3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After 27

March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS

START, P. 15

CHAPTER 2

12VOLT POWER DISTRIBUTION - START

MEGAFUSE
100A
TO START SOLENOID POS K14H A14AA A14AAA A14BB
CH04_01,02 4RD 6RD 6RD 6RD

14GY
A14AS
10RD

G2 E2 C2 A2

FUSE BLOCK #2 F6 5A
(1011)
H2 F2 D2 B2

18RD
A15
A

B
S S A
A S S
I I
KEY I I
A A
SWITCH OFF OFF OFF OFF
(1100) S I A
GND
B D A104EB TO REMOTE STOP RELAY
18DKBL
CH9_31
A17
SEE CH10_05
18PK
SEE CH10_13

J17D
10PK
W/AUTO NEUTRAL

A17
18PK SEE CH10_09
TO ENGINE N/AUTO NEUTRAL
ECM W/HD WTEC

CH4_1,2

18PK
A17
8 PASS THRU
AT DASH
(4014)
R12-2

18PK
J17
J17S
18PK 86

R12-5
85

87

R12-4 J17E TO START SOLENOID

10PK
R12-1 CH4_1,2

R12-3
30

87A

(4003)
STARTER
RELAYS

NOTE:

SHOWN NOT WITH WTEC AUTONEUTRAL

ALSO SEE CH10_5

U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

CNA 12SEP03 ADDED A17 FOR HD WTEC. F 58774T

P52778H 10AUG00 AE08-52366 15

Figure 27 Start

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 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After 51
March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS

CATERPILLAR, CUMMINS ISM ENGINES, P. 3

CHAPTER 4

CHARGING AND CRANKING

CAT ENGINES, CUMMINS ISM

ALTERNATOR

R
K2

B
4RD
FUSIBLE

G
LINKS

4WH
K2-G
BATTERIES

CRANK MOTOR
B S

SOLENOID
1RD 4RD

M
1BK 4BK
G
A K17J
16PK
K10-GC
1BK B
ENGINE
K11-GL

BLOCK
4WH

CRANKING

16PK
K17S
GND THERMAL
(6303) MOTOR

2BK
OVERCRANK
(6316) NEG
STUD DCM CLUTCH
(1863) (1800) SWITCH
CAB DASH/
FRAME A17-GH D8 B17H
GND ENG 16 15
GND (4103) 18WH 18PK
(4005) B
J17J

J17S
18PK
18PK
18 D7
J17J A17J B17J A
18PK 18PK 18PK
8
A17
STARTER 18PK
ISO & PWR

18PK
J17
NOT W/ RELAY PASS
THERMAL KEY SWITCH
(4003) THRU "S" TERMINAL
OVERCRANK (4014) CH02_15

DASH/ENG

85
(4103) R12-5

86
R12-2

87
17 MEGA FUSE
K17F J17F R12-4
14PK 14PK 100 AMPS
18
K17G J17G R12-1 J17D FUSIBLE LINK
14PK 14PK 10PK 14GY

87A

30
NOTES:

FOR 4 GAUGE CHARGE CIRCUITS K2-FL & K2A-FL FUSELINKS ARE 2 - 12BL
FOR 1 GAUGE CHARGE CIRCUITS K2D-FL, K2E-FL & K2F-FL FUSELINKS ARE 3 - 10RS
FOR 1 GAUGE CHARGE CIRCUITS K2B-G & K2B

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

CNA 12SEP03 CHANGED FORMAT C 58774T

55043Z 01-04-02 AE08-52368 03

Figure 51 Caterpillar, Cummins ISM Engines

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 64 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After
March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS

CUMMINS ISM ENGINE, P. 6

CHAPTER 6

CUMMINS ISM ENGINE

ACCEL PEDAL SENSOR/

IVS

DIAGNOSTIC C
A5AE(+)
(1650) 18YL
(1804)
D C B A D E F
A5AF(-)
18LTGN

B99W
18VT

18VT
B97Y
B97P

18VT

18VT

18VT
B99V

B99U

A99E
18VT
20LTGN
A5AS(-)
20LTGN
A5AD(-)
DCM
35 C5 B4 C4 B5 B6 C6 (1800)
SYS A5AP(-)
CONTRL 20LTGN
34
(1600) A5AN(+)
20YL
A5AR(+)
20YL

A5AC(+)
20YL

18LTGN

A5B(+)
A5B(-)

A99W
18VT

18VT
A97Y
A97P

A99V

A99U

A99E
18VT

18VT

18VT

18VT
18YL
CLUSTER 4 A5AL(+)
(1500) 18YL
5 PASS
A5AM(-)
12 11 5 2 1 4 3 7 THRU
18LTGN (4014)

J1939 A
A5AG(+)
PUBLIC 18YL

J5C(+) W/ BENDIX
(1652) C

J5C(-) W/ BENDIX
A5AH(-) J1708 & 5V
18LTGN REF SPLICE
(4820)

20YL
20GN
MINI FUSE
(4001)

J5E(+) W/ WABCO
5A
J5E(-) W/ WABCO

IGN FEED
CH02_14
F1-F1 BATTERIES
F1-E1
20GN

20YL

SYS CONTROL
G
J77B BLUE

18DKBL
J3B(+)

J3B(-)
16GN (4008)

J99W

18GY
18VT

18VT

18VT

18VT

18VT

18VT
J97Q
18VT
J97P

J97Y

J97U
J99V

J99U

N14AY
10RD
DASH
8 7 4 6 5 2 1 3 10 11 19 20 (4103)
A
ENGINE/TRANS
18LTGN

(7800)

18VT
K97U
18YL
K5T

K5S

30A
B
E
K5AE
N/2004 ISM ENGINES

N14BA
18LTGN

10RD
D
K5U
18YL
ECM
POS
B A FEED
K47A ENGINE
GND (9261)
16GY
A (6340)
K47

N97AA
16GY

10RD
K10-GU
14WH

LOW CLEAN
COOLANT PWR
(6407D) A
(6323)

A
K34E
16TN
18DKBL

K10-GV
20LTGN

16LTGN

K97AM
K3A(+)

K97U1

B
K97U2
K3B(-)
K99W

12WH
18GY

K77-G
18VT

18VT

12VT

12VT
K97Q

16WH
18VT
18VT

18VT

18VT
K97Y

K99V

K99U

K77B
18VT
20YL

K97P
K5W
K5V

K34-GB
16WH
FREON ECM
B A COMP 1 2 4 PWR
32 28 27 36 46 47 22 23 9 1 11 34 10 20 39
(6200) (6015)

ECM (6014)

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

CNA 16SEP03 ADDED N/2004 ISM ENGINES B 58689Z
NOTE.
56507Z 04OCT02 AE08-52370 06

Figure 64 Cummins ISM Engine

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