Models 62022-4-Series 62040-4 Series

62026-4-Series 62042-4 Series

Models 62022-4-Series, 62040-4 Series, 62026-4-Series, 62042-4 Series

5", 7" & 8" ELECTRIC REMOTE
CONTROL SEARCHLIGHTS
FEATURES
• Complete drive unit enclosed in light housing.
• Single control lever for vertical and horizontal
movement.
• Dual speed control for precise beam movement.
• On-off and spot/flood beam selection from a single
switch.(Spot only on 7" and 8"models).
• Exclusive Clutch-A-Matic feature protects drive unit
against overload. Can operate for extended periods
against limit stops without harm. Light head may be
Model 62022-4002
moved manually without damage to the drive unit.
• Internal brake system holds beam firmly on target.
• Includes control with on-off, spot/flood switch, dual
speed control, and single control for vertical and
horizontal movement.

Model Bulb Candlepower

Number Volts Head Base Type (Combined)
62022-4002 12 Brass Zinc 5" Spot/Flood 150,000
62026-4002 12 Brass Brass 5" Spot/Flood 150,000
62040-4002 12 Brass Brass 7" Spot 230,000
62040-4006 24 Brass Brass 7" Spot 230,000
62042-4006 24 Brass Brass 8" Spot 500,000

CABLE LISTING
Model 62026-4002
Part Number Description
43990-0013 10' Cable Assembly
43990-0014 15' Cable Assembly
43990-0015 25' Cable Assembly
43990-0016 35' Cable Assembly
67294-0000 50' Bulk Cable

CONTROLS
Part Number Description
43670-0003 Primary Control 12 V
43670-0004 Secondary Control Kit 12 V
60070-0000 Primary Control 24 V
18753-0335 Secondary Control Kit 24 V

Models 62040 & 62042-Series

LIGHT MOUNTING
See base mounting dimensions for appropriate model Fuse Fuse
light. Mount all models with front of base toward direction
of most intended use (front of circular base is marked
with arrow). Drill screw holes (per dimensional drawing)
and a 1-1/8" (28mm) hole at center of base for wiring
cable. Drill additional holes for wiring cable through
firewalls, bulkheads, etc., for connection to control. With
gasket under light base, feed wire through hole and
fasten light in place.
NOTE: Cable connectors are provided for easy wiring
connections. See Wiring Diagram.

CONTROL MOUNTING OPTIONAL SECONDARY CONTROL

43670-0003 12 VOLT & 60070-0000 24 VOLT MOUNTING
Select a location near the helm which will allow If an additional control station is desired, use control kit
convenient operation of control. Unit may be mounted on number 43670-0004 12 Volt, 18753-0335 24 Volt. Mount
vertical, horizontal or inclined panel. secondary control in same manner as main control.
Mount station selector panel near the main control
1. Cut 2-5/8" (67mm) diameter hole in flat surface
(flybridge or lower).
where control is to be mounted.
2. Route power leads (supplied by customer) from 1. Cut a 2" x 1-3/8" (51mm x 35mm) opening for station
power source to control. NOTE: Wiring must be 16 selector panel within a 1 foot radius of the control.
gauge with maximum run of 15 ft. 2. Route secondary control cable from station selector
3. Crimp terminals supplied onto power leads. NOTE: panel to secondary control location (cable acquired
Larger terminal is crimped to positive lead – smaller separately – see cable listing).
terminal to negative lead. 3. Insert station selector panel thru mounting hole and
4. Insert wiring cable and power leads thru back of hole attach connectors to mating connectors from
and plug into control. controls and searchlight. The connectors marked
5. Use bedding compound or sealant to waterproof “flybridge” to go to flybridge control and the
control mounting. connector marked “lower” to lower control. The
6. Secure control with self-tapping screws provided. connector to the nearest control can be plugged
directly into the control. See diagram.
CIRCUIT PROTECTION 4. Use bedding compound or sealant to waterproof
Two (2) automotive type fuses are included in the station selector panel mounting.
control. One (10 amp) protects the bulb circuit, the other 5. Secure panel with self-tapping screws provided.
(3 amp) protects the motor circuit.

TROUBLESHOOTING
All lights are thoroughly inspected before shipping and are warranted to operate within specifications. If light does
not operate correctly, CHECK FUSES, AND WIRE HARNESS CONNECTIONS BEFORE PROCEEDING WITH THIS
TROUBLESHOOTING.
PROBLEM SOLUTION
1. Dual filament bulb works in reverse. . . . . . . . . . . . . . . . . . . Reverse orange and gray wires at the bulb terminals.
2. Control lever works in reverse in all directions. . . . . . . . . . . Power leads to control are reversed.
3. Light moves in only three of the possible four directions. . . A. Check connectors.
B. Replace control.
C. If problem persists, return light & control
for service.
4. Dim light (low voltage). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A. Check voltage at power source.
B. Refer to cable listing for proper wire gage
and length.
5. Bulb operates – no light movement . . . . . . . . . . . . . . . . . . . Check fuses on front of control.
or
Light moves – bulb does not operate.
 EXPLODED VIEW

2 6 5 7 2 6 5 7

3
8 11
4 10 4 10
3

9 1 1

9 9

Key 62022-4002 62026-4002 62040-Series 62042-Series

No. Part Description Part No. Qty. Part No. Qty. Part No. Qty. Part No. Qty.
1 Base (includes set screw)
Chrome - Zinc 66130-0000 1 ––– – ––– – ––– –
Chrome - Brass ––– – 43990-0030 1 43990-0031 1 43990-0031 1
2 Housing (rubber boot installed)
(includes end bell (No.8) on 7" & 8")
Chrome - Brass Housing 43990-0032 1 43990-0032 1 43998-0000 1 43966-0000 1
3 Screws for mounting housing 66138-0000 1 66138-0000 1 66138-0000 1 66138-0000 1
(package of 4 screws)
4 Rubber Boot (includes straps and fasteners) 43990-0045 1 43990-0045 1 43990-0046 1 43990-0046 1
5 Motor Clutch Assembly (assembled and wired) 43990-0075 1 43990-0075 1 43990-0076 1 43990-0076 1
6 Motor & Pinion Kit (vertical 43990-0078 1 43990-0078 1 43990-0078 1 43990-0078 1
horizontal)* 43990-0079 1 43990-0079 1 43990-0079 1 43990-0079 1
7 Bulb Retaining Ring (chrome) (w/fasteners) 66149-0000 1 66149-0000 1 43990-0039 1 43990-0040 1
8 End Bell (w/fasteners) ––– – ––– – See Key #2 – See Key #2 –
9 Gasket (base mount) 66155-0000 1 66156-0000 1 66157-0000 1 66157-0000 1
10 Bulb 12 Vdc 67296-0000 1 67296-0000 1 67262-0000 1 67524-0000 1
24 Vdc ––– – ––– – 18753-0447 1 98040-0520 1
11 Primary Power Relay - 12 Volt Model only** ––– – ––– – ––– – 43789-0000 1
Gear & Clutch Kit (not shown) 43990-0069 – 43990-0069 1 43990-0069 1 43990-0069 1
Replacement 8-Way Switch 43990-0000 1 43990-0000 1 43990-0000 1 43990-0000 1
for Control (not shown)
*Vertical & horizontal refer to movement, not orientation or the motor inside the housing.
**For older 12 Volt, 8" models only.

DUAL FILAMENT SPOT/FLOOD SINGLE FILAMENT

BULB REPLACEMENT
Gray
Loosen screw and remove bulb retaining ring. (Flood)
Disconnect wires from faulty bulb. Connect
wires to new bulb as shown. Install bulb and
Black Orange Black Gray &
fasten with bulb retaining ring.
(Neg.) (Spot) (Neg.) Orange
(Spot)
 WIRING DIAGRAM SINGLE CONTROL

5" & 7" MODELS 8" MODEL

POWER INPUT POWER INPUT

LEADS SUPPLIED LEADS SUPPLIED
BY CUSTOMER (16 GA.) 20 AMP FUSE BY CUSTOMER (16 GA.)
(SUPPLIED) MUST
BE INSTALLED BY
CUSTOMER IN
8' CONTROL CABLE INCLUDED POSITIVE LEAD CONTROLLED CABLE MUST BE
WITH 5" LIGHTS ONLY ACQUIRED SEPARATELY
FOR ADDITIONAL CABLES + (SEE CABLE LISTING)
SEE CABLE LISTING. –

CONTROL CONTROL
POWER INPUT
LEADS SUPPLIED
BY CUSTOMER (16 GA.)
ATTACH WITH BUTT
CONNECTORS SUPPLIED

7"
DIMENSIONAL DRAWINGS (178mm)

7"
(178mm)
4-5/8"
(118mm)

4-5/8" 9-1/2"
(118mm) (241mm)
7-1/8"
(181mm)
5" BRASS
5" ZINC BASE
BASE

BASE MOUNTING
3/16" (4,8mm) DIA. HOLES (3 PLCS)
3-5/8" DIMENSIONS FOR NO.8 FLATHEAD SCREWS
(92mm)
3/16" (4,8mm) DIA.
MOUNTING HOLES
(3 PLCS) FOR NO.8 3" 3-5/8"
FLATHEAD SCREWS (76mm) (92mm)
120°
TYP. 3-1/8"
(79mm) 3-11/16"
(94mm) 1-1/2"
(38mm)
5"
(127mm)

11-3/16"
11-3/4" (284mm)
(299mm)

BASE MOUNTING
DIMENSIONS 8-5/16"
7" (211mm)
(178mm)
7/32" (5,5mm) DIA.
HOLES (3 PLCS) FOR
NO.10 FLATHEAD SCREWS 14-5/16"
13" (363mm)
(330mm)

3" 4-1/8"
7" LIGHT (76mm) (105mm) 8" LIGHT

1-1/8"
5-5/8" (38mm)
(143mm)

THE PRODUCTS DESCRIBED HEREIN ARE

SUBJECT TO THE JABSCO ONE YEAR LIMITED
WARRANTY, WHICH IS AVAILABLE FOR YOUR
INSPECTION UPON REQUEST.

U.S.A. UNITED KINGDOM CANADA JAPAN GERMANY

Jabsco Jabsco Fluid Products Canada NHK Jabsco Company Ltd. Jabsco GmbH
Cape Ann Industrial Park Bingley Road, Hoddesdon 55 Royal Road 3-21-10, Shin-Yokohama Oststrasse 28
Gloucester, MA 01930 Hertfordshire EN11 OBU Guelph, Ontario N1H 1T1 Kohoku-Ku, Yokohama, 222 22840 Norderstedt
Tel: 978.281.0440 Tel: +44 (0) 1992 450145 Tel: 519 821.1900 Tel: 045.475.8906 Tel: +49-40-53 53 73 -0
Fax: 978.283.2619 Fax: +44 (0) 1992 467132 Fax: 519 821.2569 Fax: 045.475.8908 Fax: +49-40-53 53 73 -11

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