BCA Sheet WA 180 - 1 Repair

PT.
BUKIT MAKMUR MANDIRI UTAMA

PLANT PEOPLE DEVELOPMENT DEPARTEMENT
B' COMPETENCY ASSESMENT SHEET Ver.0.0

SPECIALIST:
WHEEL LOADER
WA180
COMPETENCY:
6. REPAIR
SUB-COMPETENCY:
6.1 - Engine 6.15 - Brake Valves and Accumulator
6.2 - Adjust Valve 6.16 - Brake Pump
6.3 - Turbocharger 6.17 - Brake Chamber
6.4 - Air Compressor 6.18 - Parking Brake
6.5 - Radiator & cooling system 6.19 - Differential
6.6 - Torqflow transmission 6.20 - Final Drive
6.7 - Front axle & wheel 6.21 - Electric Harness
6.8 - Rear axle & wheel 6.22 - Electric Component
6.9 - Hydraulic Pump 6.23 - Cabin
6.10 - Hydraulic Control Valve 6.24 - Fire Suppression
6.11 - Hydraulic Cylinder 6.25 - Air Conditioner
6.12 - Steering Control Valve 6.26 - Auto lubrication Lincoln
6.13 - Steering Demand Valve 6.27 - Auto lubrication Vogel
6.14 - Steering Cylinder 6.28 - Frame & Chassis
B' COMPETENCY ASSESSMENT SHEET
KOMATSU WA180-1
REPAIR
ENGINE
SUBJECT TINGKAT KOMPETENSI
STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Coolling System & connection 0 1 2 3
2 Fuel System & connection 0 1 2 3
3 Air Intake System & connection 0 1 2 3
4 Engine control system (mechanical or electrical) 0 1 2 3
5 Engine power path ( damper or T/C or non) 0 1 2 3
TECHNICAL TERM
III
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Engine low idle 0 1 2 3
2 engine high idle 0 1 2 3
3 Engine stall speed 0 1 2 3
4 Engine oil pressure 0 1 2 3
5 Blow-by pressure 0 1 2 3
6 Boost pressure 0 1 2 3
7 Exhaust gas temperature 0 1 2 3
TOOLS
K III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
N 1 Common tools 0 1 2 3
2 Pm-clinic tool A & B 0 1 2 3
O
W IV
TROUBLE SHOOTING
Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 Engine low power 0 1 2 3
L 2 Engine black smoke 0 1 2 3
E 3 Engine blue smoke 0 1 2 3
D
TESTING, ADJUSTING
G V
E 1 Engine low idle 0 1 2 3
2 engine high idle 0 1 2 3
4 Engine oil pressure 0 1 2 3
5 Blow-by pressure 0 1 2 3
6 Boost pressure 0 1 2 3
INSPECTION (Visual check) - MEASUREMENT ( Dimension )
VI
Menjelaskan prosedure inspection - measurement dan reusable parts:
4 Engine control system 0 1 2 3
REPAIR
VII
Menjelaskan prosedure repair :
1 Fuel, oil, water coolant leakage 0 1 2 3
0 1 2 3
TOOLS
I
Menggunakan alat ukur :
1 Common tools 0 1 2 3
2 Pm-clinic tool A & B 0 1 2 3
TROUBLE SHOOTING
II
Melakukan / mengerjakan trouble shooting :
1 Engine low power 0 1 2 3
2 Engine black smoke 0 1 2 3
3 Engine blue smoke 0 1 2 3
TESTING, ADJUSTING
III
Melakukan / mengerjakan, Testing dan Adjusment
S 1 Engine low idle 0 1 2 3
K 2 engine high idle 0 1 2 3
I 4 Engine oil pressure 0 1 2 3
L 5 Blow-by pressure 0 1 2 3
L 6 Boost pressure 0 1 2 3
IV
Melakukan prosedure inspection - measurement dan reusable parts:
4 Engine control system 0 1 2 3
REPAIR
V
Melakukan prosedure repair :
1 Fuel, oil, water coolant leakage 0 1 2 3
Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Trouble Shooting, Adjusting, Repair.
Gunakan Reusable Part Guide, Maintenance Standart dan PK2 sbg penuntun Proses Inspeksi & Measurement
R REPORTING
Membuat laporan berikut ini
E 1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3
R
T
R
E
P
O 4 Technical Service Report (TSR) 0 1 2 3
R 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET
80-1
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
KOMATSU WA180-1
REPAIR
ADJUSTING VALVE

I
1 Timing Gear 0 1 2 3
2 Cam Shaft 0 1 2 3
3 Tappet / Cam Follower 0 1 2 3
4 Push Rod 0 1 2 3
5 Rocker Arm 0 1 2 3
6 Cross Head 0 1 2 3
7 Intake Valve 0 1 2 3
8 Exhaust Valve 0 1 2 3
9 Valve Seat 0 1 2 3
10 Valve Rotator 0 1 2 3
11 Valve steam 0 1 2 3
12 Valve Spring 0 1 2 3
13 Oil seal 0 1 2 3
14 Cylinder head 0 1 2 3
15 Valve guide 0 1 2 3
TECHNICAL TERM
III
K 1 Valve Overlapping 0 1 2 3
2 Tabel squence 0 1 2 3
N 3 Firing order 0 1 2 3
O 4 Valve clearence 0 1 2 3
W III
TOOLS
1 Dial Indicator 0 1 2 3
L 2 Filler Gauge 0 1 2 3
E 3 Commond Tools 0 1 2 3
4 Torque Wrench 0 1 2 3
D TROUBLE SHOOTING
IV
G Menjelaskan pengetesan, penyetelan dan trouble shooting :
E 1 Engine abnormal noise 0 1 2 3
2 Rocker arm adjusting screw jammed 0 1 2 3
3 Rocker arm jammed 0 1 2 3
TESTING, ADJUSTING
V
1 Valve clearence 0 1 2 3
VI
1 Rocker arm bushing 0 1 2 3
2 Rocker arm adjusting screw 0 1 2 3
3 Push Rod 0 1 2 3
4 Rocker Arm shaft 0 1 2 3
6 Rocker arm contact surface 0 1 2 3
REPAIR
VII
2 Rocker arm & shaft 0 1 2 3
TOOLS
I
2 Filler Gauge 0 1 2 3
3 Commond Tools 0 1 2 3
TROUBLE SHOOTING
II
1 Engine abnormal noise 0 1 2 3
2 Rocker arm adjusting screw jammed 0 1 2 3
3 Rocker arm jammed 0 1 2 3
S TESTING, ADJUSTING
III
K Melakukan / mengerjakan, Testing dan Adjusment
1 Valve clearence 0 1 2 3
I 2 0 1 2 3
L INSPECTION (Visual check) - MEASUREMENT ( Dimension )
IV
L Melakukan prosedure inspection - measurement dan reusable parts:
3 Push Rod 0 1 2 3
4 Rocker Arm shaft 0 1 2 3
6 Rocker arm contact surface 0 1 2 3
REPAIR
V
2 Rocker arm & shaft 0 1 2 3
Keterangan :
R REPORTING
E 1 Form QA 0 1 2 3
P
O
R
T
R
E
O 3
4
Part Ordering (PO)
Technical Service Report (TSR)
0
0
1
1
2
2
3
3
R 5 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET
80-1
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
KOMATSU WA180-1
REPAIR
TURBO CHARGE

I
1 Blower impeller 0 1 2 3
2 V-Band 0 1 2 3
3 Difuser Plate 0 1 2 3
4 Center housing 0 1 2 3
5 Shroud 0 1 2 3
6 Turbin impeller 0 1 2 3
7 Seal ring 0 1 2 3
8 Thrust metal 0 1 2 3
9 Journal bearing 0 1 2 3
10 Cooling water 0 1 2 3
TECHNICAL TERM
III
1 Axial play 0 1 2 3
2 Radial play 0 1 2 3
3 Press - Fit 0 1 2 3
4 Repair Limit 0 1 2 3
5 Standard size 0 1 2 3
6 Standard Range 0 1 2 3
7 Tolerance 0 1 2 3
8 Clearance 0 1 2 3
9 Balancing 0 1 2 3
K III
TOOLS
N 1 Inside Micrometer (Bore Gauge) 0 1 2 3
O 2 Outside Micrometer 0 1 2 3
3 Magnetic base 0 1 2 3
W 4 Dial Indicator 0 1 2 3
5 Feeler Gauge 0 1 2 3
L 6 Torque wrench 0 1 2 3
TROUBLE SHOOTING
E IV
D 1 Oil Leak 0 1 2 3
G
TESTING, ADJUSTING
E V
1 Blower impeller clerance to housing 0 1 2 3
D
G
E
2 Turbin impeller clearance to housing 0 1 2 3

VI
2 V-Band 0 1 2 3
5 Shroud 0 1 2 3
7 Seal ring 0 1 2 3
REPAIR
VII
1 Oli bocor ke Exhaust 0 1 2 3
2 Oli bocor ke Intake 0 1 2 3
3 End ply besar 0 1 2 3
TOOLS
I
1 Inside Micrometer (Bore Gauge) 0 1 2 3
2 Outside Micrometer 0 1 2 3
3 Magnetic base 0 1 2 3
5 Feeler Gauge 0 1 2 3
6 Torque wrench 0 1 2 3
TROUBLE SHOOTING
II
1 Oil Leak 0 1 2 3
TESTING, ADJUSTING
III
1 Blower impeller clerance to housing 0 1 2 3
2 Turbin impeller clearance to housing 0 1 2 3
S
K INSPECTION (Visual check) - MEASUREMENT ( Dimension )
IV
I Melakukan prosedure inspection - measurement dan reusable parts:
L 2 V-Band 0 1 2 3
L 3 Difuser Plate 0 1 2 3
K
I
L
L
5 Shroud 0 1 2 3
7 Seal ring 0 1 2 3
REPAIR
V
2 V-Band 0 1 2 3
5 Shroud 0 1 2 3
7 Seal ring 0 1 2 3
Keterangan :
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET
80-1
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
KOMATSU WA180-1
REPAIR
RADIATOR AND COOLING

I
1 Radiator, engine cooling piping & connection 0 1 2 3
2 Radiator core 0 1 2 3
3 Radiator cap (pressure & vaccum valve) 0 1 2 3
4 Radiator fin 0 1 2 3
5 Upper tank 0 1 2 3
6 Lower Tank 0 1 2 3
7 Buffle plate 0 1 2 3
8 Water lever sensor 0 1 2 3
TECHNICAL TERM
III
1 Boiling point 0 1 2 3
2 Fan belt tension 0 1 2 3
3 Overcooling 0 1 2 3
4 Overheating 0 1 2 3
TOOLS
III
K 1 Multimeter 0 1 2 3
N 2 Radiator cap tester 0 1 2 3
3 Anemometer 0 1 2 3
O 4 Digital temperature gauge 0 1 2 3
W 5 Common tool 0 1 2 3
TROUBLE SHOOTING
IV
L 1 Water coolant overcooling 0 1 2 3
E 2 Water coolant overheating 0 1 2 3
D
TESTING, ADJUSTING
G V
E 1 Water coolant temperature 0 1 2 3
2 Radiator cap pressure 0 1 2 3
3 Fan belt tension (except with drive fan cooling motor) 0 1 2 3

VI
REPAIR
VII
1 Radiator fin clogged or bent 0 1 2 3
TOOLS
I
1 Common tool 0 1 2 3
2 Radiator cap tester 0 1 2 3
3 Anemometer 0 1 2 3
4 Digital temperature gauge 0 1 2 3
5 Multimeter 0 1 2 3
TROUBLE SHOOTING
II
1 Water coolant overcooling 0 1 2 3
2 Water coolant overheating 0 1 2 3
TESTING, ADJUSTING
III
S 1 Water coolant temperature 0 1 2 3
K 2 Radiator cap pressure 0 1 2 3
3 Fan belt tension (except with drive fan cooling motor) 0 1 2 3
I
IV
REPAIR
V
1 Radiator fin clogged or bent 0 1 2 3
0 1 2 3
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET
80-1
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
KOMATSU WA180-1
REPAIR
T.FLOW / TM MODUL

I
1 T/ Converter Piping & connection 0 1 2 3
2 Transmission Piping 0 1 2 3
3 Main relief valve 0 1 2 3
4 T/ Converter Relief Valve 0 1 2 3
5 T/ Converter Regulator Valve 0 1 2 3
6 Modulating valve 0 1 2 3
7 Quick return valve 0 1 2 3
8 Pilot reducing valve 0 1 2 3
9 Directional & speed clutch spool 0 1 2 3
10 Transmission Lubricating Valve 0 1 2 3
11 Transmission Solonoid valve 0 1 2 3
12 Emergency Manual Spool 0 1 2 3
13 Kick Down Switch 0 1 2 3
14 Transmission Cut Off Switch 0 1 2 3
15 Pilot oil filter 0 1 2 3
16 Priority valve 0 1 2 3
TECHNICAL TERM
III
1 Torque Converter Stall speed 0 1 2 3
2 Initial Pressure 0 1 2 3
3 Modulating Time & pressure 0 1 2 3
4 Relief Pressure 0 1 2 3
5 Regulator Pressure 0 1 2 3
6 Pilot oil pressure 0 1 2 3
7 Force lubricating 0 1 2 3
TOOLS
III
K 1 Common tool 0 1 2 3
2 Pressure gauge 0 1 2 3
N 3 Stop Watch 0 1 2 3
O 4 Tacho meter 0 1 2 3
W
TROUBLE SHOOTING
IV
L 1 Main relief pressure too low 0 1 2 3
E
D
G
E
O
W
L
2 T/C stall speed too low 0 1 2 3
E
D TESTING, ADJUSTING
V
1 T/C Stall speed 0 1 2 3
E 2 Relief & Regulator Oil Pressure 0 1 2 3
3 Modulating Time & Pressure 0 1 2 3
4 Main Relief Press 0 1 2 3
5 Transmission Lubr. Press 0 1 2 3
6 Pilot reducing pressure 0 1 2 3
7 Reducing Press. 0 1 2 3
8 T/C Oil Temperature 0 1 2 3

VI
1 T/ Converter Piping & connection 0 1 2 3
2 Transmission Piping 0 1 2 3
REPAIR
VII
1 Oil leaking 0 1 2 3
2 Valve jammed 0 1 2 3
3 Piping bent 0 1 2 3
TOOLS
I
3 Stop Watch 0 1 2 3
4 Tacho meter 0 1 2 3
TROUBLE SHOOTING
II
1 Main relief pressure too low 0 1 2 3
2 T/C stall speed too low 0 1 2 3
TESTING, ADJUSTING
III
1 T/C Stall speed 0 1 2 3
2 Relief & Regulator Oil Pressure 0 1 2 3
3 Modulating Time & Pressure 0 1 2 3
4 Main Relief Press 0 1 2 3
5 Transmission Lubr. Press 0 1 2 3
6 Pilot reducing pressure 0 1 2 3
7 Reducing Press. 0 1 2 3
S 8 T/C Oil Temperature 0 1 2 3
K
I IV
L 1 T/ Converter Piping & connection 0 1 2 3
L 2 Transmission Piping 0 1 2 3
REPAIR
V
2 Valve jammed 0 1 2 3
3 Piping bent 0 1 2 3
Keterangan :
R REPORTING
E 1 Form QA 0 1 2 3
O 3 Part Ordering (PO)
4 Technical Service Report (TSR)
0
0
1
1
2
2
3
3
R 5 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET
80-1
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
KOMATSU WA180-1
REPAIR
AIR COMPRESSOR

I
1 Air pressure supply system & piping 0 1 2 3
2 Cylinder Head Gasket 0 1 2 3
3 Unloader valve 0 1 2 3
4 Intake & discharge valve 0 1 2 3
TECHNICAL TERM
III
1 Cut-In 0 1 2 3
2 Cut-Out 0 1 2 3
3 Air Over pressure 0 1 2 3
4 Air low pressure 0 1 2 3
K III
TOOLS
N 1 Common tool 0 1 2 3
O 2 Air pressure gauge 0 1 2 3
W
TROUBLE SHOOTING
IV
L 1 Air pressure drop 0 1 2 3
2 Engine oil mixed with water coolant 0 1 2 3
E
D TESTING, ADJUSTING
V
1 Air, water, oil leakage 0 1 2 3
E 2 Air pressure (Cut In - Cut out pressure) 0 1 2 3

VI
REPAIR
VII
1 Air leaks 0 1 2 3
2 Water leaks 0 1 2 3
3 Oil leaks 0 1 2 3
TOOLS
I
2 Air pressure gauge 0 1 2 3
TROUBLE SHOOTING
II
1 Air pressure drop 0 1 2 3
2 Engine oil mixed with water coolant 0 1 2 3
TESTING, ADJUSTING
S III
K 1 Air, water, oil leakage 0 1 2 3
2 Air pressure (Cut In - Cut out pressure) 0 1 2 3
I
IV
L Menjelaskan prosedure inspection - measurement dan reusable parts:
REPAIR
V
1 Air leaks 0 1 2 3
2 Water leaks 0 1 2 3
3 Oil leaks 0 1 2 3
Keterangan :
R REPORTING
E 1 Form QA 0 1 2 3
0
0
1
1
2
2
3
3
R 5 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET
80-1
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
KOMATSU WA180-1
REPAIR
FRONT AXLE & WHEEL

I
1 Tire 0 1 2 3
2 Rim 0 1 2 3
3 Lock Ring 0 1 2 3
4 Side Ring 0 1 2 3
5 Axle breather 0 1 2 3
6 Center support (WA) 0 1 2 3
7 Axle housing 0 1 2 3
TECHNICAL TERM
III
1 Tire Inflation Pressure 0 1 2 3
2 Unusual noise 0 1 2 3
K TOOLS
III
N Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Oil leaks tester (WA & HM) 0 1 2 3
O 2 Torque wrench 0 1 2 3
W 3 Vernier Caliper 0 1 2 3
TROUBLE SHOOTING
L IV
E 1 0 1 2 3
2 0 1 2 3
D
G TESTING, ADJUSTING
V
E Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 0 1 2 3
2 0 1 2 3

VI
1 Preload final drive (WA & HM) 0 1 2 3
2 0 1 2 3
3 0 1 2 3
4 0 1 2 3
REPAIR
VII
TOOLS
I
1 Oil leaks tester (WA & HM) 0 1 2 3
2 Torque wrench 0 1 2 3
3 Vernier Caliper 0 1 2 3
TROUBLE SHOOTING
II
1 0 1 2 3
2 0 1 2 3
3 0 1 2 3
III
1 0 1 2 3
I 2 0 1 2 3
L
L IV
1 Preload final drive (WA & HM) 0 1 2 3
2 0 1 2 3
3 0 1 2 3
REPAIR
V
3 0 1 2 3
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET
80-1
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
KOMATSU WA180-1
REPAIR
REAR AXLE & WHEEL

I
1 Tire 0 1 2 3
2 Rim 0 1 2 3
3 Lock Ring 0 1 2 3
4 Side Ring 0 1 2 3
5 Axle breather 0 1 2 3
6 Center support (WA) 0 1 2 3
7 Axle housing 0 1 2 3
TECHNICAL TERM
III
1 Tire Inflation Pressure 0 1 2 3
3 0 1 2 3
K TOOLS
III
N 1 Common Tools 0 1 2 3
O 2 Oil leaks tester 0 1 2 3
3 Colour checker 0 1 2 3
W 4 Wheel alignment tool (Light truck) 0 1 2 3
0 1 2 3
L
TROUBLE SHOOTING
E IV
D 1 0 1 2 3
G 2 0 1 2 3
3 0 1 2 3
E
TESTING, ADJUSTING
V
1 0 1 2 3
2 0 1 2 3
3 0 1 2 3

VI
1 Preload final drive 0 1 2 3
2 0 1 2 3
REPAIR
VII
TOOLS
I
1 Common Tools 0 1 2 3
2 Oil leaks tester 0 1 2 3
4 Wheel alignment tool (Light truck) 0 1 2 3
TROUBLE SHOOTING
II
1 0 1 2 3
2 0 1 2 3
S 3 0 1 2 3
K
TESTING, ADJUSTING
I III
L 1 0 1 2 3
L 2 0 1 2 3
0 1 2 3

IV
1 Preload final drive 0 1 2 3
REPAIR
V
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET
80-1
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
KOMATSU WA180-1
REPAIR
HYDRAULIC PUMP GEAR TYPE

I
1 Front Cover 0 1 2 3
2 Bushing 0 1 2 3
3 Side Plate 0 1 2 3
4 Drive Gear 0 1 2 3
5 Gear Case 0 1 2 3
6 Driven Gear 0 1 2 3
7 Dowel pin 0 1 2 3
8 O-Ring, Back Up, Seal 0 1 2 3
9 Coupling 0 1 2 3
10 Carrier 0 1 2 3
TECHNICAL TERM
III
1 Press Fit 0 1 2 3
2 Back Lash 0 1 2 3
3 Side Clearance 0 1 2 3
4 Top Clearance 0 1 2 3
5 Maintenance Standart 0 1 2 3
6 Scratch 0 1 2 3
7 Relief Oil Pressure 0 1 2 3
8 Operating Oil Pressure 0 1 2 3
K 9 Cracks 0 1 2 3
N
TOOLS
O III
W 1 Pressure Gauge 0 1 2 3
L 4 Filler Gauge 0 1 2 3
E
TROUBLE SHOOTING
D IV
G 1 Oil leakage out from Pump 0 1 2 3
E 2 Hydraulic Pump Pressure dibawah standart 0 1 2 3
TESTING, ADJUSTING
V
D
G
E
V
1 Rotating Torque 0 1 2 3
2 Relief pressure 0 1 2 3

VI
1 Front Cover 0 1 2 3
2 Bushing 0 1 2 3
5 Gear Case 0 1 2 3
7 Dowel pin 0 1 2 3
9 Coupling 0 1 2 3
10 Carrier 0 1 2 3
REPAIR
VII
1 Oil Leak 0 1 2 3
TOOLS
I
1 Pressure Gauge 0 1 2 3
TROUBLE SHOOTING
II
1 Oil leakage out from Pump 0 1 2 3
2 Hydraulic Pump Pressure dibawah standart 0 1 2 3
TESTING, ADJUSTING
III
S 1 Rotating Torque 0 1 2 3
K 2 Relief pressure 0 1 2 3
I
L IV
L 1 Front Cover 0 1 2 3
2 Bushing 0 1 2 3
5 Gear Case 0 1 2 3
7 Dowel pin 0 1 2 3
9 Coupling 0 1 2 3
10 Carrier 0 1 2 3
REPAIR
V
1 Oil Leak 0 1 2 3
Keterangan :
R REPORTING
E 1 Form QA 0 1 2 3
0
0
1
1
2
2
3
3
R 5 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET
80-1
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
KOMATSU WA180-1
REPAIR
HYDRAULIC CONTROL VALVE

I
1 Housing 0 1 2 3
2 Spool 0 1 2 3
3 Suction Valve 0 1 2 3
4 Load Holding Valve 0 1 2 3
5 Safety valve 0 1 2 3
TECHNICAL TERM
III
1 Hydraulic Circuit, Series 0 1 2 3
2 Hydraulic Circuit, Tandem 0 1 2 3
3 Hydraulic Circuit, Paralel 0 1 2 3
4 Hydraulic Lock 0 1 2 3
5 Setting Pressure 0 1 2 3
6 Cracking Pressure 0 1 2 3
7 Directional Control Valve 0 1 2 3
8 Flow Control Valve 0 1 2 3
9 Pressure Control Valve 0 1 2 3
10 Notch 0 1 2 3
11 Cavitation 0 1 2 3
K
N TOOLS
III
O Menjelaskan fungsi, aplikasi dan satuan alat ukur :
W 2 Torque Wrench 0 1 2 3
3 Quick Coupler 0 1 2 3
4 Spring Tester 0 1 2 3
L
E TROUBLE SHOOTING
IV
D Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 Attachment Speed Lambat 0 1 2 3
G 2 Hydraulic Low Power 0 1 2 3
E 3 Hydraulic System Abnormal Noise 0 1 2 3
TESTING, ADJUSTING
V
G
E
1 Relief pressure 0 1 2 3
2 Safety Pressure 0 1 2 3

VI
1 Housing 0 1 2 3
2 Spool 0 1 2 3
REPAIR
VII
1 Crack 0 1 2 3
2 Oil Leak 0 1 2 3
3 Spool Jammed 0 1 2 3
TOOLS
I
3 Quick Coupler 0 1 2 3
4 Spring Tester 0 1 2 3
TROUBLE SHOOTING
II
1 Attachment Speed Lambat 0 1 2 3
2 Hydraulic Low Power 0 1 2 3
3 Hydraulic System Abnormal Noise 0 1 2 3
S III
TESTING, ADJUSTING
K 1 Relief pressure 0 1 2 3
I 2 Safety Pressure 0 1 2 3
L
L IV
1 Housing 0 1 2 3
2 Spool 0 1 2 3
REPAIR
V
1 Crack 0 1 2 3
2 Oil Leak 0 1 2 3
3 Spool Jammed 0 1 2 3
Keterangan :
R REPORTING
E 1 Form QA 0 1 2 3
0
0
1
1
2
2
3
3
R 5 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET
80-1
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
KOMATSU WA180-1
REPAIR
HYRAULIC CYLINDER

I
1 Bushing 0 1 2 3
2 Rod 0 1 2 3
3 Housing 0 1 2 3
4 Haed 0 1 2 3
5 Piston 0 1 2 3
6 Cushion 0 1 2 3
7 Ring Wear 0 1 2 3
8 Packing Rod 0 1 2 3
9 Ring Piston 0 1 2 3
10 Seal Dust 0 1 2 3
11 Piston Valve 0 1 2 3
TECHNICAL TERM
III
1 Single / Double Acting Cylinder 0 1 2 3
2 Cylindricity 0 1 2 3
3 Clearance 0 1 2 3
4 Permissible Value 0 1 2 3
6 Roundness 0 1 2 3
7 Balancing 0 1 2 3
8 Thickness 0 1 2 3
TOOLS
K III
N 1 Torque Wrench 0 1 2 3
O 3 Micrometer 0 1 2 3
W 4 Fernier Calipper 0 1 2 3
TROUBLE SHOOTING
L IV
E 1 Hydraulic Cylinder Leaking 0 1 2 3
D
TESTING, ADJUSTING
G V
E
L
E
D
G
E 1 Hydraulic Oil Level 0 1 2 3
2 Hydraulic Hose & Piping 0 1 2 3
3 Hydraulic Cylinder 0 1 2 3
4 Side Clearance Between Cylinder Mounting 0 1 2 3
5 Hydraulic Speed, Hydraulic Oil Leak 0 1 2 3
6 Hydraulic Drift 0 1 2 3

VI
1 Bushing 0 1 2 3
2 Rod 0 1 2 3
3 Housing 0 1 2 3
4 Haed 0 1 2 3
5 Piston 0 1 2 3
6 Cushion 0 1 2 3
7 Ring Wear 0 1 2 3
REPAIR
VII
1 Oil Leak 0 1 2 3
2 Rod Bend 0 1 2 3
3 Housing Crack 0 1 2 3
TOOLS
I
3 Micrometer 0 1 2 3
4 Fernier Calipper 0 1 2 3
TROUBLE SHOOTING
II
1 Hydraulic Cylinder Leaking 0 1 2 3
TESTING, ADJUSTING
III
1 Hydraulic Oil Level 0 1 2 3
S 5 Hydraulic Speed, Hydraulic Oil Leak 0 1 2 3
K 6 Hydraulic Drift 0 1 2 3
I
L IV
L
S
K
I
L IV
L 1 Bushing 0 1 2 3
2 Rod 0 1 2 3
3 Housing 0 1 2 3
4 Haed 0 1 2 3
5 Piston 0 1 2 3
6 Cushion 0 1 2 3
7 Ring Wear 0 1 2 3
REPAIR
V
1 Oil Leak 0 1 2 3
2 Rod Bend 0 1 2 3
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET
80-1
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
KOMATSU WA180-1
REPAIR
STEERING VALVE

I
1 Neutral position spring (WA & GD & HM) 0 1 2 3
2 Valve body 0 1 2 3
3 Ball - Check valve 0 1 2 3
4 Spool 0 1 2 3
5 Sleeve 0 1 2 3
6 Gear rim 0 1 2 3
7 Gear 0 1 2 3
8 Cover 0 1 2 3
9 Drive shaft 0 1 2 3
10 Center pin 0 1 2 3
TECHNICAL TERM
III
1 Close Centre Circuit 0 1 2 3
2 Air Bleeding 0 1 2 3
3 Steering relief pressure 0 1 2 3
4 LS circuit 0 1 2 3
5 Open Centre Circuit 0 1 2 3
K III
TOOLS
N 1 Common tool 0 1 2 3
O 2 Pressure gauge 0 1 2 3
3 Push pull scale 0 1 2 3
W
TROUBLE SHOOTING
IV
L Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 Steering wheel vibrates 0 1 2 3
E 0 1 2 3
D 0 1 2 3
G V
TESTING, ADJUSTING
E 1 Steering operating time 0 1 2 3
2 Steering wheel play 0 1 2 3
0 1 2 3
G
E

VI
1 Neutral position spring 0 1 2 3
4 Spool 0 1 2 3
5 Sleeve 0 1 2 3
6 Gear rim 0 1 2 3
7 Gear 0 1 2 3
8 Cover 0 1 2 3
REPAIR
VII
1 Oil leakage 0 1 2 3
TOOLS
I
3 Push pull scale 0 1 2 3
TROUBLE SHOOTING
II
1 Steering wheel vibrates 0 1 2 3
0 1 2 3
TESTING, ADJUSTING
III
1 Steering operating time 0 1 2 3
S 2 Steering wheel play 0 1 2 3
K 3 Steering relief pressure 0 1 2 3
I
L IV
L 1 Neutral position spring 0 1 2 3
4 Spool 0 1 2 3
5 Sleeve 0 1 2 3
6 Gear rim 0 1 2 3
7 Gear 0 1 2 3
8 Cover 0 1 2 3
REPAIR
V
Keterangan :
R REPORTING
E 1 Form QA 0 1 2 3
0
0
1
1
2
2
3
3
R 5 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET
80-1
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
KOMATSU WA180-1
REPAIR
STEERING DEMAND VALVE

I
1 Demand spool 0 1 2 3
2 Demand relief valve 0 1 2 3
3 Steering spool 0 1 2 3
4 Overload relief (safety) valve 0 1 2 3
5 Surge cut relief valve (WA800 - 3) 0 1 2 3
6 Two Way restictor valve 0 1 2 3
TECHNICAL TERM
III
1 Load Sensing system 0 1 2 3
2 Demand spool spring chamber 0 1 2 3
3 Setting relief pressure 0 1 2 3
4 Unloading pressure 0 1 2 3
5 Cracking relief pressure 0 1 2 3
6 Demand spool notch & groove 0 1 2 3
TOOLS
K III
N 1 common tool 0 1 2 3
O 3 Spring tester 0 1 2 3
W 4 Inside micrometer 0 1 2 3
5 Outside micrometer 0 1 2 3
L TROUBLE SHOOTING
IV
1 Steering wheel is heavy 0 1 2 3
D 2 Steering speed is slower 0 1 2 3
G
E V
TESTING, ADJUSTING
2 Unloading pressure 0 1 2 3

VI
7 0 1 2 3
REPAIR
VII
1 Steering relief pressure too low 0 1 2 3
2 0 1 2 3
TOOLS
I
1 common tool 0 1 2 3
3 Spring tester 0 1 2 3
4 Inside micrometer 0 1 2 3
5 Outside micrometer 0 1 2 3
TROUBLE SHOOTING
II
1 Steering wheel is heavy 0 1 2 3
2 Steering speed is slower 0 1 2 3
S III
TESTING, ADJUSTING
K 1 Steering relief pressure 0 1 2 3
I 2 Unloading pressure 0 1 2 3
L 0 1 2 3

IV
REPAIR
V
1 Steering relief pressure too low 0 1 2 3
2 0 1 2 3
Keterangan :
R REPORTING
E 1 Form QA 0 1 2 3
0
0
1
1
2
2
3
3
R 5 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET
80-1
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
KOMATSU WA180-1
REPAIR
HYRAULIC & STEERING CYLINDER

I
1 Bushing 0 1 2 3
2 Rod 0 1 2 3
3 Housing 0 1 2 3
4 Haed 0 1 2 3
5 Piston 0 1 2 3
6 Cushion 0 1 2 3
7 Ring Wear 0 1 2 3
TECHNICAL TERM
III
1 Single / Double Acting Cylinder 0 1 2 3
2 Cylindricity 0 1 2 3
3 Clearance 0 1 2 3
4 Permissible Value 0 1 2 3
6 Roundness 0 1 2 3
7 Balancing 0 1 2 3
8 Thickness 0 1 2 3
TOOLS
K III
N 1 Torque Wrench 0 1 2 3
O 3 Micrometer 0 1 2 3
W 4 Fernier Calipper 0 1 2 3
TROUBLE SHOOTING
L IV
E 1 Hydraulic Cylinder Leaking 0 1 2 3
D
TESTING, ADJUSTING
G V
E
L
E
D
G
E 1 Hydraulic Oil Level 0 1 2 3
5 Hydraulic Speed, Hydraulic Oil Leak 0 1 2 3
6 Hydraulic Drift 0 1 2 3

VI
1 Bushing 0 1 2 3
2 Rod 0 1 2 3
3 Housing 0 1 2 3
4 Haed 0 1 2 3
5 Piston 0 1 2 3
6 Cushion 0 1 2 3
7 Ring Wear 0 1 2 3
REPAIR
VII
1 Oil Leak 0 1 2 3
2 Rod Bend 0 1 2 3
TOOLS
I
3 Micrometer 0 1 2 3
4 Fernier Calipper 0 1 2 3
TROUBLE SHOOTING
II
1 Hydraulic Cylinder Leaking 0 1 2 3
TESTING, ADJUSTING
III
1 Hydraulic Oil Level 0 1 2 3
S 5 Hydraulic Speed, Hydraulic Oil Leak 0 1 2 3
K 6 Hydraulic Drift 0 1 2 3
I
L IV
L
S
K
I
L IV
L 1 Bushing 0 1 2 3
2 Rod 0 1 2 3
3 Housing 0 1 2 3
4 Haed 0 1 2 3
5 Piston 0 1 2 3
6 Cushion 0 1 2 3
7 Ring Wear 0 1 2 3
REPAIR
V
1 Oil Leak 0 1 2 3
2 Rod Bend 0 1 2 3
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET
80-1
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
KOMATSU WA180-1
REPAIR
BRAKE VALVE & ACCUMULATOR

I
1 Brake valve & accumulator piping & connection 0 1 2 3
2 Lower valve (spool) 0 1 2 3
3 Upper valve (spool) 0 1 2 3
4 metering spring 0 1 2 3
5 centering spring 0 1 2 3
6 R1 valve 0 1 2 3
7 R2 valve (except hd) 0 1 2 3
8 R3 valve 0 1 2 3
9 H1 valve 0 1 2 3
10 Check valve 0 1 2 3
11 Bladder accumulator 0 1 2 3
12 pressure sensor low pressure 0 1 2 3
13 Auto emergency brake switch 0 1 2 3
TECHNICAL TERM
III
1 Proportional control pressure 0 1 2 3
2 Max. operating pressure 0 1 2 3
3 Cut-in pressure 0 1 2 3
4 Cut-out pressure 0 1 2 3
5 Fine control hole 0 1 2 3
6 Nitrogen gas charging pressure 0 1 2 3
7 Nitrogen gas charge amount 0 1 2 3
K
TOOLS
N III
O 1 Common tools 0 1 2 3
W 3 Nitrogen charge valve 0 1 2 3
L IV
TROUBLE SHOOTING
E 1 Brake effect distance too long 0 1 2 3
D 2 Brake oil leaks from brake valve 0 1 2 3
G
TESTING, ADJUSTING
E V
L
E
D
G
E V
1 Max. operating brake pressure 0 1 2 3

VI
2 Lower valve (spool) 0 1 2 3
3 Upper valve (spool) 0 1 2 3
6 R1 valve 0 1 2 3
8 R3 valve 0 1 2 3
9 H1 valve 0 1 2 3
REPAIR
VII
1 Oil leaks 0 1 2 3
2 Nitrogen gas leaks 0 1 2 3
TOOLS
I
1 Common tools 0 1 2 3
3 Nitrogen charge valve 0 1 2 3
TROUBLE SHOOTING
II
1 Brake effect distance too long 0 1 2 3
2 Brake oil leaks from brake valve 0 1 2 3
TESTING, ADJUSTING
III
1 Max. operating brake pressure 0 1 2 3
S
K INSPECTION (Visual check) - MEASUREMENT ( Dimension )
IV
I Melakukan prosedure inspection - measurement dan reusable parts:
L 2 Lower valve (spool) 0 1 2 3
L 3 Upper valve (spool) 0 1 2 3
K
I
L
L
6 R1 valve 0 1 2 3
8 R3 valve 0 1 2 3
9 H1 valve 0 1 2 3
REPAIR
V
1 Oil leaks 0 1 2 3
2 Nitrogen gas leaks 0 1 2 3
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET
80-1
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
KOMATSU WA180-1
REPAIR
BRAKE PUMP

I
1 Seal oil 0 1 2 3
2 Seal ring 0 1 2 3
3 Drive gear 0 1 2 3
4 Side plate 0 1 2 3
5 Bushing 0 1 2 3
6 LS Valve 0 1 2 3
7 Control Pump / charge pump 0 1 2 3
8 Main Shaft 0 1 2 3
9 Cradle 0 1 2 3
10 Shoe Retainer 0 1 2 3
11 Rocker Cam 0 1 2 3
12 Servo Piston 0 1 2 3
13 Cylinder Block 0 1 2 3
TECHNICAL TERM
III
1 Variable Displacement PistonPump 0 1 2 3
2 Fixed Displacement Pump ( WA 600 ) 0 1 2 3
3 Radial Piston Pump 0 1 2 3
4 Axial Piston Pump, Swash Plate Type 0 1 2 3
5 Axial Piston Pump, Bend Axis Type 0 1 2 3
6 HPV 95 + 95 0 1 2 3
7 Variable Rotating Torque 0 1 2 3
8 End Play 0 1 2 3
9 Contact Surface 0 1 2 3
TOOLS
III
2 Depth gauge 0 1 2 3
K 3 Inside Micrometer 0 1 2 3
N 5 Push Pull Tools 0 1 2 3
O
W TROUBLE SHOOTING
IV
1 Flow Rate Rendah 0 1 2 3
L 2 Gear shaft jammed 0 1 2 3
E
D
G
E
O
W
L
E V
TESTING, ADJUSTING
D 1 Pump Air leakaged test 0 1 2 3
G 2 Rotating torque of Shaft 0 1 2 3
3 Surface Contact block to valve 0 1 2 3
E
VI
3 Cradle 0 1 2 3
4 Shoe Retainer 0 1 2 3
6 Pump case 0 1 2 3
7 Cylinder Block 0 1 2 3
8 Piston Sub Assy 0 1 2 3
9 Shim 0 1 2 3
10 Filter 0 1 2 3
11 Oil seal 0 1 2 3
12 Front case 0 1 2 3
13 Rear case 0 1 2 3
14 Solenoid 0 1 2 3
15 Slider 0 1 2 3
16 Orifice joint 0 1 2 3
17 Retainer guide 0 1 2 3
18 Valve Plate 0 1 2 3
19 Servo piston 0 1 2 3
20 Servo Valve 0 1 2 3
21 Coupling 0 1 2 3
22 Impeler 0 1 2 3
23 Air Bleeding Plug 0 1 2 3
24 Cylinder Block Spring (Centre Spring) 0 1 2 3
REPAIR
VII
1 Oil Leaking 0 1 2 3
TOOLS
I
2 Depth gauge 0 1 2 3
3 Inside Micrometer 0 1 2 3
5 Push Pull Tools 0 1 2 3
TROUBLE SHOOTING
II
1 Flow Rate Rendah 0 1 2 3
2 Gear shaft jammed 0 1 2 3
TESTING, ADJUSTING
III
III
1 Pump Air leakaged test 0 1 2 3
2 Rotating torque of Shaft 0 1 2 3
3 Surface Contact block to valve 0 1 2 3
IV
S 3 Cradle 0 1 2 3
K 4 Shoe Retainer 0 1 2 3
I 6 Pump case
L 7 Cylinder Block
8 Piston Sub Assy
L 9 Shim
10 Filter
11 Oil seal 0 1 2 3
12 Front case 0 1 2 3
13 Rear case 0 1 2 3
14 Solenoid 0 1 2 3
15 Slider 0 1 2 3
16 Orifice joint 0 1 2 3
17 Retainer guide 0 1 2 3
18 Valve Plate 0 1 2 3
19 Servo piston 0 1 2 3
20 Servo Valve 0 1 2 3
21 Coupling 0 1 2 3
22 Impeler 0 1 2 3
23 Air Bleeding Plug 0 1 2 3
24 Cylinder Block Spring (Centre Spring) 0 1 2 3
REPAIR
V
0 1 2 3
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET
80-1
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
KOMATSU WA180-1
REPAIR
REAR BRAKE

I
1 Brake Piping And Connection 0 1 2 3
2 Chamber Brake 0 1 2 3
3 Floating Seal 0 1 2 3
4 Brake Valve 0 1 2 3
5 Shutle Valve 0 1 2 3
6 Relay Valve 0 1 2 3
7 Slack Adjuster 0 1 2 3
TECHNICAL TERM
III
1 Automatic Brake Slack Adjuster 0 1 2 3
2 Braking Effect Distance 0 1 2 3
3 Drop In Pressure 0 1 2 3
4 Air Over Hydraulic 0 1 2 3
K III
TOOLS
N 1 Pressure Gauge 0 1 2 3
O 2 Torque Wrench 0 1 2 3
3 Convex Scale 0 1 2 3
W 4 Lifting Belt 0 1 2 3
L IV
TROUBLE SHOOTING
E 1 Braking Effect Distance too long 0 1 2 3
D 2 Brake Pressure Drop 0 1 2 3
G
TESTING, ADJUSTING
E V
1 Front Brake Actuating Pressure 0 1 2 3
2 Rear Brake Wear 0 1 2 3
3 Drop In Pressure 0 1 2 3

VI
REPAIR
VII
1 Rear Brake Oil Leakage 0 1 2 3
TOOLS
I
3 Convex Scale 0 1 2 3
4 Lifting Belt 0 1 2 3
TROUBLE SHOOTING
II
1 Braking Effect Distance too long 0 1 2 3
2 Brake Pressure Drop 0 1 2 3
TESTING, ADJUSTING
S III
K 1 Front Brake Actuating Pressure 0 1 2 3
2 Rear Brake Wear 0 1 2 3
I 3 Drop In Pressure 0 1 2 3
L
L IV
0 1 2 3
REPAIR
V
1 Rear Brake Oil Leakage 0 1 2 3
Keterangan :
R REPORTING
E
P
O
R
T
R
E 1 Form QA 0 1 2 3
O 3
4
Part Ordering (PO)
Technical Service Report (TSR)
0
0
1
1
2
2
3
3
R 5 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET
80-1
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
KOMATSU WA180-1
REPAIR
PARKING BRAKE

I
1 Spring cylinder ass'y 0 1 2 3
2 Spring 0 1 2 3
3 Piston 0 1 2 3
4 Cylinder 0 1 2 3
5 Boot 0 1 2 3
6 Rod 0 1 2 3
TECHNICAL TERM
III
1 Free length of spring 0 1 2 3
2 Installed length of spring 0 1 2 3
3 Installed load of spring 0 1 2 3
4 Installed dimension of rod 0 1 2 3
5 Play of rod in axial direction 0 1 2 3
6 Starting Speed 0 1 2 3
TOOLS
III
K 1 Vernier Calliper 0 1 2 3
N 3 Outside Micrometer 0 1 2 3
O 4 Filler Gauge 0 1 2 3
W 6 Spring tester 0 1 2 3
7 Hydraulic Jack 0 1 2 3
L
TROUBLE SHOOTING
E IV
D 1 Unit Can't Move 0 1 2 3
G 2 Parking brake over heat 0 1 2 3
3 Slack adjuster oblak 0 1 2 3
E
TESTING, ADJUSTING
V
1 Brake Performance 0 1 2 3
E

VI
2 Spring 0 1 2 3
3 Piston 0 1 2 3
4 Cylinder 0 1 2 3
5 Boot 0 1 2 3
6 Rod 0 1 2 3
REPAIR
VII
1 Spring cylinder Bocor 0 1 2 3
3 Pad Aus 0 1 2 3
4 Disc Tidak Rata 0 1 2 3
TOOLS
I
1 Vernier Calliper 0 1 2 3
6 Spring tester 0 1 2 3
7 Hydraulic Jack 0 1 2 3
TROUBLE SHOOTING
II
1 Unit Can't Move 0 1 2 3
2 Parking brake over heat 0 1 2 3
S
K III
TESTING, ADJUSTING
I 1 Brake Performance 0 1 2 3
L 0 1 2 3
L IV
2 Spring 0 1 2 3
3 Piston 0 1 2 3
4 Cylinder 0 1 2 3
5 Boot 0 1 2 3
6 Rod 0 1 2 3
REPAIR
V
1 Spring cylinder Bocor 0 1 2 3
3 Pad Aus 0 1 2 3
4 Disc Tidak Rata 0 1 2 3
Keterangan :
R REPORTING
E 1 Form QA 0 1 2 3
0
0
1
1
2
2
3
3
R 5 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET
80-1
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
KOMATSU WA180-1
REPAIR
FINAL DRIVE

I
1 Oring / Gasket (static seal) 0 1 2 3
2 Floating seal 0 1 2 3
3 Leveling plug 0 1 2 3
4 Breather (HD & WA) 0 1 2 3
TECHNICAL TERM
III
1 Power path 0 1 2 3
2 Excessive metalic powder 0 1 2 3
3 Splash lubrication type 0 1 2 3
4 Spur gear 0 1 2 3
5 Planetary gear set system 0 1 2 3
K TOOLS
III
O 2 Oil leak tester 0 1 2 3
W TROUBLE SHOOTING
IV
L 2 Crack 0 1 2 3
E
D V
TESTING, ADJUSTING
G 1 0 1 2 3
E 2 0 1 2 3
3 0 1 2 3
4 0 1 2 3

VI
1 Drain plug (wear of component) 0 1 2 3
2 Oil levelling 0 1 2 3
REPAIR
VII
TOOLS
I
2 Oil leak tester 0 1 2 3
TROUBLE SHOOTING
II
2 Crack 0 1 2 3
0 1 2 3
III
1 0 1 2 3
I 2 0 1 2 3
L 3 0 1 2 3
L 4 0 1 2 3

IV
1 Drain plug (wear of component) 0 1 2 3
2 Oil levelling 0 1 2 3
REPAIR
V
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET
80-1
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
KOMATSU WA180-1
REPAIR
ELECTRIC HARNESS

I
1 Wiring harness 0 1 2 3
Battery rellay 0 1 2 3
Monitor panel 0 1 2 3
Controller (engine,hydraulic) 0 1 2 3
Solenoid 0 1 2 3
Fusible link 0 1 2 3
Safety relay 0 1 2 3
Starting switch 0 1 2 3
Fuse 0 1 2 3
Starting motor 0 1 2 3
Altenator 0 1 2 3
Pressure switch 0 1 2 3
Pressure Sensor 0 1 2 3
2 Battery 0 1 2 3
3 Limit switch 0 1 2 3
4 Motor wipper 0 1 2 3
5 Level sensor 0 1 2 3
6 Speed sensor 0 1 2 3
7 Fuel control dial 0 1 2 3
8 Prolix Switch 0 1 2 3
9 Resistor for TVC valve 0 1 2 3
10 Diode 0 1 2 3
TECHNICAL TERM
III
1 Current 0 1 2 3
2 Ohm's Law 0 1 2 3
3 Voltage 0 1 2 3
4 Serie Circuit 0 1 2 3
5 Paralel Circuit 0 1 2 3
6 Conductor 0 1 2 3
7 Contactor 0 1 2 3
8 Semi Conductor 0 1 2 3
9 Isolator 0 1 2 3
10 Low tension cable 0 1 2 3
11 Terminal 0 1 2 3
12 Connectors 0 1 2 3
13 Wire harness 0 1 2 3
14 Covering 0 1 2 3
15 Insulation 0 1 2 3
16 Type of cable 0 1 2 3
17 Size of cable 0 1 2 3
18 Crimping 0 1 2 3
19 Current rating 0 1 2 3
K 20 Bending radius 0 1 2 3
N 21 Resistance 0 1 2 3
O 22
23
Ambient temperature
Ampere Capacity
0
0
1
1
2
2
3
3
W 24 Wiring colour aplicable 0 1 2 3
25 Open Circuit 0 1 2 3
26 Grounded 0 1 2 3
L
E III
TOOLS
D Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Harnes Checker 0 1 2 3
G 2 Electric Solder 0 1 2 3
E 3 Multi Tester 0 1 2 3
4 Oscilloscope 0 1 2 3
5 Ohm meter 0 1 2 3
6 Ampere meter 0 1 2 3
7 Cable joint plier ( crimp tool ) 0 1 2 3
8 Contact inserted plier 0 1 2 3
9 Contact removal kit 0 1 2 3
10 Wiring repair kit 0 1 2 3
11 Heat gun 0 1 2 3
12 Soldering iron 0 1 2 3
13 System checker 0 1 2 3
14 Contact cleaner 0 1 2 3
TROUBLE SHOOTING
IV
1 Short Circuit 0 1 2 3
2 Harness over heat 0 1 2 3
TESTING, ADJUSTING
V
1 All system of machine 0 1 2 3
2 0 1 2 3
3 0 1 2 3

VI
1 Terminal 0 1 2 3
2 Fuses 0 1 2 3
3 Diode 0 1 2 3
4 Wiring 0 1 2 3
5 Covering of cable 0 1 2 3
7 0 1 2 3
8 0 1 2 3
9 0 1 2 3
10 0 1 2 3
REPAIR
VII
1 Terminal 0 1 2 3
2 Fuses 0 1 2 3
3 Diode 0 1 2 3
4 Wiring 0 1 2 3
TOOLS
I
1 Harnes Checker 0 1 2 3
2 Electric Solder 0 1 2 3
3 Multi Tester 0 1 2 3
4 Oscilloscope 0 1 2 3
5 Ohm meter 0 1 2 3
6 Ampere meter 0 1 2 3
7 Cable joint plier ( crimp tool ) 0 1 2 3
8 Contact inserted plier 0 1 2 3
9 Contact removal kit 0 1 2 3
10 Wiring repair kit 0 1 2 3
11 Heat gun 0 1 2 3
12 Soldering iron 0 1 2 3
TROUBLE SHOOTING
II
1 Short Circuit 0 1 2 3
2 Harness over heat 0 1 2 3
S
K TESTING, ADJUSTING
III
I Melakukan / mengerjakan, Testing dan Adjusment
L 2 0 1 2 3
L 3 0 1 2 3
4 0 1 2 3

IV
1 Terminal 0 1 2 3
L
2 Fuses 0 1 2 3
3 Diode 0 1 2 3
4 Wiring 0 1 2 3
REPAIR
V
1 Terminal 0 1 2 3
2 Fuses 0 1 2 3
3 Diode 0 1 2 3
4 Wiring 0 1 2 3
Keterangan :
R REPORTING
E 1 Form QA 0 1 2 3
0
0
1
1
2
2
3
3
R 5 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET
80-1
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
KOMATSU WA180-1
REPAIR
ELECTRIC COMPONENT

I
2 Battery rellay 0 1 2 3
3 Solenoid 0 1 2 3
4 Fusible link 0 1 2 3
5 Safety relay 0 1 2 3
6 Starting switch 0 1 2 3
7 Fuse 0 1 2 3
8 Pressure switch 0 1 2 3
9 Pressure Sensor 0 1 2 3
16 Diode 0 1 2 3
0 1 2 3
TECHNICAL TERM
III
1 Circuit serie 0 1 2 3
2 Circuit paralel 0 1 2 3
3 Service code 0 1 2 3
4 Monitor code 0 1 2 3
5 Disconnection 0 1 2 3
6 Connect 0 1 2 3
7 Normaly open switch 0 1 2 3
8 Normaly closed switch 0 1 2 3
9 Short circuit 0 1 2 3
10 Open Circuit 0 1 2 3
11 Grounded 0 1 2 3
TOOLS
III
1 Multi tester 0 1 2 3
K 2 Harnes checker 0 1 2 3
N 3 Electrical tools kit 0 1 2 3
O
W
L
K
N
O 5 Contact cleaner 0 1 2 3
W 6 Common Tools 0 1 2 3
7 Torqeu Wrench 0 1 2 3
L IV
TROUBLE SHOOTING
1 Alternator function 0 1 2 3
D 2 Battery performance 0 1 2 3
G 3 Engine Speed Sensor 0 1 2 3
E 4 Lighting system 0 1 2 3
5 Relays function 0 1 2 3
6 Sensor and Monitors 0 1 2 3
7 Solenoid valve function 0 1 2 3
8 Starting motor function 0 1 2 3
9 Switches function 0 1 2 3
TESTING, ADJUSTING
V

VI
3 Solenoid 0 1 2 3
7 Fuse 0 1 2 3
16 Diode 0 1 2 3
REPAIR
VII
3 Fuse Putus 0 1 2 3
4 System Error 0 1 2 3
TOOLS
I
1 Multi tester 0 1 2 3
2 Harnes checker 0 1 2 3
3 Electrical tools kit 0 1 2 3
7 Torqeu Wrench 0 1 2 3
TROUBLE SHOOTING
II
1 Alternator function 0 1 2 3
2 Battery performance 0 1 2 3
3 Engine Speed Sensor 0 1 2 3
4 Lighting system 0 1 2 3
5 Relays function 0 1 2 3
6 Sensor and Monitors 0 1 2 3
7 Solenoid valve function 0 1 2 3
8 Starting motor function 0 1 2 3
9 Switches function 0 1 2 3
0 1 2 3
TESTING, ADJUSTING
S III
K 1 All system of machine 0 1 2 3
0 1 2 3
I
L IV
L 1
Wiring harness 0 1 2 3
3 Solenoid 0 1 2 3
7 Fuse 0 1 2 3
16 Diode 0 1 2 3
REPAIR
V
3 Fuse Putus 0 1 2 3
4 System Error 0 1 2 3
Keterangan :
R REPORTING
E 1 Form QA 0 1 2 3
0
0
1
1
2
2
3
3
R 5 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET
80-1
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
KOMATSU WA180-1
REPAIR
CABIN NON SSE

I
1 Monitori Panel & Switch control 0 1 2 3
2 Maintenance monitor 0 1 2 3
3 Work control lever 0 1 2 3
4 Fuel Control Dial 0 1 2 3
5 Safety lock lever 0 1 2 3
6 Wiper 0 1 2 3
7 Cabin electric wiring 0 1 2 3
TECHNICAL TERM
III
1 Monitor system with Self-Diagnostic Function 0 1 2 3
2 Suspension Seat 0 1 2 3
3 Travel control console integrated with operator seat (D375) 0 1 2 3
K TOOLS
III
O 2 Convex scale 0 1 2 3
W
TROUBLE SHOOTING
IV
L 1 Cabin vibrates 0 1 2 3
E 2 Safety lock lever malfunction 0 1 2 3
D
TESTING, ADJUSTING
G V
E 1 Monitor panel function 0 1 2 3
2 Maintenance monitor function 0 1 2 3

VI
6 Wiper 0 1 2 3
REPAIR
VII
1 Wiper malfunction 0 1 2 3
TOOLS
I
2 Convex scale 0 1 2 3
TROUBLE SHOOTING
II
1 Cabin vibrates 0 1 2 3
2 Safety lock lever malfunction 0 1 2 3
TESTING, ADJUSTING
III
S 1 Monitor panel function 0 1 2 3
K 2 Maintenance monitor function 0 1 2 3
0 1 2 3
I
IV
6 Wiper 0 1 2 3
REPAIR
V
1 Wiper malfunction 0 1 2 3
Keterangan :
R REPORTING
E 1 Form QA 0 1 2 3
0
0
1
1
2
2
3
3
R 5 0 1 2 3
T
E
P
O
R
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET
80-1
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
KOMATSU WA180-1
REPAIR
FIRE SUPRESSION

I
1 Filler Assy 0 1 2 3
2 Anti Over Fill Tube Assy 0 1 2 3
3 Syphon Tube Assy 0 1 2 3
4 Burst Disc 0 1 2 3
5 Pneumatic piston 0 1 2 3
6 Spring 0 1 2 3
7 Schrader Valve 0 1 2 3
8 Valve Stem 0 1 2 3
9 Knop 0 1 2 3
10 Cam 0 1 2 3
11 Check Valve 0 1 2 3
12 Piston 0 1 2 3
13 Retainer 0 1 2 3
14 Body Valve 0 1 2 3
15 Adaptor 0 1 2 3
16 CO2 Cartridge 0 1 2 3
17 PyroWick 0 1 2 3
18 0 1 2 3
TECHNICAL TERM
III
1 System Auto Detection 0 1 2 3
2 Foam Concentrate 0 1 2 3
3 Cylinder Capacity 0 1 2 3
4 PVC Enclosure 0 1 2 3
5 Final Discharge Time & Aplication Rate 0 1 2 3
K TOOLS
III
O 2 Charging Regulator 0 1 2 3
W 3 Pressure Gauge 0 1 2 3
4 Numerical Punch 0 1 2 3
5 Hose Cutter 0 1 2 3
L 6 Anti Overfill Tool 0 1 2 3
E
TROUBLE SHOOTING
D IV
G
E
W
L
E
D IV
G 1 Pressure Nitrogen Gas Drop Gradualy 0 1 2 3
E
TESTING, ADJUSTING
V
1 Function of Pyrotube Detection 0 1 2 3

VI
1 Filler Assy 0 1 2 3
2 Anti Over Fill Tube Assy 0 1 2 3
4 Burst Disc 0 1 2 3
5 Pneumatic piston 0 1 2 3
6 Spring 0 1 2 3
9 Knop 0 1 2 3
10 Cam 0 1 2 3
12 Piston 0 1 2 3
13 Retainer 0 1 2 3
15 Cap 0 1 2 3
16 Adaptor 0 1 2 3
18 PyroWick 0 1 2 3
REPAIR
VII
1 System Leakage 0 1 2 3
TOOLS
I
2 Charging Regulator 0 1 2 3
4 Numerical Punch 0 1 2 3
5 Hose Cutter 0 1 2 3
6 Anti Overfill Tool 0 1 2 3
TROUBLE SHOOTING
II
1 Pressure Nitrogen Gas Drop Gradualy 0 1 2 3
TESTING, ADJUSTING
III
1 Function of Pyrotube Detection 0 1 2 3
S
K
I
S INSPECTION (Visual check) - MEASUREMENT ( Dimension )
IV
K 1 Filler Assy 0 1 2 3
I 2 Anti Over Fill Tube Assy 0 1 2 3
L 4 Burst Disc 0 1 2 3
L 5 Pneumatic piston 0 1 2 3
6 Spring 0 1 2 3
9 Knop 0 1 2 3
10 Cam 0 1 2 3
12 Piston 0 1 2 3
13 Retainer 0 1 2 3
15 Cap 0 1 2 3
16 Adaptor 0 1 2 3
18 PyroWick 0 1 2 3
REPAIR
V
1 System Leakage 0 1 2 3
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET
80-1
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
KOMATSU WA180-1
REPAIR
AIR CONDITIONER

I
1 Evaporator Tube 0 1 2 3
2 Bearing Compressor 0 1 2 3
3 Condensor Tube 0 1 2 3
4 Magnetic Clutch / Coil 0 1 2 3
5 Motor Resistor 0 1 2 3
6 Motor Blower 0 1 2 3
7 Thermostat 0 1 2 3
8 Relay 0 1 2 3
TECHNICAL TERM
III
1 Specific Heat 0 1 2 3
2 Absolute Pressure 0 1 2 3
3 Gauge Pressure, Atmospheric Pressure 0 1 2 3
4 Derajat kevakuman 0 1 2 3
5 Siklus Pendinginan 0 1 2 3
6 Efek Rumah kaca 0 1 2 3
K TOOLS
III
1 Common Tolls 0 1 2 3
O 2 Pressure Gauge 0 1 2 3
W 3 Gauge Manifold 0 1 2 3
4 Charging Hose 0 1 2 3
5 Gas Leak Detector 0 1 2 3
L 6 Vacum Pump 0 1 2 3
E 7 AVO Meter 0 1 2 3
D TROUBLE SHOOTING
IV
E 1 Pressure Drop Gradualy 0 1 2 3
TESTING, ADJUSTING
V
1 Temperature Difference 0 1 2 3
E

VI
8 Relay 0 1 2 3
REPAIR
VII
1 AC No Cool 0 1 2 3
TOOLS
I
1 Common Tolls 0 1 2 3
3 Gauge Manifold 0 1 2 3
4 Charging Hose 0 1 2 3
5 Gas Leak Detector 0 1 2 3
6 Vacum Pump 0 1 2 3
7 AVO Meter 0 1 2 3
TROUBLE SHOOTING
II
1 Pressure Drop Gradualy 0 1 2 3
S
TESTING, ADJUSTING
K III
I 1 Temperature Difference 0 1 2 3
L
L IV
8 Relay 0 1 2 3
REPAIR
V
1 AC No Cool 0 1 2 3
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET
80-1
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
KOMATSU WA180-1
REPAIR
AUTOLUB VOGEL

I
1 Injector 0 1 2 3
2 Plunger 0 1 2 3
3 Barrel 0 1 2 3
4 Spring 0 1 2 3
5 Valve 0 1 2 3
6 Cam 0 1 2 3
7 Feeder 0 1 2 3
8 Piston 0 1 2 3
9 Housing 0 1 2 3
TECHNICAL TERM
III
1 Automatic Lube 0 1 2 3
2 Controller Timer 0 1 2 3
3 Injector Cycle 0 1 2 3
TOOLS
III
K 1 Common Tools 0 1 2 3
N 3 Vernier Caliper 0 1 2 3
O
W TROUBLE SHOOTING
IV
1 Grease Output tidak keluar (Low pressure) 0 1 2 3
L 2 Grease Output over 0 1 2 3
3 Devider buntu 0 1 2 3
E 4 Hose Line leakage 0 1 2 3
D
G V
TESTING, ADJUSTING
E 1 Bleeding & By-pass Test 0 1 2 3
2 Timer Setting 0 1 2 3

VI
E
1 Injector 0 1 2 3
2 Plunger 0 1 2 3
3 Barrel 0 1 2 3
4 Spring 0 1 2 3
5 Valve 0 1 2 3
6 Cam 0 1 2 3
7 Feeder 0 1 2 3
8 Piston 0 1 2 3
9 Housing 0 1 2 3
REPAIR
VII
1 Injector Low Pressure 0 1 2 3
2 Grease Leak 0 1 2 3
3 Hose Grease Pecah 0 1 2 3
TOOLS
I
TROUBLE SHOOTING
II
1 Grease Output tidak keluar (Low pressure) 0 1 2 3
2 Grease Output over 0 1 2 3
3 Devider buntu 0 1 2 3
4 Hose Line leakage 0 1 2 3
0 1 2 3
TESTING, ADJUSTING
III
S 1 Bleeding & By-pass Test 0 1 2 3
2 Timer Setting 0 1 2 3
K 0 1 2 3
I INSPECTION (Visual check) - MEASUREMENT ( Dimension )
IV
1 Injector 0 1 2 3
L 2 Plunger 0 1 2 3
3 Barrel 0 1 2 3
4 Spring 0 1 2 3
5 Valve 0 1 2 3
6 Cam 0 1 2 3
7 Feeder 0 1 2 3
8 Piston 0 1 2 3
9 Housing 0 1 2 3
0 1 2 3
REPAIR
V
1 Injector Low Pressure 0 1 2 3
2 Grease Leak 0 1 2 3
3 Hose Grease Pecah 0 1 2 3
4 0 1 2 3
Keterangan :
R REPORTING
E 1 Form QA 0 1 2 3
0
0
1
1
2
2
3
3
R 5 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET
80-1
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
KOMATSU WA180-1
REPAIR
AUTOLUB LINCOLN

I
1 Injector 0 1 2 3
2 Adjusting Screw 0 1 2 3
3 Injector Body 0 1 2 3
4 Piston 0 1 2 3
5 Spring 0 1 2 3
6 Plunger 0 1 2 3
7 Pump 0 1 2 3
8 Cylinder 0 1 2 3
9 Piston 0 1 2 3
10 Rod 0 1 2 3
11 Seal Kit Piston Grease Pump 0 1 2 3
12 Seal Kit Piston Pneumatic/Hyd Pump 0 1 2 3
TECHNICAL TERM
III
1 Automatic Lube 0 1 2 3
3 Injector Cycle 0 1 2 3
TOOLS
III
K IV
TROUBLE SHOOTING
N Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 Supply Grease kurang 0 1 2 3
O 2 Supply Grease kebanyakan 0 1 2 3
W
TESTING, ADJUSTING
V
L 1 Bleeding & By-pass Test 0 1 2 3
E 2 Grease Pump Operating Pressure 0 1 2 3
3 Injector Leakage 0 1 2 3
D 4 Injector Stroke 0 1 2 3
G
E
L
E
D
G 5 Vent Valve Leakage 0 1 2 3
0 1 2 3
E
VI
1 Injector 0 1 2 3
2 Adjusting Screw 0 1 2 3
4 Piston 0 1 2 3
5 Spring 0 1 2 3
6 Plunger 0 1 2 3
7 Pump 0 1 2 3
8 Cylinder 0 1 2 3
9 Piston 0 1 2 3
10 Rod 0 1 2 3
14 Grease Pump Assembly 0 1 2 3
15 Lube Injector 0 1 2 3
16 Pressure Switch 0 1 2 3
REPAIR
VII
1 Grease Pump Mulfunction 0 1 2 3
2 Lube Injector Leak 0 1 2 3
3 Pressure Switch Mulfunction 0 1 2 3
4 0 1 2 3
5 0 1 2 3
TOOLS
I
0 1 2 3
TROUBLE SHOOTING
II
1 Supply Grease kurang 0 1 2 3
2 Supply Grease kebanyakan 0 1 2 3
TESTING, ADJUSTING
III
1 Bleeding & By-pass Test 0 1 2 3
2 Grease Pump Operating Pressure 0 1 2 3
3 Injector Leakage 0 1 2 3
4 Injector Stroke 0 1 2 3
S
K
I
L
5 Vent Valve Leakage 0 1 2 3
S
K IV
I 1 Injector 0 1 2 3
L 2 Adjusting Screw 0 1 2 3
L 4 Piston 0 1 2 3
5 Spring 0 1 2 3
6 Plunger 0 1 2 3
7 Pump 0 1 2 3
8 Cylinder 0 1 2 3
9 Piston 0 1 2 3
10 Rod 0 1 2 3
14 Grease Pump Assembly 0 1 2 3
15 Lube Injector 0 1 2 3
16 Pressure Switch 0 1 2 3
REPAIR
V
1 Grease Pump Mulfunction 0 1 2 3
2 Lube Injector Leak 0 1 2 3
3 Pressure Switch Mulfunction 0 1 2 3
Keterangan :
R REPORTING
E 1 Form QA 0 1 2 3
0
0
1
1
2
2
3
3
R 5 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET
80-1
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
KOMATSU WA180-1
REPAIR
FRAME AND CHASIS RIGID TRUCK

I
1 Main frame 0 1 2 3
2 Rear support 0 1 2 3
3 Front Support 0 1 2 3
4 Cabin rubber viscous mounting 0 1 2 3
5 Grip 0 1 2 3
6 Ladder 0 1 2 3
7 Stepper 0 1 2 3
TECHNICAL TERM
III
1 High-rigidity frames 0 1 2 3
2 Air intake piping in frame 0 1 2 3
3 Exhaust piping in frame 0 1 2 3
TOOLS
III
2 Welding machine 0 1 2 3
3 Ultrasonic 0 1 2 3
TROUBLE SHOOTING
IV
1 Main FrameTwisting 0 1 2 3
2 Main Frame Crack 0 1 2 3
K
N V
TESTING, ADJUSTING
O 1
0 1 2 3
W 2 0 1 2 3
3 0 1 2 3
4 0 1 2 3
L 5 0 1 2 3
E 6 0 1 2 3
7 0 1 2 3
D 8 0 1 2 3
G
E
L
E
D
G 9 0 1 2 3
10 0 1 2 3
E 11 0 1 2 3
12 0 1 2 3
13 0 1 2 3
14 0 1 2 3
15 0 1 2 3
16 0 1 2 3
17 0 1 2 3
18 0 1 2 3
19 0 1 2 3
20 0 1 2 3
0 1 2 3

VI
5 Grip 0 1 2 3
6 Ladder 0 1 2 3
7 Stepper 0 1 2 3
REPAIR
VII
1 Crack 0 1 2 3
2 Bent 0 1 2 3
3 Broken 0 1 2 3
TOOLS
I
2 Welding machine 0 1 2 3
3 Ultrasonic 0 1 2 3
TROUBLE SHOOTING
II
1 Main FrameTwisting 0 1 2 3
2 Main Frame Crack 0 1 2 3
TESTING, ADJUSTING
III
1 0 1 2 3
2 0 1 2 3
3 0 1 2 3
4 0 1 2 3
S
5 0 1 2 3
6 0 1 2 3
7 0 1 2 3
8 0 1 2 3
9 0 1 2 3
S 10 0 1 2 3
K 11 0 1 2 3
12 0 1 2 3
I 13 0 1 2 3
L 14 0 1 2 3
L 15 0 1 2 3
16 0 1 2 3
17 0 1 2 3
18 0 1 2 3
19 0 1 2 3
20 0 1 2 3
0 1 2 3

IV
5 Grip 0 1 2 3
6 Ladder 0 1 2 3
7 Stepper 0 1 2 3
REPAIR
V
1 Crack 0 1 2 3
2 Bent 0 1 2 3
3 Broken 0 1 2 3
Keterangan :
R REPORTING
E 1 Form QA 0 1 2 3
0
0
1
1
2
2
3
3
R 5 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET
80-1
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :

BCA Sheet WA 180 - 1 Repair

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PT.

BUKIT MAKMUR MANDIRI UTAMA

B' COMPETENCY ASSESMENT SHEET Ver.0.0

STRUCTURE & FUNCTION

STRUCTURE & FUNCTION

STRUCTURE & FUNCTION

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

STRUCTURE & FUNCTION

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

STRUCTURE & FUNCTION

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

STRUCTURE & FUNCTION

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

STRUCTURE & FUNCTION

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

STRUCTURE & FUNCTION

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

STRUCTURE & FUNCTION

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

STRUCTURE & FUNCTION

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

STRUCTURE & FUNCTION

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

STRUCTURE & FUNCTION

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

STRUCTURE & FUNCTION

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

L INSPECTION (Visual check) - MEASUREMENT ( Dimension )

STRUCTURE & FUNCTION

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

STRUCTURE & FUNCTION

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

STRUCTURE & FUNCTION

STRUCTURE & FUNCTION

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

STRUCTURE & FUNCTION

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

STRUCTURE & FUNCTION

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

STRUCTURE & FUNCTION

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

STRUCTURE & FUNCTION

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

STRUCTURE & FUNCTION

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

STRUCTURE & FUNCTION

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

STRUCTURE & FUNCTION

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

STRUCTURE & FUNCTION

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

STRUCTURE & FUNCTION

STRUCTURE & FUNCTION

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

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