ACDS R410A 50hz
ACDS R410A 50hz
ACDS R410A 50hz
For more than 100 years, Dunham-Bush has focused on innovative product development. Today, we
provide a full portfolio of HVAC/R products from Fan Coil Units to large centrifugal chillers as well as
many other innovative green solutions. Our commitment to innovation, matched with an aggressive
attitude toward growth, makes Dunham-Bush a leader in global markets. Our product development is
tailored to meet the specific needs of customers, building-by-building, country-by-country and region-by-
region. No other HVAC/R manufacturer takes this approach to meeting your performance expectations.
ACDS, Air Cooled Scroll Compressor Direct Expansion Chillers, have a cooling capacity range from 10 to
90 TR [33 to 316 kW] in 50Hz version using environmentally sound HFC-410A refrigerant. The entire
product line features energy efficiency, installation ease, control flexibility, high reliability, compact
footprint and advanced controls.
Scroll Compressors are designed for Commercial/Industrial Applications and provide the same high
quality and efficiency as Reciprocating or Screw Compressors. They have been developed specifically
for use in Packaged Chillers and Condensing Unit products.
Upon shipment, the new ACDS R410A unit is installation-ready with a compact size, reduced weight, and
complete factory piping and wiring. Refrigerant charge is included and a thorough factory test under load
is conducted on each unit to ensure trouble-free start-up and operation.
TABLE OF CONTENTS
Page No Page No
Introduction .................................................................. 2 Dimensional Data ...................................................... 13
Nomenclature............................................................... 2 Floor Loading Diagram ............................................... 19
Standard Features & Benefits ...................................... 3 Condenser Fan .......................................................... 20
Unit Features ............................................................... 3 Sound Pressure Data ................................................. 20
Unit Options/ Accessories ............................................ 6 Electrical Data ............................................................ 20
Application Data ........................................................... 8 Typical Wiring Diagram .............................................. 21
Selection Procedure ................................................... 11 Guide Specifications................................................... 22
Physical Specifications .............................................. 12
NOMENCLATURE
AC D S 030 AU G S
R410A
Scroll Compressor
Model AU – 400/3ph/50Hz
-2-
STANDARD FEATURES & BENEFITS
COMPRESSOR ELECTRICAL/CONTROL
D Reliable Tandem scroll compressors D Wide range of optional items are available
D Compressor lead-lag configuration on all D Electromechanical controller, IR 33 for ease of
models operation
D Separate power and control panels
EVAPORATOR
D Compact and high efficiency brazed plate heat D High/ low pressure limiting function ability
exchanger
D Design pressure of 450 psig [31 bar] on QUIET OPERATION
refrigerant circuit D Quiet scroll compressors on standard unit
D Design pressure of 400 psig [28 bar] on fluid D Ultra-quiet operation with compressor acoustic
circuit enclosure available as option
CONDENSER
D Copper tubes with aluminum fins
D Sub-cooling enhancement for efficiency
D Low noise direct driven propeller fans
D IP 54 motor construction
UNIT FEATURES
SCROLL COMPRESSOR
In a scroll compressor, the compression is performed
by two scroll elements located in the upper part of the
compressor.
-3-
UNIT FEATURES
SUCTION
COMPRESSION
DISCHARGE
BRAZED PLATE HEAT Low Pressure Drop - in most case lower than in
any other system. Allows smaller pumps and
EXCHANGER (BPHE)
lower operating costs.
BPHE represents the cutting edge of heat True Counter Flow - design allows close
exchanger technology – one of the most effective temperature approach.
and efficient thermal transfer solutions in the
world today. Self-Cleaning - thanks to high turbulence
throughout the exchanger, reducing maintenance
Extremely Compact - reduction in the volume and time and cost.
weight of a shell-and-tube exchanger of the same
capacity. This means great design freedom for
every application- and reduced installation costs.
Maximum Material Efficiency - no "dead zone"
outside gaskets because there is no need for
gaskets.
Reduced Refrigerant Charge - the compact
system requires only a fraction of the heat
transfer medium, e.g. refrigerant. Less volume
costs less-and is positive for the environment.
Lower System Costs - better heat transfer
coefficient (HTC) gives better ΔT (temperature
difference), which in turn means a lower mass
flow of media, resulting in smaller, less expensive
pumps, etc. and lower energy consumption.
Small Temperature Difference - operates
Uniform High Quality - plates are pressed in the
efficiently even at temperature differences as low
same tool, brazed in the same automated
as 1 K.
procedure with rigorous standards of quality
High Working Pressure - capability. control. Performance is known and consistent.
Maintenance and repair are minimized.
-4-
UNIT FEATURES
-5-
UNIT FEATURES
-6-
UNIT OPTIONS / ACCESSORIES
Hot Gas Bypass (HGBP) system voltage on the unit microprocessor. This
To maintain units on-line when the minimum load options is only applicable for units with Vision
is below the mechanical unloading range. This 2020i controller only.
minimizes compressor cycling and extends
component life, on extra low load conditions. IP55 Control Panel (IP55)
A fully enclosed electrical control panel built in
Weather Proof Alarm Bell (WPA) accordance with IP55 construction.
Mounted and wired to indicate a common alarm
fault. Remote Fluid Temp Monitoring (RFTR)
Unit control is based on leaving fluid temperature
Gauges (GAG) with a specific temperature differential (range), so
Includes suction and discharge pressure gauges the return fluid temperature is for information only.
for all unit models. The microcomputer where
fitted also displays discharge and suction Demand Limiting (AMPL)
pressure. Requires a remote analogue input signal that is
used to cycle compressors to limit electrical
Over and Under Voltage Protection Relay demand.
(UVR)
Combined relay offering protects against high and Evaporator Heater (EVH)
low supply voltage conditions as well as single
phasing, phase reversal and phase imbalance by Heater provide protection from freezing out to
interrupting the control circuit. It is an automatic -20°F[-28.9°C] ambient.
reset device, but the microcomputer can be set up
for manual reset to prevent unwanted restarts. Hydronic Pump Package (HPP)
This option adds circulating pumps, complete with
Unit Ground Fault Interrupt (GFI) insulated expansion tank. Available in a single or
This takes the unit off line if a ground fault is dual (duty & standby) evaporator versions, with
detected. total dynamic head external to the chiller for 50
feet.
Low Ambient Lock-Out (LAL)
Uses an ambient sensor and requires a lock-out
set point entered into the microcomputer ACCESSORIES
controller.
Water Flow Switch (WFS4)
3-Phase Voltmeter With Selection Switch Paddle type field adjustable flow switch. Must be
(VM3) tied into the unit safety circuit so that the package
will remain off until fluid flow is proved. Helps
Single analog voltmeter installed with a 3 phase
prevent evaporator freeze up. NEMA 4 enclosure,
selector switch for indication, located inside the
for use on fluid, ethylene or propylene glycol
control panel.
circuits. For applications where fluid and ambient
temperature are at a minimum 62°F [16.7°C].
3-Phase Amperage Meter With Selection
Switch (AM3)
Rubber-in-shear Isolators (RIS)
Single analog ammeter with a 3 phase selector
switch for indication, located inside the control Designed for ease of installation, these rubber,
panel. one piece, molded isolators have slip resistant
base plates. Applicable for most installations.
VISION 2020i (V2C)
Spring Isolators (SPG)
Proactive full function PC Windows® based
microcomputer controller, Vision 2020i is a Designed for 1" [25.4mm] deflection, these
flexible and advance programmable micro- enclosed spring assemblies have a neoprene
computer controller designed specifically for the friction pad on the bottom to help prevent the
applications and precise control of Dunham-Bush transmission of noise and a lock bolt for leveling.
chillers. Neoprene inserts prevent contact between the
steel upper and lower housings. Suitable for more
System Voltage Measurement (SVM) critical applications than RIS isolators.
A voltage transducer is added to display the
-7-
APPLICATION DATA
Figure 1A
CHILLER THERMOSTAT
EVAPORATOR SENSOR
The mixed fluid temperature range through the evaporator for units with standard evaporators, should not
be less than 7.5°F [4.2°C].
Figure 1B
EVAPORATOR BYPASS
PORTION OF FLOW
CHILLER THERMOSTAT
EVAPORATOR SENSOR
-8-
APPLICATION DATA
Figure 2B Single Loop System with Storage Tank to Increase Loop Volume
Figure 2C Primary and Secondary Loop Systems are normally used where the secondary system
has variable flow and/or multiple loads. See example below.
-9-
APPLICATION DATA
- 10 -
SELECTION PROCEDURE
- 11 -
PHYSICAL SPECIFICATIONS
Model ACDS 010 020 030 040 050 060 070 080 095
10 20 25 40 50 60 70 75 90
Unit Nominal Capacity TR[kW]
[35] [70] [88] [141] [176] [211] [246] [264] [316]
Unit Nominal Power Input kW 11.7 23.1 32.4 48.3 65.0 76.6 86.2 97.8 116.6
COMPRESSOR
RPM 2900 2900 2900 2900 2900 2900 2900 2900 2900
Min. % Unit Capacity 50% 50% 50% 25% 25% 25% 25% 25% 25%
EVAPORATOR
Water Connector inches[mm] 1‐1/4" [32] 1‐1/4" [32] 1‐1/4" [32] 3" [76.2] 3" [76.2] 3" [76.2] 3" [76.2] 3" [76.2] 3" [76.2]
CONDENSER
Total Air Flow cfm[m³/hr] 9,850 20,150 20,000 42,200 40,000 39,200 58,902 57,942 77,300
No Of Fan 1 2 2 4 4 4 6 6 8
Fan Diameter inches[mm] 31.5[800] 31.5[800] 31.5[800] 31.5[800] 31.5[800] 31.5[800] 31.5[800] 31.5[800] 31.5[800]
Fan Motor HP (Qty) 1.5 (1) 1.5 (2) 1.5 (2) 1.5 (4) 1.5 (4) 1.5 (4) 1.5 (6) 1.5 (6) 1.5 (8)
Fan Motor kW Input (Qty) 1.45 (1) 1.45 (2) 1.45 (2) 1.45 (4) 1.45 (4) 1.45 (4) 1.45 (6) 1.45 (6) 1.45 (8)
Fan FLA , Amp (Qty) 3.2 (1) 3.2 (2) 3.2 (2) 3.2 (4) 3.2 (4) 3.2 (4) 3.2 (6) 3.2 (6) 3.2 (8)
Min. Operating Ambient °F[°C] 45 [7.2] 45 [7.2] 45 [7.2] 45 [7.2] 45 [7.2] 45 [7.2] 45 [7.2] 45 [7.2] 45 [7.2]
ELECTRICAL
Nominal Voltage 400/3/50 4000/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50
Unit RLA, AMPS 24.8 42.7 61.8 88.0 123.6 139.6 161.4 182.8 198.8
Unit Max. Inrush, AMPS 114 182 246 227 308 323 381 402 476
GENERAL
Unit Length inches[mm] 50 1/4 90 90 112 1/4 112 1/4 112 1/4 147 1/2 147 1/2 189
[1276] [2286] [2286] [2851] [2851] [2851] [3747] [3747] [4801]
Unit Height inches[mm] 53 1/4 70 84 3/4 82 1/2 82 1/2 82 1/2 88 1/2 88 1/2 88 1/2
[1353] [1778] [2154] [2096] [2096] [2096] [2248] [2248] [2248]
Shipping Weight lbs[kg] 936 1645 2398 3048 3640 3769 5118 5602 6741
[424] [746] [1088] [1383] [1651] [1710] [2322] [2541] [3058]
Operating Weight lbs[kg] 941 1658 2413 3074 3675 3809 5166 5656 6798
[426] [752] [1095] [1394] [1667] [1728] [2342] [2566] [3084]
Operating Charge R410A lbs[kg] 26[12] 51[23] 77[35] 101[46] 128[58] 152[69] 179[81] 203[92] 229[104]
Note: Nominal data is based on evaporator LWT 44°F and condenser ambient 95°F, actual capacity depends on the specified operating conditions.
- 12 -
NOTES:
1. ALL DIMENSIONS ARE IN INCHES AND MILLIMETERS.
2. ALLOW 60in [1524mm] CLEARANCE AT CONTROL PANEL END OF UNIT FOR SERVICE. CLEARANCE, SERVICE AND
3. USE MINIMUM 36in [914mm] FLEXIBLE CONDUIT TO CONTROL BOX TO ISOLATE UNIT. ACCESS REQUIREMENTS.
4. WATER PIPING TO BE SUPPORTED TO MINIMIZE LOAD ON UNIT. (NOT WALL OR WELL DIMENSIONS)
5. TOTAL UNIT HEIGHT FOR LOW NOISE FAN (LN) OPTION 56 3/4 [1444].
ACDS 010
AIR IN
48 [1219]
60 [1524]
DOOR
SWING
TOP VIEW
AIR IN
DIMENSIONAL DATA
- 13 -
AIR OUT
WATER IN CONNECTION
Ø1-1/4 [32] VICTAULIC
53 1/4 [1352]
56 3/4 [1444] LN
46 3/4 [1187]
AIR IN 18 1/2 [470]
6 [152] POWER
[APPROX.] ENTRY
[APPROX.]
60 [1524]
4. WATER PIPING TO BE SUPPORTED TO MINIMIZE LOAD ON UNIT.
5. TOTAL UNIT HEIGHT FOR LOW NOISE FAN (LN) OPTION 73 [1854]. AIR IN
24 [610]
TOP VIEW
AIR IN
DIMENSIONAL DATA
48 [1219]
92 3/4 [2356]
AIR OUT
- 14 -
SEE NOTE 5
CONTROL
BOX ACCESS
73 [1854] LN
70 [1778]
19 [483]
WATER
CONNECTION
64 3/4 [1645]
IN Ø1-1/4 [32]
VICTAULIC
6 [152]
60 [1524]
AIR IN
24 [610]
AIR IN
48 [1219]
AIR OUT 92 3/4 [2356]
- 15 -
SEE NOTE 5
CONTROL
BOX ACCESS
88 1/4 [2242] LN
WATER IN CONNECTION
18 1/2 [470][APPROX.]
84 3/4 [2153]
79 3/4 [2026]
7 1/2 [191][APPROX.]
60 [1524]
48 [1219]
AIR IN
ACDS 040, 050, 060
24 [610]
DOOR
SWING
DIMENSIONAL DATA
TOP VIEW
CLEARANCE, SERVICE AND
ACCESS REQUIREMENTS.
(NOT WALL OR WELL
AIR IN DIMENSIONS)
- 16 -
112 1/4 [2851]
SYSTEM 1 SYSTEM 2
22 [559] [APPROX]
86 [2184] LN
82 1/2 [2096]
POWER ENTRY
9 [228]
(BOTTOM)
60 [1524]
ACDS 070, 080
48 [1219]
24 [610] AIR IN POWER ENTRY
(BOTTOM)
TOP VIEW
DOOR
SWING
DIMENSIONAL DATA
AIR IN
- 17 -
48 [1219]
AIR OUT
SEE NOTE 5 CONTROL BOX ACCESS
23 1/4 [591]
[APPROX.]
92 [2337] LN
88 1/2 [2248]
POWER ENTRY
8 [200]
(BOTTOM)
[APPROX.]
60 [1524]
48 [1219]
AIR IN AIR IN POWER ENTRY
(BOTTOM)
24 [610]
DOOR
SWING
DIMENSIONAL DATA
- 18 -
SEE NOTE 5 CONTROL BOX
AIR OUT ACCESS
WATER IN
CONNECTION
Ø3 [76.2] 92 [2337] LN 88 1/2
VICTAULIC [2248]
010 192 [87] 243 [110] 270 [122] 236 [107] - - 941 [426]
020 322 [146] 395 [179] 524 [238] 417 [189] - - 1658 [752]
030 482 [219] 604 [274] 740 [336] 587 [266] - - 2413 [1095]
040 751 [341] 750 [340] 781 [354] 792 [359] - - 3074 [1394]
050 911 [413] 877 [398] 919 [417] 968 [439] - - 3675 [1667]
060 941 [427] 900 [408] 954 [433] 1014 [460] - - 3809 [1728]
070 874 [396] 861 [390] 848 [385] 848 [385] 861 [390] 874 [396] 5166 [2342]
080 970 [440] 943 [428] 915 [415] 915 [415] 943 [428] 970 [440] 5656 [2566]
095 1159 [526] 1133 [514] 1107 [502] 1107 [502] 1133 [514] 1159 [526] 6798 [3084]
- 19 -
CONDENSER FAN
System 1 System 2
Base Fans 1 Base Fans 4 2
Base Fans 1 Stage 2 2 Stage 2 3 1
ACDS 010 26 31 41 45 46 44 41 36 51
ACDS 020 29 34 44 52 52 52 48 41 58
ACDS 030 29 34 43 49 49 49 44 39 55
ACDS 040 31 37 46 51 53 54 48 42 58
ACDS 050 31 37 46 52 52 52 47 42 58
ACDS 060 31 37 46 52 52 53 48 42 58
ACDS 070 33 38 48 53 54 53 49 44 59
ACDS 080 33 38 48 53 54 53 49 44 59
ACDS 095 34 39 49 54 55 54 50 44 60
Note: Unit Sound Pressure Level (Lp) @ 30 FT [9m] (free field), ± 2 dB tolerance.
ELECTRICAL DATA
Power Supply Standard Unit Each Compressor Condenser Fan Motors
MODEL
V-Ph-Hz RLA MCA MFS Max. Inrush Qty RLA LRA Qty HP FLA/Mtr
ACDS 010 400/3/50 24.8 28 32 114 2 10.8 100 1 1.5 3.2
1 17.6 147
ACDS 020 400/3/50 42.7 47 63 182 2 1.5 3.2
1 18.7 158
1 24.6 170
ACDS 030 400/3/50 61.8 68 80 246 2 1.5 3.2
1 30.8 215
ACDS 040 400/3/50 88.0 93 100 227 4 18.8 158 4 1.5 3.2
2 24.6 170
ACDS 050 400/3/50 123.6 131 150 308 4 1.5 3.2
2 30.8 215
ACDS 060 400/3/50 139.6 148 175 323 4 31.7 215 4 1.5 3.2
2 30.7 215
ACDS 070 400/3/50 161.4 172 200 381 6 1.5 3.2
2 40.4 260
ACDS 080 400/3/50 182.8 193 225 402 4 40.9 260 6 1.5 3.2
ACDS 095 400/3/50 198.8 210 250 476 4 43.3 320 8 1.5 3.2
Note: MCA - Minimum Circuit Amps MFS - Maximum Fuse Size RLA - Running Load Amps
FLA – Full Load Amps LRA - Locked Rotor Amps
- 20 -
TYPICAL WIRING DIAGRAM
- 21 -
GUIDE SPECIFICATIONS
- 23 -
Malaysia China Europe
Lot 5755-6, Kidamai Industrial Park, No. 1 Dunham-Bush Road, United Kingdom
Bukit Angkat, Laishan District,
43000 Kajang, Yantai, 8 Downley Road,
Selangor Darul Ehsan, Shandong Province, Havant, Hampshire,
Malaysia China 264003 England PO9 2JD
Al Murad Tower, Office 506 2, Kallang Pudding Road #07-07, No. 57 Sovereign Drive
Al-Barsha 1, Mactech Industrial Building, Route 21 Corporate Park
P. O. Box # 30922, Singapore 349307 Irene, Pretoria
Dubai, UAE South Africa
Tel: 65-6842 2012
Tel: 971-4-451 9899 Fax: 65-6842 2013 Tel: 27-12-345 4202
Fax: 971-4-451 9881 Fax: 27-12-345 4203
[email protected]
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Manufacturer reserves the right to change specifications without prior notice. M-S-0495A-0513