FT-757GX1 FOR SERVICE MANUALS CONTACT: MAURITRON TECHNICAL SERVICES ‘www .mautitron.co.Uk TEL: 01844 - 351694 FAX: 01844 - 352554 YAESU MUSEN CO.,LTD. P.O. 80x 1800 TOKYO, JAPAN itCONTENTS SOLDERING AND DESOLDERING TECHNIQUE OUTER COVER REMOVAL SERVICE AND ALIGNMENT ~~ PARTS LAYOUTS, SCHEMATICS, SIGNAL LEVELS AND VOLTAGE CHARTS ¢ RF UNIT LOCAL UNIT ~~ DISPLAY UNIT LPF UNIT DIAL UNIT 100W PA UNIT 10W PA UNIT KEYER UNIT -- SWITCH UNIT A, B, KEYER CONTROL UNIT, NOTCH UNIT SIGNAL PATHS COMPONENT APPLICATIONS FT-757GX1I /SXI PARTS LIST FP.757HD PARTS LIST 35 41 56FT-757GXII a TECHNICAL SUPPLEMENT "SERVICE Nanuacs MAURITRON TECHNICAL SERVICES wewnwmauritron.co.uk TEL: 01844 - 351694 FAX: 01844 - 952554 ‘This manual is intended to serve as a supplement to the FT-757GXIl Operating Manual. Detailed information regarding functions, installation, interconnections and operation has been provided in the Operating Manual, and is not reprinted herein. Therefore, this supplement is not intended to serve as an independent reference, but to be used in conjunction with the information provided in the Operating Manual. Because there are nearly four hundred and fifty semiconductor devices in the FT-757GXII, circuit description information Is provided in the form of numerous block diagrams and a complete Component Applications List. We hope that this manner of providing functional information proves to be more convenient for the owner and technician than would a lengthy verbal description. Those readers unfamiliar with the basic types of analog and digital circuits that serve as the building blocks of the FT-757GXII are encouraged to study instructional material, such as that provided in handbooks on amateur radio and digital circuit design, before attempting to understand the design of the FT-757GXI. Each block in the block dia- grams represents one such basic circuit, while the Component Applications List provides addi- tional details for each semiconductor. General information on integrated circuits and their applications is available in the data provided by the IC manufacturers. Specific circuit details are provided in the schematic diagrams in this manual. While we believe the technical information in this manual is correct, Yaesu assumes no liability for damage that may occur as a result of typographical or other errors that may be present. Your cooperation in pointing out any inconsistencies in the technical information would be appreciated. Yaesu Musen reserves the right to make changes in the circuitry of this transceiver, in the Interest of technological improvement, without obligation to notify owners or to modify any sets produced prior to the modification.SOLDERING AND DESOLDERING TECHNIQUE The FT-757GX Il circuit boards are tough, but mis- handling during soldering can cause circuit traces to “lift.” While this does not cause permanent damage to the board, much servicing trouble can result, because of the tendency for this lifted trace to break. A few simple precautions will keep your circuit boards in A-I condition. 1. Use only a 12 to 30-watt chiseltip soldering iron, with the tip grounded or isolated from AC and DC potential. Voltage at the tip can easily destroy CMOS components. Use only the minimum amount of heat neces- sary to remove a component, of to cause the solder to “flow” when installing a new com- ponent, 3. USE ONLY 60/40 ROSIN CORE SOLDER. 4, Use solder removing braid and flux to absorb excess solder before installing a new com- ponent. A solder sucker can also be used, but most be handled with care to avoid lifting traces 5. Do not attempt to remove DIP ICs without first cutting all of the pins on the component side of the board, unless you have the correct desoldering equipment (spring-loaded clamp. and al-pin desoldering tip), If you do lift a trace, don't worry! Read on to find out how to repair traces like a pro. NOTES ON USE OF CMOS COMPONENTS: ‘As CMOS devices are extremely sensitive to damage from static electricity, special precautions must be observed. In storage, use only conductive sponge specially designed for CMOS components. When installing a CMOS part in a socket, or on a circuit board, be certain that the power is off. In addition, the technician should rest his hand on the chassis as the component is inserted, so as to place his hand at the same potential as the chassis (better to discharge small amounts of static electricity through your fingers than through a $5 IC !). ‘When soldering a CMOS part onto a circuit board, use a low-wattage iron, and be sure to ground the tip with a clip lead, if the tip is not grounded through a three-wire power cord. FOR SERVICE MANUALS CONTACT: MAURITRON TECHNICAL SERVICES www.mmauritron.co.uk TEL: 01844 - 351694 FAX: 01844 - 352554 INSERTION OF PARTS ON CIRCUIT BOARDS All of the below are acceptable ways of inserting components into circuit board mounting holes. AD mrt tatctny FF ©) Strsightin mounting (©) Vertical mounting (€)_ Preformed disc ceramic =R\= capacitor S= (©) Preformed resistor, diode, etc.BASIC SOLDERING PRACTICE (1) Prepare soldering iron and solder. The tip of the iron should be thoroughly tinned and wiped clean of excess solder. (2) Apply soldering iron to surface to be soldered. Do not press the iron into the surface, (3) Apply solder to junction of iron and heated surface. (4) When enough solder is applied, remove sol“er. Continue to apply heat just until solder flows cleanly, (5) Remove iron from work. Do not apply more heat than necessary for good solder flow. Soldering to terminal posts: (Be certain to apply heat to both post and wire.) EXAMPLES OF POOR SOLDERING PRACTICE Unwanted solder bridge con- necting two tracks (caused by C=? use of too much solder) “Cold joint” (caused by in- sufficient heat to part of work, resulting in poor solder flow) Unstable joint (caused by ine sufficient heat or solder) ee Proper soldering: A. smooth fillet of solder surrounds the lead and just covers the foil pad. If you have previously lifted a trace, make an etch cut on each side of the lifted trace as shown in the drawing, and install a wire bridge. ‘copper re Bridge RES, ST os or (Coat Cut Area With Eastman 910 [AterSolcering Wire Bridge Lted” TraceOUTER COVER REMOVAL FOR SERVICE MANUALS ‘CONTACT: MAURITRON TECHNICAL SERVICES www.rnauritron.co.uk TEL: 01844 - 351694 FAX: 01844 - 952554 RF AND LOCAL UNIT ACCESS To access the solder sides of the RF and Local Units, loosen the screws (marked x ) on each side and slide the front panel forward. To remove the RF Unit, first note the posi- tions of the DELAY, ANTI-TRIP, VOX GAIN, COMP LEVEL and FWD SET knobs on the rear panel, and remove them. Then remove the KEY jack nut using @ special wrench {available from Yaesu agents). Disconnect the following plugs from their corresponding oo Cea caall akties jacks on the RF Unit: J1027/P14, J1021/P08, J1029/P05, J1003/P03, J1001/P0i, J1034/P3003, ‘and J1004/P35. Remove the 5 screws in the board. SLIDE FORWARD ItSERVICE AND ALIGNMENT The FT-757GXII is carefully designed to allow the knowledgeable operator to make ail adjustments required for various station conditions, modes and operator preferences simply from the controls on the front and rear panels, without opening the case of the transceiver. These adjustments are des cribed in the FT-757GXII Operating Manual. The following procedures cover the sometimes critical and tedious adjustments that are not normally required once the transceiver has left the factory. However, If damage occurs and some parts subsequently be replaced, realignment may be required. If @ sudden problem occurs during normal operation, it is likely due to component failure; realign ment should not be done until atter the faulty component has been replaced. We recommend that servicing be performed only by authorized Yaesu service technicians who are experienced with the circuitry and fully equipped for repair and alignment. Therefore, if a fault is suspected, contact the dealer from whom the transceiver was purchased for instructions regarding repair. Authorized Yaesu service technicians realign all circuits and make complete performance checks to ensure compliance with factory specifications after replacing any faulty components. Those who do undertake any of the following alignments are cautioned to proceed at their own tisk, Problems caused by unauthorized attempts at realignment are not covered by the warranty policy. Also, Yaesu must reserve the right to change circuits and alignment procedures in the Interest of improved perfor- mance, without notifying owners. Under no circumstances should any align- ment be attempted unless the normal function and operation of the transceiver are clearly understood, the cause of the malfunction has been clearly pinpointed and any faulty components replaced, and the used for realign ment determined to be absolutely necessary. The following test equipment (and thorough familiarity with its correct use) is necessary for complete realignment. Correction of problems caused by misalignment resulting from use of improper test equipment is not covered under the warranty policy. White ‘most steps do not require all of the equipment listed, the interactions of some adjustments may require that more complex adjustments be performed atterwaras. Do not attempt to perform only a single step unless it is clearly isolated electrically from all other steps. Rether, have all test equipment ready before beginning, and follow all of the steps in a section in the order they are presented. A 50-ohm dummy load must be connected to the antenna jack in all procedures that call for transmission (closing the PTT line), except where specified otherwise. Correct alignment is not possible with an antenna. ‘The SHIFT control must be set to the 12 o'clock position, the NOTCH control set fully counterclockwise to OFF, the RF gain control fully clockwise (maximum), and the SQL control must be fully counterclockwise, unless stated otherwise. After completing one step, read the following step to determine whether the same test equipment will be required. If not, remove the test equipment (except dummy load and wattmeter, if connected) before procéeding.FOR SERVICE MANUALS MAURITRON TECHNICAL SERVICES Alignment Equipment Frequency counter with accuracy of 0.1 ppm to 100 MHz DC voltmeter with at least 10-Megohm input impedance least 5% accuracy to and ranging from RF voltmeter with at 100 MHz, high impedance, 10 mV to 3 Vrms AF miillivoltmeter DC milliammeter ranging to 500 mA. X-Y oscilloscope with 60 MHz bandwidth LOCAL UNIT DIAL UNIT DISPLAY UNIT Chassis Top View CONTACT: www.mauritron.co.uk TEL: 01844 - 351694 FAX: 01844 - 9525541004, 28. RF in-line wattmeter Resistive dummy load, 50 ohms, 1SOW; three re quired for SWR Turndown alignment RF signal generator covering 1-30 MHz, with calibrated output levels from 5 dBu to 100 dB AF signal generator with calibrated output levels from 1 mV to 25 mV FM Uvviation meter/SINADer and RP sampling coupler (“T”) for FM modulator alignment Monitor scope for transmitter output display Linear detector for 1-30 MHz Chassis Gottom View Underside of HeatsinkAlignment Precautions Correct alignment requires that the ambient temperature be the same as that of the transceiver and test equipment, and that this temperature be held constant between 20 and 30 °C (68 to 86 °F). When the trans- ceiver is brought into the shop from hot or cold air ir should he allowed some time for thermal equalization before alignment. Alignments must only be made with oscillator shields and circuit boards firmly affixed in place. Also, the test equipment must be thoroughly warmed up before beginning. Supply voltage during alignment must be held constant at 13.5V DC. Use a well regulated power supply capable of at least 20A continuous load. Note: Signal levels in dB referred to in che alignment procedure are based on 0dBus0.5uV. I. LOCAL Unit A. Third LO BPF Connect the RF voltmeter across 3rd LO OUT jack J2008. Set the transceiver to a CW mode, and while receiving, adjust T2001 and 12002 for maximum RF voltage (30 mVrms nominal). B, SSB, AM & CW Receive LO Level Connect the RF voltmeter to pin 2 of Q2012 and adjust TC2002 so that the difference in level between CW transmit and receive is less than 5 mVrms at this point (output level approximately 50 mVrms). C, 45 MHz Bandpass Filter With the transceiver set to the 14 MHz band, connect the RF voltmeter to TP2006 ‘and adjust T2009 and T2010 for maximum voltmeter deflection (at teast 80 mVrms). D. 60 MHz Bandpass Filter Set the transceiver to the 21 MHz bend, ‘and with the RF voltmeter connected as in the previous step, adjust T2011 and T2012 for maximum deflection (et least 80 mVrms). 43 MHz Tripler Return the transceiver to the 1d MHz band, and connect the RF voltmeter to TP2002. Adjust T2006 end T2007 for maximum deflection {at least 80 mVrms). 15 MHz Reference Oscillator Connect the frequency counter to TP2002 and adjust TC2006 for 45 MHz +20 Hz. . Ind Local Oscillator Frequency 1. Connect the frequency counter to ‘TP2007, and tune the transceiver so that the display indicates 14.000.0. Adjust VR2015 so that the counter shows 32.06000 MHz +20 Hz. 2. Press the DOWN key on the micro- phone carefully so that the display just steps down to 19.999.9, and adjust VR2006, if necessary, to obtain 32.05901 MHz on the counter. Now press the UP key on the micro- phone once momentarily so that the display steps up to 14.000.0 and check that the difference in the frequencies shown on the counter are within 990 Hz #5 Hz. |. Carrier Point (Coarse Adj.) Connect the counter to J2008 and adjust the point indicated in the corresponding mode for the frequency shown below: [MODE [ADJUST | COUNTER FREQUENCY] LSB | TC2005 | 8213.4 kHz (250 Hz) cow | TC2004 | 8215.9 kHz (210 Hz) [usB VR2005 | 8216.6 kHz (#50 Hz) | L BFO Frequency Set the transceiver to a CW mode, and connect the frequency counter to pin 2 of Q2OL2, Adjust TC2001 {while receiv ing) for 15.0007 MHz 210 Hz on the counter.FOR SERVICE MANU GONTACT: MAURITRON TECHNICAL SERVICES ‘www.mauritron.co.uk TEL: 01844 - 351694 FAX 01844 - 352684 lassie Top View LOCAL Unit Adjustment LocationsFM & AM Carrier Frequency I, Rotate the AM CAR control (VR2008) fully clockwise, set the transceiver to the AM mode and connect the frequency counter to J2007. Close the PTT line and adjust VR2014 for 8.215 MHz #100 Hz on the counter. 2, Set the transceiver to the FM mode. Adjust VR2004 while transmitting for 8.215 MHz +100 Hz on the counter. . Carrier Level 21,250.00, and adjust T2018 - T2021 for maximum RF voltage (at least 50 mVrms). P. Main PLL (PLL-2) VCV 1. Conneot the (Hi-Z) DC voltmeter to P2005 and wne the transceiver to the frequencies shown in the following chart. Adjust the corresponding transtormer for 1.5V on the meter ‘hen retune the transceiver to the corresponding 'Check' frequency, Set the transceiver to the LSB mode and confirm 5 to 6V on the meter. and connect the RF voltmeter to TP2001. Close the PTT line and adjust TC2003 ADJUSTMENT (for 15V) [CHECK (for $-6V) Freq. (MHz) Freq. (MHz) for 50 +5 mVrms. Transformer| Carrier Balance Ot aa voltmeter ee and adjust 14.300 as 21.499 transmitter, and note the voltage tuning between the ‘Adjustment’ indicated on the meter (approx. 80 ‘and ‘Check' frequencies in each of mVrms). the four ranges, using the tuning knob or scanning buttons, while watching the voluneter for smooth voltage change. Uneven or jumpy changes indicate a fault. 2, Return to receive, switch the mode to AM, close the PTT line and adjust AM CAR control VR2008 for exactly half of the voltage noted in the previous step. Q. 2nd Local Level Connect the RF voltmeter to J2009. Adjust 72003 - 72005 for maximum RF voltage (at least 80 mVrms). . PLL SubLoop (PLL=1) VCV I. Connect the (Hi-Z) DC voltmeter to TP2003 and tune the transceiver for 14,499.99 on the display. Adjust 12008 for 5.5 volts on the meter. 2. Retune the transceiver for display of 14,500.00, and check for 2 to 3 volts on the meter. R, IF Shift Zero Point Set 1. Connect the frequency counter to 2009. Confirm that the SHIFT contro! is centered, and close the PTT line, and note the counter frequency. Open the PTT line and adjust VR2007, if necessary, so that the counter frequency is within 50 Hz ot that which was shown while transmitting. 41 & 56 MHz Bandpass Filters 1, Connect the RF voltmeter to TP2004 and tune the transceiver for 14.250.00 on the display. Adjust T2014 - T2017 for maximum RF voltage (at least 50 2. While receiving, check the total mVrms). adjustment range of the SHIFT 2, Retune the transceiver for display of control in USB, LSB and CW, whichshould be approximately +£1.3 kHz {as shown on the counter. If not, adjust L2011 (not_more than 90° in eith direction), and then repeat steps H, J and J (Carrier Point, BFO Frequency and FM/AM Carrier Frequency). Then repeat this check ogain. S. VOX Gain Preset 1. Press the VUX switch ON, preset VR2011 fully clockwise, and set the VOX GAIN control on the rear panel fully clockwise. Connect the AF gener ator to the PATCH jack, and apply u I mV at 1 kHz to confirm that the transmitter activates. 2. Now rotate the VOX GAIN fully counterclockwise, and adjust VR2011 slowly counterclockwise until the transceiver returns to receive, and then a little further counterclockwise Irom that point. T. SSB Carrier Point {Fine Adj.) 1, With the AF generator connected as in the previous step, set the trans- ceiver to the 14 MHz band, LSB mode. Close the PTT tine and adjust the MIC gain control for 80 watts output to the dummy load/wattmeter. fant sai b a 10 ~ (For 10-watt versions, divide all power figures by 10). 2. Reduce the AF generator frequency to 350 Hz, While watching the watt- meter, adjust TC2005 slightly for 20W output. 3. Retune the AF generator to 2600 Hz and confirm at least 20W output. 4. Return to receive, switch to USB mode, and retune the AF generator to 350 Hz. Then repeat steps 2 and 3, adjusting VR2005 in step 2. FM Modulation I, With the test equipment connected ‘as shown In the diagram below, preset VR2002 fully clockwise, and set the AF generator for 10 mV output at I kHz, Tune the transceiver to 29.2 MHz, FM mode. 2. Adjust VR2003 for 4.5 kHz deviation (within £100 Hz), and then reduce the AF generator level to 1.5 mV and adjust VR2002 for 23.5 kHz deviation (within £100 Hz). 3, Recheck deviation with 10 mV audio, and repeat the above steps until deviation is within the specified ranges for both audio levels. Samaling Coupler Linea Detector [Gevation Meter] FOR SERVICE MANUALS. CONTACT: MAURITRON TECHNICAL SERVICES www mauritron.co.uk TEL: 01844 - 351694 FAX: 01844 - 352554a RF Unit: Receiver Circuits 3rd Local Buller Connect the RF voltmeter to the emitter of Q1028 and adjust T1019 for maximum RF yoltage(at least 300 mVrms}. . 2nd Local Buffer Connect the RF voltmeter to the jumper between T1006 and T1023 on the compo- nent side of the board, and adjust T1022 for maximum RF voltage (250 to 500 mVems). C. 8.67 MHz Oscillator 1, Connect the frequency counter through a 0.01 uF capacitor to pin 1 of Q1022. Confirm the NOTCH control is set to OFF, and adjust L1044 for 8.67 MHz +100 Hz on the counter. 2, Connect the RF voltmeter to gate two of QUOI6 and adjust T1018 for maximum RF voltage (at least 700 mVrms). VR roo Trove Trove Qiooe Chassis Bottom View: RF Unit RX Adjustment Locations D, Rx IF Transformers ae 1 2 3. 4 ee Press the MARKER switch on the reer panel, select the USB mode, ‘and tune for peak S-meter indication on the marker signal. Preset VRIOO! fully clockwise and adjust VRi012 for minimum $-meter deflection. Now urn the MARKER switch OFF and adjust VRIOIO so that the S- meter Just begins to deflect. Connect the RF signal generator to the antenna jack, and inject OB at 14,000 MHz. Tune the transceiver for a 1.6 kHz heterodyne on the Injected signal. Connect the AF volumeter to the EXT SP jack and adjust the AF gain for mid-scale deflection. Adjust T1016 and T1015 ~ T1010 and T1007 - T1004, in that order, for maximum AF voltage. Reduce the RF injection evel, as necessary, to keep the AF meter reading on scale. F FOR SERVICE MANUALS. CONTACT: MAURITRON TECHNICAL SERVICES woww.maurltron.co.uk TEL: 01844 - 361694 FAX: 01844 - 352554E. IF Notch Depth 1. Inject 40 dB RF at 14,000 MHz to the antenna jack, and tune the trans: ceiver in the USB mode for a 1.6 kHz heterodyne near this frequency. 2, With the AF voltmeter connected to the EXT SP jack, adjust VR9001 and the NOTCH control alternately for minimum AF. Resulting Notch depth should be better than 45d8, Noise Pitch Set the NOTCH control to OFF, and confirm that the SHIFT control is cen- tered. With no signal at the antenna jack, switch the mode between LSB and USB, and adjust LIOL5 for the same noise pitch. IF Gain and S-Meter Sensitivity 1, Inject 6dB RF at 14.000 MHz to the antenna jack and adjust VRLOOI for S-1 deflection on the S-Meter. 2, Increase the signal level to 100dB and adjust VRIOI the S-Meter. for full scale on . Noise Blanker Connect the DC voltmeter to gate wo of Q1013, and inject 50dB RF at 14,000 MHz to the antenna jack. With the NB button depressed, adjust T1008 and T1009 for minimum DC voltage. DISPLAY UNIT FM 3rd Local Inject 50dB RF at 14.000 MHz modulated with *3.5 kHz deviation of a 1 kHz tone to the antenna jack. Set the trans- ceiver to the FM mode and tune to the injected signal. With the AF volumeter connected to the EXT SP jack, confirm that the SQL control is fully counter- clockwise, and adjust T1017 for maximum Ar voltage. Squelch Threshold Set the transceiver to the AM mode. With no signal applied at the antenna jack, turn the SQL control gradually clockwise (from the fully CCW position) until the squelch just closes. Then tch o the FM mode and adjust VRI003 so that the squelch is just closed. . FM RX Audio Output Level L. Inject 40 48 KF (without modulation) at 14.000 MHz to the antenna jack, ‘and tune the transceiver in the USB mode for 2 heterodyne near this frequency. Adjust the AF gain control for 0.1V on the AF voltmeter. 2, Switch to the FM mode, and modulate the injected signal with +5 kHz devi- ation at 1 kHz, without changing the Injection level, Adjust VR1002 for 0.1 +0.01V on the AF voltmeter. aaa!I. RF Unit: Transmitter Circuits A. ALC Meter Zero Set With the transceiver tuned to 14 MHz, USB mode, and with no microphone input, Key the transmitter and adjust VR1008 to the threshold point where ALC just starts to produce meter deflec- tion (the METER switch must be set to the ALC position). B. Tx IF Transformers ‘At 14 MHz, CW-W mode, with the METER switch set to ALC, preset VR1006 to the center of its range, Press the MOX switch and adjust T1020, T1021 and T1023 - T1025 for maximum deflection on the ALC meter. (if no deflection is found av first, set the METER switch to PO and the rear panel FWD/REV switch to FWD. Return the METER switch to ALC when the PO indication is maximum. If the ALC Indication is over-scale, reduce the setting of the DRIVE control.) C. TX Power Output (exc. 10m) At 14 MHz, CW mode, set the DRIVE control fully clockwise and adjust VR1006 for 100W output (10W for SXil model). D. 10m Tx Power Output At 29 MHz, CW mode, set the DRIVE control fully clockwise and the sec VRIO05 fully clockwise (or for 10W output with the SXII model). E, PO Meter Calibration At 14 MHz, CW mode, press the MOX button and adjust the DRIVE control for 100W output on the wattmeter. Set the rear panel FWD/REV switch to FWD, and with the front panel METER switch set to PO, adjust the FWD SET control (VR1009) for 100W indication on the transceiver PO meter. F, SWR Turndown (AFP) At 14 MHz, CW mode, connect a 16.6- ohm dummy load (three 30-ohm loads in FOR SERVICE MANUALS CONTACT: \URITRON TECHNICAL SERVICES ‘www.mauritron.co.uk TEL: 01844 - 351694 FAX: 01844 - 352554 Chassis Bottom View: RF Unit TX Adjustment Locations Bewv. parallel] and @ thru-type watumeter to the antenna jack. Rotate the DRIVE control fully clockwise, press the MOX. button and adjust VR1007 to the point where power indication on the wattmeter just begins to drop. CW Sidetone Level With the AF voltmeter connected across the speaker terminals, CW mode with a key connected, close the key and adjust VR1004 for 0.3. sidetone output on the meter. LPF Unit: Directional Coupler Balance At 14 MHz, CW mode, with the 50-ohm dummy load and wattmeter connected to ampere va the antenna jack, connect the negative side of the DC voltmeter to pin 3 of J1027, and the positive side of the meter to chassis ground. Key the trans- mitter and adjust TC3001 for minimum DC voltage. PA Unit: Idling Current Remove the jumper shown in the figure below, and connect the DC milliammerer (500 mA range) in place of the jumper. With the transceiver set to an SSB mode and with no audio applied to the trans- mitter, close the PTT line and adjust YR6001 for 225 275 mA on the milliam- meter. (For the SXII model, adjust VR7001 for 150 +50 mA). unger PA Unit: SXT mode! LPF UnitRF UNIT PARTS LAYOUT Component SideRF UNIT PARTS LAYOUTRF UNIT PARTS LAYOUTRF UNIT PARTS LAYOUT Solder SideRF UNIT VOLTAGE CHART FOR SERVICE MANUALS CONTACT: MAURITRON TECHNICAL SERVICES www.mauritron.co.uk TEL: 01844 - 351694 FAX: 01844 - 352554RF UNIT SCHEMATIC DIAGR: CONTACT: [ale MAURITRON TECHNICAL SEI FEC DBAEISIB T FAX: 01844 - 352! LoRF UNIT SCHEMATIC DIAGRAM aye eal pa ose:DIAGRAM FOR SERVICE MANUALS ore. CONTACT: MAURITRON TECHNICAL SERVICES www. mauritron.co.uk TEL: 01844 - 351694 FAX: 01844 - 352554LOCAL UNIT PARTS LAYLOCAL UNIT PARTS LAYOUT “AVAFON TECHNICAL SERvICes www.mauritron.co.uk Component Side TEL: 01844 - 351694 Ly ye & g ie Per ans aU | Sie an % ABEN ge “ 3 Jk 5m, i % & 4 a a a SaFOR SERVICE MANUALS LAYOUT Fane slays, mae i e oe vuccaeace ‘re ee creonnece crasioace SNTALSTABN mwa) SHTeS14N Sa. FOR SERVICE MANUALS. 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MAURITRON TECHNICAL SERVICES www.mauritron.co.uk TEL: 01844 - 351694 FAX: 01844 - 352554@SS - SHLVd TWNOISMO: SHLVd TWNOIS ‘SHOIAUAS TWOINHOAL NOWLIENYN ‘LOVLNOO STVANWW 30INUaS HOS —2-SIGNAL PATHS : AM er FOR SERVICE MANUALS CONTACT: MAURITRON TECHNICAL SERVICE' yeorw.mautitron.co.uk ~3- TEL: 01844 - 351694 FAX: 01844 - 352554Wa: SHLVd TVNOISMAIN CHASSIS LOcA- NOMEN- TION CLATURE qi uPcrso8H RF UNIT Loca- NOMEN- TION CLATURE Quon, ascasorory i002 Mcissisace ques esKizs Qiong Gio0s 2sa7ssag Gios 38Ki28 queer qin quoos 2sa733aq uno 2sKio7-3 quot Qiol2asK736R gis Glois escasoray quis uals ssx73GR quoi? quia ios ascssormy quo Quoi 2sKzaGR Gian? Miesas9P quoxs ascssoney Qtoxe Quest aos Quoxt asK730R ins 2scas0TMY 102d aNess2 1020 we140868 quosi ascasoTwy qo * quss qua quo3s quo36 Quos7 mpst13 Quoss 2scsa0Tmy i033 2SA733AQ Quowy 25x25 Quoat 28¢19230 quo 2sk107-3 Qing lows 2scssoTMy Quis 28a733Ag 1048 ANDSSZ COMPONENT APPLICATIONS. TYPE Regulator re TYPE NeN SiR Dual BCD Counter JEET PNP Si TR EET PNP Si TR weer NPN Si TR MosrET NPN Si TR seer EM RX IC NPN Si TR MOSFET NPN Si TR Duat Op Quad awa ‘sw IC NEN Si TR AB Amp 1C NPN st TR NPN si TR SFET NPN Si TR PNP Si TR Dual Op ‘amp quest quass APPLICATION quoss uas0 quasi 8Y Reg for Local Unit quose quoss 91056 APPLICATION an0ss i056 Marker Buffer Amp 1/30 Diviaer uost (Menken) Re RF Amplitice 1088 Relay Driver Quose RX Ist Bxer 1080 fi 10st RX Ist IF Post-Anp, guose RX Front End Mute (on TX) uvss RX 2nd Nixor ius 105s RX Noise Amp ‘ qu0ss RX NB AGC Amp RX NB Gate Sw RX dra Mixer pio RX Sra IF Amp i002 RX AGC Amp ioos RX AGC Butter Dioos RX dnd IF Burfer 1005. FM_RK 3rd Mixer, 1008 im Amp, biaor Discriminator Noise Amp. ‘p1008 Sguelch Sw i008 RX Squeich Sw puoi RX IF Width LO Diott RX Width Local Dior ‘Amp. Dios “Amp bios BX Carrier Mixer D108 RX Cartier Buffer D107 RX RE AGC Amp DIOIB Din RX Detector 1020 ‘Seloctor Switch iozt Rx Detector ‘Squeleh.Switeh Dior BX. AM, SSB Active TPE piozs RE FM AF Buffer D1O24 RX CW Active LPF 1025, RX AP Preamp Diozs TX Sidetone Ose biozt RX AF Power Amp TX SSR Drive Sw D1028 TX Drive Enable iz ‘Sw CT/RD Tx st IF Buffer 1080 Ind LO Butter 10st (RX and TX) TX 2nd Mixer Diose " 1035 1x 10m PO Reduction piose ‘Sw (lor JAS) ioas TX ALC Diff Amps ioe a ascssoTy, 3SKT3GR 2ski23, 2N4a2t ANG552 28ar33Ag asxuor-3 iciaoses ascasoTMy 28an193K yPcrsosH 2SA739AQ. Meiso118CP 2SCaH0TMY 2saTa3Ag escaeaT Ny 2sC360T NY waiso NPN Si TR TX ALC Buffer MOSFET TX 2nd IF Amp aFeT TX RE Post-amp NPN Si TR TX RF Proamp Dual Op. PO Meter Amps aap PNP Si TR RXITX SIALC Meter ‘Amp seer . Quad ANA Meter Function ‘amie Selector NPN Si TR inverter for TXEV Sw Qiass PNP Sl 'TR T/R Sw for TxBV fon RE Unit + TTR Sw for RKBY ‘on RF Unit Regulator 8V Rog for RF Ie Unit PNP Si TR PTT Switeh Buffer Quad NAND T/R Switching Syne NPN Si TR TXsSidetone Switch Gw/qioee) + TR CW Key Enable sw PNP Si TR TKIP T/R Sw NPN Si TR TX Sidetone Ose Sw NPN Si TR CW-N Xtal Filtor Sw (RD, " OWN Xtat Piter Sw (Tx) Marker Output Sw Marker Divider Preset Switel Tx switen BPP Switon (0.15 "~.2-8MtH2) > store > B 0 R4.§ = 21-sM2) cea eeleeesy = mGa1.5 = som) Ree eee Si Diode BC BPF Enable Suiten " 1,SMliz BPE Enebie Suiteh = Not Used % Blogs OR (SB) % Dlede OR (SB) " Roteh sv Switen Si Diode 24.5/2801H2 BPF/LPP Diode OR (2aMHl2) me ON 4.52) © aayainns BPEVLPF Diode OR (21Mitz) . n° OF ete) " 10/L4Mz. BPF/LPF Diode OR (L4Mi2) cowie) 8 Back Pulse Canceller , Rx Ist IF TR Sw (to. X01) TX 2nd IP T/R Sw (from XFO1) " tx'ang TF TR Sw (to XEO)