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Topical Applications
Getting the most out of
existing concrete structures
 Topical application solutions
from Penetron

Heydar Aliyev Center, Baku, Azerbaijan

Designed by Zaha Hadid, this building complex houses
conference and gallery halls, offices, restaurants and
a museum. PENETRON and PENECRETE MORTAR
were used to enhance the impermeability of the
concrete in the basement.

Vantage Norwest, Bella Vista, Australia

The five-floor commercial building with an innovative, sustainable design
and three levels of parking employed PENETRON PLUS and PENETRON
ADMIX to treat the retention tank, stairs, planter boxes, ground slab,
sunshades, roof slab, roof shaft and slab, tunnel room and generator roof.

Expo Axis Walkway (Expo 2010), Shanghai, China

The Expo Axis Walkway, the largest single structure
of the Expo 2010 (1 km long, 100 m wide with two
underground and two above-ground levels), connected
the major exhibition areas. PENETRON was applied
as a dry-shake to protect the entire bottom concrete
slab against the high groundwater.

2
 For the best in
concrete protection, repair and renovation

Getting the most out of your concrete

Penetron topical crystalline products provide durability and
repair & maintenance solutions for a wide range of existing concrete structures:

• Comprehensive protection for all newly The effectiveness and reliability of the Penetron System have been
poured and existing structures demonstrated across a wide spectrum of applications,
• Repair leaking cracks, damp spots, honey- including, but not limited to, wastewater treatment plants, parking
combs, construction joints, structural cracks garages, nuclear reactors, chemical storage facilities, mass
and otherwise structurally damaged concrete transit tunnels, basements and other underground structures.
• Concrete slabs showing wear-and-tear from Penetron crystalline materials can be applied to both fresh
road salts and other forms of deterioration
and existing concrete structures – for protection, repair and
• Negative-side repair of leaks in tunnels when renovation – to eliminate cracks, voids and fissures. Non-toxic,
conventional waterproofing methods fail
with no volatile organic compounds (VOCs), our products adhere to
the highest standards of environmental and ecological compliance.

Advantages of
Penetron topical products:
• Provides concrete with a self-healing capability
• Easy to apply; labor-cost effective
• Reduces chloride penetration and carbonation
• Can be applied to moist or “green” concrete
• Can be applied from either the positive or negative side
• Seals hairline and shrinkage cracks up to
0.5 mm (1/51”) wide
• Waterproofing and chemical-resistance are intact even if
the surface is damaged
• Completely effective against high hydrostatic pressure
• Not a coating or a membrane: PENETRON becomes an
integral part of the concrete
• More effective overall and less costly than membranes or
clay panel systems
• Increases concrete’s compressive strength
• Resists chemical attack and protects from freeze/thaw
cycles, aggressive subsoil waters, sea water, carbonates,
chlorides, sulfates and nitrates
• Protects embedded steel (reinforcing steel and wire mesh)
• Inorganic – contains no polymers
• Non-toxic – approved for potable water applications (NSF-61)

3
 The Penetron System:
for durable concrete structures

The best for concrete repair & maintenance

Penetron crystalline products consist of various active, proprietary chemical
formulations. They are applied to the surface of newly-poured and existing
concrete structures. Mixed with water and applied with a brush, trowel or spray
gun, they protect and waterproof above-grade or below-grade structures –
even under high hydrostatic pressures.

Penetron develops and manufactures high quality products for a

wide range of concrete repair and maintenance applications, including:
• Wastewater treatment plants & water storage (dams & reservoirs)
• Marine structures
• Commercial/residential building foundations & retaining walls
• Sports stadiums
• Bridges, tunnels & transportation infrastructure

2014 Winter Olympics, Sochi, Russia

The largest single infrastructure project in Russian history. Construction
projects included a harbor, train stations, power plants, an Olympic village,
alpine and cross-country ski complexes, an ice skating and hockey palace
and a wastewater treatment plant. Penetron technology was used to
ensure durability and waterproofing in a large number of buildings and
structures that were part of the 2014 Winter Olympics.
4
The Penetron System of
topical application products:
PENETRON
Applied in slurry form, PENETRON is used for waterproofing
and chemical protection for above and below-grade structures.

PENECRETE MORTAR
Ideal for filling cracks and covers at joints and to fill form tie
holes, honeycombed (spalled) areas and routed-out cracks.
PENECRETE MORTAR can be used as a stand-alone repair mortar
or in combination with PENETRON.

PENETRON PLUS
A dry-shake powder formulation used for horizontal surfaces
and precast concrete, PENETRON PLUS is designed for an easy
trowel-in application.

PENEPLUG
A rapid-setting compound, PENEPLUG stops even severe active
leaks under high hydrostatic pressure.
Tropicana City Mall, Petaling Jaya, Malaysia
PENETRON INJECT This 12-story office tower, with four retail and
three basement levels, stood abandoned for
Used to fill and seal deeply embedded voids, cracks and fissures, ten years. PENECRETE MORTAR, PENETRON
PENETRON INJECT stabilizes hollow spots in repaired concrete. and PENEPLUG successfully restored and
waterproofed the heavily leaking below-grade
For new concrete: concrete basement structure.

For new concrete solutions, please refer to our PENETRON ADMIX

and PENEBAR SW brochures

5
 The science behind
Penetron topical applications

How does it work?

Penetron crystalline products consist of various active,
proprietary chemical formulations.
The active ingredients in Penetron products react with the moisture
and by-products of cement hydration to create a catalytic reaction. The
chemical reaction generates non-soluble crystalline formations throughout
the pores and capillary tracts of the concrete, which will permanently
seal micro-cracks, pores and capillaries against the penetration of water
and liquids from any direction. The concrete will be protected from
deterioration, even under harsh environmental conditions.

A micro solution for a macro problem

PENETRON active ingredients react

Keeping water out of the concrete prevents deterioration, thereby
with concrete minerals to form insoluble increasing concrete durability and service life. Because water and
crystals, which fill in cracks, pores
waterborne contaminants penetrate concrete mainly through capillary
and voids up to a width of 500 microns
(0.5 mm). (Magnification 5,000x) absorption and hydrostatic pressure, countering this problem demands
a “molecular level” solution. Penetron crystalline waterproofing
technology was developed and optimized over many years through careful
micro engineering. The results speak for our success.

This is how Penetron technology works:

1
The Penetron chemicals
2
The Penetron active ingre-
3
Water molecules
4
In the absence of further
penetrate into the cracks, dients react with concrete (and harmful chemicals) moisture, the Penetron
micro-cracks and capil- minerals to can no longer pass through components lie dormant.
lary tracts of the concrete form insoluble crystals, the concrete. However, Should moisture reoccur
through osmosis, Brownian which fill in cracks, pores air can still pass, allowing at any time, the sealing
movement and dry particle and voids up to a width the concrete to breathe. process resumes automat-
reactions. of 500 microns (0.5 mm). This avoids the build-up ically and advances into
This crystalline growth of vapor pressure. the concrete.
takes place deep inside
the concrete structure
far from the point of
application.

Self-healing concrete
 A crystalline solution
to concrete problems

Basic application methods

Applied to a surface

1) 2) 3)
Typical concrete structure with PENETRON is applied to The crystalline technology
moisture. positive or negative side. The continuously and permanently
PENETRON chemicals penetrate blocks moisture penetration and
deeply into the concrete. pushes water out of the concrete.

Sealing leaking cracks and holes

1) 2) 3) 4)
The area to be repaired is PENEPLUG is applied into the PENECRETE MORTAR is used Two layers of PENETRON
opened up. hole to stop the active water flow. to seal the crack and remaining are applied. The crystalline
area of the hole. technology permanently
blocks moisture penetration.

Filling cavities /cavity-fill method

1) 2) 3) 4)
Drill holes up to 3/4” through Fill cavities with PENETRON Coat the surface of the wall As the crystalline technology
the wall at an angle of 40 – 80°. slurry and seal with PENECRETE with PENETRON. Crystals will spreads, it continuously and
MORTAR. penetrate from the inside and permanently blocks moisture
outside of the wall. penetration.

7
 In-depth
concrete protection

PENETRON
Recommended for all above and below-grade concrete structures,
PENETRON is a surface-applied, integral crystalline waterproofing
material used to prevent penetration of water and waterborne
chemicals, even under high hydrostatic pressure.

Mixed only with water, PENETRON can be applied by brush or spray to either
the positive or the negative sides of the concrete. In the presence of moisture,
it penetrates deeply into the structure. The ensuing chemical reaction fills
micro-cracks, pores and capillaries with an insoluble and permanent
network of crystals.

Wide range of applications

PENETRON protects concrete against seawater, wastewater, intrusive ground
water and many aggressive chemical solutions. PENETRON is approved for
use in contact with potable water, making it suitable for water storage tanks,
reservoirs, water treatment plants, etc.

Typical areas of application are:

• Basement retaining walls
• Parking structures
• Concrete slabs (floor / roof/balcony, etc.)
• Tunnels and subway systems
• Foundations
• Water retaining structures
• Underground vaults
• Swimming pools
• Sewage and water treatment plants
• Channels
• Reservoirs
• Bridges, dams and roads

Packaging
PENETRON is available in:
CPMC Tissue Manufacturing Plant, South Santiago, Chile • 22.7 kg (50 lb) bag
Numerous repairs were needed on the concrete structures • 25 kg (55 lb) pail
of the CPMC Tissue Manufacturing Plant. PENETRON
and PENECRETE MORTAR were used to repair cracks and
leaks; 6,000 m2 (64,600 ft2) of concrete surface were treated
with PENETRON.

8
 Used in
combination with PENETRON

PENECRETE MORTAR
Used for filling structural cracks and covers at joints and to fill form tie
holes, spalled or honeycombed areas and routed-out cracks, PENECRETE
MORTAR is a cementitious, ready-mixed repair and sealing mortar.
In combination with PENETRON, PENECRETE MORTAR is recommended
for a wide range of concrete repairs and upgrades.

Applied to moist concrete, PENECRETE MORTAR fills structural

cracks and can be skim-coated or feather-edged. The active
chemicals in PENECRETE MORTAR react with moisture and the
by-products of cement hydration to waterproof damaged concrete
surfaces. Depending on ambient temperature and environmental
conditions, PENECRETE MORTAR permanently blocks capillaries
and cracks and seals the concrete after only a few days.

Packaging
PENECRETE MORTAR is available in:
• 22.7 kg (50 lb) bag
• 25 kg (55 lb) pail

Alemão Oswaldo Cruz Hospital, Sao Paulo, Brazil

A LEED-certified project, this hospital features five underground
levels and 19 above-ground floors. A combination of PENETRON,
PENECRETE MORTAR and PENEPLUG was used to help seal the
underground concrete walls and construction joints.

Brookville Water Treatment Plant,

Brookville, PA, USA
This advanced water treatment facility
treats 1.5 million gallons of water
daily and complies with increasingly
stringent water quality standards.
PENETRON crystalline material,
PENECRETE MORTAR and PENEPLUG
were used for the sedimentation
channels and the main concrete
structures.

9
 Stops active leaks even under
high hydrostatic pressure

PENEPLUG
A rapid-setting, cementitious crystalline waterstop, PENEPLUG is designed
to stop active water leaks and moisture ingress, even under high hydrostatic
pressure. Commonly used as a waterproof plugging mortar, it seals leaking
joints, form tie holes, and cracks in concrete, masonry, earthenware and stone.

PENEPLUG sets in approximately 30 – 60 seconds after mixing and can even

be used underwater. It contains no volatile organic compounds and is safe
for use both outdoors and in confined indoor spaces.

Packaging
PENEPLUG is available in:
• 18 kg (40 lb) bag
• 25 kg (55 lb) pail

Moscow Cathedral Mosque, Moscow, Russia

Built in 1904 to serve a large Muslim community and surviving the Soviet era,
the basement renovation revealed widespread water damage. The entire
Penetron System of products was applied in the basement and to the outside
walls of the mosque, including PENETRON, PENETRON ADMIX and PENEPLUG.

Flisvos Marina, Athens, Greece

Renovation and repair of this luxury yacht facility
included filling visible cracks with PENECRETE
MORTAR, using PENETRON GROUT to fill surface
cavities and applying a layer of PENETRON across
the surface as a waterproof barrier to prevent any
further chloride penetration.

10
 Advanced injection grout to seal
deep voids, cracks and fissures

PENETRON INJECT
Highly effective, two-component, crystalline injection grout to fill and seal
cracks and fissures, and fill hollow spots and voids. The extremely fine
particle size of its ingredients (for a very low, water-like viscosity) allows
PENETRON INJECT to penetrate into micro-fine, hairline cracks in concrete
or rock fissures and seal them.

The integral crystalline waterproofing technology forms an insoluble

structure to further aid in sealing cracks and fissures, as well as larger
voids deeper inside the concrete. This adds stability and strength to repaired
areas in concrete and rock and restores structural integrity. It also provides
corrosion protection for embedded steel and anchors in concrete.

Its stable and low heat of reaction allows for controlled injection to completely
fill larger voids. PENETRON INJECT contains no organic or combustible
solvents or other harmful ingredients (such as amines, which can cause
serious skin irritation) unlike other organic-based injection materials. It is
non-toxic and contains no volatile organic compounds (VOCs).

Wargaming Headquarters, Nicosia, Cyprus

The headquarters of this international game developer and leader
in online action games is 75 m (246 ft) tall and topped by a large, Packaging
disc-shaped solar array. The builder applied Penetron products –
including PENETRON INJECT – to ensure impermeability of the concrete PENETRON INJECT is available in:
basement when the original system did not meet expectations.
• Powder (Part A): 25 kg (55 lb) pail
• Liquid (Part B): 2 l (2.1 qt) jug

Grand Hyatt Hotel, Rio de Janeiro, Brazil

Located in an area of luxury condominiums, large office
complexes and seaside hotels along beautiful beaches, the
hotel’s basement lies under the water table. PENEBAR SW-55
was used in the construction joints of the hydrostatic slab;
PENEPLUG was used to seal all leaks at the foundation
anchor points.

11
 For dry-shake applications
on horizontal surfaces

PENETRON PLUS
Specially formulated for dry-shake applications on newly poured concrete slabs or precast
segments, PENETRON PLUS provides enhanced impact and abrasion resistance. Completely
non-toxic and highly resistant to aggressive chemicals, PENETRON PLUS can seal hairline cracks
up to 0.5 mm (1/51”). The dry-shake application method reduces the risk of scaling, dusting,
flaking and delamination commonly associated with coating applications to horizontal slabs.

Once applied, PENETRON PLUS penetrates quickly into the setting concrete.
As an integral part of the concrete surface, PENETRON PLUS eliminates
problems normally associated with coatings (e.g. scaling, dusting, flaking
and delamination). With moisture from the fresh slab, crystal growth takes
place rapidly to ensure a permanent seal against water penetration.

Packaged as a dry powder compound, PENETRON PLUS is recommended for:

• Sewage and water treatment plants
• Traffic bearing surfaces
• Warehouse floors
• Foundation slabs
• Below-grade structures
• Parking structures

Packaging
PENETRON PLUS is available in:
• 18 kg (40 lb) bag
• 25 kg (55 lb) pail

El Quimbo Hydroelectric Plant,

Potrerillos, Gigante, Huila, Colombia
Located on Colombia’s main river, the Rio
Magdalena, this facility features two sizeable
dams and a 400MW power station. The cracks
in the spillway were successfully and quickly
treated with the Penetron System.

12
 Quality control
around the world

We test what we sell

The superlative performance of Penetron topical materials is
a result of constant testing and evaluation: We utilize both on-site
and lab evaluations to ensure the optimal product for your project.

All Penetron products are manufactured and tested in our own production
facilities located around the world. They meet all main manufacturing
and environmental compliance certifications, including (but not limited to)
ISO 9001, ISO 14001, NSF 61, DWI, Singapore Green Label, CE mark, GB-18445.

Effective construction choice

Recognized as the leading concrete waterproofing and durability solution,
Penetron crystalline products provide maximum concrete durability
and eliminate the need for traditional waterproofing systems, such as
membranes and non-crystalline coatings.

Optimize the service life of the structure

PENETRON-treated structures generally have greatly reduced further
maintenance and repair costs and out-live untreated structures. Penetron
crystalline materials have no negative effect on concrete strength or other
concrete performance requirements.

Rucatayo Hydroelectric Power

Plant, Puyehue, Chile
This 315 GWh hydroelectric plant
developed extensive leaks while new.
The Penetron team carried out
on-site repairs with PENEPLUG
to stop active leaks. PENECRETE
MORTAR was used to seal construc-
tion joints and tie holes and a
final layer of PENETRON was
applied to permanently waterproof
the concrete structure.

13
 Ideal for
vertical and horizontal concrete surfaces

How to apply PENETRON for optimal results

Penetron topical materials can be applied to vertical and horizontal
concrete surfaces, new and existing structures, construction joints and
irregular surfaces – even under high hydrostatic pressure. In general,
do not apply topical materials at temperatures below 4°C (39°F).

Surface preparation
• All surfaces must be structurally sound and clean (no dirt, cement
laitance, curing compounds, paints, coatings, etc.).
• Grind-off any paint or coatings to provide an open-capillary structure.
• Smooth surfaces should be water or sand blasted (300 bar or more).
• Construction joints and cracks larger than 0.5 mm (1/51”) should be
routed out to a U-shaped configuration, approximately 19 mm (3/4”)
wide and a minimum of 19 mm (3/4”) deep.
• Remove any honeycomb areas.
• Moisten surface to a dull dampness.

Mixing
PENETRON Mechanically mix with water to a creamy consistency (like thick oil). Mix
only as much as can be used within 20 minutes and stir frequently. If the
mixture starts to set, do not add more water, simply stir to restore work-
ability. More water can be added for spray application or slurry consistency.

PENECRETE MORTAR Add water until a medium stiff, trowelable consistency is reached. The mix
should be pliable enough to be troweled into cracks with some pressure.
Add only a small amount of water to form tie holes; mix consistency should
be that of “dry earth.” Mix only enough material to use within 20 minutes.

PENEPLUG Add only a little water and mix quickly, about 15 seconds. The mix should
have a dry pack (“dry earth”) consistency and hold shape when squeezed
in your hand. Setting occurs in about 30 seconds. In cold weather, use
lukewarm water. In higher temperatures, use cold water.

PENETRON INJECT Mix Part B (liquid) with water, slowly add Part A (powder) and mix for two
minutes for a smooth, homogeneous, lump-free mix. Pour mixture into
the funnel of the injection pump; it is ready for use. Slightly agitate every
10 – 15 minutes if not used immediately.

14
 Application of
topical materials

PENETRON PENETRON PLUS PENEPLUG

• For slurry: apply 1 – 2 coats to damp • Apply after fresh concrete is • Form PENEPLUG into a wedge plug
concrete with masonry brush or leveled and can be walked on and force into the leak immediately.
power spray. Apply 2nd coat once (with only small indentations), • Work the plug into the leak and
the 1st coat is dry to the touch. and free of bleed water. apply as much pressure as possible,
• For dry powder on horizontal • Float open the surface and, within hold firmly in place for about
surfaces: distribute powder and one hour of finishing, apply half 30 seconds or until set.
trowel into the freshly placed of the dry-shake material by hand • After the leak stops, prime with
concrete once initial set begins. or mechanical spreader. PENETRON, fill any voids with
• For construction joints: apply • When the dry-shake material PENECRETE MORTAR.
as a slurry or dry powder prior to absorbs moisture from the base • Apply a final coat of PENETRON to
placing the overlying concrete slab. slab, power float to the surface. the repaired area.
• Post-treatment: Keep treated area Apply remaining dry-shake
damp and covered with polyethy- material.
lene sheeting or damp burlap • When concrete has hardened,
for five days and out of direct sun, power trowel to the required finish.
wind and frost. • Use moist curing procedures
when final set has occurred

PENECRETE MORTAR (water spray, wet burlap or plastic

covers) for at least 48 hours.
• Prime the surface with a slurry
coat of PENETRON and fill cracks
flush with PENECRETE MORTAR.
• Once set (approximately 1 – 2 hours),
apply more PENETRON as a
surface treatment.
• Not for use in expansion joints or
other joints designed for movement.

15
 Penetron
Topical Crystalline Products

Burrows Road Tunnel,

Sydney, New South Wales, Australia
Dug in completely saturated (and contaminated)
soil, construction of the watertight 87 m (285 ft)
long and 2.8 m (9 ft) diameter tunnel demanded
a comprehensive and immediate waterproofing
solution. As part of the overall Penetron
program, the form tie holes were filled and sealed
with PENEPLUG and PENECRETE MORTAR.

Total Concrete Protection

Penetron topically-applied crystalline products have been proven
effective in countless projects worldwide. The performance and
reliability of our crystalline products have firmly established the company
as the industry leader.

With locations in all key markets, including facilities in Asia, Europe,

North America, Middle East and South America, Penetron develops
and manufactures high quality products for a wide range of applications.
Penetron products and technical support are available through a
comprehensive network of distributors.

Penetron International
www.penetron.com
Phone + 1 631 941 9700
Fax + 1 631 941 9777
Email [email protected]

VJ01
 P RO D U CT PENETRON®
D ATA
C RYSTA L L I N E WATE R P R O O F I N G C O ATI N G
S HEET
DESCRIPTION
PENETRON® is a surface-applied, integral crystalline waterproofing material, which waterproofs and protects concrete
in-depth. It consists of Portland cement, specially treated quartz sand and a compound of active chemicals. PENETRON®
needs only to be mixed with water prior to application. When PENETRON® is applied to a concrete surface, the active
chemicals react with moisture and the by-products of cement hydration to cause a catalytic reaction which generates an
insoluble, crystalline structure. These crystals fill the pores and minor shrinkage cracks in the concrete to prevent any
further water ingress (even under pressure). However, PENETRON® will still allow the passage of vapor through the
structure (i.e. the concrete will be able to “breathe”). Even after the concrete has cured, PENETRON® remains dormant
in the concrete and will reactivate in the presence of moisture to seal capillary tracts and hairline cracks. In addition to
waterproofing the structure, PENETRON® protects concrete against seawater, wastewater, aggressive ground water and
many other aggressive chemical solutions. PENETRON® is approved for use in contact with potable water, and is therefore
suitable for use in water storage tanks, reservoirs, water treatment plants, etc. PENETRON® is not a decorative material.

RECOMMENDED FOR
®

PENETRON® integral crystalline waterproofing can be applied to all structurally sound concrete – new or old. It may be
N

applied to either the positive or negative sides of the concrete face. Typical areas of application are:
O
I
C T

 Basement retaining walls  Underground vaults

Parking structures Swimming pools
E

 
T

 Concrete slabs (floor/roof/balcony, etc.)  Sewage and water treatment plants

O

Tunnels and subway systems Channels

R

 
P

 Construction joints  Reservoirs

Foundations Bridges, dams and roads
E

 
T

 Water retaining structures

E
R
C

ADVANTAGES
N
O

 Becomes an integral part of the concrete, forming a complete body of strength and durability; PENETRON®
C

should not be confused with a coating or membrane

L

 Penetrates deeply and seals concrete’s capillary tracts and shrinkage cracks
T A

 Can be applied from either the positive or negative side

O

 Waterproofing and chemical-resistance properties remain intact even if the surface is damaged
T

 Completely effective against high hydrostatic pressure

 More effective overall and less costly than hydrolitic membrane or clay panel systems
 Easy to apply, labor-cost effective
 Increases concrete’s compressive strength
 Cannot come apart at the seams, tear or be punctured
 Does not require protection during backfilling, placement of steel or wire mesh, and other common procedures
 Seals hairline and shrinkage cracks of up to 1/64” (0.4 mm) rather than merely masking or bridging them
 Resists chemical attack (pH 3-11 constant contact, pH 2-12 intermittent contact) and provides a range of
protection from freeze/thaw cycles, aggressive subsoil waters, sea water, carbonates, chlorides, sulfates and
nitrates
 Can be applied to moist or “green” concrete
 Protects embedded steel (reinforcing steel and wire mesh)
 Non-toxic. Approved for potable water applications (NSF 61)
 Zero VOC – Penetron powdered products contain zero volatile organic compounds and are safe for use both
outdoors and in confined indoor spaces.

DIRECTIONS FOR USE

Surface Preparation: All concrete to be treated with PENETRON® must be clean and have an “open” capillary
surface. Remove laitance, dirt, grease, etc. by means of high pressure water jetting, wet sandblasting or wire brushing. Faulty
concrete in the form of cracks, honeycombing, etc. must be chased out, treated with PENETRON® and filled flush with
T O T A L C O N C R E T E P R O T E C T I O N ® v. E05
 PENETRON®
P R O D U C T DA T A SH E E T C RYSTA L L I N E WATE R P R O O F I N G C O ATI N G

PENECRETE MORTAR™. Surfaces must be carefully pre- Post-treatment: The treated areas should be kept damp for
watered prior to the PENETRON® application. The concrete a period of five days and must be protected against direct sun,
surface must be damp but with no wet sheen on the surface. wind and frost, by covering with polyethylene sheeting, damp
Mixing: PENETRON® is mechanically mixed with clean water burlap or similar.
to a creamy consistency or that resembling thick oil. Mix only as
much material as can be used within 20 minutes and stir SPECIAL CONSIDERATIONS
mixture frequently. If the mixture starts to set do not add more Do not apply PENETRON® at temperatures at or below freez-
water, simply re-stir to restore workability. ing or to frozen or freezing surfaces. PENETRON® cannot be
Mixing ratios: used as an additive to concrete or plasters. (PENETRON
ADMIX® should be considered for these applications).
Vertical surfaces Horizontal Surfaces
Brush 5 parts PENETRON® 3 parts PENETRON® PACKAGING
Application to 2 parts water to 1 part water PENETRON® is available in 50 lb (22.7 kg) bags or 55 lb (25 kg)
Spray 5 parts PENETRON® pails.
Application to 2.75-3.25 parts
water STORAGE / SHELF LIFE
Application: When properly stored in a dry place in unopened and undamaged
original packaging, shelf life is 12 months.
Slurry consistency: Apply PENETRON® in one or two coats
according to specification by masonry brush or appropriate
SAFE HANDLING INFORMATION
power spray equipment. When two coats are specified, apply
the second coat while the first coat is still “green”. PENETRON® contains cement which is alkaline. Will irritate
eyes and skin and may cause skin sensitization. Wear appropri-
Dry powder consistency (for horizontal surface only): The
ate eye, skin and breathing protection when using this product.
specified amount of PENETRON® is distributed in powder
Avoid contact with skin and eyes. In case of contact with eyes,
form through a sieve or a semi-mechanical barrow spreader
rinse immediately with plenty of water and seek medical advice.
and troweled into the freshly placed concrete once this has
For further information please refer to Material Safety Data
reached initial set.
Sheet. KEEP OUT OF REACH OF CHILDREN.
Application Rates:
Vertical Surfaces: Two coats of PENETRON® at 1.25-1.5
lb/yd² (0.7-0.8 kg/m²) applied by brush or spray. Please contact
your Penetron Representative for alternative application meth-
ods that may be applicable to your project and help to increase
production. 001aCPR2013-07-10 Chloride content:
EN 1504-3 < 0,05 % by mass
Horizontal Flatwork: PENETRON® at 2 lb/yd² (1.1 kg/m²) Penetron International, Ltd. Adhesive bond: NPD
applied in one slurry coat to hardened concrete. Alternatively, 601 South Tenth Street, Unit 300 Restrained shrinkage,
PENETRON® can be dry sprinkled at 1.8 lb/yd² (1 kg/m²) and Allentown, PA 18103 expanding: NPD
trowel applied to fresh concrete when it has reached initial set. Elastic modulus: NPD
08
Thermal compatibility
PENETRON
Construction joints: PENETRON® at 3 lb/yd² (1.6 kg/m²) (Part 1): NPD
for structural and non-structur-
applied in slurry or dry powder consistency immediately prior al repair CC mortar
Corrosion behaviour:
to placing the next lift/bay of concrete. deemed to have
Compressive strength: no corrosive effect
Blinding concrete: PENETRON® at 2.5 lb/yd² (1.4 kg/m²) Class R3 (≥ 25 MPa) Reaction to fire: NPD
applied in slurry or dry powder consistency immediately prior Dangerous substances: NPD
to placing the overlying concrete slab.

WARRANTY
PENETRON INTERNATIONAL, LTD. warrants that the products manufactured by it shall be free from material defects
and will conform to formulation standards and contain all components in their proper proportion. Should any of the
Penetron International, Ltd.
products be proven defective, the liability to PENETRON INTERNATIONAL, LTD. shall be limited to replacement of the
material proven to be defective and shall in no case be liable otherwise or for incidental or consequential damages. 45 Research Way, Suite 203
PENETRON INTERNATIONAL, LTD. MAKES NO WARRANTY AS TO MERCHANTABILITY OR FITNESS FOR A PARTICULAR East Setauket, NY 11733, USA
PURPOSE AND THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED. User shall determine
+1 (631) 941-9700
the suitability of the product for its intended use and assume all risks and liability in connection therewith.
penetron.com
T O T A L C O N C R E T E P R O T E C T I O N ® [email protected]
 Penetron®, Penecrete Mortar™, Peneplug®,
Penetron Plus®
Safety Data Sheet
according to the Hazard Communication Standard (CFR29 1910.1200) HazCom 2012.
Date of issue: 01/22/1981 Revision date: 10/23/2015 Version: F10

SECTION 1: Identification
1.1. Product identifier
Product name : Penetron®, Penecrete Mortar™, Peneplug®, Penetron Plus®
Product code : Not available.
1.2. Relevant identified uses of the substance or mixture and uses advised against
Use of the substance/mixture : Concrete protection and permeability reduction
1.3. Details of the supplier of the safety data sheet
Penetron International, Ltd.
45 Research Way, Suite 203
East Setauket, New York 11733 – USA
T +1 (631) 941-9700
[email protected] - penetron.com
1.4. Emergency telephone number
Emergency number : CHEMTREC: US and Canada: 1-800-424-9300; International +1 703-527-3887

SECTION 2: Hazards identification

2.1. Classification of the substance or mixture
GHS-US classification
Skin Irritation 2
Serious Eye Damage 1
Carcinogenicity 1A
Specific Target Organ Toxicity - Repeated Exposure 1
2.2. Label elements
GHS-US labelling
Hazard pictograms (GHS-US) :

GHS05 GHS08
Signal word (GHS-US) : Danger
Hazard statements (GHS-US) : Causes skin irritation. Causes serious eye damage. May cause cancer. Causes damage to lungs
through prolonged or repeated exposure.
Precautionary statements (GHS-US) : Obtain special instructions before use. Do not handle until all safety precautions have been read
and understood. Wear protective gloves/protective clothing/eye protection/face protection. Do not
breathe dust. Wash hands thoroughly after handling. Do not eat, drink or smoke when using this
product. If exposed or concerned: Get medical advice/ attention. If on skin: Wash with plenty of
water. Take off contaminated clothing and wash it before reuse. If skin irritation occurs: Get
medical advice/attention. If in eyes: Rinse cautiously with water for several minutes. Remove
contact lenses, if present and easy to do. Continue rinsing. Immediately call a poison
center/doctor. Store locked up. Dispose of contents/container in accordance with
local/regional/national/international regulations.
2.3. Other hazards
No additional information available.

2.4. Unknown acute toxicity (GHS-US)

Not applicable.

SECTION 3: Composition/information on ingredients

3.1. Substance
Not applicable.

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Safety Data Sheet
according to the Hazard Communication Standard (CFR29 1910.1200) HazCom 2012.

3.2. Mixture
Name Product identifier %
Cement, portland, chemicals (CAS No) 65997-15-1 50 - 70
Quartz (CAS No) 14808-60-7 0 - 50
CTS-15-1 Trade Secret 3 – 37
* The exact percentage (concentration) of composition has been withheld as a trade secret in accordance with paragraph (i) of §1910.1200.

SECTION 4: First aid measures

4.1. Description of first aid measures
First-aid measures after inhalation : If breathing is difficult, remove victim to fresh air and keep at rest in a position comfortable for
breathing. Get medical advice/attention if you feel unwell.
First-aid measures after skin contact : In case of contact, immediately flush skin with plenty of water. Remove contaminated clothing and
shoes. Wash clothing before reuse. Get medical attention if you feel unwell.
First-aid measures after eye contact : In case of contact, immediately flush eyes with plenty of water for at least 15 minutes. If easy to
do, remove contact lenses, if worn. Get medical attention immediately.
First-aid measures after ingestion : If swallowed, do NOT induce vomiting unless directed to do so by medical personnel. Never give
anything by mouth to an unconscious person. Get medical advice/attention if you feel unwell.
4.2. Most important symptoms and effects, both acute and delayed
Symptoms/injuries after inhalation : May cause respiratory tract irritation. May cause burns in the presence of moisture.
Symptoms/injuries after skin contact : Causes skin irritation. Symptoms may include redness, edema, drying, defatting and cracking of
the skin. May cause burns in the presence of moisture.
Symptoms/injuries after eye contact : Causes serious eye damage. Symptoms may include discomfort or pain, excess blinking and tear
production, with marked redness and swelling of the conjunctiva. May cause burns.
Symptoms/injuries after ingestion : May be harmful if swallowed. May cause stomach distress, nausea or vomiting. May cause burns
in the presence of moisture.
4.3. Indication of any immediate medical attention and special treatment needed
Symptoms may not appear immediately. In case of accident or if you feel unwell, seek medical advice immediately (show the label or SDS where possible).

SECTION 5: Firefighting measures

5.1. Extinguishing media
Suitable extinguishing media : Treat for surrounding material.
Unsuitable extinguishing media : None known.
5.2. Special hazards arising from the substance or mixture
Fire hazard : Products of combustion may include, and are not limited to: oxides of carbon.
5.3. Advice for firefighters
Protection during firefighting : Keep upwind of fire. Wear full fire fighting turn-out gear (full Bunker gear) and respiratory
protection (SCBA).

SECTION 6: Accidental release measures

6.1. Personal precautions, protective equipment and emergency procedures
General measures : Use personal protection recommended in Section 8. Isolate the hazard area and deny entry to
unnecessary and unprotected personnel.
6.2. Methods and material for containment and cleaning up
For containment : Contain and/or absorb spill with inert material (e.g. sand, vermiculite), then place in a suitable
container. Do not flush to sewer or allow to enter waterways. Use appropriate Personal Protective
Equipment (PPE).
Methods for cleaning up : Vacuum or sweep material and place in a disposal container. Avoid generating dust. Provide
ventilation.

6.3. Reference to other sections

See section 8 for further information on protective clothing and equipment and section 13 for advice on waste disposal.

SECTION 7: Handling and storage

7.1. Precautions for safe handling
Precautions for safe handling : Avoid contact with skin and eyes. Do not breathe dust. Do not swallow. Handle and open container
with care. When using do not eat, drink or smoke.
Hygiene measures : Launder contaminated clothing before reuse. Wash hands before eating, drinking, or smoking.
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Penetron®, Penecrete Mortar™, Peneplug®, Penetron Plus®
Safety Data Sheet
according to the Hazard Communication Standard (CFR29 1910.1200) HazCom 2012.

7.2. Conditions for safe storage, including any incompatibilities

Storage conditions : Keep out of the reach of children. Keep container tightly closed. Store in original container in a dry,
cool, well-ventilated area. Keep out of direct sunlight. Keep away from food and drink. Store locked
up.
7.3. Specific end use(s)
Not available.

SECTION 8: Exposure controls/personal protection

8.1. Control parameters
Cement, portland, chemicals (65997-15-1)
ACGIH ACGIH TWA (mg/m³) 1 mg/m³ (no asbestos and <1% crystalline silica, respirable fraction)
OSHA OSHA PEL (TWA) (mg/m³) 15 mg/m³ (total)
5 mg/m³ (resp)
50 mppcf (<1% Crystalline silica)

Quartz (14808-60-7)
ACGIH ACGIH TWA (mg/m³) 0.025 mg/m³ (respirable fraction)
OSHA OSHA PEL (TWA) (mg/m³) (10 mg/m3)/(%SiO2+2) (resp)
(30 mg/m3)/(%SiO2+2) (total)
(250)/(%SiO2+5) mppcf (resp)

CTS-15-1
ACGIH Not applicable
OSHA Not applicable
8.2. Exposure controls
Appropriate engineering controls : Use ventilation adequate to keep exposures (airborne levels of dust, fume, vapor, etc.) below
recommended exposure limits.
Hand protection : Protective gloves made of rubber or PVC.
Eye protection : Wear approved eye (properly fitted dust- or splash-proof chemical safety goggles) / face (face
shield) protection.
Skin and body protection : Wear suitable protective clothing.
Respiratory protection : A NIOSH approved dust mask or filtering facepiece is recommended in poorly ventilated areas or
when permissible exposure limits may be exceeded. Respirators should be selected by and used
under the direction of a trained health and safety professional following requirements found in
OSHA’s respirator standard (29 CFR 1910.134) and ANSI’s standard for respiratory protection
(Z88.2).
Environmental exposure controls : Maintain levels below Community environmental protection thresholds.
Other information : Do not eat, smoke or drink where material is handled, processed or stored. Wash hands carefully before
eating or smoking. Handle according to established industrial hygiene and safety practices.

SECTION 9: Physical and chemical properties

9.1. Information on basic physical and chemical properties
Physical state : Solid
Appearance : Powder
Color : Gray
Odor : Odorless
Odor threshold : No data available
pH : 12.5 (10% solution in water)
Melting point : > 1000 °C (1832 °F)
Freezing point : No data available
Boiling point : No data available
Flash point : No data available
Relative evaporation rate (butyl acetate=1) : No data available
Flammability (solid, gas) : Not flammable
Explosion limits : No data available
Explosive properties : No data available
Oxidizing properties : No data available

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Penetron®, Penecrete Mortar™, Peneplug®, Penetron Plus®
Safety Data Sheet
according to the Hazard Communication Standard (CFR29 1910.1200) HazCom 2012.

Vapor pressure : No data available

Relative density : No data available
Relative vapor density at 20 °C : No data available
Solubility : No data available
Partition coefficient: n-octanol/water : No data available
Auto-ignition temperature : No data available
Decomposition temperature : No data available
Viscosity : No data available
Viscosity, kinematic : No data available
Viscosity, dynamic : No data available

9.2. Other information

No additional information available.

SECTION 10: Stability and reactivity

10.1. Reactivity
No dangerous reaction known under conditions of normal use.

10.2. Chemical stability

Stable under normal storage conditions.

10.3. Possibility of hazardous reactions

No dangerous reaction known under conditions of normal use. Reacts with water to form alkaline solution

10.4. Conditions to avoid

Heat. Incompatible materials. Protect from low temperatures. Water.

10.5. Incompatible materials

Strong acids.
10.6. Hazardous decomposition products
May include, and are not limited to: oxides of carbon.

SECTION 11: Toxicological information

11.1. Information on toxicological effects
Acute toxicity : Not classified

Penetron®, Penecrete Mortar™, Peneplug®, Penetron Plus®

LD50 oral rat > 2000 mg/kg
LD50 dermal rabbit > 2000 mg/kg
LC50 inhalation rat No data available
Skin corrosion/irritation : Causes skin irritation.
Serious eye damage/irritation : Causes serious eye damage.
Respiratory or skin sensitization : Based on available data, the classification criteria are not met.
Germ cell mutagenicity : Based on available data, the classification criteria are not met.
Carcinogenicity : May cause cancer.

Quartz (14808-60-7)
IARC group 1 - Carcinogenic to humans
National Toxicology Program (NTP) Status 2 - Known Human Carcinogens
Reproductive toxicity : Based on available data, the classification criteria are not met.
Specific target organ toxicity (single exposure) : Based on available data, the classification criteria are not met.
Specific target organ toxicity (repeated exposure) : Causes damage to lungs through prolonged or repeated exposure.
Aspiration hazard : Based on available data, the classification criteria are not met.
Symptoms/injuries after inhalation : May cause respiratory tract irritation. May cause burns in the presence of moisture.
Symptoms/injuries after skin contact : Causes skin irritation. Symptoms may include redness, edema, drying, defatting and cracking of
the skin. May cause burns in the presence of moisture.
Symptoms/injuries after eye contact : Causes serious eye damage. Symptoms may include discomfort or pain, excess blinking and tear
production, with marked redness and swelling of the conjunctiva. May cause burns.

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Penetron®, Penecrete Mortar™, Peneplug®, Penetron Plus®
Safety Data Sheet
according to the Hazard Communication Standard (CFR29 1910.1200) HazCom 2012.

Symptoms/injuries after ingestion : May be harmful if swallowed. May cause stomach distress, nausea or vomiting. May cause burns
in the presence of moisture.

SECTION 12: Ecological information

12.1. Toxicity
Ecology - general : No known significant effects or critical hazards.
12.2. Persistence and degradability
Penetron®, Penecrete Mortar™, Peneplug®, Penetron Plus®
Persistence and degradability Not established.
12.3. Bioaccumulative potential
Penetron®, Penecrete Mortar™, Peneplug®, Penetron Plus®
Bioaccumulative potential Not established.
12.4. Mobility in soil
No additional information available.
12.5. Other adverse effects
Effect on the global warming : No known ecological damage caused by this product.

SECTION 13: Disposal considerations

13.1. Waste treatment methods
Waste disposal recommendations : This material must be disposed of in accordance with all local, state, provincial, and federal
regulations. The generation of waste should be avoided or minimized wherever possible.

SECTION 14: Transport information

14.1 Department of Transportation (DOT)
In accordance with DOT
Not regulated for transport
14.2. Additional information
Other information : No supplementary information available.
Special transport precautions : Do not handle until all safety precautions have been read and understood.

SECTION 15: Regulatory information

15.1. US Federal regulations
All components of this product are listed, or excluded from listing, on the United States Environmental Protection Agency Toxic Substances Control Act
(TSCA) inventory.
15.2. US State regulations
Penetron®, Penecrete Mortar™, Peneplug®, Penetron Plus®
State or local regulations This product contains a chemical known to the State of California to cause cancer.

SECTION 16: Other information

Date of issue : 01/22/1981
Revision date : 10/23/2015
Other information : None.

Disclaimer: We believe the statements, technical information and recommendations contained herein are reliable, but they are given without warranty or guarantee of any kind. The information contained
in this document applies to this specific material as supplied. It may not be valid for this material if it is used in combination with any other materials. It is the user’s responsibility to satisfy oneself as to the
suitability and completeness of this information for the user’s own particular use.

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