WEIGHING

SOLUTIONS

dataPond 3F Filling Controller

Approved automatic weighing controller for high-performance filling & packing machines

dataPond 3F is a high-performance weighing controller with firmware specially configured for fast filling
and bagging processes, including powerful evaluation techniques. This controller enables consistently
precise filling results even in high-speed FFS machines at cycle rates of over 2,000 fillings per hour. It
controls and monitors the entire dosing process and also offers a variety of functions to solve the typical
problems of filling technology.
The versatile dataPond 3F is suitable for a wide range of applications and can be customized to the specific
task at hand and the different filling goods with parameter settings. Clear, application-oriented dialogues
and messages allow intuitive operation. The integrated web server and effective diagnostic tools facilitate
commissioning, parameterization, remote access and remote maintenance via a network. In addition, full
access to all parameters and data is available via the Modbus interface or the optional fieldbus.

Features Filling and dosing control functions

▪ Evaluation electronics for strain gauge load cells ▪ Two-stage dosing: coarse and fine
▪ High internal measurement resolution and ▪ Dosing in filling and dispensing mode
stability ▪ 220 sets of parameters for filling weight and
▪ Ultra-fast and precise control of the dosing material parameters
process powered by long-proven algorithms ▪ Automatic zero setting or taring
▪ High operational reliability due to ▪ Automatic dosing time optimization
comprehensive monitoring functions ▪ Automatic free-fall compensation:
▪ Diagnostic tools and support for commissioning, 3 selectable modes with quick adaptation
optimization and troubleshooting ▪ Automatic checkweighing with tolerance
▪ User-friendly weight and status display evaluation
▪ Plain-text operator guidance in 5 languages ▪ Automatic topping-up when below tolerance
▪ Rugged, industry-oriented design ▪ Batch mode (preselection by count or total
weight)
Configuration and operation ▪ Monitoring of material flow rate, dosing time
▪ Local operator terminal and faults with alarm and logging
▪ Fieldbus ▪ Additional mode: Totalizing scale
▪ Web server for parameter input and backup, ▪ 4 additional set points, freely configurable
data exchange, firmware download, remote ▪ Totals memory, counter and statistics
terminal and filling curve analysis
WEIGHING
SOLUTIONS

Technical Data dataPond 3F Filling Controller

Measurement & control technology Display / Keypad / Operation

▪ 24-bit A/D converter, conversion rate: 110 Hz ▪ Graphic LCD display, LED-backlit
▪ Input signal range: up to 2 or up to 4 mV/V ▪ Weight display with 20 mm digit height
(selectable) ▪ 25 keys (numeric keypad, navigation,
▪ Load cell excitation: 5 VDC 8 function keys, 4 of which are context-related
for strain gauge load cells, max. 4 x 350Ω multiple-function soft keys)
▪ Displayed weight resolution: max. 200,000d ▪ Plain-text dialogue guidance in 5 languages (DE,
(10,000d approved use) EN, FR, IT, ES), plus 1 additional language freely
▪ Configurable weighing range, also as multi-range definable via language file
or multi-interval scale, 2 ranges ▪ Clear process data and status display
▪ Signal sensitivity: 0.5 µV/e (approved) ▪ Copy function for parameter sets simplifies data
▪ Switch-off accuracy better than 1 ms due to entry
optimized signal processing ▪ 3 operating levels with password protection
▪ Multi-stage, parameterizable digital filter for
suppression of vibrations on the scale and in Mounting variants
its vicinity ▪ Main unit can be mounted inside a control
▪ Automatic free-fall compensation in 3 selectable cabinet on DIN rail (flat or upright) or on a
modes: proportional control (statistic / classic) mounting plate with separate display unit, or
and adaptive, predictive control (depending on ▪ On the cabinet’s door or front panel: directly
the mass flow) for maximized adaptability behind the display unit (panel mount)
▪ Adjustment with test weights or mathematically ▪ Display unit can be mounted on the door/ front
by entering the load cell parameters panel without a cut-out. Template provided for
drilling only 7 holes.
Data collection / Statistics
▪ Actual-weight logging Power supply
▪ Totals memory ▪ 24 VDC 3.5 W (with display and 4 load cells)
▪ Batch and product statistics
▪ Alibi memory for traceability Environmental conditions
▪ Filling data recording for diagnosis ▪ -10 … +40 °C (approved use)
▪ Filling curve in real time ▪ -10 … +60 °C (non-approved use)
▪ Error logbook ▪ 0 … 90 % rel. humidity (non-condensing)
▪ Data is retained in the event of power loss
Housing
Connectivity / Networking ▪ Control unit: metal; IP20
▪ Ethernet TCP/IP 168 x 140 x 52 mm; 0.7 kg
▪ Serial COM port (RS-422/485 or RS-232) ▪ Display unit: ABS; IP65 (when mounted)
▪ Modbus (TCP and RTU) 170 x 130 x 18 mm; 0.2 kg
▪ Web interface
▪ WebSocket (RFC6455)
Approvals
▪ Optional fieldbus: ▪ 2014/31/EU (NAWI) to OIML R76:
Profibus DP or Profinet or EtherNet/IP, Class III/IIII 10,000e
further protocols on request ▪ 2014/32/EU (MID) to OIML R61, OIML R51,
OIML R107
Digital I/Os ▪ 2014/34/EU (ATEX) Zone 22
▪ 16 inputs / 16 outputs, 0.4 A short-circuit proof
▪ 24 VDC, galvanically connected ▪ ISO 9001 QM System and conformity
▪ Configurable function or assignment
(can also be used as remote IO for the PLC) 09/2019

B+L Industrial Measurements GmbH · Hans-Bunte-Straße 10 · D-69123 Heidelberg

Tel.: +49 6221 772-0 · Fax: +49 6221 70 73 25 · [email protected] · www.bl-im.de