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    Jac Report

    Uploaded by

    Naveen G
    The document compares the beam drawing process and productivity of electronic jacquards versus ordinary jacquards. Some key points: 1) There is no significant difference in the beam drawing process or time between the two jacquard types. 2) Designing and installing designs is quicker and easier on electronic jacquards - designs can be stored, recalled, and installed instantly by selecting files rather than manually changing cards. 3) Electronic jacquards are more productive and efficient, allowing weavers to complete garments 1-2 days faster than on ordinary jacquards due to reduced physical effort and easier design changes. 4) While electronic jacquards have higher upfront costs, they

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    Jac Report

    Uploaded by

    Naveen G
    69 views4 pages
    The document compares the beam drawing process and productivity of electronic jacquards versus ordinary jacquards. Some key points: 1) There is no significant difference in the beam drawing process or time between the two jacquard types. 2) Designing and installing designs is quicker and easier on electronic jacquards - designs can be stored, recalled, and installed instantly by selecting files rather than manually changing cards. 3) Electronic jacquards are more productive and efficient, allowing weavers to complete garments 1-2 days faster than on ordinary jacquards due to reduced physical effort and easier design changes. 4) While electronic jacquards have higher upfront costs, they

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    The document compares the beam drawing process and productivity of electronic jacquards versus ordinary jacquards. Some key points: 1) There is no significant difference in the beam drawing process or time between the two jacquard types. 2) Designing and installing designs is quicker and easier on electronic jacquards - designs can be stored, recalled, and installed instantly by selecting files rather than manually changing cards. 3) Electronic jacquards are more productive and efficient, allowing weavers to complete garments 1-2 days faster than on ordinary jacquards due to reduced physical effort and easier design changes. 4) While electronic jacquards have higher upfront costs, they

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    69 views4 pages

    Jac Report

    Uploaded by

    Naveen G
    The document compares the beam drawing process and productivity of electronic jacquards versus ordinary jacquards. Some key points: 1) There is no significant difference in the beam drawing process or time between the two jacquard types. 2) Designing and installing designs is quicker and easier on electronic jacquards - designs can be stored, recalled, and installed instantly by selecting files rather than manually changing cards. 3) Electronic jacquards are more productive and efficient, allowing weavers to complete garments 1-2 days faster than on ordinary jacquards due to reduced physical effort and easier design changes. 4) While electronic jacquards have higher upfront costs, they

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    Study report:

     Beam drawing is the first process. We studied about the drawing procedure in both
    the looms.

     First they tied the bottom twine threads in the return weight rod for the required
    hooks, it takes 8-12 hrs for 4000 rods per person. This time consuming is same for
    both looms. The difference is the return rods shape. Smooth rods are using for
    electronic jacquard and knurling rod for ordinary jacquard. Smooth rods are high cost
    than knurling rods. The weight of the rods is varying from 6gms to 15gms according
    to the structure and no.of ends of the fabric.

     Secondly they are tying the top twine threads in the jacquard hooks, it takes 4-6 hrs
    per 2 persons. Each hook have multiple cord 8 or 9 according to the no.of ends in
    the design. Then the twine threads are drawn through the guides and tied with return
    weight rod threads.

     Now they are drawing the warp yarns through the jacquard twine threads by end to
    end , 2 in 1, 3 in 1, or 4 in 1 according to the their convenient. Normally end to end
    drawing is not preferable in ordinary jacquard due to more work force in operating
    the jacquard. The time taken for drawing the warp yarn is approximately 2-3 days.

     The total time taken to start up a design fabric in the loom is about 4-5 days by 2
    manpower of 8 hrs in day.

     There is no much difference in beam drawing process and time consumption


    between electronic jacquard and ordinary jacquard.

     DESIGNING PART:

    1. In electronic jacquard the designing charge for a medium design is


    approximately Rs.2000/-

    2. In ordinary jacquard the designing charge for a medium design


    including design development, card, card punches and stitches is
    approximately Rs. 6000 to 8000 /-

     Time taken to install the design on loom:

    1. Normally a silk saree have 4 set of design like 2 border in pallu and
    one set of self between the border, body and selvedge. Hence 4 set
    of design cards are required for ordinary Jacquard.Every design we
    have to change the cards accordingly. Each set of card installation
    takes 30 to 40 minutes. Skilled persons(2) required to install the
    cards in the machine.

    2. In Electronic jacquard all the above patterns programmed in a single


    file and transfer in to the Electronic jacquard board with a specific
    name. There is No cards in this system. Here the time to install the
    design is just click the file name only.

     Productivity:

    1. In electronic Jacquard at normal working of hand loom in design


    part operator can insert an average of 8 -10 picks per minutes and
    31 picks per minute for ordinary weave.

    2. In ordinary jacquard operator can insert 4.5 picks per minutes in


    design part and same as 31 picks per miutes for ordinary as per
    the study. Here the force required is more while design part
    weaving.

    3. The time taken to produce one saree in electronic jacquard is 3


    working days of 8 hrs in a day. In ordinary jacquard the time for
    one saree is about 4-5 days.(8 hrs working)

    Comaprision:

    As per the study the following tabulation shows the comparision between eletronic
    and ordinary jacquard hand loom:

    S.No Particulars Ordinary Jacquard Electronic Jacquard

    Production

    1 4-5 days to produce a 3 days to produce a medium


    medium type design saree design saree

    Advantage

    2 Cost lower, but wooden Cost is higher. Steel structure and


    frames compact

    Flexibility

    3 Hard to operate due to more User friendly. Just press pedal to


    physical force operate the jacquard.

    4 2 jacquard machine for body Single jacquard is enough for


    and selvedge body as well as selvedge.

    5 Extendable hooks not Up to 480 hooks possible in the


    possible in the same same structure
    structure

    6 Every set of design in a Here only a click to change


    saree, we have to change
    and install the cards
    accordingly

    7 Time consuming is more to Time is in seconds to change the


    change design. design. Nearly 3 hours have been
    saved per saree and also man power
    in every set of design in a saree to
    install the cards

    8 At an average of 8 kilogram Very negligible force required to


    work force required to operate
    operate a design pick

    9 Operator has getting fatigue Easily to work about 10 hrs in a day


    while running more than 5 due to power force
    hours in a day due to
    thousands of kilogram force
    required.

    10 Interchangeable of design left Easily possible.


    to right or right to left is not
    possible

    11 Even one card broken skilled No card


    operator is required to correct
    and fix the cord

    Monetary
    benefits

    12 Designing, card and card Designing cost is about Rs 2000/-


    setting cost is about Rs.6000 per design. Nearly about a saving of
    to Rs 8000/- per design Rs.4000 per design.

    13 Once the design style is over The design can save in the computer
    all the cards are getting board and recall at any time.
    wasted (400 to 600 card).
    Nearly about Rs 4000/-
    ( card, card punching and
    stitching charges)

    14 40 man hours required to Here 24 man hours required to


    produce a saree produce a saree and saving of 16
    man hours which works out a saving
    of 12 man days and Rs.7200/- per
    month(Considering Wage of
    Rs.600/day) in one loom

    15 Payback period for the jacquard


    within 6-8 months time.

    16 Power consumption is about 0.1875


    Kw per hour/loom and the unit
    consumption is nearly about 1 unit
    /day/ loom.(8 hrs @70%eff).Power
    cost comes about Rs. 6,50 per day
    per loom.

    Scope

    17 Jacquard becomes user friendly


    which creates and motivates
    traditional young hand loom weavers.
    Hence the handloom work is still alive
    in the Global market.

    18 Morality of the operator has


    improved and getting interest in
    continuing the job

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