Variance Analysis: Material Usage Variance Labor Efficiency Variance
Variance Analysis: Material Usage Variance Labor Efficiency Variance
When calculating sales variances as part of variance analysis, one issue that arises is when a company
sells more than one product. Two possible scenarios can occur:
If customers are unlikely to buy one product instead of another from the same company, then
separate sales volume variances can be calculated
If, on the other hand, customers might substitute one product for another, then the concept of
sales mix is important and separate sales volume variances can be replaced by a combined sales
mix variance.
A mix variance occurs when the materials are not mixed or blended in standard proportions and it is a
measure of whether the actual mix is cheaper or more expensive than the standard mix. Or a mix
variance is created whenever the actual mix of inputs differs from the standard mix. A yield
variance arises because there is a difference between what the input should have been for the output
achieved and the actual input. Or a yield variance occurs whenever the actual yield (output) differs
from the standard yield.
Explanation
Sales Volume Variance quantifies the effect of a change in the level of sales on the profit or contribution over
the period. Sales volume variance differs from other volume based variances such as material usage
variance and labor efficiency variance in that it calculates not just the variance in sales revenue as a result of
the change in activity but it quantifies the overall change in the profit or contribution.
The nature of the sales volume variance helps in forming a more meaningful analysis of other variances in the
preparation of the operating statement. For example, the material usage variance needs to take into account
only the difference between the actual consumption of material and the standard consumption of material for
the actual number of units sold since the sales volume variance already takes into account the variation in
material cost caused by the difference between budgeted and actual sales volume.
Sales volume variance should be calculated using the standard profit per unit in case of absorption costing
whereas in case of marginal costing system, standard contribution per unit is to be applied.
Example: Samson Plc is a manufacturer of jeans trousers and jackets.
Information relating to Samson Plc's sales during the last period is as follows:
Trousers Units Jackets Units
Revenue 20 50
Direct labor 5 10
Direct Material 6 15
Variable 4 10
Overheads
Fixed Overheads 2 5
Samson Plc uses marginal costing to prepare its operating statement.
Sales Volume Variance shall be calculated as follows:
Step 1: Calculate the standard contribution per unit
As Samson Plc uses marginal costing system, we need to calculate the standard contribution per unit.
Allocation of the fixed overheads may therefore be ignored.
Trousers Jackets
$ $
Revenue 20 50
Direct labor (5) (10)
Direct Material (6) (15)
Variable Overheads (4) (10)
Concentration of sales and marketing efforts towards selling the more profitable products
Increase in the demand for the higher margin products (where demand is a limiting factor)
Increase in the supply of the more profitable products due to for example addition to the production
capacity (where supply is a limiting factor)
Demand for the more profitable products being lower than anticipated
Decrease in the production of the high margin products due to supply side limiting factors (e.g. shortage
of raw materials or labor)
Sales team not focusing on selling products with higher margins due to for example lack of awareness or
misaligned performance incentives (e.g. uniform sales commission on the entire product range may not
motivate sales staff to compete for high margin sales)
2. The sales-quantity variance is the difference between (1) budgeted contribution margin
based on actual units sold of all products at the budgeted mix and (2) contribution margin in
the static budget (which is based on budgeted units of all products to be sold at budgeted
mix).
Analysis
A favorable material mix variance suggests the use of a cheaper mix of raw materials than the standard.
Conversely, an adverse material mix variance suggests that a more costly combination of materials have been
used than the standard mix.
Price offered by customers may vary as a result of a change in perceived quality of the product
Change in material mix may affect the workability of materials which may in turn affect labor efficiency
B. Direct Material Yield Variance:-Direct Material Yield Variance is a measure of cost differential
between output that should have been produced for the given level of input and the level of output actually
achieved during a period(measures the difference between expected output from a given level of inputs and
the actual output obtained from those inputs.).
Direct materials yield variance is the difference between (1) budgeted cost of direct materials based
on actual total quantity of direct materials used and (2) flexible-budget cost of direct materials based
on budgeted total quantity of direct materials allowed for actual output produced.
Direct material = actual total quantity - budgeted total quantity x budgeted direct x budgeted price of direct
Yield variance of all direct material of all direct material material input mix material inputs
Input used inputs allowed being used percentage
Example:-To produce ketchup of a specified consistency, color, and taste, Delpino mixes three types of
tomatoes grown in different regions: Latin American tomatoes (L), California tomatoes (C), and Florida
tomatoes (F). Delpino’s production standards require 1.60 tons of tomatoes to produce 1 ton of ketchup; 50%
of the tomatoes are budgeted to be L, 30% C, and 20% F. The direct material inputs budgeted to produce 1
ton of ketchup are as follows
0.80 (50% of 1.6) ton of L at $70 per ton $ 56.00
0.48 (30% of 1.6) ton of C at $80 per ton 38.40
0.32 (20% of 1.6) ton of F at $90 per ton 28.80
Total budgeted cost of 1.6 tons of tomatoes $123.20
Budgeted average cost per ton of tomatoes is $123.20 ÷ 1.60 tons = $77 per ton. Because
Delpino uses fresh tomatoes to make ketchup, no inventories of tomatoes are kept. Purchases are
made as needed, so all price variances relate to tomatoes purchased and used. Actual results for
June 2012 show that a total of 6,500 tons of tomatoes were used to produce 4,000 tons of
ketchup:
3,250 tons of L at actual cost of $70 per ton $227,500
2,275 tons of C at actual cost of $82 per ton 186,550
975 tons of F at actual cost of $96 per ton 93,600
6,500 tons of tomatoes 507,650
Budgeted cost of 4,000 tons of ketchup at $123.20 per ton 492,800
Flexible-budget variance for direct materials $14,850 U
Given the standard ratio of 1.60 tons of tomatoes to 1 ton of ketchup, 6,400 tons of tomatoes
should be used to produce 4,000 tons of ketchup. At standard mix, quantities of each type of
tomato required are as follows:
CHAPTER 4: MEASURING MIX AND YIELD VARIANCES, 2020 by F.T Page 6
L: 0.50 * 6,400 = 3,200 tons
C: 0.30 * 6,400 = 1,920 tons
F: 0.20 * 6,400 = 1,280 tons
The direct materials mix variances are as follows:
L: 6,500 tons * (0.50 – 0.50) * $70 per ton = 6,500 * 0.00 * $70 = $ 0
C: 6,500 tons * (0.35 – 0.30) * $80 per ton = 6,500 * 0.05 * $80 = 26,000 U
F: 6,500 tons * (0.15 – 0.20) * $90 per ton = 6,500 * –0.05 * $90 = 29,250 F
Total direct materials mix variance $3,250 F
The total direct materials mix variance is favorable because relative to the budgeted mix,
Delpino substitutes 5% of the cheaper C for 5% of the more-expensive F.
The direct materials yield variances are as follows:
L: (6,500 – 6,400) tons * 0.50 * $70 per ton = 100 * 0.50 * $70 = $3,500 U
C: (6,500 – 6,400) tons * 0.30 * $80 per ton = 100 * 0.30 * $80 = 2,400 U
F: (6,500 – 6,400) tons * 0.20 * $90 per ton = 100 * 0.20 * $90 = 1,800 U
Total direct materials yield variance $7,700 U
The total direct materials yield variance is unfavorable because Delpino used 6,500 tons of tomatoes
rather than the 6,400 tons that it should have used to produce 4,000 tons of ketchup.
Analysis
A favorable material yield variance indicates better productivity than the standard yield resulting in lower
material cost.
Conversely, an adverse material yield variance suggests lower production achieved during a period for the
given level of input resulting in higher material cost.
4.2.2. Direct Labor Mix and Yield Variances
A labor mix variance (or team composition variance) can be calculated when more than one type or grade of
labor is involved in marking a product. It is a measure of whether the actual mix of labor grades is chapter or
more expensive than the standard mix. A labor yield variance (or labor output variances or team productivity
variance) can be calculated to see how productively people are working. The calculations are the same as
those required for materials mix & yield variances.