IOControl Sdoku
IOControl Sdoku
Input/output control
F.5.1
Chapter overview
F.5.2
Input/output control
GR FS1100746000000000
ZSG
91E1 RER2 201E1 control station
Touch
screen
Multibus
EAK4_01
EA-FV1/
EA-FV2
xA2 xA3
FEM64/ FAM64/
FUM1/2 FUM3/4
F.5.3
Input/output control
F.5.4
Input/output control
D 10 EAK4 boards
D 2 PWK boards
D 1 SEK2
D 1 NTK
F.5.5
Input/output control
GR FS1109341000000000
FUM 1/2, FUM 3/4
X3
12
3 4 The FUM1/2 and FUM3/4 each have 32 connections
for digital input/output signals. The FUM1/2 are used
for the digital input signals. The FUM3/4 are used for
the digital input and output signals.
Via wire links at terminal strip X3, the FUM1/2 and
FUM3/4 can be coded for the input/output channels
1...32 or 33...64.
Equipment identification
F.5.6
Input/output control
GR FS1100942000000000
91E2 (EPR2)
EAK 1 EAK 2 EAK 3 EAK 4 EAK 5 EAK 6 EAK 7 EAK 8 EAK 9 EAK 10
Ports
1...32 60A2 70A2 70A4 91A2 1A4 1A2 2A2 3A2 4A2
33...64 60A2 70A2 70A4 91A2 2A4 1A2 2A2 3A2 4A2
65...96 60A3 70A3 70A5 91A3 3A4 1A3 2A3 3A2 4A3
97...128 60A3 70A3 70A5 91A3 4A4 1A3 2A3 3A3 4A3
FUM1/2, FUM3/4
FEM64
FAM64
91E3 (EPR2)
EAK 11 EAK 12 EAK 13 EAK 14 EAK 15 EAK 16 EAK 17 EAK 18 EAK 19 EAK 20
Ports
5A4 5A2 6A2 7A2 8A2 9A4 9A2 10A2 11A2 12A2
1...32
6A4 5A2 6A2 7A2 8A2 10A4 9A2 10A2 11A2 12A2
33...64
7A4 5A3 6A3 7A3 8A3 11A4 9A3 10A3 11A2 12A3
65...96
8A4 5A3 6A3 7A3 8A3 12A4 9A3 10A3 11A3 12A3
97...128
FUM1/2, FUM3/4
FEM64
FAM64
F.5.7
Input/output control
GR FS1100747000001000
Allocation of the input/output boards to the press
91E2 EPR2
units
Sensors/actuators
feeder (60) Since some press units require a lot of digital inputs/
EAK4_01
outputs, we have
Sensors/actuators
EAK4_10 PU4/CU
91E3 EPR2
Sensors/actuators
printing unit 5...8
(1/4 EAK4)
EAK4_11
F.5.8
Input/output control
UTKFS1100358___00000_005
GR FS1105240000000000
To avoid malfunctions during the loop test of the
2
partly used EAK4 boards, the associated EA-
FV1/EA-FV2 must be provided with wire links (e.g.
Fig. 6/2). Wire links are only required for EA-FV1/EA-
FV2 which are not connected to the FUM1/2 or
FUM3/4 via a flat cable.
Depending on the situation, one or several of the
connectors X1E, X4E, X1A and X4A must be pro-
vided with wire links at the associated EA-FV1/EA-
FV2 .
Note
EA-FV2 (91A73) At EA-FV2 (91A73) X4A, a wire link
must always be provided between pins
11 and 13 for the 2nd delivery EAK4
(EAK4_03) (Fig. 6/1).
1
X4A
F.5.9
Input/output control
1 Status LED
X1 Connector to backplane
X2
X2 Connector to backplane
X1
D as 8 inputs or
D as 4 differential inputs.
F.5.10
Input/output control
UTK001100394___00000_004
Status LED
Note
I/O-IC output assignment readback: If
the voltage at the I/O-IC output with no
load connected or with load connected
and with a cable break lies outside the
permissible range of 0...+ 3 V, then most
likely the EAK4 (I/O-IC) is defective.
F.5.11
Input/output control
Loop test
F.5.12
Input/output control
GR 001100926000000000
The input/output control board ESK is in the compu-
ter plug–in unit REE.
Task
F.5.13
Input/output control
GR 001100853000002000
BKM2 Brake/clutch module 2
ÉÉ
ÉÉÉÉ
ÉÉÉ
É
REK1, REK2, DIPM2 Decentralized Input/Output Periphery
ÉÉÉ
EAK4 Input/output board 4
ÉÉÉ
ESK Input/output control board
ÉÉÉ
ESK REK2 Processor board in slot REK2
ÉÉÉ
CAN-BW
ÉÉÉ
ÉÉÉ
EAK4
X2 X1 Feeder brake
BKM2
Feeder clutch
F.5.14
Input/output control
UTK001100395___00000_003
GR 001100375000001000
X1 Single-row male connector, 6 poles
H1 H2 H3 H4
X2 Double-row male connector, 16 poles
X2 H1 Green signal lamp
H2 Yellow signal lamp 1
H3 Yellow signal lamp 2
H4 Yellow signal lamp 3
X1
Note
Additional functions of the BKM2 are the
separate control of the feeder brake and
the 48V overexcitation of the feeder
clutch. The use of these functions de-
pends on the external wiring. Please
consult the wiring diagram of the press.
F.5.15
Input/output control
UTK001100395___00000_004
GR 001100514000000000
*1: Activates 48V overexcitation of feeder clutch if contacts are connected via connector.
H1 H2 H3 H4
*1 GND (coding)
Coding
+24 V/ + 48 V
Electrical
isolation
ST-BR KU Feeder
Control logic
clutch
X2 +24 V-NTK X2
ST-BK
BR Feeder
brake
+24 V or + 48 V sup-
ply voltage Feeder
clutch
X1
GND Feeder
(+24V/+48V) brake
+24V/+48V
X1
D ST-BK = 1
clutch engaged; brake released.
D ST-BK = 0
clutch disengaged; brake briefly applied
(approx. 1.7 s), then released.
F.5.16
Input/output control
D ST-BR = 0
brake released
D ST-BR = 1
short-time braking
D Output = 0 :
clutch disengaged; brake briefly applied
(approx. 1.7 s), then released.
The voltage between +24-NTK and ST-BK is
approx. 0 V.
D Output = 1 :
clutch engaged; brake released.
The voltage between +24-NTK and ST-BK is
approx. 24 V.
F.5.17
Input/output control
Diagnosis LEDs
Designation
H1 (green LED) Illuminated if ST-BK sig-
nal = 1. This means the
control electronics ena-
ble the engagement of
the feeder.
H2 (yellow LED 1) Illuminated if electronics
of BKM2 work correctly
and ST-BK signal = 1.
H3 (yellow LED 2) Illuminated while the
feeder clutch brakes or
engages (approx. 1.7 s).
H4 (yellow LED 3) Illuminated if supply volt-
age is < 40 V.
Tab. 5
UTK001100395___00000_007
X1 Pin Function
1 Supply voltage: +24 V or + 48 V
1 6
2 GND(+24V/+48V): reference ground
for supply voltage
3 +24V-NTK: 24 V control voltage for op-
tocoupler on BKM2
4 ST-BK: control signal for feeder brake/
feeder clutch
Fig. 12 Male connector X1 of brake/clutch mo-
dule BKM2 5 KU: output control signal for feeder
clutch
6 BR: output control signal for feeder
brake
Tab. 6
F.5.18
Input/output control
GR 001107399000000000
X2 Pin Function
1 Supply voltage: +24 V or + 48 V
16 8
2 Supply voltage: +24 V or + 48 V
3 +24V-NTK: +24 V control voltage for
optocoupler on BKM2
4 ST-BK: input control signal for feeder
9 1 brake/feeder clutch
5 Not connected
6 Not connected
Fig. 13
7 +24V-BR: + 24 V control voltage for op-
tocoupler on BKM2
8 ST-BR: input control signal for indepen-
dent braking
9 Not connected
10 Coding: coding input for activation of
48V overexcitation for feeder clutch
(connect to pin 14 for activation)
11 Not connected
12 KU: output control signal for feeder
clutch
13 BR: output control signal for feeder
brake
14 GND (coding): internal reference
ground for activation of 48V overexcita-
tion of feeder clutch via pin 10
15 GND(+24V/+48V): reference ground
for supply voltage
16 GND(+24V/+48V): reference ground
for supply voltage
Tab. 7
F.5.19
Input/output control
GR 001100966000002000
MID Press display
REK1 REK2 SAK ESK Input/output control board
SAK Memory analog board
SVM Interface distributor module
REK1 Processor board in slot REK1
REK2 Processor board in slot REK2
ESK SVM
Central dam-
pening solution
supply
Powder spray
device (serial)
SVM2
F.5.20
Input/output control
UTK001100110___00000_005
GR 001100364000000000
16/1 Connector X5, power supply
16/2 Connector X0, input interface
16/3 Connector X1, output interface
3
ă 16/4 Connector X2, output interface
2 1
2
5V DC 16/5 Connector X3, output interface
1
F.5.21
Input/output control
UTK001100110___00000_004
GR 001100554000002000
+ 5 V DC X1
NTK5 X5
X2
SVM2
X3
*1
ESK X0 X4
Serial
interface
X1
X5
X2
SVM
X3
X0 X4
F.5.22
Input/output control
SVM:
SVM2:
D X1: Autoregister
D X2: Autoregister
F.5.23