C63 - Remove - Install Resonance Intake Manifold

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AR09.20-P-1961CMG Remove/install resonance intake manifold 8.8.

11
ENGINES 156 in MODEL 204, 212

P09.20-2194-09

1 Intake manifold (resonance intake 5 Purge line 9 Vacuum hose


manifold) 6 Bolt 10 Vacuum line
2 Electrical connectors 7 Fuel line 11 Connection
3 Vacuum line 8 Bolts 12 Electrical connector
4 Fuel distributor 13 Vacuum unit

Modification notes

4.8.11 Observe tightening pattern for fastening the intake manifold, Step 15
added

Remove/install
Danger! Risk of explosion caused by fuel igniting, No fire, sparks, open flames or smoking. AS47.00-Z-0001-01A
risk of poisoning caused by inhaling and Only pour fuels into suitable and appropriately
swallowing fuel and risk of injury to eyes marked containers.
and skin caused by contact with fuel Wear protective clothing when handling fuel.
Danger! Risk of injury caused by fingers being Keep body parts and limbs well clear of AS00.00-Z-0011-01A
pinched or crushed when removing, installing moving parts.
or aligning hoods, doors, trunk lids, liftgates or
sliding roof
Notes on avoiding damage through AH00.00-P-5000-01A
contamination and foreign objects
1 Switch off ignition
2 Remove engine intake air duct and front Do not tilt front engine cover, but lift
engine cover upwards vertically otherwise the retaining lugs
can break off.
3 Remove air filter housing AR09.10-P-1150CMG
4 Release fuel pressure with pressure hose via AR07.03-P-1460-01TMG
service valve
*119589046300
5 Detach fuel line from fuel distributor (4) Installation: Install new sealing rings.
*BA07.03-P-1001-01C
6 Disconnect electrical connectors (2) at front
intake manifold (1)
7 Detach vacuum line (3)

© Daimler AG, 7/27/16, G/01/15, ar09.20-p-1961cmg, Remove/install resonance intake manifold Page 1 of 3
ENGINES 156 in MODEL 204, 212
8 Detach vacuum line from brake booster at
connection (11)
9 Remove foam plastic cover from fuel
distributor (4)
10 Disconnect connectors at injection valves Place wiring hardness to side.
11 Remove bolt (6) and purge line (5) from intake *BA07.03-P-1002-01C
manifold (1)
12 Detach vacuum hose (9) from intake manifold Detach hose to vacuum reservoir.
(1) or from vacuum unit (13)
13 Remove vacuum line (10)
14 Disconnect electrical connector (12)
15 Remove bolts (8) from intake manifold (1) and Close off intake ports in doing so Injection
take off intake manifold (1) in the upward valves is not damaged.
direction
Installation: Clean sealing surfaces;
replace gasket and bolts.
Installation: Observe tightening pattern for AR09.20-P-1310-03AMG
fastening the intake manifold.
*BA09.20-P-1002-01R
16 Install in the reverse order
Danger! Risk of accident caused by vehicle starting Secure vehicle to prevent it from moving by AS00.00-Z-0005-01A
off by itself when engine is running. Risk of itself.
injury caused by contusions and burns during Wear closed and snug-fitting work clothes.
starting procedure or when working near the Do not touch hot or rotating parts.
engine as it is running
17 Carry out engine test run and check intake
manifold (1) for leaks

Injectors, injection valves, lines

Number Designation Engine


156

BA07.03-P-1001-01C Union nut, fuel line to fuel distributor Nm 20

BA07.03-P-1002-01C Bolt, fuel distributor to resonance intake Nm 9


manifold

Intake manifold

Number Designation Engine


156

BA09.20-P-1002-01R Bolt, intake manifold to cylinder head Stage 1 Nm 10

Stage 2 ° 90

Stage 3 ° 10

© Daimler AG, 7/27/16, G/01/15, ar09.20-p-1961cmg, Remove/install resonance intake manifold Page 2 of 3
ENGINES 156 in MODEL 204, 212
119 589 04 63 00
Pressure hose

© Daimler AG, 7/27/16, G/01/15, ar09.20-p-1961cmg, Remove/install resonance intake manifold Page 3 of 3
ENGINES 156 in MODEL 204, 212

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