Bulker Tutorial
Bulker Tutorial
Contents 3
Introduction 5
About the Demo ............................................................................................................................................................ 5
About the Examples....................................................................................................................................................... 5
Getting Started ............................................................................................................................................................... 5
Loading Grain 8
Preparing a Grain Loading Condition ............................................................................................................................ 8
Grain Heeling Moment and the Allowable .................................................................................................................. 11
Reviewing International Grain Code Criteria .............................................................................................................. 12
Grain Stability Report .................................................................................................................................................. 13
Trim Optimization 28
About the Trim Optimization Tool .............................................................................................................................. 28
Ballast to Minimize Power .......................................................................................................................................... 28
Damage 39
Grounding 46
Intact Condition before Grounding .............................................................................................................................. 46
Initial Grounding ......................................................................................................................................................... 46
Define the Stranding .................................................................................................................................................... 46
Load/Discharge/BWE Sequence 52
Ship Squat 55
Using Ship Squat Module ............................................................................................................................................ 55
Reviewing Results and Updating Squat Information ................................................................................................... 56
Getting Started
1. Startup Bulker Demo
• Select CargoMax for Bulker Demo from the Start Menu.
• Click the S17 button on the tool bar and review the condition tree.
• Place your mouse pointer on the deadweight entry table and right click on your mouse.
This example performs a simple intact grain loading of the bulker demo, reviews the intact stability,
loadline draft and strength against requirements, and then modifies the loading to account for the
requirements. Finally, a grain stability report for the National Cargo Bureau (NCB) will be created
using the CargoMax Grain Stability Reports Tool.
• Enter 90 in the first and third cells of the %Full column for NO 1 and 3 Holds.
• Select the second cell in the Density column and highlight all the rows below.
• Enter 0.5 to assign all the highlighted holds the density 0.5 MT/m3.
• Check your results by comparing your computed drafts to the values below. This can be
done in the Trim and Stability Summary (T&S in the Results Window) or on the Results
Bar.
• Draft at Marks Fwd = 7.88 m
• Draft at Marks Aft = 5.39 m
• Avail Deadweight = 41207.64 MT
• Max BMom %Allow = 31.68 %
• Select the Alarms results tab in the Results Window
• Propeller immersion is less than 100%. The red FAIL alarm in the GZ Criteria status
indicates an unacceptable righting arm condition. Note that the vessel also has forward
trim which is not normally an acceptable loading condition.
• Select the Grain Heeling Allowable result field from the available fields list.
• Select the Grain Heeling Moment result field with the mouse while holding down the Ctrl
keyboard key.
• Press the button and then click the OK button to accept the changes.
• Select the VHM (volumetric heeling moment) load field from the available fields list and
press the button.
• Select the Intact Weight-FSt load field from the Show these fields list and click the
button
• Press the OK button to accept the changes. VHM column is added to the deadweight entry
table.
This example illustrates the loading of cargo holds with piles of bulk cargo such as ore, gravel,
coal, etc. For a bulk pile configured hold, the user supplies the drops, or piles, that make up the
loading condition. This information includes the type of commodity, the details of the conveyor,
the pile location, and weight of each drop. Multiple piles will be loaded into the hold and the impact
of the loading process on the stability and strength of the vessel will be examined.
• Click on the hold name “NO5 HOLD,” which is with a hyperlink, to display the Detailed
Bulk Pile Sequence window for that hold.
• Press the Save button to add the new pile location and pile calculation settings.
Loading a Sequence
22. Entering pile load
• Press the Home tab on the ribbon bar.
• Press the Add operation button to add a load sequence.
• Select the cell in the H0 column and press the Fill operation button to fill the H0 pile to
its maximum.
The Fill Hatch button will automatically place the biggest pile that can fit
in the available space into the selected pile location. The “hatch-filled”
status will remain set to the “fill” designation for this location if a new
commodity or conveyor is selected. Filled locations are highlighted by
a blue font.
• Select the cell from column H3 and enter 500 to fill the pile with 500MT of Barley.
To remove a "fill" designation either delete the pile with the Delete Pile
button or type in a new load from the keyboard.
Reviewing Results
24. Bulk Pile Profile and Section Views
• Select the View tab and select the Hold Icon to view a pile in the hold.
• Select H0 in the NO5 HOLD to see the pile.
• Select the Profile Stbd, and Section Aft to observe the pile in profile and section view.
• Go to the Home tab in the ribbon and press the OK button to save the pile entry and exit
the tool.
The CargoMax Draft Survey Tool is a tool to measure the bulk cargo from the observed drafts
and the density of the water in which the vessel is floating. The tool provides results for the current
loading condition as well as reports based on initial and final loading or discharging conditions.
On the Draft Survey tool window, you will enter and update the observed drafts and water density
information. The tool computes the weight of cargo onboard using current condition information.
The tutorial includes using Draft Survey Wizard to determine the actual loaded or discharged
cargo weight utilizing initial and final conditions.
If the current condition has observed drafts, then the table will be
populated with the values from the condition.
The entered values are saved only on the draft survey tool window and do
not affect the current conditions data. The values on the current tool
window are available as long as CargoMax remains running.
• To print the results, select the File | Print menu item and choose S1A Requirement
Summary option.
The example will focus on minimizing power. Powering data is typically provided as a function of
draft and trim. By varying the contents of the ballast tanks, the optimal draft/trim combination can
be found, which minimized the power requirements while still meeting all operational and
regulatory requirements.
• The Power Map Draft-Trim displays a heat map of the possible gains or losses that would
result by changing the vessel’s LCF draft and/or trim.
• Alternatively, the optimization tool can be started from the Tools menu by selecting the
Automatic Tank/Weight Distribution/Optimization Tool option.
The first screen that appears is a very simple interface, which provides a list of available
optimizations. Selecting an option from the list on the left will give a description of what the
optimization will attempt to do. Note – if the initial starting condition begins with active alarms not
being met, a warning will appear indicating that the optimization may not operate efficiently. When
possible, the Optimization Tool should be run on an initial starting condition with all alarms
showing as valid.
The optimization tool also simplifies the process by pairing port and starboard tanks, and treating
them as combined pairs for optimization purposes. In cases where the initial loading condition
has P/S tank pairs asymmetrically loaded (for purposes of heel, torsion or fuel burnoff
• While the optimization is running, the number of trials, values for optimization, and how
much improvement has been achieved will be updated regularly. By default, the
optimization will run for a set number of trials, but the user can always stop the optimization
at any time to view the results. Once the optimization is complete or stopped, the results
will be displayed, as shown below:
• Select the Optimization condition from the condition tree at the top of the Results Bar to
switch to the result condition.
The Settings (Advanced Options) tab of the Optimization Tool provides you with a number of
ways to customize the optimization. By default, the initial settings on this tab are intended to
provide a strong basis for the optimization, but they are provided to give the advanced user further
customization when performing the optimizations. These settings are broken down into a number
of sections:
1. Optimization Size – The GA approach works with “generations”, which consist of a group
of trials. You can specify the number of trials per generation, and the number of
2. Genetic Algorithm Settings – There are four basic GA settings that can be used to
customize how the GA creates the trials for testing. They are:
a. Mutation Type – Specifies how the “good” trials are transformed into the next set
of trials to evaluate. Available Mutation Types are:
i. Boundary – Will focus more changes at the upper and lower ranges of filling
levels for a given tank.
ii. Gaussian – Will focus more changes towards the middle of the range of
available filling levels for a given tank.
iii. Uniform – Will apply changes uniformly across the entire range of filling
levels for a tank
c. Crossover Type – Specifies how two “good” trials are combined into a new test
trial. Available Crossover Types are:
i. Uniform – Crossover can occur between two trials, swapping value for
value
ii. Arithmetic – Crossover can occur between two trials, adding values
together.
3. Filling Level Configuration – These parameters are given to control the different filling level
settings.
a. Refine Filling Levels – specify what filling levels are investigated. Setting 10%
would indicate a tank could be filled 0%, 10%, 20%, 30%…90%, 100%. Setting
25% would indicate a tank could be filled 0%, 25%, 50%, 75%, 100%
b. Maximum Slack Tanks – specify how many slack tanks will be available for a given
solution. Setting this value to No Restriction will result in better optimization results
in general, but may result in loading patterns that have more slack tanks than
typically wanted on a vessel.
2. Maximum – Specifies the maximum filling level of the tank. The optimization tool will not
provide a solution with a filling level above the maximum value. By default, this value is
100%.
3. Minimum – Specifies the minimum filling level of the tank. The optimization tool will not
provide a solution with a filling level below the minimum value. By default, this value is
0%
The Constraints (Advanced Options) tab of the Optimization Tool provides you with a way to
add additional loading or evaluation criteria to the optimization. For example, if you wished the
optimization to result in a configuration with at least a minimum forward draft of 6m, (in addition
to all the other evaluation criteria), it could be added through this screen.
This example illustrates a free-floating damage analysis including the counter-ballasting used to
correct the trim and heel resulting from the damage. The damage scenario is a collision with a
smaller ship that damages the starboard side of the vessel near super structure. The bow of the
striking smaller vessel penetrates one wing fuel oil tank, and the cargo holds interior to it. The
upper bound of the damage to the cargo holds is limited to 5 meters above the bottom as only the
bulbous bow of the smaller ship penetrated into the cargo holds. Oil outflow is limited in this
situation by hydrostatic balance considerations. Some advantages and disadvantages of counter
ballasting are considered.
This example loads a standard loading condition (lc2) file. This establishes the intact condition of
the ship at departure. The loading is changed to account for the fuel burn-off prior to the incident.
Prior Condition
50. Open a loading condition file
• Click File within the menu bar and select Open Standard Loading Condition | Sample
Alternate Hold.lc2.
• By default, the lowest point in the tank is defined. This minimizes the oil outflow. That
point is marked in red as well as its coordinates are defined on the left hand table. To
define a different point, just adapt the Location of Damage.
• In that scenario (ship hit by bulbous bow) it is recommended to add a second opening
point corresponding to the bulbous bow height. Since the damage hit two sets of tanks a
reasonable choice for the location is on the forward boundary of the tank, 5 m above
baseline. Enter “Bow” in the Calc. Point column in the table row under “Low Point.” Then
define the longitudinal location as 79.48F, the vertical location as 5.0, and using
information provided in the bottom table enter 16.1S as the transverse location.
• Click on the “Low Point” row and then right click to bring up the Context Menu. Click on
the Delete Outflow Location option to remove the “Low Point” location.
• Click on Close.
Counter Ballast
60. Evaluate and define the counter ballasting
• The trim will make salvage operations (perhaps including lightering) difficult. Select the
SW Ballast tab in the deadweight entry table to bring up the ballast tanks.
Initial Grounding
65. Damage the bulker
• Select the All tab in the deadweight entry table.
• It is assumed significant damage is done to the starboard bottom. Select the NO 1 FO S,
NO5 HOLD, NO6 HOLD, and WBT 4BTM.
• Click on the Damage | Damage Selected Items menu.
• Select the Damage summary tab from the Results window. There is no oil outflow for this
condition.
• Select the Ground summary tab from the Results window. Review the pinnacle details.
• Select the Damage summary tab from the Results window. There is no oil outflow for this
condition.
The Load/Discharge/BWE Sequence tool can be used to create steps for a loading, discharge, or
ballast water exchange, and have CargoMax display and save results for all of the steps at once.
The picture below shows the entry screen for the tool. The steps are displayed in columns and
once a value is entered into a step, a new column for the next step becomes available. The Start
column displays the tank fill levels that were in the loading condition when the tool was started.
The End column displays the final tank fill levels from the accumulated changes in each of the
steps. A > sign in an entry box means the value from the previous step is being carried over in
that step.
• Highlight the For peak and WBT 1 SW Ballast tanks in the empty column between the
Step 2 and End columns and enter 90 percent for Step 3 condition.
• Close the Load/Discharge/BWE Sequence tool to view the steps in full in CargoMax. Now
a tree that shows each of the sequence steps will be available above the Results Bar.
• Selecting a step in the tree will change all of the display windows, results, and Deadweight
Entry area to reflect conditions from that step. A green check next to the step means that
no alarms have failed for that step, while a red X means that step has failed an alarm.
Squat is the sinkage and the change in trim of a ship when moving forward through shallow water,
due to the change in water pressure around the moving vessel. To ensure the safe limits of the
vessel speed and the resulting bottom clearance, it is of paramount importance to observe squat.
However, it is difficult to calculate the magnitude of squat accurately. However, empirical methods
of varying reliability exist to estimate ship squat. The CargoMax Squat Tool computes the ship
squat using the Barrass Squat prediction formula. The tool provides information about safe vessel
speeds to prevent vessel grounding when operating in shallow waters in both restricted and
unrestricted waterways.
You may edit the speed format from main menu View>Display Options.
• Review the Squat and Squat Underkeel Clearance values on the result bar.
82. Printing
• To print the ship squat results, select the File ->Print menu item
• Select the Ship Squat Report option