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    1 Replacing Valve Seat Inserts AR05.30-B-3831G.fm

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    LUKAS
    1. The document provides instructions for replacing valve seat inserts in engine cylinder heads. 2. The procedure involves removing the valves and valve seat inserts, checking valve guides for wear, and machining the cylinder head bores if needed. 3. New valve seat inserts are selected to provide the proper interference fit, cooled with liquid nitrogen, and quickly installed in the heated cylinder head using a driver.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    1 Replacing Valve Seat Inserts AR05.30-B-3831G.fm

    Uploaded by

    LUKAS
    101 views5 pages
    1. The document provides instructions for replacing valve seat inserts in engine cylinder heads. 2. The procedure involves removing the valves and valve seat inserts, checking valve guides for wear, and machining the cylinder head bores if needed. 3. New valve seat inserts are selected to provide the proper interference fit, cooled with liquid nitrogen, and quickly installed in the heated cylinder head using a driver.

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    AR0530B3831G

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    1. The document provides instructions for replacing valve seat inserts in engine cylinder heads. 2. The procedure involves removing the valves and valve seat inserts, checking valve guides for wear, and machining the cylinder head bores if needed. 3. New valve seat inserts are selected to provide the proper interference fit, cooled with liquid nitrogen, and quickly installed in the heated cylinder head using a driver.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    101 views5 pages

    1 Replacing Valve Seat Inserts AR05.30-B-3831G.fm

    Uploaded by

    LUKAS
    1. The document provides instructions for replacing valve seat inserts in engine cylinder heads. 2. The procedure involves removing the valves and valve seat inserts, checking valve guides for wear, and machining the cylinder head bores if needed. 3. New valve seat inserts are selected to provide the proper interference fit, cooled with liquid nitrogen, and quickly installed in the heated cylinder head using a driver.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 5

    a Replacing valve seat inserts AR05.30-B-3831G.

    fm 1

    AR05.30-B-3831G.fm Replacing valve seat inserts 28.01.04

    Engine 611.981/983, 612.983

    1 Intake valve seat insert


    2 Exhaust valve seat insert
    3 Cylinder head

    A Outside diameter of seat insert


    B Basic bore in cylinder head for valve
    seat insert
    C Depth of bore in cylinder head for
    valve seat insert
    D Height of valve seat insert

    B05.30-0051-06

    e Removing
    a Replacing valve seat inserts AR05.30-B-3831G.fm 2

    1 Remove the valves. AR05.30-B-3511H

    2 Check valve guide wear. If the larger end “+” diameter of the go/no go AR05.30-B-3731G
    gauge fits in the guide, measure its diameter at
    BE05.30-B-1003-02E
    mid length (wear limit). Replace if necessary.

    l 102 589 01 23 00

    3 Remove the valve seat insert (1/2) from cylin- Machine the seat insert down to 0.5 mm thick- BE05.30-B-1001-03F
    der head. ness, removing it next with a suitable cold
    chisel.
    BE05.30-B-1002-03F

    p Be careful avoiding insert seat damage in


    the cylinder head.

    4 Check conditions and dimensions of the valve An interference fit between the valve seat (diam- BE05.30-B-1005-03F
    seat bore in cylinder head (3). eter A) and the valve seat bore (diameter B)
    must be unconditionally obtained.

    Diameter (B) of intake valve seat bore. BE05.30-B-1003-03F

    Diameter (B) of exhaust valve seat bore. BE05.30-B-1004-03F

    Depth (C) of valve seat bore. BE05.30-B-1008-03F

    l 001 589 53 21 00

    k WH58.30-B-1023-12A

    i If necessary, machine the valve seat bore in AR05.30-B-3831-02E


    cylinder head to repair stage I.

    d Installing
    a Replacing valve seat inserts AR05.30-B-3831G.fm 3

    5 Select the new valve seat insert (1/2) for i To obtain the recommended interference fit, BE05.30-B-1005-03C
    installation. the seat insert repair stage must correspond to
    the bore in cylinder head.

    Ext. diameter (A) of intake valve seat insert. BE05.30-B-1001-03F

    Ext. diameter (A) of exhaust valve seat insert. BE05.30-B-1002-03F

    Height (D) of valve seat insert. BE05.30-B-1006-03F

    k WH58.30-B-1011-12A

    k WH58.30-B-1012-12A

    a Danger! Risk of burns due to extremely low tempera- Do not touch the cooled insert or the liquid nitro-
    ture of the liquid nitrogen. gen with bare hands.

    6 Place the valve seat insert (1/2) in the cool Allow the insert to cool for 20 to 30 minutes.
    box with liquid nitrogen.
    l 346 589 00 63 00

    7 Heat the cylinder head (1) in a hot water tank. Approximate temperature 80°C.

    8 With needle nosed pliers, remove the insert The bores for the valve seat inserts in cylinder
    (1/2) from the cooling box and place it in the head must be clean and dry.
    bore of the heated cylinder head.

    9 Install the insert (1/2) in cylinder head (3) Act quickly when installing cooled inserts in the
    using a suitable driver. heated cylinder head.

    10 Machine the valve seat (1/2). AR05.30-B-4511G

    11 Install the valves. Use new valves, or ↓ AR05.30-B-3511H

    Grind the valves to be reused. AR05.30-B-4201A


    a Replacing valve seat inserts AR05.30-B-3831G.fm 4

    Chechking data of the valve guides

    Number Designation Number Engine 611.981/983,


    612.983

    BE05.30-B-1003-02E Inside diameter of valve guide (final normal mm 7.000 - 7.015


    finish)
    Wear limit 7.050

    Chechking data of the valve guides

    Number Designation Engine 611.981/983,


    612.983

    BE05.30-B-1001-03F Outside diameter (A) of intake valve normal mm 30.960 - 30.970


    seat insert
    repair stage I mm 31.210 - 31.220

    BE05.30-B-1002-03F Outside diameter (A) of exhaust valve normal mm 29.860 - 29.870


    seat insert
    repair stage I mm 30.110 - 30.120

    BE05.30-B-1003-03F Basic bore (B) for intake valve seat normal mm 30.900 - 30.916
    insert in cylinder head
    repair stage I mm 31.150 - 31.166

    BE05.30-B-1004-03F Basic bore (B) for exhaust valve seat normal mm 29.800 - 29.813
    insert in cylinder head
    repair stage I mm 30.050 - 30.063

    BE05.30-B-1005-03F Interference fit of valve seat insert in intake mm 0.044 - 0.070


    bore in cylinder head
    exhaust mm 0.047 - 0.070

    BE05.30-B-1006-03F Height (D) of valve seat insert intake mm 5.56 - 5.64

    exhaust mm 5.56 - 5.64


    a Replacing valve seat inserts AR05.30-B-3831G.fm 5

    Number Designation Engine 611.981/983,


    612.983

    BE05.30-B-1008-03F Depth (C) of bore for valve seat insert intake mm 8.2 - 8.4
    in cylinder head
    exhaust mm 8.2 - 8.4

    001 589 53 21 00 102 589 01 23 00 346 589 00 63 00


    Dial gauge Dial gauge Cooling box

    Commercially available tools: measuring instruments

    Number Designation Definition Maker

    WH58.30-B-1011-12A Micrometer - 0 to 25 mm Component -

    WH58.30-B-1012-12A Micrometer - 25 to 50 mm Component -

    WH58.30-B-1023-12A Micrometer - 18 to 35 mm, for internal diameters Component -

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