QUALITY PLAN FOR INCOMING MATERIAL Ref. No.

QPLAN-ISO/01
Elektrolites(Power) Pvt. Ltd. Item: Isolators Revision No. – 01
S-758(A), Road No. 9f, VKI Revision Date – 30.03.2019
Area, Jaipur
Raw Material Check
Sr. Component Characteristics Checked Categor Type/ Extent of Reference Acceptance Format of Agency Remarks
No. y Method of check Documents Norms Record M C N
check Agency

1. MS Section 1.Dimensions MA Measurement IS:2500 IS:808 & IS:808 & QC Report / P V V

2.Chemical Composition MA Chemical 1No. IS:2062 IS:2062 Manufacture V V V
3.Mechanical Properties MA Mechanical 1 No. TC V V V
4. Surface Finish MA Visual 100% V V V
2. Copper 1.Visual & Dimension MA Measurement IS:2500 IS: 191& 613 IS: 191& 613 QC Report / P V V
Section 2.Conductivity MA Electrical 1No. IS:1897 IS:1897 Manufacture P V V
3.Mechanical Properties MA Mechanical 1 No. TC V V V
4.Chemical Composition , MA Chemical 1 No. V V V
Purity TC Verification V V V
3. Aluminum 1.Visual & Dimension MA Measurement IS:2500 IS: 733 IS: 733 QC Report/ P V V
Sections 2.Conductivity MA Electrical 1No. IS: 1285,5082 IS:1285,5082 Manufacture P V V
3.Chemical Composition MA Chemical 1 No. IS: 2673 IS: 2673 TC V V V
4.Mechanical Properties MA Mechanical 1 No. IS: 3965 IS: 3965 V V V
4. Nut Bolts 1.Visual & Dimension MA Measurement Random IS: 1364 IS: 1364 QC Report / P V V
(MS & SS) 2.Chemical Composition MA Chemical 1 No. IS: 1367 IS: 1367 Manufacture V V V
3. Galvanized Fasteners MA Chemical 1 No. TC V V V

5 GI Pipe 1.Visual & Dimension MA Measurement 5% IS: 1161 IS: 1161 QC Report P V V
(ISI Marked) 2.Chemical Composition MA Chemical 1 No. IS: 1239 IS: 1239 Manufacture V V V
3.Mechanical Properties MA Mechanical 1 No. TC V V V
6 Insulators 1.Visual & Dimension MA Measurement 10% IS: 2544 IS: 2544 QC Report/ P V
V
2.Porosity Test MA Mechanical 1 No. Manufacture V V
V
3.Temp. Cycle Test MA Electrical 1 No. TC V V
V
4. Electrical Routine Test MA Electrical 100% V V
VV
5.Cantilever Strength MA Mechanical 1 No. V V
Legends:- Prepared by:
P= Perform, W= Witness, V= Verification Supplier Approved by:
M= Manufacturer, C= Customer
O= Owner/Owner's Representative, N= Inspector
MA= Major characteristics affecting Performance.
TC= Test Certificate, QC= Quality Control
Customer

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 QUALITY PLAN FOR INPROCESS INSPECTION Ref. No. QPLAN-ISO/01
Elektrolites(Power) Pvt. Ltd.
S-758(A), Road No. 9f, VKI
Item: Isolators
Area, Jaipur
Inprocess Check
Sr. Component Characteristics Checked Category Type/ Extent of Reference Acceptance Format of Agency Remarks
No. Method of check Documents Norms Record M C N
check Agency
1. Cutting 1.Dimensions MA Measurement 10% As per As per QC Report
2.Visual MA Visual 100% drawing drawing P V ----

2. Machining 1.Visual & Dimension MA Measurement 10% As per drawing As per QC Report
2.Finish MA Visual 1No. drawing P V ----

3. Assembling 1.Dimensions MA Measurement 10% As per As per QC Report

2.Visual MA Visual 100% drawing drawing P V ----
4 Galvanizing 1.Surface Preparation MA Visual 100% QC Report P
V V
2.Uniformity of Zinc MA Dip Test 1 No. of Lot IS: 2633 IS: 2633 P
V V
Coating IS: 2629 IS: 2629 P
V V
3.Mass of Zinc Coating MA Mechanical 1 No. of Lot IS: 4759 IS: 4759 P
V V
4.Adhesion / Knife test MA Hummer/Knife 1 No. of Lot
5 Routine Test 1.Visual & Dimension MA Measurement 10% QC Report P
2.Mechanical Operation MA Mechanical 1 No. of Lot IS: 9921 IS: 9921 P V V
3.Resistance Test MA Electrical 100% IS: 2633 IS: 2633 P V V
4.Dry Power Frequency MA Electrical 100% IS: 9385 IS: 9385 P V V
(upto 33 kV ) MA Chemicals Random P V V
5. Galvanizing Preece V V
Test
Legends:- Prepared by:
P= Perform, W= Witness, V= Verification Supplier Approved by:
M= Manufacturer, C= Customer
O= Owner/Owner's Representative, N= Inspector
MA= Major characteristics affecting Performance.
TC= Test Certificate, QC= Quality Control Customer

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 QUALITY PLAN FOR FINAL INSPECTION
Elektrolites(Power) Pvt. Ltd. Ref. No. QPLAN-ISO/01
S-758(A), Road No. 9f, VKI
Item: Isolators
Area, Jaipur
Acceptance Test
Sr. Component Characteristics Checked Categor Type/ Extent of Reference Acceptance Format of Agency Remarks
No. y Method of check Documents Norms Record M C N
check Agency
Isolator 1. Visual & Dimensions MA Measurement 10% As per As per QC Report
Visual 100% drawing drawing P W W

2. Dry Power Freq. MA Electrical 10% IS: 9921 IS: 9921 QC Report
voltage Test .(upto 33kV) P W W

3. High voltage Test MA Electrical 10% IS: 9921 IS: 9921 QC Report
Auxiliary Circuit.
P W W

4.Resistance Test MA Electrical 10% IS: 9921 & IS: 9921 & QC Report
Type Test Type Test P W W

5.Galvanizing Preece Test MA Chemicals 1 No. of Lot IS: 2633 IS: 2633 QC Report
P W W

Legends:- Prepared by:

P= Perform, W= Witness, V= Verification Supplier Approved by:
M= Manufacturer, C= Customer
O= Owner/Owner's Representative, N= Inspector
MA= Major characteristics affecting Performance.
TC= Test Certificate, QC= Quality Control Customer

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