Unit 1 MCQ MP
Unit 1 MCQ MP
Corre Out
Question A B C D
No. ct of
clay content and
1 Sands are graded according to their source of origin strength permeability 4 1
grain size
In sand moulding the bottom most part of
2 cope cheek drag flask bottom 3 1
the flask is called
In order to ram the sand softer on the
3 pattern face and harder at the back of the jolt sand slinger squeezing stripper plate 3 1
mould
carbon content of molten melting temperature pouring
4 Fluidity is greatly influenced by inoculant addition 4 1
metal of molten metal temperature of
possibility of incorporating
casting of inserts is wide tolerances are high production
5 The chief advantage of die casting is thick sec- tions in small 4 1
possible possible rates are possible
castings
The main advantage of shell moulding is the moulds are thin sections can be highly complex
6 a metallic pattern is used 3 1
that stronger easily obtained sections can be
In order to facilitate the withdrawal of water is applied on allowances are made on draft is provided
7 pattern is made smooth 4 1
pattern pattern surface pattern on pattern
get collected in the
get collected at outer mix up thoroughly get collected at the inner middle portion in
8 The impurities in true centrifugal casting 3 1
surface throughout surface between inner and
outer surface
Which of the following type of sand is
9 used to keep the green sand from sticking to burnt sand synthetic sand core sand parting sand 4 1
the pattern
Dilatometcr is used to find out following
10 permeability moisture content hot strength compactness 3 1
property of moulding sand
11 Accuracy of shell moulding is of the order of 0.001 mm 0.003 to 0.005 mm 0.01 mm 0.1 mm 2 1
31 In the foundry sand 'Bentonite' is used as plasticiser surface finish improver binder refractory power 3 1
is due to enlargement of
the mould cavity by is due to a thin
results in a mismatching of occurs near the ingates as
metal pressure causing projection of metal
32 Shift is a casting defect which the top and bottom parts of a rough lumps on the 1 1
partial or over all not intended as part
casting surface of the casting
enlargement of the of the casting
casting
33 Slag inclusion in casting is a surface defect internal defect superficial defect none of the above 1 1
34 Slush casting process is used to produce hollow casting intricate castings large size castings thin walled castings 4 1
is due to enlargement of
the mould cavity by
results in a mismatching of occurs nea-' the ingates as
metal pressure causing is due to a thin
35 Swell is a casting defect which the top and bottom parts of rough lumps on the surface 2 1
partial or over all projection of metal
a casting of the casting
enlargement of the
casting
is due to enlargement of
the mould cavity by is due to a thin
results in a mismatching of occurs near the ingates as
metal pressure projection of metal
39 Sand wash is a casting defect which the top and bottom parts of rough lumps on the 3 1
causingpartial or over not intended as part
a casting surface of the casting
all enlargement of the of the casting
casting
is due to enlargement
of the mould cavity by is due to a thin
results in a mismatching of occurs near the ingates as
metal pressure causing projection of metal
41 Fin is a casting defect which the top and bottom parts of a rough lumps on the 4 1
partial or over all not intended as part
casting surface of the casting
enlargement of the of the casting
casting
Down spruce in casting is given a tapered easy withdrawal of preventing aspiration of preventing bulging
42 easy flow of molten metal 3 1
shape for casting gases through spruce of spruce durin{
Gas generated in mould with synthetic sand as
43 more less same unpredictable 2 1
compared to silica sand is
non-symmetrical
47 Casting process is preferred for parts having a few details many details no details 4 1
shape
used when the pattern
never used in
48 Loose piece patterns are a sort of split patterns cannot be drawn from similar to core prints 2 1
foundry work
the mould
make desired recess in strengthen moulding remove pattern
49 Cores are used to support loose pieces 1 1
castings sand easily
adding to external
subtracting from subtracting from external
adding to external and dimensions and
50 Shrinkage allowance is made up by external and internal dimensions and adding to 4 1
internal dimensions subtracting from
dimensions internal dimensions
internal dimensions
Wood for pattern is considered dry when
51 zero 5% less than 15% less than 25% 3 1
moisture content is
feed the casting at a rate help feed the casting feed molten metal
act as reservoir for
52 The purpose of gate is to consistent with the rate of unitl all solidification from pouring basin 1 1
molten metal
solidification takes place to gate
40% sand and 10% 50% sand and 18% 80% sand and 20%
55 Loam sand comprises of 50% sand and 10% moisture 3 1
moisture moisture moisture
feed the casting at a rate help feed the casting feed molten from
act as a reservoir for
56 The purpose of sprue is to consistent with the rate of until the solidification pouring basin to 2 1
molten metal
solidification takes place gate.
57 Accuracy of shell moulding is of the order of 0.001 mlm 0.003 to 0.005 mlm 0.01 m1m 0.1 mlm 2 1
Hexamethylene tetramine is added to the
58 binder releasing agent dispersant catalyst 4 1
resin sand as a
When using disposable pattern, the metal at same rate as for other
59 very slowly rather rapidly at any rate 2 1
should be poured casting
60 Linseed oil is used in the core sand as a catalyst parting ager flux binder 4 1
feed the casting at a rate help feed the casting feed molten from
act as a reservoir for
61 The purpose of pouring basin is to consistent with the rate of until the solidification pouring basin to 2 1
molten metal
solidification takes place gate
62 Match plate pattern is used in green sand moulding bench moulding pit moulding machine moulding 4 1
For steel castings, which of the
63 fine-grain coarser-grain medium grain any of the above 2 1
following type of sand is better?
feed the casting at a rate help feed the casting feed molten
act as a reservoir for
64 The purpose of riser is to consists with the rate of until solidification takes metal from pourir 3 1
molten meta,
solidification place basin to gate
shapes which are very
there is nothing
shapes which are made by complex and intricate and
65 Investment casting is used for mass production like investment 3 1
difficulty can't be cast by any
casting
other method
Surfaces to be machined are marked on the
66 pattern by using the complex patterns in black colour yellow colour red colour blue colour 3 1
sand
Pipes subjected to very heavy pressures of the electric resistance welding die casting extrusion process,
67 centrifugal casting 4 1
order 100 kg/cm2 are made by process ; as seamlesejsipes
69 Strongest components are produced by die casting hot rolling cold rolling forging. 4 1
only low melting point high melting point die is kept hot by die is kept cold by
77 In hot chamber method of die casting 1 1
metals can be cast metals can be cast electrical heating circulating water
no complex wooden
finish is uniform and no allowance and less
83 Advantages of disposable patterns is pattern with loose piece 4 1
reasonably smooth metal is required.
pattern is required
only high melting
only low melting point die is kept hot by die is kept cold by
84 In cold chamber method of die casting point metals can be 2 1
metals can be cast electrical heating circulating water
cast
86 Ornaments are cast by die casting continuous casting pressed centrifugal casting 3 1
91 Large and heavy castings are made by green sand moulding pit moulding' dry sand moulding pressure moulding 1 1
solidification
95 Fludity is greatly influenced by melting temperature tapping temperature pouring temperature 3 1
temperature
complicated shape
Sweep pattern is used for moulding parts
96 rectangular shape elliptical shape circular shape having intricate 3 1
having
details
99 Fettling is an operation performed before casting during casting after casting after heat treatment 3 1
101 Sheel moulding process requires wooden patterns sand patterns plastic patterns metal patterns 4 1
which take the form of
internal voids of which occur due to casued by two
which occur due to
surface depression discontinuity in metal streams of metals
102 Cold shots are casting defects some sand shearing from 4 1
due to excessive casting resulting from that are too cold to
the cope surface
gaseous material not hindered contraction fuse properly
able to escape
uniform ramming about uniform ramming uniform distribution pack sand loosely
105 Jolt machines produce 1 1
the pattern about the flask throughout all around
induce directional
109 The purpose of chaplets is to provide benting compensate shrinkage support the core 4 1
solidification
138 In die casting, machining allowance is small large very large not provided 4 1
The most preferred process for casting gas
139 die casting shell moulding investment moulding sand casting 2 1
turbine blades is
Which of the following material can be used for
140 Aluminium Wax Lead all of these 4 1
making patterns ?
90% sand and 10%
141 Loam sand is a mixture of 30% sand and 70% clay 50% sand and 50% clay 70% sand and 30% clay 2 1
clay
Metal patterns require __________ draft
142 more less 2 1
allowance than wooden patterns.
148 The recrystallisation temperature of steel is 400° C 600° C 800° C none of these 3 1
The surface to be machined is marked on the
149 red colour yellow colour black colour blue colour 1 1
pattern by
In order to deliver molten metal from pouring
150 riser sprue core none of the above 2 1
basin to gate, a __________ is used.
results in a mismatching of occurs near the ingates as occurs as sand
results in general
151 Shift is a casting defect which the top and bottom parts of a rough lumps on the surface patches on the upper 1 1
enlargement of a casting
casting of a casting surface of a casting
molten metal is poured in a
metallic mould, retained in
molten metal is poured
the mould long enough for
and allowed to solidify molten metal is forced into
152 In permanent mould casting method the outer skin to solidify and none of the above 4 1
while the mould is mould under high pressure
finally mould is turned over
revolving
to remove molten metal still
in molten condition
Which one of the following material will
153 require the largest size of riser for the same size Aluminium Cast iron Steel Copper 3 1
of casting?
deliver molten metal into the act as a reservoir for the feed the molten metal to deliver molten metal
154 The purpose of a gate is to 1 1
mould cavity molten metal the casting in order to from pouring basin
155 The dowels are wooden nails box nails wire nails none of these 1 1
A casting defect which occurs due to improper
156 cold shuts blow holes shift swell 2 1
venting of sand is known as
moistening the sand reinforcement of
smoothing and cleaning out cleaning the moulding
157 Swab is used for around the edge before sand in the top part 3 1
depressions in the mould sand
removing pattern of the moulding box
The metal patterns as compared to wooden
158 shrinkage allowance machining allowance draft allowance distortion allowance 3 1
patterns require less
In order to produce uniform packing of sand in stripper plate
159 sand slinger squeezing machine jolt machine 1 1
the moulds, a __________ is used. machine
90% sand and 10%
160 Green sand is a mixture of 30% sand and 70% clay 50% sand and 50% clay 70% sand and 30% clay 3 1
clay
ram the sand harder at the ram the sand harder at produce uniform packing give uniform sand
161 The diaphragm moulding machine is used to 4 1
pattern face with decreasing the back of the mould of sand in the mould hardness throughout
A pattern is used to make the mould cavity for
162 Correct Incorrect 1 1
pouring the molten metal for casting.
Fin is a casting defect which is due to thin
163 projections of metal not intended as a part of Correct Incorrect 1 1
casting.
164 The sand used for making cores is green sand dry sand loam sand oil sand 4 1
results in a mismatching of results in general occurs near the ingates as occurs as sand
165 Sand wash is a casting defect which the top and bottom parts of a enlargement of the rough lumps on the surface patches on the upper 3 1
casting casting of a casting surface of a casting
166 Cast iron and steel pipes are produced by slush casting investment casting true centrifugal casting die casting 3 1
In order to ram the sand harder at the back of
stripper plate
167 the mould and softer on the pattern face, a sand slinger squeezing machine jolt machine 2 1
machine
__________ is used.
The property of sand due to which the sand
168 collapsibility permeability cohesiveness adhesiveness 3 1
grains stick together, is called
The adhesiveness is the property of a sand due it evolves a great amount of the sand grains stick it cling to the sides of a
172 none of these 3 1
to which steam and other gases together moulding box