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Oil Injected Rotary Screw Compressors With Direct Transmission, Fixed or Variable Speed

The document summarizes rotary screw compressors from the BORA range that provide high performance compressed air from 90 to 250 kW. Key features include energy savings from IE3 premium efficiency motors and efficient components, high reliability from quality control and components from leading manufacturers, and low maintenance needs facilitated by easy access to parts. Models from 90 kW and above include additional features like condensate separators, double oil filters, and advanced cooling systems.

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Dewanjee Ashraf
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0% found this document useful (0 votes)
125 views12 pages

Oil Injected Rotary Screw Compressors With Direct Transmission, Fixed or Variable Speed

The document summarizes rotary screw compressors from the BORA range that provide high performance compressed air from 90 to 250 kW. Key features include energy savings from IE3 premium efficiency motors and efficient components, high reliability from quality control and components from leading manufacturers, and low maintenance needs facilitated by easy access to parts. Models from 90 kW and above include additional features like condensate separators, double oil filters, and advanced cooling systems.

Uploaded by

Dewanjee Ashraf
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 12

BORA

Oil injected rotary screw compressors


with direct transmission, fixed or variable speed.
90-250 kW
ROTARY SCREW COMPRESSORS
FROM 90 TO 250 KW: A COMPLETE RANGE
The SHAMAL direct-driven screw compressors of the BORA range
provide a very high performance solution for the most demanding
applications. The BORA range offers a wide selection of models from 90
to 250 kW with operating pressure from 7.5 to 13 bar.

HIGH ENERGY SAVINGS


The choice of high quality components combined with IE3
“Premium Efficiency” motors and high-performance air-ends,
ensures low consumption, remarkable energy savings and
exceptional efficiency performance. IE3 motors also reduce
CO2 emissions: an important contribution to protecting the
environment.
High performance 2-year warranty
The special design of the screw profile ensures high performance Air-ends, inverters and controllers are covered by a
of compressed air production; a key point of the SHAMAL engineering 2-year warranty.
project.
Minimum maintenance
High reliability Low noise levels, reduced vibration, fewer components means less
Accurate quality control and the use of components of leading maintenance. The set-up of BORA models includes a pre-filtering panel
worldwide manufacturers ensure a long service life and long for the separation of environmental particulate, to keep the inside of the
maintenance intervals. machine clean.
All the energy of the motor is transferred to the compression process Maintenance is facilitated by large hinged doors and panelling with
thanks to the simple direct drive arrangement, ensuring the most energy safety closures. The radiators, the oil filters and the air filter are easy to
efficient operation and maximum reliability. reach and inspect.

Top view of models: 110kW - 132kW - 160kW


BORA 90-250
from 90 to 250 kW
STANDARDS... NOT OPTIONS
- Direct drive with elastic coupling element.
- Phase sequence relay.
- Air inlet pre-filtration.
- Two-stage air inlet filter.
- Condensate separator with automatic drain
from 110 to 250 kW.
- IE3 Motors with enclosure IP55 - Class F.

Advanced cooling system - 90kW model


The BORA 90kW model, unlike models with
greater power, features a centrifugal fan,
always driven by thermostatic control.
The fan maintains the temperature of the
entire compressor within a specific tolerance
and at a constant level, avoiding peaks and
major variations that can be harmful to correct
machine operation.
The action of the centrifugal fan installed
starting from the 90kW model, combined
with the efficiency of the oversized radiator,
guarantees compressor operation even in
critical climatic conditions, cooling not only
the radiator but also the entire cabin.
The acoustic level, thanks to the use of a
“silent” fan and high quality soundproofing
materials, is among the lowest in its range.

Double oil filter (starting from 110 kW)


Filter support includes the thermostatic element. Easy access and maintenance
The working temperature of the compressor is Wide front and rear access panels allow immediate
controlled by both the throttling of the oil flow through access to the internal components, thus reducing The two removable panels
the thermostatic element and the switching of the fans inspection and maintenance times. placed at the base of some
according to the air-end discharge temperature. compressors, preserve cleanliness
and ensure more silent operation,
when installed.

Condensate separator with automatic


drain on models from 110 to 250 kW.

4 www.shamalcompressors.com
Advanced cooling system
Our oversized premium quality air-oil heat exchangers guarantee low
operating temperatures even in severe working conditions.
The large coolers coupled with separate thermostatically controlled
electro-fans and a thermostatic valve inside the oil cooling system
ensure lower compressed air outlet temperatures, eliminating the
risk of condensate from forming in the lubricant, providing the best
protection against damage to internal components, ensuring a much
longer service life to the entire compressor.

Reliable transmission
The direct drive arrangement eliminates power losses in the
transmission and is virtually maintenance free.
The low operating speed and low operating temperature ensure very
reliable operation and a long service life. The direct drive system
also contributes to a higher output and therefore reduced power
consumption.

High efficiency electric motor


Asynchronous IE3 High Efficiency electric motor fully protected with
insulation class F and protection to IP 55. All the energy of the motor
is transferred to the compression process thanks to the simple direct
drive arrangement, ensuring the most energy efficient operation and
maximum reliability.

Intake regulator
The electropneumatic system regulates compressor operation,
ensures the minimum required pressure during no-load operation
and maximum energy savings at start-up, thus optimising the energy
cost / air generated ratio.

Model Code Power Delivered air Max. Sound Connection Net Net Gross Gross
pressure level weight dimensions weight dimensions
3
kW HP m /min. c.f.m. bar p.s.i. dB(A) G kg Lbs L x W x H (cm) kg Lbs L x W x H (cm)

BORA 90-250 kW - Fixed speed


BORA 90-08 V60FH92SHA060 90 125 15.9 562 7.5 109 67 2" 2,927 6,453 230 x 146 x 196 3,107 6,850 256 x 166 x 223
BORA 90-10 V60FJ92SHA060 90 125 13.4 473 10 145 67 2” 2,927 6,453 230 x 146 x 196 3,107 6,850 256 x 166 x 223
BORA 110-08 V60MT92SHA180 110 150 18.7 660.4 8 116 75 ± 3 3" 3,240 7,143 290 x 155 x 216 3,410 7,502 306 x 171 x 234
BORA 110-10 V60MI92SHA180 110 150 16.3 575.6 10 145 75 ± 3 3” 3,240 7,143 290 x 155 x 216 3,410 7,502 306 x 171 x 234
BORA 110-13 ON DEMAND 110 150 13.9 490.9 13 189 75 ± 3 3” 3,240 7,143 290 x 155 x 216 3,410 7,502 306 x 171 x 234
BORA 132-08 V60MV92SHA180 132 180 23.4 826.4 8 116 76 ± 3 3” 3,300 7,275 290 x 155 x 216 3,470 7,634 306 x 171 x 234
BORA 132-10 V60MN92SHA180 132 180 19.9 702.8 10 145 76 ± 3 3” 3,300 7,275 290 x 155 x 216 3,470 7,634 306 x 171 x 234
BORA 132-13 V60MZ92SHA180 132 180 16.3 575.6 13 189 76 ± 3 3” 3,300 7,275 290 x 155 x 216 3,470 7,634 306 x 171 x 234
BORA 160-08 V60MX92SHA180 160 220 26.8 946.4 8 116 76 ± 3 3” 3,850 8,488 290 x 155 x 216 4,020 8,844 306 x 171 x 234
BORA 160-10 V60MQ92SHA180 160 220 23.4 826.4 10 145 76 ± 3 3” 3,850 8,488 290 x 155 x 216 4,020 8,844 306 x 171 x 234
BORA 160-13 ON DEMAND 160 220 19.9 702.8 13 189 76 ± 3 3” 3,850 8,488 290 x 155 x 216 4,020 8,844 306 x 171 x 234
BORA 200-08 V60MA92SHA180 200 270 34.8 1,229 8 116 76 ± 3 5” 4,550 10,031 330 x 210 x 216 4,728 10,402 346 x 226 x 234
BORA 200-10 V60MC92SHA180 200 270 28.8 1,017.10 10 145 76 ± 3 5" 4,550 10,031 330 x 210 x 216 4,728 10,402 346 x 226 x 234
BORA 200-13 ON DEMAND 200 270 24.4 861.7 13 189 76 ± 3 5” 4,550 10,031 330 x 210 x 216 4,728 10,402 346 x 226 x 234
BORA 250-08 V60ML92SHA180 250 340 40.5 1,430.20 8 116 76 ± 3 5” 4,700 10,362 330 x 210 x 216 4,878 10,732 346 x 226 x 234
BORA 250-10 V60MO92SHA180 250 340 36.8 1,299.60 10 145 76 ± 3 5” 4,700 10,362 330 x 210 x 216 4,878 10,732 346 x 226 x 234
BORA 250-13 ON DEMAND 250 340 28.8 1,017.10 13 189 76 ± 3 5” 4,700 10,362 330 x 210 x 216 4,878 10,732 346 x 226 x 234
Reference conditions: air intake temperature 20°C (68°F) – atmospheric pressure 1 bar (14.5 p.s.i.).
Air flow was measured in the following operating pressures: 7 bar for models at 7.5 bar - 7.5 bar for models at 8 bar - 9.5 bar for models at 10 bar - 12.5 bar for models at 13 bar.
The data and results were measured in accordance with standard ISO 1217.
The sound level was measured in accordance with standard ISO 3744.

www.shamalcompressors.com 5
SAVINGS
ENERGY

ON/OFF STANDARD

20%
VARIABLE SPEED

52%
Energy
Energy
savings
15%
Investment 13%
Assistance

The graph shows the remarkable energy savings


achieved with a variable speed compressor
in a typical installation.

The ‘Vector’ type frequency inverters with exceptional power saving features, are characterized by the ability to provide a constant load torque curve over the
motor’s total operating speed range.
SHAMAL selects premium quality inverters, to guarantee the end user total reliability and first class service assistance worldwide.

BORA VS are particularly suitable for companies that use compressed air with frequently changing flow: the variable frequency drive allows the machine to
adjust the flow rate to the actual demand.

The benefits of using the BORA VS with inverter are remarkable:


- continuous control of the compressed air generated by varying the speed of the electric motor from 40% up to 100% of the full speed;
- the compressed air generated is therefore constantly proportional to the requirements of the system;
- pressure control inside the system, in a range between 6 and 13 bar, depending on the chosen compressor model.

6 www.shamalcompressors.com
BORA VS 90-250
from 90 to 250 kW
VARIABLE SPEED COMPRESSORS:
DESIGNED FOR INDUSTRIAL USE
TO ACHIEVE THE HIGHEST ENERGY SAVINGS
Reducing power consumption and protecting our valuable energy
resources represents one of the greatest global environmental
challenges of our times.
SHAMAL offers a wide range of Direct Driven Variable Speed screw
compressors (VS versions) from 90 to 250 kW, providing high
performance, robust and reliable solutions to suit all heavy duty
industrial requirements.

- Controllo ottimale dell’accelerazione


e di altre caratteristiche.
- Riavvio automatico dopo
un’interruzione di corrente.

Model Code Power Delivered air (min. / max.) Max. pressure Sound level Connec- Net weight Net Gross Gross dimensions
tion dimensions weight
kW HP m3/min. c.f.m. bar p.s.i. dB(A) G kg Lbs L x W x H (cm) kg Lbs L x W x H (cm)

BORA VS 90-250 kW - Variable speed


BORA 90-08 VS V60FH97SHA060 90 125 5.70 / 15.90 201 / 562 7,5 109 68 2” 2,981 6,572 230 x 146 x 196 3,161 6,969 256 x 166 x 223
BORA 90-10 VS V60FJ97SHA060 90 125 4.80 / 13.40 170 / 473 10 145 70 2” 2,981 6,572 230 x 146 x 196 3,161 6,969 256 x 166 x 223
BORA 110-08 VS V60MT97SHA180 110 150 3.90 / 18.50 137.7 / 653.3 8 116 75 ± 3 3” 3,315 7,293 290 x 155 x 216 3,485 7,667 306 x 171 x 234
BORA 110-10 VS V60MI97SHA180 110 150 4.50 / 15.90 158.9 / 561.5 10 145 75 ± 3 3” 3,315 7,293 290 x 155 x 216 3,485 7,667 306 x 171 x 234
BORA 110-13 VS ON DEMAND 110 150 4.40 / 13.50 155.4 / 476.7 13 189 75 ± 3 3” 3,315 7,293 290 x 155 x 216 3,485 7,667 306 x 171 x 234
BORA 132-08 VS V60MV97SHA180 132 180 3.55 / 22.20 125.4 / 784 8 116 75 ± 3 3” 3,380 7,436 290 x 155 x 216 3,550 7,810 306 x 171 x 234
BORA 132-10 VS V60MN97SHA180 132 180 5.40 / 19.00 190.7 / 671 10 145 75 ± 3 3” 3,380 7,436 290 x 155 x 216 3,550 7,810 306 x 171 x 234
BORA 132-13 VS ON DEMAND 132 180 6.22 / 16.10 219.7 / 568.6 13 189 75 ± 3 3” 3,380 7,436 290 x 155 x 216 3,550 7,810 306 x 171 x 234
BORA 160-08 VS V60MX97SHA180 160 220 5.00 / 25.60 176.6 / 904.1 8 116 74 ± 3 3” 3,950 8,690 290 x 155 x 216 4,120 9,064 306 x 171 x 234
BORA 160-10 VS V60MQ97SHA180 160 220 5.12 / 22.90 180.8 / 808.7 10 145 74 ± 3 3” 3,950 8,690 290 x 155 x 216 4,120 9,064 306 x 171 x 234
BORA 160-13 VS ON DEMAND 160 220 6.00 / 19.40 211.9 / 685.1 13 189 74 ± 3 3” 3,950 8,690 290 x 155 x 216 4,120 9,064 306 x 171 x 234
BORA 200-08 VS V60MA97SHA180 200 270 9.45 / 33.50 333.7 / 1,183 8 116 76 ± 3 5” 4,660 10,252 330 x 210 x 216 4,838 10,644 346 x 226 x 234
BORA 200-10 VS V60MC97SHA180 200 270 9.90 / 28.50 349.6 / 1,006.5 10 145 76 ± 3 5” 4,660 10,252 330 x 210 x 216 4,838 10,644 346 x 226 x 234
BORA 200-13 VS ON DEMAND 200 270 9.20 / 24.60 324.9 / 868.7 13 189 76 ± 3 5” 4,660 10,252 330 x 210 x 216 4,838 10,644 346 x 226 x 234
BORA 250-08 VS V60ML97SHA180 250 340 9.90 / 42.10 349.6 / 1,486.7 8 116 76 ± 3 5” 4,855 10,681 330 x 210 x 216 5,033 11,073 346 x 226 x 234
BORA 250-10 VS V60MO97SHA180 250 340 9.60 / 35.70 339 / 1,260.7 10 145 76 ± 3 5” 4,855 10,681 330 x 210 x 216 5,033 11,073 346 x 226 x 234
BORA 250-13 VS ON DEMAND 250 340 9.70 / 30.60 342.6 / 1,080.6 13 189 76 ± 3 5” 4,855 10,681 330 x 210 x 216 5,033 11,073 346 x 226 x 234
Reference conditions: air intake temperature 20°C (68°F) – atmospheric pressure 1 bar (14.5 p.s.i.).
Air flow was measured in the following operating pressures: 7 bar for models at 7.5 bar - 7.5 bar for models at 8 bar - 9.5 bar for models at 10 bar - 12.5 bar for models at 13 bar.
The data and results were measured in accordance with standard ISO 1217.
The sound level was measured in accordance with standard ISO 3744.

www.shamalcompressors.com 7
DNAir2
ADVANCED ELECTRONIC CONTROLLER
The advanced controller DNAir2 featured in the entire BORA Series
has been specifically developed to guarantee optimum monitoring
and regulation of compressors operation, allowing flexibility and full
programming of the complete compressed air station for maximum
efficiency and safety.

COMPRESSOR ROTATION
DNAir2 MANAGEMENT
The DNAir2 controller features a large backlit LCD display with clear The extremely user-friendly serial interface
and simple icons, offering 19 languages and RS485 communication port. allows maximum connectivity to up to 4 screw
compressors (all models at fixed speed
The main screen displays: or all models at variable speed), equipped with
- Operating pressure the DNAir2 controller. The controller software
- Oil temperature provides the ability to balance each machine’s
- Compressor status (stand-by, idle, load) operating hours and at the same time the pre-set
- Fan status (off/on) pressure values are rotated along with the
- Date and time machine sequence.
- Remaining hours to maintenance
- Drive speed percentage (for units with inverter)

8 www.shamalcompressors.com
How to achieve maximum energy saving?
Based upon decades of experience in the industrial sector, SHAMAL provides a professional auditing service to its clients. Our skilled technicians, using
advanced measurement and analysis equipment (EATool and EASoftware) can carry out a full audit of any system. This allows us to fully understand your
system demands, existing energy consumption and wastage. Our advanced simulation software then allows us to propose various technical options that are
aimed at providing considerable economic and energy consumption savings.

EASoftware
Using accurate data on the actual consumption or
generation of compressed air in the system along
with existing energy usage. Providing a complete
and precise Energy Audit of the system (generated air,
system load, pattern of use, pressure etc.).
Provides options for an alternative system that might
include one or more compressors and controls as a
possible alternative to the exhisting installation, to
provide maximum energy savings and a reduction in
wasted energy.

EATool
Designed to measure compressed air systems where
up to 3 compressors operate. Measurements are
downloaded to a USB drive or USB/PC. Supplied: up
to 3 x 400 A ampere clamps (optional up to 1000A)
and a pressure sensor. Capable of analysing over a
long time period (usually eight days or more is ideal).

SMS DEVICE Service Management System


SMS is the innovative device for remote control and perform predictive
maintenance on screw compressors equipped with DNAir2 controller.
The device automatically sends an e-mail (up to 3 addresses to be defined
during set-up) in case of an alarm and according to pre-set thresholds
(every hour, every day, every week): this feature allows you to schedule
routine maintenance and timely intervention in case of special maintenance
on the compressor it is connected to.
Furthermore, you can have full remote control from any device (tablet,
smartphone, PC, notebook, etc.), via a web page, as long as it is connected
to the same Internet network as the SMS device.

Predictive and targeted maintenance:


- automated e-mails in case of alarms,
- automated e-mails every hour / day / week.

Compressor remote control:


- access to the various menu levels (user, service),
- compressor online status check,
- on / off control,
- no software to be installed.

www.shamalcompressors.com 9
ORIGINAL SPARE PARTS
Extend the life and efficiency of your
screw compressor

FSN is the brand of the original spare parts for SHAMAL compressors
and identifies after-sales services. It guarantees that the components are
original and that they were carefully selected, checked and tested by skilled
technicians. Using FSN certified original spare parts reduces management
costs and guarantees the efficiency, reliability and longevity of the compressor.

MINERAL BASE RotarECOFLUID OIL


Formulated with high quality selected mineral base oils enhanced with advanced anti-oxidants,
anti-wear (zinc free), rust preventers and anti-foaming agents, the FSN RotarECOFLUID oil offers
optimal control of oxidation and residue deposits as well as an excellent level of thermal stability
and oxidation to ensure the longevity of equipment and long life performance.

#600000020 RotarECOFLUID oil 46 cSt - 1 x 3.8 L (3.3 kg) tank


#600000021 RotarECOFLUID oil 46 cSt - 1 x 20 L (17.36 kg) tank
#600000022 RotarECOFLUID oil 46 cSt - 1 x 200 L (174 kg) drum

SYNTHETIC BASE ROTENERGY OIL


Our synthetic base lubricants - FSN RotEnergy - have been specifically designed for use on our screw compressors,
supplied by leading world manufacturers. They are available in cans, drums or multiple packages. RotEnergyPlus: ensures quick water separation,
lower friction and energy consumption, extends maintenance intervals and ensures excellent lubrication of the bearings while offering excellent protection.
RotEnergyFood: is a high quality lubricant for rotary compressors, suitable for use in the food industry, where specific quality standards are required.

#600000018A RotEnergyPlus oil 46 cSt - 1 x 3.8 L (3.25 kg) tank


#600000009A RotEnergyPlus oil 46 cSt - 4 tanks x 3.8 L (3.25 kg) each
We recommend changing
#600000007A RotEnergyPlus oil 46 cSt - 1 x 19 L (16 kg) tank the oil according to the
interval reported in the use
#600000012A RotEnergyPlus oil 46 cSt - 1 x 208 L (181 kg) drum and maintenance manual
of the compressor or once a year.
#600000014A RotEnergyFood oil 46 cSt - 4 tanks x 3.9 L (3.25 kg) each We suggest using our
RotarECOFLUID or RotEnergy oil.
#600000016A RotEnergyFood oil 46 cSt - 1 x 19 L (18.5 kg) tank
#600000017A RotEnergyFood oil 46 cSt - 1 x 208 L (175 kg) drum

10 www.SHAMALcompressors.com
www.shamalcompressors.com
SCREW COMPRESSORS
catalogue
Oil injected, belt-transmission,
power from 2.2 to 75 kW

LONG LIFE KIT


LONG LIFE KIT catalogue
Kit per la manutenzione programmata dei compressori rotativi a vite
Kit for scheduled maintenance of rotary screw compressors.
2019
Spare parts kit for scheduled maintenance
of rotary screw compressors.

PISTON AIR COMPRESSORS


catalogue
Piston compressors for professional use
from 0.75 to 20 HP.

MPK
catalogue
Spare parts kit for piston compressor maintenance

www.SHAMALcompressors.com 11
9990207 - 12/2019
The models and characteristics described in this catalogue may be subject to change without notice. The images shown may vary from the actual products.

Authorized distributor:

FNA S.p.A.
Via Einaudi, 6 - 10070 Robassomero (TO) - Italy
Tel. +39 011 9233000 - Fax +39 011 9241138
www.SHAMALcompressors.com
[email protected]

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