CIM - Computer Integrated Manufacturing: Index

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CIM – Computer Integrated Manufacturing

INDEX

CIM IN BASIC CONFIGURATION DL CIM-A


CIM IN ADVANCED CONFIGURATION DL CIM-B
CIM IN COMPLETE CONFIGURATION DL CIM-C

34965€

DL CIM-C

DL CIM-B

15432€

DL CIM-A 9898€

NOTE: A single-phase electro-compressor like the DL 8110SLZ is needed.


CIM – Computer Integrated Manufacturing

Computer-Integrated Manufacturing (CIM) is a method of manufacturing in which the entire


production process is controlled by computer. Typically, it relies on closed-loop control processes,
based on real-time input from sensors.
De Lorenzo’s proposal for CIM automation products is especially designed for engineering graduates.
Students can study the theory and work with the system to get a sound knowledge of the CIM, which
allows for transversal applications in the following didactic areas: Automation, Pneumatics,
Mechatronics, Electronics, Process Control, etc.

Our system is composed of different modules, each one reproducing a single basic application that is
commonly used in the industry.
Each module is implemented with real electronics, mechanics and pneumatics components and has a
specific function. As an integrated computer system, the output of one activity serves as the input to
the next activity, through the chain of events. The whole system is controlled by one Programmable
Logic Controller (PLC) and it can be configured to perform a complete process.
The basic modules are the following:
 Conveyor Unit
 Linear Transfer Unit
 Pick and Place Unit
 Six Station Rotary Table
 Vision Inspection System
 Drilling Module
 Unloading Arm
 Weighing Module
 Palletizer Unit
Any combination of the above modules allows creating different systems. Suggested configurations
are shown in the following table:

UNIT DL CIM-A DL CIM-B DL CIM-C


Conveyor Unit X X X
Linear Transfer Unit X X X
Pick and Place Unit X X X
Six Station Rotary Table X X
Drilling Module X X
Vision Inspection System X
Unloading Arm X X
Weighing Module X X
Palletizer Unit X
CIM – Computer Integrated Manufacturing
CONVEYOR UNIT LINEAR TRANSFER UNIT

The materials are transferred in a linear motion by


means of the belt conveyor driven by geared DC The Linear Transfer Unit is an electro-pneumatic
motors. This unit moves materials / objects from controlled linear actuator. Magnetic switches are
one end to the other. Sensors are used to sense the fixed to sense the retracted and extended position of
parts material and presence. This is a miniature the transfer unit. The Linear Transfer Unit transfers
model of a real industrial conveyor system. materials from the conveyor to the linear Pick and
Place Unit with the help of a pneumatically operated
rod less double acting cylinder.
PICK & PLACE UNIT SIX STATION ROTARY TABLE

The Pick & Place Unit is a totally electro-pneumatic A Six Station Rotary Table consists of a horizontal
control system. There are three main parts in this circular worktable, on which the work piece is placed
unit: a Vertical arm (vertical double acting cylinder), to be processed.
a Horizontal arm (horizontal double acting cylinder) The worktable is indexed to present each work piece
and an Angular gripper (double acting angular to each work head to accomplish the sequence of
gripper for holding work pieces). Magnetic switches machining operations.
are fixed to sense the retracted and extended
position of the actuator. The Pick & Place Unit
transfers the material from the Linear Transfer Unit
end to the next Unit with the help of vertical arm,
horizontal arm and angular gripper.
CIM – Computer Integrated Manufacturing
DRILLING MODULE VISION INSPECTION SYSTEM

The Module simulates the function of drilling the The vision system is a compact visual sensing
work piece. The PLC tells the vertically double equipment, which is used for quality control
acting flat cylinder to position the drilling device inspections in automated production lines. The vision
near the work piece and to start the drilling device. system serves under the class of visual sensing
methods. The vision system basically analyzes an
image obtained by a video camera, displays it and
reports its characteristics to the system controller.

UNLOADING ARM WEIGHING MODULE

The Weighing module consists of two elements: the


The Unloading arm or horizontal Pick & Place Unit load cell and the interface circuit. The load cell
is an electro-pneumatic system in which the generates a variable resistance value related to the
movement is controlled by a linear and rotary weight of the object that is placed over it.
actuator. This system works as a miniature pick and The interface circuit receives, processes and sends
place robot with a limited path application. this value to the analogue input of the PLC, which
The Unloading arm is used to transfer the determines the correspondent weight of the work
components or work pieces from one workstation piece placed over the load cell.
to the other.
CIM – Computer Integrated Manufacturing

PALLETIZER UNIT

The Palletizer is used for palletizing (placing) the


work piece in a particular order. Our XY Palletizer is
a stepper motor controlled unit. The motor
controls the movement and the position of the axis
of the Palletizer. For workpiece handling, a suction
cup is provided which is con- trolled using a flat
cylinder - double acting.
The cylinder will extend & retract to pick up or
dispense the workpiece.

SOFTWARE

The system includes the software for programming the PLC.


PC is not included.

On request, it can also be supplied with a Supervisory Control And Data Acquisition (SCADA) software and provided
with a 7” Human Machine Interface (HMI).
The software interfaces with the CIM’s PLC.

The ordering codes for the CIM versions that include the SCADA software are the following:

DL CIM-AS for DL CIM-A


DL CIM-BS for DL CIM-B
DL CIM-CS for DL CIM-C

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