Crane Overload Protection Electronics For 2 Hoisting Devices

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DISP-BOYDP CRANE OVERLOAD PROTECTION ELECTRONICS FOR 2

CRANE-BOYDP HOISTING DEVICES


Electronics ensuring the individual limitation of loads lifted by 2 hoisting systems and limitation of the function of these loads
(sum, difference, multiplication, ratio)

Features
o Type:
CRANE-BOYDP

- DISP-BOYDP: to be installed on the front panel


- CRANE-BOYDP: with industrial metallic housing
o Easy and intuitive calibration
o Display of hoisted loads and input signals
o Internal monitoring system of the integrity of load cells and load limitation
electronics (fail safe)

Available option(s)
- Analogue output 4 (0)…20 mA or 0…10 V
- RS-232, RS-485 or fieldbus capabilities
- NEMA 4X/IP67 (transparent protection cover + Option "COVER PAX")
- rail DIN adaptor
- stainless steel housing

Application(s) SENSY's DISP-BOYDP and CRANE-BOYDP are perfectly designed for the following applications:
- OEM - overload protection and slack rope detection of: overhead cranes, container cranes, gantry cranes.
Function(s)
- Internal survey system of the load cell and electronics (fail safe)
- "TEST" button to check the correct working of the detection system
- Secret code prohibiting programming by unauthorised users
- Intelligent filter with quick reaction to overload while not reacting to transitory non-significant overload
- Maximum and minimum memories, smart filter
- A math function (+, -, * or /) can be performed on both signals

Specifications DISP-BOYDP DISP-BOYDP24 CRANE-BOYDP CRANE-BOYDP24


Load limiter for dual Load limiter for dual 4...20 Load limiter for dual 4...20 Load limiter for dual
Type -
4..20mA load cell mA load cell mA load cell 4..20mA load cell
Input range 2 x 20 mA (-26 to +26 mA) 2 x 20 mA (-26 to +26 mA) 2 x 20 mA (-26 to +26 mA) 2 x 20 mA (-26 to +26 mA) -

18 VDC ± 20 % @ 70 mA 18 VDC ± 20 % @ 70 mA 18 VDC ± 20 % @ 70 mA 18 VDC ± 20 % @ 70 mA


Sensor excitation -
max. per input channel max. per input channel max. per input channel max. per input channel
Display 5 digits (14.2 mm) 5 digits (14.2 mm) 5 digits (14.2 mm) 5 digits (14.2 mm) -

Accuracy 0.1 0.1 0.1 0.1 % F.S.*

A/D converter 16 bits 16 bits 16 bits 16 bits -

Converter rate Up to 20 readings /s Up to 20 readings /s Up to 20 readings /s Up to 20 readings /s -

Service temperature range 0...+50 0...+50 0...+50 0...+50 °C

Storage temperature range -40...+60 -40...+60 -40...+60 -40...+60 °C

85...250 VAC, 50/60 Hz (21 18...36 VDC (13 W), 24 85...250 VAC, 50/60 Hz (21 18...36 VDC (13 W), 24
Power supply -
VA) VAC (16 VA) VA) VAC (16 VA)
Qty of relay 3 3 3 3 -

Relay type "Form A"- potential free "Form A"- potential free "Form A"- potential free "Form A"- potential free -

Contact rating 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC -

IP rating IP54** IP54** IP54 IP54 -

*F.S. : Full Scale.


** : IP rating for front panel only.
Specifications subject to change without notice.

rev. : 19/11/2019
TECHNICAL DRAWINGS: CRANE OVERLOAD PROTECTION ELECTRONICS FOR 2 HOISTING DEVICES

DISP-BOYDP > STANDARD DIMENSIONS

96.5
2.5
91.4

±44.5 44.5 49.5

104.1 ±111

Note: recommended min. clearance (behind the panel) for mounting is 140 mm deep and 53.4 mm high. Panel cut-out 92 mm (-0+0.8) 45 mm (-0+0.5) Dimensions in mm
Other view Terminals
Rev. 11/10/2018
TECHNICAL DRAWINGS: CRANE OVERLOAD PROTECTION ELECTRONICS FOR 2 HOISTING DEVICES

CRANE-BOYDP > STANDARD DIMENSIONS

(Opt. "COVER PAX")

CRANE-BOYDP

Option "COVER PAX"


protection cover IP67
Load cell 4-20 mA
n° 1 0-10 V Options
Relays
Power Load cell
Supply n° 2

Dimensions in mm
Other view Terminals
+ 18 V Exc. UNREG

+ 18 V Exc. UNREG

Relay 1 Lift
or (+DC)

Overload set point A


or (-DC)

Common
User Common

Relay 2 Overload set point B

Relay 3
USER 1
USER 2
Input B
COMM

COMM
Input A

Overload set point A+B (Sum)


Common
VAC
VAC

Lift
Relay 4

POWER SUPPLY
CABLE SHIELD

Input A
TEST BUTTON
Input B
(NC Contact)
Load cell connector
Sig. 4-20 mA (GREEN)
Common (YELLOW)

(BROWN)

Common (YELLOW)
(BROWN)
Exc. +

Exc. +

SENSY SENSY
Rev. 11/10/2018

SENSOR SENSOR
4-20 mA 4-20 mA
3 WIRES 2 WIRES
OPTIONAL CARDS

Communication cards (max. 1 choice)

CARD-CDC10 CARD-CDC1C CARD-CDC10 CARD-CDC1C


PAX METER RECEIVING DEVICE

Transmit
Enable

PAX CONNECTOR
RS-485 field bus communication interface
OPTIONAL

CARD-CDC20 CARD-CDC2C CARD-CDC20 CARD-CDC2C


RECEIVING DEVICE
PAX METER

FEMALE
TXD
RXD
RS-232 half-duplex communication interface COMMON

Available with crew terminals or DB9 connector

CARD-CDC30 CARD-CDC40 CARD-CDC40 is not necessary for models:


INDI-PAXS2 DISP-PAXx2
INDI-BOYS2 DISP-BOYP2
CRANE-BOYS2 CRANE-BOYP2
CRANE-SUMD2 DISP-SUMD2
DeviceNet communication Modbus communication
interface DISP-PAXDP, DISP-BOYDP, CRANE-BOYDP

CARD-CDC50 / CARD-CDC50-CRANE* * As the CARD-CDC50 is too long for the housing of the CRANE-BOY, the
CARD-CDC50-CRANE is supplied with a spacer to be insert between
the front of the electronics and the housing.

Profibus-DP (EN 50170) communication interface

Analogue output card


CARD-CDL10 CARD-CDL10

ANALOGUE
OUTPUT
or

Analogue output signal: 0-20 mA, 4-20 mA, 0-10 VDC ANALOGUE
OUTPUT

Relay cards (max. 1 choice)

CARD-CDS10 & CARD-CDS20 CARD-CDS10 CARD-CDS20


Relay 1 Relay 1
COMMON
COMMON Relay 2
Relay 2 Relay 3
COMMON
2 or 4 set-points activating each an independent relay COMMON Relay 4

Cards already included

Analogue output card: Models:


CARD-CDL10 CABIN-2xB1SUMD ; CABIN-4xB1SUMD
Relay card: Models:
CARD-CDS20 (4 set-points) INDI-BOY DISP-BOYP; CRANE-BOY CRANE-BOYP; DISP-BOYDP
CRANE-BOYDP; CRANE-SUMD DISP-SUMD; CRANE-BOY-Exd ;
CABIN-2xB1SUMD; CABIN-4xB1SUMD.
Rev. 11/10/2019

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