DC UPS Start Up And General Commissioning Procedure

1. Visual Inspection (Battery and Charger)

• Ensure room ventilation is adequate
• Warning label of high voltage to provided
• Ensure no hot work will be carry out
• Inspect for any sign of fallen object / water drip
• Ensure that device is installed as per design requirement
• Ensure all mechanical parts are torque
• Ensure that all kick plates are installed
• Ensure earthing cable is connected
• Ensure dust or conductive material are remove
• Ensure all power cables are wire correctly.
• Ensure all control cables are wire correctly
• Ensure fire extinguisher is available
• Ensure all trip signals are connected
• Any sign of corrosion on battery terminals.
• Battery are clean and dry condition
• Ensure all batteries label are fixed.
• Batteries vent plug properly install.
• Battery electrolyte level is between Max and Min level.

2. Start-up Procedure
• Check AC input voltage
• Switch ON rectifier input breaker
• Display initialize
• Measure DC voltage before battery breaker in float condition
• Ensure battery polarity, close battery breaker
• Measure output load voltage at load breaker
• Switch system to hi rate mode
• Check Hi Rate timer setting
• Measure DC voltage before battery breaker in hi rate condition
• Measure output load voltage at load breaker

3. Shutdown Procedure
• Switch OFF rectifier input breaker
• Switch OFF battery breaker
• Switch OFF load breaker

4. Alarm Test Procedure

• High Main Volt
Adjust the display till AC reading is +10% of nominal input voltage
Display show: “High Main Volt”
• Low Main Volt
Adjust the display till AC reading is -10% of nominal input voltage
Display show: “Low Main Volt”
• Charger Failure
Remove firing cable J1 on GCAU card
Display show: Charger Failure”
• High Battery Volt
Adjust the DC output voltage to +5 % of float voltage, measure before battery breaker
Display show: High Battery Volt”
• Low Battery Volt

AEG is a registered trademark used under license from AB Electrolux

 Adjust DC output voltage to -5% of float voltage, measure before battery breaker
Display show: “Low Battery Volt”
• Low DC Volt
Adjust DC output voltage to 1.00 x cell numbers., measure the DC voltage at load breaker
Display show: “Low DC Volt”
• Ground Fault (if applicable)
Measure the DC voltage between +/- to ground,
+ to GND: Vdc,
- to GND: Vdc,
Apply a resistor between “+” / “-“to ground at 100 ohm per volt.
Display show: “Ground Fault”.

5. Waveform capture
• Rectifier AC input voltage and current
• Rectifier float voltage
• Rectifier hi rate voltage

6. Battery Commissioning

• Constant voltage charge (depends on battery condition and battery type)

With reference to battery IOM

• Battery Charge and Discharge test

Charge discharge test will be recorded with reference battery discharge table (Refer to battery document)

• Battery cell before and after discharge test will be recorded to determine the battery performance

AEG is a registered trademark used under license from AB Electrolux

APPENDIX
 DC UPS Start Up And General Commissioning
Procedure
Customer Information
Customer End User
Address: Address:

E
Contact person: Contact person:

AT
Telephone: Telephone:
Email: Email:

DC UPS Information Charger No.:

PL
Equipment Battery Model
TAG. No. Capacity

M
Serial No. Cell No

TE
Visual Inspection
Environment Charger Battery
1 Ensure room ventilation is adequate Yes No Yes No
T
2 Warning label of high voltage to provided Yes No Yes No
R
3 Ensure no hot work will be carry out Yes No Yes No
O

4 Inspect for any sign of fallen object / water drip Yes No Yes No
5 Ensure that device is installed as per design requirement Yes No Yes No
EP

6 Ensure all mechanical parts are torque Yes No Yes No

7 Ensure that all kick plates are installed Yes No Yes No
R

8 Ensure earthing cable is connected Yes No Yes No

9 Ensure dust or conductive material are remove Yes No Yes No
E

10 Ensure all power cables are wire correctly. Yes No Yes No

PL

11 Ensure all control cables are wire correctly Yes No Yes No

12 Ensure fire extinguisher is available Yes No Yes No
M

13 Ensure all trip signals are connected Yes No Yes No

14 Any sign of corrosion on battery terminals. Yes No
SA

15 Battery are clean and dry condition Yes No

16 Ensure all batteries label are fixed. Yes No
17 Batteries vent plug properly install. Yes No
18 Battery electrolyte level is between Max and Min level. Yes No
Remarks

Page 1 of 6 AEG Power Solutions Pte Ltd

54 Gentling Lane. #03-01.
Ruby Land Complex Block 2.
Singapore 349562.
Tel: 68465700. www.aegps.com
RCB Reg. No. 200414280G
 Start Up Procedure Charger No.:

Description Breaker Id Result: OK

RY: Vac RN: Vac
YB: Vac YN: Vac
1 Check AC input voltage Q1
BR: Vac BN: Vac
Freq: Hz

E
2 Switch ON rectifier input breaker Q1

AT
3 Display initialize

PL
Measure DC voltage before battery breaker in
4 Q13 Vdc
float condition

M
5 Measure output load voltage at load breaker Vdc
Q4

TE
6 Switch system to hi rate mode DOU

7 Check Hi Rate timer setting

T
Measure DC voltage before battery breaker in hi Vdc
R
8 Q13
rate condition
O

Vdc
9 Measure output load voltage at load breaker Q4
EP

Shutdown Procedure Charger No

R

Description Breaker Id Result: OK

1 Switch OFF rectifier input breaker Q1

E
PL

2 Switch OFF battery breaker Q3

3 Switch OFF load breaker Q4

M
SA

Page 2 of 6 AEG Power Solutions Pte Ltd

54 Gentling Lane. #03-01.
Ruby Land Complex Block 2.
Singapore 349562.
Tel: 68465700. www.aegps.com
RCB Reg. No. 200414280G
 Refer to close contact
Alarm Test Procedure
No Fault Condition, X5: 1, 2 1,3
No Fault Condition
Action Fault Condition
(Individual alarm)
1 High Main Volt
Adjust the display till AC reading is +10% of Ind Alarm X5: NC , NO
nominal input voltage X5: NC , NO
Display show: “High Main Volt” Com Alarm X5: 1, 2 1,3

E
2 Low Main Volt

AT
Adjust the display till AC reading is -10% of Ind Alarm X5: NC , NO
nominal input voltage X5: NC , NO
Display show: “Low Main Volt” Com Alarm X5: 1, 2 1,3

PL
3 Charger Failure
Ind Alarm X5: NC , NO
Remove firing cable J1 on GCAU card
X5: NC , NO
Display show: Charger Failure”
Com Alarm X5: 1, 2 1,3

M
4 High Battery Volt
Adjust the DC output voltage to +5 % of float Ind Alarm X5: NC , NO

TE
voltage, measure before battery breaker X5: NC , NO
Display show: High Battery Volt” Com Alarm X5: 1, 2 1,3

5 Low Battery Volt

Ind Alarm X5: NC , NO
Adjust DC output voltage to -5% of float
T
voltage, measure before battery breaker X5: NC , NO
R
Display show: “Low Battery Volt” Com Alarm X5: 1, 2 1,3

6 Low DC Volt
O

Adjust DC output voltage to 1.00 x cell

Ind Alarm X5: NC , NO
numbers., measure the DC voltage at load
EP

X5: NC , NO
breaker
Com Alarm X5: 1, 2 1,3
Display show: “Low DC Volt”

7 Ground Fault
R

Measure the DC voltage between +/- to

ground,
+ to GND: Vdc, Ind Alarm X5: NC , NO
E

- to GND: Vdc, X5: NC , NO

Apply a resistor between “+” / “-“to ground at Com Alarm X5: 1, 2 1,3
PL

100 ohm per volt.

Display show: “Ground Fault”.

8 Option
M

Ind Alarm X5: NC , NO

X5: NC , NO
SA

Com Alarm X5: 1, 2 1,3

9 Option
Ind Alarm X5: NC , NO
X5: NC , NO
Com Alarm X5: 1, 2 1,3

Page 3 of 6 AEG Power Solutions Pte Ltd

54 Gentling Lane. #03-01.
Ruby Land Complex Block 2.
Singapore 349562.
Tel: 68465700. www.aegps.com
RCB Reg. No. 200414280G
 Waveforms Capture

Rectifier AC input voltage and current

Comment

E
AT
PL
M
Rectifier float voltage

TE
Comment

T
R
O
EP
R

Rectifier hi rate voltage

Comment
E
PL
M
SA

Page 4 of 6 AEG Power Solutions Pte Ltd

54 Gentling Lane. #03-01.
Ruby Land Complex Block 2.
Singapore 349562.
Tel: 68465700. www.aegps.com
RCB Reg. No. 200414280G
 Cell Voltage Record

Date: Manufacturing Code: Model:

Location: Tag No.: Capacity:

Total
No of cells: Temperature:
String:
Charging current:
Duration: End cell volt:

E
Discharging current:

AT
Cell Start 1hrs 2hrs 3hrs 4hrs 5hrs 6hrs 7hrs 8hrs 9hrs 10hrs
1
2

PL
3
4

M
5
6

TE
7
8
9
10
T
11
R
12
13
O

14
EP

15
16
17
R

18
19
20
E

21
PL

22
23
24
M

25
26
SA

27
28
29
30

Page 5 of 6 AEG Power Solutions Pte Ltd

54 Gentling Lane. #03-01.
Ruby Land Complex Block 2.
Singapore 349562.
Tel: 68465700. www.aegps.com
RCB Reg. No. 200414280G
 Battery Discharge Graph.

300

250

E
200

AT
150 Line 1

PL
100

50

M
0

TE
1 2 3 4 5 6 7 8

Right click, select chart

object
T
R
Battery Test Result: Pass
Fail
Battery commissioning test is NOT conducted.
O

Due to: 1)
2)
EP

3)
Please provide the cell no if the battery voltage is / are below the end cell voltage.
R

Conclusion
E
PL
M
SA

AEG Engineer Customer

Page 6 of 6 AEG Power Solutions Pte Ltd

54 Gentling Lane. #03-01.
Ruby Land Complex Block 2.
Singapore 349562.
Tel: 68465700. www.aegps.com
RCB Reg. No. 200414280G