International Journal of Heat and Mass Transfer: Takashi Hibiki, Shuichiro Miwa, Kenichi Katono
International Journal of Heat and Mass Transfer: Takashi Hibiki, Shuichiro Miwa, Kenichi Katono
International Journal of Heat and Mass Transfer: Takashi Hibiki, Shuichiro Miwa, Kenichi Katono
a r t i c l e i n f o a b s t r a c t
Article history: The concept of a resource-renewal boiling water reactor (RBWR) that uses spent nuclear fuel as a nuclear
Received 24 June 2021 fuel has been proposed to reduce the period required for the radiotoxicity of spent nuclear fuel decaying
Revised 19 July 2021
to the same level as natural uranium ore from about 10 0,0 0 0 years to about 300 years. The RBWR core
Accepted 20 July 2021
is designed based on the tight-lattice core concept to reduce the ratio of a moderator to fuel. Since the
void fraction is one of the most critical design parameters for the RBWR, this study developed the drift-
Keywords: flux correlation applicable to two-phase flow in the tight-lattice rod bundle. The prediction error of the
Drift-flux model newly developed drift-flux correlation is ±11.7 %. The validated rod bundle geometrical conditions are
Rod bundle the number of rods from 4 to 37, the rod spacing from 1.0 to 2.0 mm, the rod diameter from 9.0 to
Tight lattice core
13.7 mm, the mixture volumetric flux from 0.11 to 211 m/s, and the pressure from 0.1 to 7.2 MPa. The
Void fraction
comparison in the distribution parameter between the tight-lattice rod bundle and the conventional BWR
Two-phase flow
rod bundle indicates that the distribution parameter for the tight-lattice rod bundle is larger than that
for the conventional BWR rod bundle. The increased distribution parameter in the tight-lattice core may
be due to the small rod spacing and the triangular array of the rods. Both of the small rod spacing and
the triangular array of the rods tend to increase the distribution parameter.
© 2021 Elsevier Ltd. All rights reserved.
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T. Hibiki, S. Miwa and K. Katono International Journal of Heat and Mass Transfer 180 (2021) 121769
Greek symbols The drift-flux model was developed to consider the relative ve-
α void fraction [-] locity between gas and liquid phases, vr , in two-phase flow analy-
αcrit critical void fraction [-] ses [9]. One-dimensional form of the drift-flux model is expressed
ρ density difference between gas and liquid phases as:
[kg/m3 ] jg
μf vg = = C0 j + vg j , (1)
liquid viscosity [Pa•s] α
ρf liquid density [kg/m3 ]
where vg , jg , α , and j are the gas velocity, superficial gas veloc-
ρg gas density [kg/m3 ]
ity, void fraction, and mixture volumetric flux, respectively. and
σ surface tension [N/m]
indicate the area-averaged and void fraction-weighted mean
Subscripts values, respectively. The distribution parameter, C0 , and the void
+ non-dimensionalized quantity fraction-weighted mean drift velocity (hereafter, drift velocity for
simplicity), vg j , are defined as Eqs. (2) and (3).
Subscripts
B bubbly flow condition α j
C0 ≡ , (2)
cal. calculated value α j
exp . experimental value
and
P pool condition
αvg j
Operators vg j ≡ , (3)
• area-averaged quantity α
• void fraction weighted mean quantity where
vg j ≡ vg − j = (1 − α )vr . (4)
The physical meaning of the distribution parameter is a "covari-
ance" due to non-uniform distributions of void fraction and mix-
gap, which is advantageous in terms of fuel cooling characteristics,
ture volumetric flux, and a well-adapted form of the distribution
mechanical characteristics, and manufacturing. There are cases
parameter is expressed as:
where the fuel rods are arranged in a triangular lattice shape in a
fuel assembly having a square cross-section, and cases where the ρg
C0 = C∞ − (C∞ − 1 ) , (5)
fuel rods are a hexagonal lattice shape fuel assembly. Using the ρf
tight-lattice core concept, a resource-renewal boiling water reactor
(RBWR) that uses spent nuclear fuel as a nuclear fuel has been where C∞ , ρg , and ρ f are the asymptotic value of the distribution
proposed [2]. It takes about 10 0,0 0 0 years for the radiotoxicity of parameter, gas density, and liquid density, respectively. The form
spent nuclear fuel to decay to the same level as natural uranium of Eq. (5) scales the inertia effect on the distribution parameter,
ore, but it can be reduced to about 300 years using RBWR. The and the asymptotic value of the distribution parameter approaches
2
T. Hibiki, S. Miwa and K. Katono International Journal of Heat and Mass Transfer 180 (2021) 121769
unity when the density ratio approaches unity. The distribution pa- Churn flow [16]:
rameter depends on channel geometry, flow regime, and channel
ρg
size, and is given empirically. C0 = 1.2 − 0.2 , (11)
The physical meaning of the drift-velocity is the difference be- ρf
tween gas velocity and mixture volumetric flux. The relative veloc-
ity for a dispersed two-phase flow is expressed by [10]:
√ ρ gσ 0.25
vg j = 2 . (12)
ρ 2f
8 rb
vr |vr | = ρ g(1 − α ), (6)
3 CD ρ f Annular flow [16]:
where rb , ρ , g, and CD are the bubble radius, density difference 1 − α ρ gDH (1 − α )
between gas and liquid phases, gravitational acceleration, and drag Vg j = j + , (13)
α + 4 ρg /ρ f 0.015ρ f
coefficient. Considering Eqs. (3) and (4), the drift velocity can be
derived from a drag law. where the mean drift velocity is defined by:
The drift-flux parameters, such as the distribution parameter
Vg j ≡ vg − j. (14)
and drift velocity, depend on channel geometry, flow regime, chan-
nel size, and channel orientation [11–14]. For example, the drift-
2.2. Recent R & D activities in developing a drift-flux correlation in a
flux parameters applicable to upward two-phase flow in a vertical
rod bundle
medium-sized circular channel are shown as follows.
Bubbly flow [15]:
Extensive efforts have been conducted to develop a drift-flux
ρg DSm correlation in a rod bundle. Coddington and Macian [17] evaluated
C0 = 1.2 − 0.2 1 − exp −22 , (7)
ρf DH the performance of drift-flux correlations developed for a rod bun-
dle. The following review focuses on the recent R & D activities in
developing a drift-flux correlation in a rod bundle.
√ ρ gσ 0.25
vg j = 2 (1 − α )1.75 , (8) Drift-flux correlation for prototypic 8 × 8 rod bundle under
ρ 2f prototypic temperature and pressure conditions [18,19]
The distribution parameter and drift velocity are given by
where DSm , DH , and σ are the bubble Sauter mean diameter, hy- Eqs. (15) and (16), respectively.
draulic equivalent parameter, and surface tension, respectively. It
should be noted here that Eq. (7) is applicable to two-component ρg
C0 = 1.1 − 0.1 , (15)
bubbly flow. ρf
Slug flow [16]:
+ +
ρg vg j = vg j,B exp −1.39 jg+ + v+g j,P 1 − exp −1.39 jg+ ,
C0 = 1.2 − 0.2 , (9)
ρf (16)
ρ gDH where
+ √
vg j = 0.35 . (10)
vg j,B = 2(1 − α )1.75 ,
ρf (17)
Fig. 1. Schematic diagram of rod bundle simulating core of Marviken BHWR type reactor [20].
3
T. Hibiki, S. Miwa and K. Katono International Journal of Heat and Mass Transfer 180 (2021) 121769
0
+ jg
jg ≡ 0.25 , (20) C∞H j+ C∞ max − 1
+
ρ gσ C∞L = jg + 1, (26)
ρ 2f j+ C∞ max − j+f
D+
DH +
H ≡ σ
, (21)
j = m j+f + b, (27)
ρ g C∞ max
μf
Nμ f ≡
σ 0 . 5 , (22) 1
ρf σ m= , (28)
ρ g 1 − αcrit C0
Fig. 2. Schematic diagram of rod bundle test sections. (a) 4-rod bundle (or sub-channel) test section, (b) 7-rod bundle test section, (c) 14-rod bundle test section, (d) 19-rod
bundle test section for air-water flows, (e) 19-rod test section for steam-water flows (f) 37-rod bundle test section.
4
T. Hibiki, S. Miwa and K. Katono International Journal of Heat and Mass Transfer 180 (2021) 121769
Fig. 2. Continued
αcrit
Vg+j αcrit = min 0.0284 j+f + 0.125, 0.52 , (32)
b= , (29)
1 − αcrit C0 The drift velocity is given by Eq. (16).
Drift-flux correlation for rod bundle simulating the core of Mar-
+ j viken BHWR type reactor [18]
j ≡ 0.25 , (30)
ρ gσ The rod bundle geometry is shown in Fig. 1 [20]. The distribu-
ρ 2f tion parameter is given by:
ρg
+ jf C0 = 1.03 − 0.03 , (33)
jf ≡ 0.25 , (31) ρf
ρ gσ
ρ 2f The drift velocity is given by Eq. (16).
5
T. Hibiki, S. Miwa and K. Katono International Journal of Heat and Mass Transfer 180 (2021) 121769
Fig. 2. Continued
2.3. Brief discussion of channel size effect on the drift-flux size given by D+ H
= 30. The critical size is empirically determined
correlation and may range from 30 to 52 [21]. The increased drift velocity is
due to the cap bubble and secondary flow created in a large-sized
A drift-flux correlation is classified into three categories based channel [22]. In bubbly flow, the distribution parameter may not
on a channel size: a mini channel, a medium-sized channel, and a be represented by a single line in a drift-flux plot or a constant
large-sized channel. The flow characteristics in a mini channel are value. The distribution parameter increases with an increased ra-
summarized as follows. When the channel size decreases, the drift tio of superficial gas velocity to mixture volumetric flux, reaches
velocity tends to decrease due to the enhanced surface tension the maximum value, and decreases towards the value in churn
force. The decrease of the drift velocity starts at the channel di- flow [22].
ameter of 4 mm for an atmospheric air-water flow [11], which cor- In a tight-lattice core, three geometrical length scales co-exist.
responds to the non-dimensionalized hydraulic equivalent diame- They are rod spacing (or rod gap), hydraulic equivalent diameter,
ter being 1.5, D+H
= 1.5. When the channel size decreases, the dis- and channel box size. The rod spacing may be categorized as a
tribution parameter increases due to a more concentrated void in mini channel. The hydraulic equivalent diameter may be catego-
the channel [11, 12]. The flow characteristics in a large-sized chan- rized as medium-sized channel. The channel box size may be cate-
nel are summarized as follows. When the channel size increases, gorized as a large-sized channel. The drift-flux parameters may be
the drift velocity tends to increase and level off beyond a critical affected by the competing effect of the channel size.
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T. Hibiki, S. Miwa and K. Katono International Journal of Heat and Mass Transfer 180 (2021) 121769
Fig. 3. Comparison between existing drift-flux correlation and data [6]. (a) Compar- Fig. 4. Comparison between existing drift-flux correlation and data. (a) Comparison
ison with 19-rod bundle test data under the pressure of 2.0 MPa, (b) Comparison with 37-rod bundle test data under the pressure of 2.0 MPa, (b) Comparison with
with 37-rod bundle test data under the pressure of 7.2 MPa. 37-rod bundle test data under the pressure of 7.2 MPa.
2.4. Existing data collected in flow channel simulating tight-lattice and void fraction meter. Table 1 summarizes the test condi-
core tions of these databases, including channel geometry and thermal-
hydraulic conditions. Fig. 2 summarizes the channel geometries.
Mishima et al. performed void fraction measurement in a sub-
channel simulating high conversion light water reactor using neu- 3. Evaluation of drift-flux correlations with data collected in
tron radiography [23,24]. Kureta et al. also conducted void frac- tight-lattice channels
tion measurement in 7, 14, 19, and 37-rod bundles under pres-
sures ranging from 0.1 to 7.2 MPa [4–6]. The measurements were Fig. 3 shows a comparison between the calculated and mea-
performed by neutron radiography, quick shut-off valve method, sured void fractions [6]. The datasets used in the comparison
7
T. Hibiki, S. Miwa and K. Katono
Table 1
Geometrical information of rod bundle test sections and test conditions.
(b) Comparison with 37-rod bundle test data under the pressure of 7.2 MPa.
[26]. (a) Comparison with 19-rod bundle test data under the pressure of 2.0 MPa,
Fig. 5. Comparison between existing drift-flux correlation for rod bundle and data
• Some peculiar data in the region of x < 0.06 under the pres-
sure of 2.0 MPa are found. The two data are α = 0.477 at
x = 0.0576 and α = 0.547 at x = 0.0410. Although the qual-
ity decreases from 0.0576 to 0.0410, the void fraction increases
from 0.477 to 0.547. The measurement error may be expected
to be 20 % or larger.
• The drift-flux correlation for an annular flow, Eq. (13), does not
consider the droplet entrainment. If the droplet entrainment
is considered, the calculated void fraction should increase to-
ward the void fraction calculated by the TRAC-BF1 code. Since
TRAC-BF1 tends to overestimate the void fraction, the effective
droplet entrainment may be suppressed due to the accumu-
lated water layer in the rod gaps (s = 1.3 mm).
• The drift-flux correlation for an annular flow apparently agrees
with the data even in a churn flow regime with the void frac-
tion lower than 0.8. The interfacial structure observed in a mini
circular channel is different from the one in a medium-sized
circular channel [11]. In a mini circular channel, large churn
bubbles are more organized like long slug bubbles with en-
hanced liquid film wave. The flow structure of the churn flow in
the mini circular channel may be apparently similar to the an-
nular flow structure with a liquid slug, including small bubbles.
The flow structure difference between medium sized and mini
circular channels may partly explain the apparent agreement
between the drift-flux correlation for the annular flow and data
in the churn flow regime.
• The overestimation of the TRAC-BF1 drift-flux correlation im-
plies that the momentum coupling between gas and liquid
phases is underestimated. In other words, the distribution pa-
rameter or drift velocity is underestimated.
9
T. Hibiki, S. Miwa and K. Katono International Journal of Heat and Mass Transfer 180 (2021) 121769
0.25
ρ gσ
vg j = 0.33 , (36)
ρ 2f
Error
son imply that the momentum coupling between gas and liquid
25.9
30.3
4.05
5.85
4.14
11.1
8.36
6.95
11.7
[%]
phases is overestimated. In other words, the distribution parame-
ter or drift velocity is underestimated.
Fig. 5 shows a comparison between the calculated and mea-
sured void fractions. The datasets used in the comparison are the
No. of Data
data collected in a 19-rod bundle under the pressure of 2.0 MPa
and 37-rod bundle under the pressure of 7.2 MPa. Drift-flux corre-
263
lations for prototypic 8 × 8 rod bundle, Eqs. (15) and (16) (here-
34
28
32
62
25
57
22
3
after, Ozaki-Hibiki correlation), and for rod bundle simulating the
core of Marviken BHWR type reactor, Eq. (33) and (16) (hereafter,
FRIGG correlation), are considered for the comparison. The data are
0.0738
0.0714
vg j
taken from the original figure [5], and the mass velocities for the
0.231
0.222
0.222
0.605
0.605
0.605
[m/s]
data are given in the range from 600 to 20 0 0 kg/m2 s. Two calcu-
lation lines for the mass velocities of 600 and 2000 kg/m2 s are
presented in Fig. 5. The drift-flux correlations considered in the
comparison implies that the momentum coupling between gas and
vg j Equation
liquid phases are overestimated. In other words, the distribution
parameter or drift velocity is underestimated. This comparison re-
sult implies that the drift-flux correlation validated for a conven-
Churn
Churn
Churn
tional BWR may not be applicable to the prediction of void frac-
Slug
Slug
LSC
LSC
LSC
tion in a tight-lattice channel. The distinctive characteristics of the
Experimentally determined distribution parameter, selected drift velocity correlation and prediction error for each test.
tight-lattice core are the reduced fuel rod spacing and the change
of the fuel rod arrangement from a square lattice to a triangular
lattice. Since the rod spacing and the fuel rod arrangement may
CalculationC0
significantly affect the drift-flux parameters, the drift-flux correla-
tion should be developed by considering these effects.
1.19
1.19
1.19
1.18
1.18
1.16
1.20
1.20
[-]
4. Drift-flux correlation development and its evaluation
in the drift-flux plot, namely, j vs. vg , and the distribution
7.2
0.1
0.1
0.1
0.1
0.1
2.0
2.0
P
AW
SW
SW
SW
SW
SW
ric fluxes in the available data is higher than 2.5 m/s, the above al-
LSC: Large-sized channel.
10
T. Hibiki, S. Miwa and K. Katono International Journal of Heat and Mass Transfer 180 (2021) 121769
void fraction region. As shown in Fig. 6(b–d), the mixture volu- turbulent flow regimes. Eq. (37) may not be applicable to separated
metric flux is high enough to ignore the effect of the prediction two-phase flow, such as annular flow.
error of the drift velocity on the distribution parameter. The drift Fig. 6 shows the predictive performance of Eq. (37) with the
velocity correlation for slug flow, Eq. (10) is adopted to calculate drift velocity correlation selected for each case. In Fig. 6, the solid
the drift velocity in a 19-rod bundle under atmospheric pressure, and broken lines indicate the calculated values with Eqs. (37) and
because the test was performed in a medium void fraction region. (15), respectively. The gas velocities calculated by Eq. (37) agree
As shown in Fig. 6(e), the gas velocity tends to approach the drift with the data reasonably well, whereas the gas velocities calcu-
velocity for slug flow (=0.0714 m/s), not churn flow (=0.231 m/s). lated by Eq. (15) developed for a conventional BWR core tend to
The drift velocity correlation for a large size channel, Eq. (16) is underestimate the data.
adopted to calculate the drift velocity in a 19-rod bundle under Comparing between Eqs. (37) and (15) suggests that the dis-
the pressure of 2.0 MPa and 37-rod bundle under the pressures of tribution parameter in a tight-lattice core is higher than that in
2.0 and 7.2 MPa, because the channel box sizes exceed D+ H
= 30. a conventional BWR core. The increased distribution parameter in
the tight-lattice core may be due to the small rod spacing and the
4.2. Drift-flux correlation development triangular array of the rods. Both of the small rod spacing and the
triangular array of the rods tend to increase the distribution pa-
In Section 4.1, an appropriate drift velocity correlation for each rameter. Eq. (37) is developed based on the data collected under
tested sub-channel or rod bundle is selected. A value of the distri- wide test conditions, such as broad rod bundle sizes from sub-
bution parameter for each tested sub-channel or rod bundle is de- channel or 4-rod bundle to 37 rod-bundle and broad pressures
termined by the data with the least square method. The obtained from 0.1 to 7.2 MPa. Eq. (37) is considered to include sufficient
distribution parameters are listed in Table 2. The obtained values scalability of the rod bundle size and pressure.
for each case are plotted in Fig. 7. The asymptotic value of the dis- Table 2 lists the prediction error for each tested rod bundle. The
tribution parameter is determined to be 1.22, resulting in the fol- prediction error, E, is simply calculated by:
lowing distribution parameter correlation for the tight-lattice core.
vg,cal. − vg,exp .
ρg E [%] = × 100, (38)
C0 = 1.22 − 0.22
ρf
, (37) vg,exp .
It should be noted here that Eq. (37) is applicable to dis- The average prediction error of gas velocity is estimated to be
persed two-phase flow such as cap-bubbly, cap-churn, and churn- ±11.7 %.
11
T. Hibiki, S. Miwa and K. Katono International Journal of Heat and Mass Transfer 180 (2021) 121769
Fig. 8. Comparison between newly developed drift-flux correlation for tight-lattice Fig. 8. Continued
rod bundle and data. (a) Comparison with 7-rod bundle steam-water test data un-
der the pressure of 0.1 MPa, (b) Comparison with 14-rod bundle steam-water test
data under the pressure of 0.1 MPa, (c) Comparison with 19-rod bundle steam-
but no information on the mass flux for each data point is avail-
water test data under the pressure of 2.0 MPa, (d) Comparison with 37-rod bundle
steam-water test data under the pressure of 2.0 MPa, (e) Comparison with 37-rod able. To calculate the relationship between quality and void frac-
bundle steam-water test data under the pressure of 7.2 MPa. tion from the corresponding data presented in the drift-flux plot,
three values of the mass flux, 145, 236, and 346 kg/m2 s are as-
sumed. In Fig. 8(a), the void fractions obtained by the assumed
4.3. Evaluation of newly developed drift-flux correlation mass flux are represented by the circle, triangular, and square for
the mass flux of 145, 236, and 346 kg/m2 s. The void fractions cal-
Fig. 8 compares the newly developed drift-flux correlation with culated by the drift-flux correlation with Eq. (37) are indicated
the data in quality vs. void fraction plane. Since the data shown by thick solid, broken, and dotted lines for the mass flux of 145,
in Fig. 8 are collected from the original figures [4–6], comprehen- 236, and 346 kg/m2 s. The void fractions calculated by the drift-
sive information for each data is not available. In Fig. 8(a), the data flux correlation for annular flow, Eq. (13), are indicated by thin
were collected in the range of mass flux from 145 to 346 kg/m2 s, solid, broken, and dotted lines for the mass flux of 145, 236, and
12
T. Hibiki, S. Miwa and K. Katono International Journal of Heat and Mass Transfer 180 (2021) 121769
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