Honeywell Dc1000 Dc1010 Dc1030 Dc1040 Manual
Honeywell Dc1000 Dc1010 Dc1030 Dc1040 Manual
Honeywell Dc1000 Dc1010 Dc1030 Dc1040 Manual
DC 1010 / 1020
1030 / 1040
DIGITAL CONTROLLER
PRODUCT MANUAL
51-52-25-113
06/02
Before using this manual, please check to ensure the Model number, input type
Range and output match your requirements.
2. Auto Tuning
2.1 When AT is set to ‘YES’, auto tuning can be initiated.
2.2 After completion of auto tuning, the PID parameter are automatically
Entered into memory.
2.3 ATVL = auto tuning offset, the off set value when entered will be calculated
and subtracted from the SP.
(It prevents over-shooting during auto tuning)
SP-ATVL = Auto-tuning value, ATVL = Auto tuning offset
Ex.) SP = 200°C, ATVL = 5, Auto tuning point is at 195°C
* ATVL means auto-tuning point (195°C) in the above example.
2.4 Auto tuning failure
2.4.1 ATVL is too large.
à If unsure, set ATVL = 0)
2.4.2 Process lag is to long for Auto Tune to function correctly.
à Set PID parameter manually.
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DC1010/1020/1030/1040 PRODUCT MANUAL
3. Error Information
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4. Operating Flow
4.1 Level 1
Display PV PV
Display SP SP
SET
Output
Auto Tuning
Status
SET
Alarm 1 Set
SET
Alarm 2 Set
SET
Alarm 3 Set
4.1.1 Press the SHIFT key ( ) to change the parameters, when the SHIFT key
is pressed, the first digit will start to blink. Press UP key ( ) or DOWN
key ( ) to increase or decrease the value of the digit, then press SHIFT
key again to go to the next digit, repeat the above procedure until the
required has been selected. Press the SET key to enter the desired value.
4.1.2 The SET key also has the function of changing MODEs. If SET key is
pressed, the display shows the next MODE.
4.1.3 Press SET key for 5 sec. The display goes to level 2, press the SET key
again to return to level 1.
4.1.4 If any key is not pressed for 1 minute the display will return to level 1.
4.1.5 If the A/M key is pressed the controller will switch to level 1.
4.1.6 If the output percentage is “0”, the controller output is off.
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DC1010/1020/1030/1040 PRODUCT MANUAL
4.2 Level 2
SET LCK=0100, To enter Level 1 & 2 and to change their parameters allowed.
LCK=0110, To enter Level 1 & 2 and to change the parameters on Level 1 allowed.
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DC1010/1020/1030/1040 PRODUCT MANUAL
4.3 Level 3
When LCK=0000, press the SET key and SHIFT key for 5 seconds to enter level 3.
SET
Lower Set-point limit To set the lowest point within INP1
SET
Upper Set-point limit To set the highest point within INP1
SET
Sub Control Used as input code which are AN1 to AN5
Analog Zero set Range: LSPL~USPL
SET
Sub Control Same as ANL2
Analog Span set
SET
Alarm mode of AL1 Range: 00~19
Refer to ‘6.1 Alarm Function Selection’ on P.15
SET
Time set of Alarm 1 Used in program function (Range: 0~99.59 min.)
0=switching, 99.59=continuous, others = on delay time
SET
Alarm mode of AL2 Range: 00~19
SET
Time set of Alarm 2 Same as ALT 1
SET
Alarm mode of AL3 Range: 00~19
SET
Time set of Alarm 3 Same as ALT 1
SET
Hysterisis of Alarm Range: 0~1000
SET
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DC1010/1020/1030/1040 PRODUCT MANUAL
Main Control To calibrate the low value of output
Calibration Range: LSPL~USPL (Current output only)
SET
Main Control To calibrate the high value of output
Calibration high Range: 0~9999 (Current output only)
SET
Sub control Same as CL01
Calibration low
SET
Sub Control Same as CH01
Calibration high
SET
Transmitter control Same as CL01
Calibration low
SET
Transmitter control Same as CH01
Calibration high
SET
Timer for Full run time of proportional motor (without potentiometer)
Motor valve control Range: 5~200 sec
SET
To use in program for 0=No wait
waiting continued operation Others = Wait time
SET
Relay Contact & 0= “a” contact, 1= “b” contact
Program RUN & End ALM SET A.4=0 RUN alarm, SET A.4=1 END alarm
SET
ID number Communication ID number
(please skip this step)
SET
Baud rate UART band rate selection
(please skip this step) Range: 110~9600 BIT/sec
SET
Compensate SP Range: -1000~1000
SET
Compensate PV Range: LSPL~USPL
SET
Unit of PV & SP Range: C, F, A (analog)
SET
Soft filter Adjust the response time of PV (the bigger, the faster)
(please skip this step) Range: 0.05~1.00
SET
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DC1010/1020/1030/1040 PRODUCT MANUAL
Please skip this step
SET
Action mode Alternative: heat, cool
SET
Control action Alternative: PID, Fuzzy
SET
Frequency Alternative: 50, 60Hz
* Check if the frequency is right. If not, change it, please.
SET
Return to ‘INP1’
4.4.2 Let the display go to “LCK” in level 2, and set “1111” in LCK, then press
SET key and SHIFT key ( ) for 5 seconds to enter “SET” status. There
are SET0.1 to SET9.4 for use.
SP
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DC1010/1020/1030/1040 PRODUCT MANUAL
4.4.3 Functions of SETs
* Caution: Please don’t operate SET8.4, otherwise the process of the controller will
be in confusion.
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DC1010/1020/1030/1040 PRODUCT MANUAL
4.5 Program Level
Level 1
SET
SET SET
Program timer display Set output for Seg.5
Range: 99hour 59min
SET SET
Set point for Seg.1 Set point for Seg.6
Range: LSPL~USPL
SET SET
Set time for Seg.1 Set time for Seg.6
Range: 0~99H59M
SET SET
Set output for Seg.1 Set output for Seg.6
SET SET
Set time for Seg.2 Set time for Seg.7
SET SET
Set output for Seg.7
Set output for Seg.2
SET SET
Set point for Seg.8
Set point for Seg.3
SET SET
Set time for Seg.8
Set time for Seg.3
SET SET
Set output for Seg.8
Set output for Seg.3
SET SET
SET
SET
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DC1010/1020/1030/1040 PRODUCT MANUAL
4.5.1 This program has 2 patterns, each pattern contains 8 segments. The
segment can be arranged a period of RAMP status or SOAK status.
4.5.2 Terminologies
Pattern : A program consists of some segments
Step : A RAMP status + a SOAK status
RAMP status : The status with changing SP
SOAK status : The status with fixed SP
4.5.3 Operating
1) Key functions (No changing parameters)
(START) : To start program procedure, PRO in panel flicker
(WAIT) : To suspend program procedure, PRO in panel will
stop flicker but light
+SET (JUMP) : To jump segment
+SET (RESET) : To reset program procedure, PRO in panel will be
“off”
2) Alarm function
If ALD1 to be set 07 (*refer to the selection),
AL1 to be set 2 (AL1=2, it means alarm in segment 2 end),
ALT1 to be set 00.10 (alarm time 10 sec.).
*In this case, when program proceeds to segment 2 end, ALM1 relay
will be on 10 sec.
3) End function
If ALD to be set 17 (* refer to the selection), this program will be end
in segment 8 or 16.
* In this case, PV and END will flicker in display window, and the
alarm relay acts.
This controller does not have END order if program procedure are less
than 8 segments. In this case, please set next segment’s out=0, then
this program will be end in last set segment. Otherwise, it will
proceed 8 or 16 segments.
4) Linking function
PTN=1, Proceed pattern1, which contains 8 segments
PTN=2, Proceed pattern2, which contains 8 segments
PTN=0, linking proceed pattern 1 and 2 ,totally 16 segments
(Set PTN1 and PTN2 first, then set PTN=0)
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DC1010/1020/1030/1040 PRODUCT MANUAL
5) Other function (*refer to level 4)
SET8.1=1 Program repeat
SET8.2=0 No power failure
SET8.2=1 With power failure function
(If power suspended, the controller will keep the memory)
SET8.3=0 Program start from 0
SET8.3=1 Program start from PV
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5. Input
5.1 Input selection (INP 1)
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DC1010/1020/1030/1040 PRODUCT MANUAL
TYPE CODE RANGE HEX
-199.9~600.0°C/-199.9~999.9°F 22H
-199.9~400.0°C/-199.9~752.0°F 23H
JIS -199.9~200.0°C/-199.9~392.0°F 24H
Pt100 0.0~200.0°C/0.0~392.0°F 25H
0.0~400.0°C/0.0~752.0°F 26H
0.0~600.0°C/0.0~1112.0°F 27H
-199.9~600.0°C/-199.9~999.9°F 28H
-199.9~400.0°C/-199.9~752.0°F 29H
DIN -199.9~200.0°C/-199.9~392.0°F 2AH
Pt100 0.0~200.0°C/0.0~392.0°F 2BH
0.0~400.0°C/0.0~752.0°F 2CH
0.0~600.0°C/0.0~1112.0°F 2DH
-199.9~600.0°C/-199.9~999.9°F 2EH
-199.9~400.0°C/-199.9~752.0°F 2FH
JIS -199.9~200.0°C/-199.9~392.0°F 30H
Pt50 0.0~200.0°C/0.0~392.0°F 31H
0.0~400.0°C/0.0~752.0°F 32H
0.0~600.0°C/0.0~1112.0°F 33H
AN1 -10~10mV/-1999~9999 34H
AN2 0~10mV/-1999~9999 35H
AN3 0~20mV/-1999~9999 36H
AN4 0~50mV/-1999~9999 37H
AN5 10~50mV/-1999~9999 38H
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DC1010/1020/1030/1040 PRODUCT MANUAL
6. Alarm
6.1 Alarm function selection
CODE DESCRIPTION Hold-On
/ None
Deviation high limit alarm Yes
Deviation high limit alarm No
Deviation low limit alarm Yes
Deviation low limit alarm No
Deviation high/low alarm Yes
Deviation high/low alarm No
/ Deviation high/low range alarm No
Absolute value high limit alarm Yes
Absolute value high limit alarm No
Absolute value low limit alarm No
Absolute value low limit alarm Yes
Segment end alarm (use for program only) -
Program run alarm (use for program only) -
System error alarm-on -
System error alarm-off -
On delay timer alarm -
* Note : “Hold-On” means the alarm does not work at the first time.
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DC1010/1020/1030/1040 PRODUCT MANUAL
6.2 Alarm action description
6.1.1 CODE 00/10 : None
6.1.2 CODE 01 : Deviation high alarm inhibit
: SP
: Alarm set value
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6.2.10 CODE15 : Absolute high alarm no inhibit
Program End
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DC1010/1020/1030/1040 PRODUCT MANUAL
6.2.16 CODE18 : System Error-OFF
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DC1010/1020/1030/1040 PRODUCT MANUAL
7. Modification of HEAT/ALARM àHEAT/COOL (on PC board)
7.1 DC1010
7.2 DC1030
7.3 DC1020/1040
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8. Special Function Description
SET 1
SET 0
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DC1010/1020/1030/1040 PRODUCT MANUAL
8.2 Ramp & Soak
8.2.1 RAMP
i) Set “SET2.1= 1”, “SET4.1= 1” at Set level
ii) Set “ALD 3 = 9” at Input level
iii) Then, “AL 3” menu will not be displayed
8.2.2 SOAK
i) ALD1/ALD2 = 19
ii) Then, AL1/AL2 will be displayed
SP
Example)
SP = 100°C, RAMP = 10.00 °C/minute
Time(minute) = 10 minute à AL1 = 00.10
PV = 25°C
°C Time on
If PV SV(100° C)
100°° C
PV=25°° C
t
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DC1010/1020/1030/1040 PRODUCT MANUAL
8.3 Remote SP
8.3.1 Hardware must be mounted
8.3.2 Set ‘INP2’ to 1or 2 (ANL2, ANH2 used for Cal.)
8.3.3 SET 0.3 = 1 means Remote SP from Input 2 channel
(*SET 0.3 = 0 means Local SP)
8.4 Alarm Timer ALT1/ALT2/ALT3 description
8.4.1 ALT 1 = 0 means Switching if AL 1 is ON
8.4.2 ALT 1 = 99.59 means ‘continuous alarm’ if AL 1 is ON
8.4.3 ALT 1 = 00.01~99.58 means AL 1 is on delay timer
PV
SP
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DC1010/1020/1030/1040 PRODUCT MANUAL
8.7 Function SET 9
8.7.1 SET 9.1 = 0 Non
SET 9.1 = 1 PV/SP switching
* This is for the single display set (refer to SET 8.4)
8.7.2 SET 9.2 = 0 Non
SET 9.2 = 1 Non Program model : No display RAMP
Program mod el : Timer change from H.M to M.S
8.7.3 SET 9.3 = 0 Non
SET 9.3 = 1 Transmission SP
8.7.4 SET 9.4 = 0 Non
SET 9.4 = 1 Transmission PV
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DC1010/1020/1030/1040 PRODUCT MANUAL
Application 1. Single Phase Control, Phase angle control
-. Avalable models: DC1030/1040, DC1030P/1040P
-. Data Change: OUTY = 4
CYT = 0
CL01 = 0, CH01 = 5000 if used for resistance load
CL01 = 0, CH01 = 4000 if used for inductor load
S R
FAST
FUSE CONTROLLER
K2
G1
G2
SCR
Module K1
G1
G2
K1
K2
Short
PROT
U V
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DC1010/1020/1030/1040 PRODUCT MANUAL
Application 2. Three Phase Control , Phase angle control
-. Available Models: DC1040/DC1040P
-. Data Change : OUTY = 5
CYT = 0
CL01 = 0, CH01 = 5000 only if used for resistance load
R S T
CONTROLLER
FAST G1
FUSE
K2
K1 K2 K3 DIODE/SCR
G1 G2 G3 Module G2
K2
G3
K3
U V W
PROT
Short
3φ LOAD
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DC1010/1020/1030/1040 PRODUCT MANUAL
Application 3. Single Phase Zero crossover Control
-. Available Models: DC1030/1040
DC1030P/1040P
-. Data Change: OUTY = 0
CYT1 = 1
R S
FAST
FUSE CONTROLLER
G1
G1
SCR
Module
G2
G2
Short
PROT
U V
TIME CHART:
OFF
ON
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DC1010/1020/1030/1040 PRODUCT MANUAL
Application 4. Three Phase Zero crossover Control
-. Available Models: DC1040/1040P
-. Data Change: OUTY = 0
CYT1 = 1
R S T CONTROLLER
FAST RG 1
FUSE
SCR RG 2
Module
RG 1 TG 1
TG 1
RG 2 TG 2
TG 2
U V W
WE CAN SUPPLY
HEATER SINK
PROT
Short
TIME CHART:
OFF
ON
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DC1010/1020/1030/1040 PRODUCT MANUAL
Application 5. Motor Valve Control
-. Available Models: DC1020/1030/1040
DC1020P/1030P/1040P
-. Data Change: OUTY = 3
CYT1 = 1~100 sec. (Normally, set 5 sec.)
RUCY = 5~200 sec.
* 1. CYT1 is the cycle time of Open/Close
2. RUCY is the running time of motor valve 0~100%
MOTOR VALVE
COM
R CONTROLLER
CLOSE OUT2
Relay
CLOSE
OPEN
OPEN
COM OUT1
Relay
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DC1010/1020/1030/1040 PRODUCT MANUAL
Application 6. Single Phase Control ( for TRIAC module)
-. Available Models: DC1030/1040
DC1030P/1040P
-. Data Change: OUTY = 4
CLO1=0 CHO1=5000 if use for resistance load
CLO1=0 CHO1=4000 if use for inductor load
S R
FAST
FUSE CONTROLLER
G1
T2
TRIAC
Module K1
G1
G2
T1
K2
Short
PROT
U V
U V
1/2W
100£[ 0.1uf/630V
AC
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DC1010/1020/1030/1040 PRODUCT MANUAL