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Method Statement For Curing of Segments I) Purpose of The Document

This document provides instructions for curing precast concrete segments for a metro viaduct project in Ho Chi Minh City, Vietnam. It outlines the steps for applying curing compounds and hessian fabrics to freshly cast segments. First, hessian and water are applied to the top surfaces. After stripping forms at 12 hours, curing compound is sprayed on the exposed concrete surfaces. Wet hessian is maintained during match-casting for 36 hours, then replaced with curing compound. A debonding agent is also applied between match-cast segments. The document references other specifications and lists safety procedures, required personnel, equipment, and materials.

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ajit karandikar
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153 views

Method Statement For Curing of Segments I) Purpose of The Document

This document provides instructions for curing precast concrete segments for a metro viaduct project in Ho Chi Minh City, Vietnam. It outlines the steps for applying curing compounds and hessian fabrics to freshly cast segments. First, hessian and water are applied to the top surfaces. After stripping forms at 12 hours, curing compound is sprayed on the exposed concrete surfaces. Wet hessian is maintained during match-casting for 36 hours, then replaced with curing compound. A debonding agent is also applied between match-cast segments. The document references other specifications and lists safety procedures, required personnel, equipment, and materials.

Uploaded by

ajit karandikar
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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METHOD STATEMENT FOR CURING OF SEGMENTS

INTRODUCTION

I) PURPOSE OF THE DOCUMENT

The purpose of this procedure is to describe the procedure of curing operation concerning of the
precast segment and ensure that all works will be conducted safely in accordance with the
project specifications.

II) PROJECT DESCRIPTION

III) SCOPE OF WORK

This procedure defines the curing works and applies to all precast segments composing the viaduct
superstructure works of the HCMC Metro Project.

REFERENCES

All reference documents are intended to refer to the last issued revision.

 Specifications
 Clause 5.12 “Curing agents” Section 5-12 of 23 from Outline construction
specification � Package 2: Civil (Elevated & Depot)
 Method Statement
 HCMC-261-CSYD-CWS-MST-00024”Segment finishing works”
 Approval of materials
 “Curing compound (Concure 90 White)”
 “Curing compound (Masterkure 191 white)”
 “Curing compound (Antisol E White)”
 “Curing compound” (Antisol S)

DEFINITIONS

 “Curing” means the treatment to which a freshly cast concrete segment shall prevent
loss of moisture from the concrete.

 “Curing compound” means the specific product spray applied on the concrete surface to
ensure an adequate curing process.

 “Debonding agent” means the specific product providing an easy separation between the
cast segment and the match-cast segment.
For additional definitions, refer to the method Statement “General precasting works at
precasting yard” HCMC-261-CSYD-CWS-MST-00012

SAFETY & ENVIRONMENTAL RISKS

I) HAZARD ANALYSIS & RISK ASSESSMENT

Hazards Analysis and Risks assessment are carried out and attached in each Method
Statement. This document will identify all the hazards to ensure adequate control measures and
strategies are in place to mitigate as much as possible the risks (Appendix C).

All personnel carrying out the work will be properly trained by experienced supervision. Besides,
all personnel shall wear the appropriate PPE (Personal Protective Equipment), such as safety
shoes, safety helmet and safety harness if required.

TOOLS AND EQUIPMENT

All tools & equipment shall be in safe condition before utilisation and fit for its purpose.

EMERGENCY RESPONSE

In the event of an accident/incident, response will be carried out in the appropriate procedure,
such as:

 Remedial Actions, proposing actions to ensure that the Accident/Incident will be fully fixed,
as required, managed by the responsible within a target date.

 Preventive Actions, proposing actions to ensure that the Accident/Incident will never happen
again, including for example: Toolbox Meeting (TBM) held by the Safety Officer to
ensure that Site Team (Workers, Supervisors & Engineers) fully understand methods &
risks.

CONSTRUCTION RESOURCES

PERSONNEL
The personnel involved are such as:

 Site engineers
 Supervisors
 Workers
PLANT AND TOOLS
The following equipment shall be used for the purpose of segment handling:

 Hand tools
 Hand sprayer

MATERIALS (DEXTRA OR EQUIVALENT)

As per “OCS package 2 Civil � Clause 5.12” the curing compound shall be liquid membrane
forming compound conforms to the requirements of AASHTO Standard Specification M148
Type 2 or equivalent standard specification, such as one of the following material is approved to
be used:

 Curing compound (Concure 90 White)


 Curing compound (Masterkure 191 white)
 Curing compound (Antisol E White or Antisol S)

CURING PROCESS

GENERAL
Curing compound shall be applied as per product specification. The curing compound is spray
using a manual sprayer.

PHASE 1: AFTER CASTING, APPLY HESSIAN + WATER


After concreting operations, when segment is still in precasting bed, hessian shall be applied
with water to the top flange of the web and top slab surfaces in the segment.

PHASE 2: AFTER STRIPPING, APPLY CURING COMPOUND

Upon achieving demoulding strength (approximately 12hours age), inner forms and external
side forms are stripped. After stripping of formworks completed, a layer of approved curing
compound shall be applied to the lateral webs (internal & external) of the segment

Wet hessian on horizontal surfaces shall be maintained during match-casting stage.

After segment has been used for match-casting (36 hours age) but still located on formwork
soffit, all wet hessian shall be removed and replaced by curing compound.

After bond breaking of match-cast segment, an approved debonding agent shall be applied to
the match-cast surface of segment. This specific product used shall be a type of curing
compound.

INSPECTION & RECORDS

All Inspection / check-lists & documents records will be identified in the Inspection & test Plan. Refer
to the ITP “Precast segment production

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