GLR Linde Teach in
GLR Linde Teach in
GLR Linde Teach in
Photo 1
Photo 2
Photo 3
Adjustment on cable
Tools needed : 2 X 17mm
Photo 4
Photo 5
Teach-in procedure page 2 / 3
• (Step 1 continued from page 2) Return the throttle handle (photo 5) to low idle.
Attach a digital pressure gauge onto the VD 3 measuring point (photo 6) Adjust
VD 3 to 8.7 Bar.
VD 3 Adjustment
VD 3 Valve
VD 3 Measuring point
Photo 6
• Step 2: Press and hold button on teach in box for approx. 1 second. The engine
will automatically go to high idle. At this time move the throttle handle to high idle
position (photo 8).
• Step 3: Press and hold button on teach in box for approx. 1 second. The engine
will automatically go to low idle, this will take a few seconds and under no
circumstances should you move the throttle handle until the engine is completely
at low idle. Move the throttle handle to low idle position (photo 7).
The GRL lamp will light constantly as long as a blinkcode remains in the CEB box.
A
36-37 throttle cylinder B A-B 23,6Ω to 27,5Ω
1
34-35 Load limit control valve (VD 3) 2-3 23,6Ω bis 27,5Ω
2 3
20-30 Fine-Mode-potentiometer
Electrical connection
of throttle lever
disconnected
0-position (max. ∆P) 1-2 820Ω ± 20%
100-position (min. ∆P) 1-2 5,6kΩ ± 20%
20 1
1 20 CEB
Box Multible plug on CEB-box
38 19
19 38
Typ/Model/Type Datum/Edition/Date
MHL 340 valid from 0219, 11/00
MHL 350 valid from 0233, MHL 360
Benennung/Description/Dénomination Seite/Page/Feuille
CEB-control 6.2.08
Machine recognition for CEB control
Machine type Diode lamp Bridge on Bridge on Low idle High idle
connection connection plug
plug (multiple (6 point)
plug)
MHL 340 A 2,3,4 2-18 2-6 800-920 2250-2380
ab 219
MHL 340 A 3,4 2-18; 3-18 2-6; 3-6 750-900 2320-2380
ab 312
MHL 350 A 1,3,4 3-18 3-6 800-920 2200-2330
ab 233
MHL 350 A 1,2,4 4-18 4-6 800-950 2080-2180
ab 303
MHL 360 1,2,3 5-18 5-6 800-950 2100-2150
MHL-RHL 2,4 2,4,6 800-900 2200-2330
350-340 (EPA)
MHL 380 870 2150
Typ/Model/Type Datum/Edition/Date
MHL 340 A, MHL 350 A, MHL 360 09/00
Benennung/Description/Dénomination Seite/Page/Feuille
CEB-Control 6.2.09
CEB 15/14 West, July 2002
Teach In instructions for the new CEB 15/14
Adjust all hydraulic pressures in accordance with the adjustment value check sheet
When adjusting the ∆p each individual pump half must be adjusted separately. This is done by
splitting the LS line between the two pumps and adjusting the ∆p on each pump half. Refer to the Fuchs /
Terex service manual for more detailed instructions for adjusting ∆p.
The fault codes are indicated through the GLR lamp located on the cabin control panel. When the engine is
running the lamp is normally out. When the GLR lamp is on, then there is a CEB fault. (See the fault chart
below)
GLR Lamp
Blink code 1 RPM sensor: Distance to flywheel to incorrect, dirty, short circuit or no connection.
(Signal < 0,3 VRMS)
Blink code 5 Analog-Signal for RPM adjustment linkage for the return signal to the VDO Position-
motor and the fine-mode potentiometer not within tolerance. (< 4,85 V or > 5,25 V)
Blink code 9 No Teach-in present or Teach-in fault (See Teach-in fault chart)
Page 1 0f 4
Fuchs / Terex Service Department
CEB 15/14 West, July 2002
Power supply VDO-Motor 20-12 Disconnect the fine 5-7 1,34 kΩ ± 10%
mode poteniometer
Signal Min Position 17-12 from wiring harness. 6-7 10 ... 100 Ω
Signal Max Position 17-12 6-7 1,3 ... 1,5 kΩ
Power supply RPM adjustment 20-12 Disconnect the fine ye/ye-bl 4 kΩ ± 20%
Signal Min Position 18-12 mode poteniometer gn/ye-br 5,7 kΩ ± 20%
from wiring harness.
Signal Max Position 18-12 gn/ye-br 1,7 kΩ ± 20%
Plug
On the CEB-Box
Page 2 of 4
Fuchs / Terex Service Department
CEB 15/14 West, July 2002
Teach-In procedure
With the engine shut off connect the Teach-In box (P/N 6036327001).
• Insure that the ball cock valve for the emergency operation is in the closed position
(Vertical position)
• Check that the VD3 plug is on and secure
• Turn off the auto-idle and switch off all auxiliary consumers
• RPM throttle lever is in the low idle position
Press and hold the button on the Teach-In box until the light comes on. The light will blink
once every second.
• Step 1
Measure the pressure on the VD3 valve and adjust to 8.9 bar (Clockwise to lower the pressure
– Counterclockwise to raise)
Adjust the engine low and high idle by adjusting the VDO step motor linkage or directly on
the governor stop screws.
o See table 6.2.09 for RPM tolerances
* Move the throttle control lever to the high idle position before proceeding to step 2 !!!
• Step 2
Press the button on the teach in box for approx. 1 second. At this time the CEB-Box will
check the signal from the VDO Position-motor (min. 3,3 Volts). The engine will go to low
idle. Move the throttle control lever to low idle position. The teach-in box lamp will now be
blinking 2 times a second.
• Step 3
The Engine will go automatically to low idle and the CEB box will check the return signal
from the VDO-positioning motor (Max. 1,2 V) and perform a routine check of 20 steps to
high idle, 20 steps to low idle, again, 20 steps to high idle and 20 steps to low idle. The
Teach-in box will be blinking 3 times a second.
When this is completed the lamp on the Teach-in box will go out and the GLR lamp will go
out. If the GLR lamp remains on or blinks then there is a fault. (Refer to the fault code chart
on the next page)
The teach-in process can be ended at any time either by turning the ignition off or by pressing
the teach-in button until the lamp goes out.
Page 3 of 4
Blink code 3 VDO positioning-motor return signal in step 2 is less than 3,3 V
(Adjustment on the linkage between motor and governor)
Blink code 4 VDO positioning-motor return signal in step 3 is more than 1,2 V
(Adjustment on the linkage between motor and governor)
Blink code 5 Signal from throttle control lever is out of tolerance in the high idle
position. (Must be in the high idle position when going from step 1 to
step 2)
Blink code 6 Signal from throttle control lever is out of tolerance in the low idle
position. (Must be in the low idle position when going from step 2 to
step 3)
Blink code 7 The RPM regulation distance between steps in step 3 of teach-in are too
large (More than 100 Rpm’s). Possible faults could be play in the
linkage, Linkage sticking or friction on the VDO positioning-motor.
MHL 360
From Nr. 177 5-13 800-950 2130-2190
Page 4 of 4
Dietze 12.10.2007
Teach in procedure
Photo 1
Photo 2
Photo 3
Adjustment on cable
Tools needed : 2 X 17mm
Photo 4
Photo 5
Teach-in procedure page 2 / 3
• (Step 1 continued from page 2) Return the throttle handle (photo 5) to low idle.
Attach a digital pressure gauge onto the VD 3 measuring point (photo 6) Adjust
VD 3 to 8.7 Bar.
VD 3 Adjustment
VD 3 Valve
VD 3 Measuring point
Photo 6
• Step 2: Press and hold button on teach in box for approx. 1 second. The engine
will automatically go to high idle. At this time move the throttle handle to high idle
position (photo 8).
• Step 3: Press and hold button on teach in box for approx. 1 second. The engine
will automatically go to low idle, this will take a few seconds and under no
circumstances should you move the throttle handle until the engine is completely
at low idle. Move the throttle handle to low idle position (photo 7).
The GRL lamp will light constantly as long as a blinkcode remains in the CEB box.
A
36-37 throttle cylinder B A-B 23,6Ω to 27,5Ω
1
34-35 Load limit control valve (VD 3) 2-3 23,6Ω bis 27,5Ω
2 3
20-30 Fine-Mode-potentiometer
Electrical connection
of throttle lever
disconnected
0-position (max. ∆P) 1-2 820Ω ± 20%
100-position (min. ∆P) 1-2 5,6kΩ ± 20%
20 1
1 20 CEB
Box Multible plug on CEB-box
38 19
19 38
Typ/Model/Type Datum/Edition/Date
MHL 340 valid from 0219, 11/00
MHL 350 valid from 0233, MHL 360
Benennung/Description/Dénomination Seite/Page/Feuille
CEB-control 6.2.08
Machine recognition for CEB control
Machine type Diode lamp Bridge on Bridge on Low idle High idle
connection connection plug
plug (multiple (6 point)
plug)
MHL 340 A 2,3,4 2-18 2-6 800-920 2250-2380
ab 219
MHL 340 A 3,4 2-18; 3-18 2-6; 3-6 750-900 2320-2380
ab 312
MHL 350 A 1,3,4 3-18 3-6 800-920 2200-2330
ab 233
MHL 350 A 1,2,4 4-18 4-6 800-950 2080-2180
ab 303
MHL 360 1,2,3 5-18 5-6 800-950 2100-2150
MHL-RHL 2,4 2,4,6 800-900 2200-2330
350-340 (EPA)
MHL 380 870 2150
Typ/Model/Type Datum/Edition/Date
MHL 340 A, MHL 350 A, MHL 360 09/00
Benennung/Description/Dénomination Seite/Page/Feuille
CEB-Control 6.2.09
CEB 15/14 West, July 2002
Teach In instructions for the new CEB 15/14
Adjust all hydraulic pressures in accordance with the adjustment value check sheet
When adjusting the ∆p each individual pump half must be adjusted separately. This is done by
splitting the LS line between the two pumps and adjusting the ∆p on each pump half. Refer to the Fuchs /
Terex service manual for more detailed instructions for adjusting ∆p.
The fault codes are indicated through the GLR lamp located on the cabin control panel. When the engine is
running the lamp is normally out. When the GLR lamp is on, then there is a CEB fault. (See the fault chart
below)
GLR Lamp
Blink code 1 RPM sensor: Distance to flywheel to incorrect, dirty, short circuit or no connection.
(Signal < 0,3 VRMS)
Blink code 5 Analog-Signal for RPM adjustment linkage for the return signal to the VDO Position-
motor and the fine-mode potentiometer not within tolerance. (< 4,85 V or > 5,25 V)
Blink code 9 No Teach-in present or Teach-in fault (See Teach-in fault chart)
Page 1 0f 4
Fuchs / Terex Service Department
CEB 15/14 West, July 2002
Power supply VDO-Motor 20-12 Disconnect the fine 5-7 1,34 kΩ ± 10%
mode poteniometer
Signal Min Position 17-12 from wiring harness. 6-7 10 ... 100 Ω
Signal Max Position 17-12 6-7 1,3 ... 1,5 kΩ
Power supply RPM adjustment 20-12 Disconnect the fine ye/ye-bl 4 kΩ ± 20%
Signal Min Position 18-12 mode poteniometer gn/ye-br 5,7 kΩ ± 20%
from wiring harness.
Signal Max Position 18-12 gn/ye-br 1,7 kΩ ± 20%
Plug
On the CEB-Box
Page 2 of 4
Fuchs / Terex Service Department
CEB 15/14 West, July 2002
Teach-In procedure
With the engine shut off connect the Teach-In box (P/N 6036327001).
• Insure that the ball cock valve for the emergency operation is in the closed position
(Vertical position)
• Check that the VD3 plug is on and secure
• Turn off the auto-idle and switch off all auxiliary consumers
• RPM throttle lever is in the low idle position
Press and hold the button on the Teach-In box until the light comes on. The light will blink
once every second.
• Step 1
Measure the pressure on the VD3 valve and adjust to 8.9 bar (Clockwise to lower the pressure
– Counterclockwise to raise)
Adjust the engine low and high idle by adjusting the VDO step motor linkage or directly on
the governor stop screws.
o See table 6.2.09 for RPM tolerances
* Move the throttle control lever to the high idle position before proceeding to step 2 !!!
• Step 2
Press the button on the teach in box for approx. 1 second. At this time the CEB-Box will
check the signal from the VDO Position-motor (min. 3,3 Volts). The engine will go to low
idle. Move the throttle control lever to low idle position. The teach-in box lamp will now be
blinking 2 times a second.
• Step 3
The Engine will go automatically to low idle and the CEB box will check the return signal
from the VDO-positioning motor (Max. 1,2 V) and perform a routine check of 20 steps to
high idle, 20 steps to low idle, again, 20 steps to high idle and 20 steps to low idle. The
Teach-in box will be blinking 3 times a second.
When this is completed the lamp on the Teach-in box will go out and the GLR lamp will go
out. If the GLR lamp remains on or blinks then there is a fault. (Refer to the fault code chart
on the next page)
The teach-in process can be ended at any time either by turning the ignition off or by pressing
the teach-in button until the lamp goes out.
Page 3 of 4
Blink code 3 VDO positioning-motor return signal in step 2 is less than 3,3 V
(Adjustment on the linkage between motor and governor)
Blink code 4 VDO positioning-motor return signal in step 3 is more than 1,2 V
(Adjustment on the linkage between motor and governor)
Blink code 5 Signal from throttle control lever is out of tolerance in the high idle
position. (Must be in the high idle position when going from step 1 to
step 2)
Blink code 6 Signal from throttle control lever is out of tolerance in the low idle
position. (Must be in the low idle position when going from step 2 to
step 3)
Blink code 7 The RPM regulation distance between steps in step 3 of teach-in are too
large (More than 100 Rpm’s). Possible faults could be play in the
linkage, Linkage sticking or friction on the VDO positioning-motor.
MHL 360
From Nr. 177 5-13 800-950 2130-2190
Page 4 of 4
Dietze 12.10.2007
Excavator control for Fuchs/Terex
block diagram CEB-15/14, basic functions
Fine-Mode-
poti
LS-Control
HPR_Pump
GLR-setpoint
GLR setpoint
nN
GLR setpoint VD3-current
Anti stall regulator
nN_Low
(GLR) and Mode VD3-Valve
control
0% Speed poti 100%
Actual speed
Speed sensor
Teach-In
Teach-In Fly wheel
lamp
Teach-In control Actual position Position Poti
Teach-In
button
Pos. setpoint
95%
-
Speed-
Injection-pump
+ DC-
poti Idle Diesel
Position-Regulator motor
5% Setpoint
Position
Low Idle Setpoint
High Idle
Position-setpoint
Drive pressure
switch
CEB-16/12
Drive
ramp
LS-Control
VD3-Valve
GLR
HPR_Pump
setpoint
Anti stall + +
VD3-
control
current
(GLR) +
Hydraulic
Idle
Setpoint setpoint Mode
calculation control
Speed sensor
Fuchs-
Display Mode switch
Ident data
Speed poti
Speed setting lever poti, connected to CEB-15 lever poti, connected to EMR3
Fine-Mode variabel, poti connected to CEB-15 2 steps *), switched from Fuchs-ECU
Low Idle-Mode Delta_p reduction < 1350 rpm Delta_p reduction < 1350 rpm
Auto Idle yes, diesel control via CEB-15 yes, diesel control via Fuchs-ECU
Drive ramp
Drive parameter yes yes, not used yet
Software and parameter programmed Software download by Linde,
Software download by Linde parameter download by Fuchs
*) use Fine Mode step 1 to check VD3 pilot pressure (300mA => 8,5bar) 2.11.2005 H.Klein / LMH-DT2
CEB-16/12 Excavator control for Fuchs/Terex
GLR and idle setpoint characteristic
Engine speed
p-Grad = droop
5%
P_N
Diesel speed
Δp pressure Δp = 26bar
26 1bar Δp pressure = 0,8bar p_pilot p_pilot
(bar) (bar)
25
Δp = 23bar Δ p (bar)
p_pilot (bar)
20
15
10
VD3 current
0
0,00 0,10 0,20 0,30 0,40 0,50 0,60 (A)
Δp Δp
Drive pressure switch
closed = start driving
Δp max Δp max
= 26 bar
Δp start
Δp low idle driving
= 6 bar
Δp pressure p_pilot
(bar) 26
(bar)
25
Δ p (bar)
p_pilot (bar)
20
15,8
15
14
10
8,5
VD3 current
0
0,00 0,10 0,20 0,30 0,40 0,50 0,60 (A)
Pilot-
Fine-
speed VD3- pressure Δp
Mode
No. Check Marginal conditions lever current VD3-valve (bar)
switch
(mA) (bar)
E-Box plugged, - tank
1 System Δp VD3-connector 100% off pressure 26
unplugged
15,8 ± 0,5+
4 Low idle Mode like no. 2 0% off 445..465 6
tank press.
5 Fine-Mode step 1 like no. 2 100% Step 1 290..310 8,5 ± 0,5+ 15,3
tank press.
6 Fine-Mode step 2 like no. 2 100% Step 2 410..430 14 ± 0,5+ 8
tank press.
CEB-16/12 CEB-15/14
If the CEB16/12 does not receive the EEC1 message, the GLR setpoint is switched to the Diesel limp-home setpoint (1600 rpm).
The diesel runs further pedal controlled and will not be stalled, even it is droped down from high idle.