] = 63 N/mm2

Combined Stress, fa/Fa + fb/Fb ≤ 1

Calculate Combined Stress = 0.40873

Since Calculate Combined Stress <1 = Satisfactory

3.0 STRESS ON BOLT

3.1 Stress on Eye Bolt

Eye Bolt Material : SA 193 B7
Eye Bolt Size : M20
Yield Stress Fy = 517.1 N/mm2
Eye Bolt Tensile Stress Area,As = 215.5 mm2
Allowable tensile Stress = 0.6Fy = 310.26 N/mm2
Required Tensile Stress = fv/As = 9.24 N/mm2

Allow. Tensile Stress is higher than required. Bolt size used is Sufficient

3.2 Stress on Hex. Bolt

Hex. Bolt Material : SA 193 B7

Hex. Bolt Size : M20
Yield Stress Fy = 517.1 N/mm2
Hex. Bolt Tensile Stress Area,As = 215.5 mm2
Allowable tensile Stress = 0.6Fy = 310.26 N/mm2

Required Tensile Stress = fv/As = 9.24 N/mm2

Allow. Tensile Stress is higher than required. Bolt size used is Sufficient

4.0 STRESS ON SUPPORT PLATE

Support Plate Material : AS 3678 250

Support Plate Width, w = 200 mm
Diameter of Hole, ø = 66 mm
Support Plate thickness,t = 12 mm
Quantity of Plate, n = 1
Cross Sectional Area, A = (w-ø) x t = 1608 mm2

Yield Stress Fy = 280 N/mm2

Allowable tensile Stress = 0.6Fy = 168.00 N/mm2

Required Tensile Stress = fv/(Axn) = 1.24 N/mm2

Allow. Tensile Stress is higher than required. Plate thickness is Sufficient

5.0 STRESS AT GUIDE AND SUPPORT

Forces in davit guide

Support Length, L4 = 125 mm

Support width, B 200 mm

Radial Force at Guide and Support, F r = M1/L3 = 6775 N

Circ. moment at guide and support, M ø = FrL4 = 846919 Nmm

ø(0) ø (radian) cos ø Fr cos ø(N) sinø FrL4sinø(Nmm)

0 0.0000 1.0000 6775 0.0000 0.0000
10 0.1745 0.9848 6672 0.1736 147066
20 0.3491 0.9397 6367 0.3420 289663
30 0.5236 0.8660 5868 0.5000 423460
40 0.6981 0.7660 5190 0.6428 544389
50 0.8727 0.6428 4355 0.7660 648778
60 1.0472 0.5000 3388 0.8660 733453
70 1.2217 0.3420 2317 0.9397 795844
80 1.3963 0.1736 1177 0.9848 834052
90 1.5708 0.0000 0.0000 1.0000 846919

Note: Fr is maximum when davit rotation ø is at 0 o, Møis maximum when davit rotation at 90 o

Long. Moment at Support, Mx = PL4 = 18 Nmm

Equivalent unit load, w = (F r cos ø/B ) + (6Fr sinøL4/B2)

Equivalent radial load, Fre = wB/2

ø(0) ø (radian) cos ø sinø w(N/mm) Fre(N)

0 0.0000 1.0000 0.0000 33.88 3387.68
10 0.1745 0.9848 0.1736 55.42 5542.20
20 0.3491 0.9397 0.3420 75.28 7528.33
30 0.5236 0.8660 0.5000 92.86 9285.71
40 0.6981 0.7660 0.6428 107.61 10760.95
50 0.8727 0.6428 0.7660 119.09 11909.22
60 1.0472 0.5000 0.8660 126.96 12695.64
70 1.2217 0.3420 0.9397 130.96 13096.31
80 1.3963 0.1736 0.9848 130.99 13099.05
 90 1.5708 0.0000 1.0000 127.04 12703.79

Note: Fre May be substituted for Mø and Fr as an equivalent radial load for any rotation of davit
other than 0o or 90o
Corner of Davit Length = 471.24 mm Approx.Weight of Blind
Thickness of Blind =
Diameter of Blind =
Radius of Blind =
Volume of Blind =

Density of Blind =
:. Weight =

Weight of Blind → Refer in PV-elite

Weight of Davit Boom
Length of Davit Boom = 625 mm Total Weight of Davit Arm
Out. Dia. of Davit Arm = 60.3 mm Total length of Davit
In. Dia. of Davit Arm = 49.22 mm Diameter of Davit Arm
Radius of Davit Arm
Volume of Davit Arm = 60263 mm3 = 60.26281568 cm3 Volume of Davit Arm

Density of Davit Arm = 0.0077504 kg/cm3 Density of Davit Arm

:. Weight = 0.5 kg :. Weight

As per Pressure Vessel by Dennis Moss, Cv = 1.5 to 1.8

As per Pressure Vessel by Dennis Moss, Ch = 0.2 to 0.5
Moment Inertia = Refer Properties of Section

Yield Stress = Refer Table Y-1 ASME Section II Part D

Yield Stress = Refer Table Y-1 ASME Section II Part D

Tensile Stress Area = Refer ASME B 1.1 or use formula as below:

As = π/4 ( db - 0.9328/n)2
where;

M20 = 1-1/8" - 8UN

So,As = #REF! in2

= #REF! mm2
 22 mm
1000 mm
500 mm
17278759.59 mm3 = 17278.75959 cm3

0.00783344 kg/cm3
135.35 kg

Weight of Blind → Refer in PV-elite.

= 1461.24 mm
= 60.3 mm
= 24.61 mm
= 2780317 mm3 = 2780.317061 cm3

= 0.0077504 kg/cm3
= 21.5 kg
 MSET ENGINEERING CORPORATION SDN BHD
DOCUMENT TITLE: DESIGN CALCULATION DATE : 31/03/2009

DOC. REF. NO.: MSETe/M2-134 ISSUE :

SUBJECT: PROPERTIES OF SECTION REVISION:

ISO 9001:2000 REF: 4.0 PAGE : of

PROPERTIES OF SECTION
(Ref:Pressure Vessel Handbook 10 th Edition by Paul Buthod Page 450 & 451)
This table provides formula for calculating section Area, Moment of Inertia, Polar moment of
inertia, Section Modulus, Radius of gyration and Centroidal distance for various cross section
shapes.

Nomenclature :
A = Area mm2
I = Moment of inertia mm4
J = Polar moment of inertia mm4
Z = Section modulus mm3 = I/y
r = Radius of gyration mm = Sqrt (I/A)
y = Centriodal distance mm

a) Rectangular relationships:

A=bxh
I = (b x h3)/12
Z = (b x h2)/6
r = 0.289 x h
y = h/2

b) Triangular relationships:

A = b x h/2
I = (b x h3)/36
Z = (b x h2)/24
r = 0.236 x h
y = h/3
c) Circle relationships:

A = π /4 x d2
I = π/64 x d4
Z = π/32 x d3
J = (π x d4) /32
r = d/4
y = d/2

d) Hollow circle relationships:

A = π/4 x( d2 - di2)
I = π/64 x( d4 - di4)
Z = π /(32 x d) x (d4 - di4)
J = (π x d4) /32 x (d4 - di4)
r = sqrt ((d2 - di2) /16) wrong-to be check
y = d/2

e) Half- Circle relationships:

A = π x d2 /8
I = 0.007 d4
Z = 0.024 d3
r = 0.132 d
y = 0.288 d

f) Half-Hollow Circle relationships:

A = 1.5708 (Ro2-ri2)
I = 0.1098(Ro4-ri4) -
[0.283Ro2ri2 (Ro-ri)/(Ro+ri)]
Z = I/y
r = Sqrt (I/A)
y = 0.424(Ro3-ri3)/(Ro2-ri2)
g) Ellipse relationships:

A = π x ab
I = 0.7854 a3b
Z = 0.7854 a2b
r = a/2
y=a

h) T-Shape relationships:

A = bs + ht
I = 1/3{[ty3 + b(d-y)3] -[(b-t)(d-y-s)3]}
Z = I/y
r = Sqrt (I/A)
y = d - {[d2t + s2(b-t)]/2(bs +ht)}

i) L-Shape(equal angle) relationships:

A = t(2a - t)
I = 1/3{[ty3 + a(a-y)3]-[(a-t)(a-y-t)3]}
Z = I/y
r = Sqrt (I/A)
y = a - {[a2 + at-t2]/2(2a-t)}
j) L-Shape(unqual angle) relationships:

A = t(a + b - t)
I = 1/3{[ty3 + a(b-y)3]-[(a-t)(b-y-t)3]}
Z = I/y
r = Sqrt (I/A)
y = a - {[t(2d + a) + d3]/2(d+a)}

k) I-Shape relationships:

A = bd-h(b-t)
I = [bd3 -h3(b-t)]/12
Z= [bd3 -h3(b-t)]/6d
r = Sqrt (I/A)
y = d/2