Installation Guide: VLT Profibus DP Mca 101
Installation Guide: VLT Profibus DP Mca 101
Installation Guide
VLT® PROFIBUS DP MCA 101
VLT® Frequency Converter FC 102 • FC 103 • FC 202
FC 301/302 • FCP 106 • FCM 106
vlt-drives.danfoss.com
Contents Installation Guide
Contents
1 Introduction 2
1.1 Purpose of the Manual 2
1.2 Additional Resources 2
1.3 Product Overview 2
1.4 Approvals and Certifications 2
1.5 Disposal 3
1.6 Symbols, Abbreviations, and Conventions 3
2 Safety 4
2.1 Safety Symbols 4
2.2 Qualified Personnel 4
2.3 Safety Precautions 4
3 Installation 6
3.1 Safety Instructions 6
3.2 EMC-compliant Installation 6
3.3 Grounding 6
3.4 Cable Routing 6
3.5 Mounting 6
3.5.1 Mounting in an FC Series Frequency Converter 6
3.5.2 Mounting in a VLT® DriveMotor FCP 106 Frequency Converter 8
3.6 Setting Address Switches 8
3.7 Electrical Installation 9
3.8 Reassembling Cover 13
3.9 Applying Power 13
3.10 Checking Network Cabling 13
4 Troubleshooting 14
4.1 Warnings and Alarms 14
4.2 Troubleshooting 14
4.2.1 LED Status 14
4.2.2 No Communication with the Frequency Converter 15
4.2.3 Warning 34 Fieldbus Fault Appears 15
Index 16
1 1 1 Introduction
1.1 Purpose of the Manual VLT® PROFIBUS DP MCA 101 is intended for use with:
This installation guide provides information for quick instal- • VLT® HVAC Drive FC 102.
lation of a VLT® PROFIBUS DP MCA 101 in the VLT® • VLT® Refrigeration Drive FC 103.
frequency converter.
The installation guide is intended for use by qualified
• VLT® AQUA Drive FC 202.
personnel. Users are assumed to know the VLT® frequency • VLT® AutomationDrive FC 301/FC 302.
converter, with PROFIBUS technology, and with the PC or • VLT® DriveMotor FCP 106.
PLC used as a master in the system.
Read the instructions before installation and ensure that • VLT® DriveMotor FCM 106.
instructions for safe installation are observed.
Requirements to the master:
VLT® is a registered trademark. A PLC or PC that:
1.5 Disposal 1 1
Do not dispose of equipment containing
electrical components together with
domestic waste.
Collect it separately in accordance with
local and currently valid legislation.
Conventions
Numbered lists indicate procedures.
Bullet lists indicate other information and description of
illustrations.
Italicised text indicates:
• Cross-reference.
• Link.
• Footnote.
• Parameter name.
• Parameter group name.
• Parameter option.
2 Safety
2 2
2.1 Safety Symbols WARNING
The following symbols are used in this manual: UNINTENDED START
When the frequency converter is connected to AC mains,
DC supply, or load sharing, the motor may start at any
WARNING time. Unintended start during programming, service, or
Indicates a potentially hazardous situation that could repair work can result in death, serious injury, or
result in death or serious injury. property damage. The motor can start with an external
switch, a fieldbus command, an input reference signal
CAUTION from the LCP or LOP, via remote operation using MCT 10
Set-up Software, or after a cleared fault condition.
Indicates a potentially hazardous situation that could To prevent unintended motor start:
result in minor or moderate injury. It can also be used to
alert against unsafe practices. • Disconnect the frequency converter from the
mains.
described in these operating instructions. • Disconnect the AC mains and remote DC-link
supplies, including battery back-ups, UPS, and
2.3 Safety Precautions DC-link connections to other frequency
converters.
WARNING • Disconnect or lock the PM motor.
HIGH VOLTAGE • Wait for the capacitors to discharge fully before
Frequency converters contain high voltage when performing any service or repair work. The
connected to AC mains input, DC supply, or load sharing. waiting time is specified in the relevant
Failure to perform installation, start-up, and maintenance frequency converter operating instructions,
by qualified personnel can result in death or serious Chapter 2 Safety.
injury.
• Only qualified personnel must perform instal-
lation, start-up, and maintenance. WARNING
LEAKAGE CURRENT HAZARD
Leakage currents exceed 3.5 mA. Failure to ground
frequency converter properly can result in death or
serious injury.
• Ensure the correct grounding of the equipment
by a certified electrical installer.
WARNING
EQUIPMENT HAZARD
Contact with rotating shafts and electrical equipment 2 2
can result in death or serious injury.
• Ensure that only trained and qualified personnel
perform installation, start-up, and maintenance.
• Ensure that electrical work conforms to national
and local electrical codes.
• Follow the procedures in this manual.
CAUTION
INTERNAL FAILURE HAZARD
An internal failure in the frequency converter can result
in serious injury, when the frequency converter is not
properly closed.
• Ensure that all safety covers are in place and
securely fastened before applying power.
3 Installation
130BD866.11
3 3 See chapter 2 Safety for general safety instructions.
3.3 Grounding
• Ensure that all stations connected to the fieldbus
≥200 mm (7.9 in)
130BD862.10
Illustration 3.7) on the fieldbus option to ON,
when the frequency converter is the last station
on the segment.
130BD876.10
3
3 3
4
2
1
130BD863.10
1 LCP
2 LCP cradle
3 VLT® PROFIBUS DP MCA 101 option card
4 Connector plug
195NA498.10
106 Frequency Converter
195NA499.10
Switch 8 7 6 5 4 3 2 1
Address Not +64 +32 +16 +8 +4 +2 +1
1 Lid value used
2 VLT® PROFIBUS DP MCA 101 option card 5 Not OFF OFF OFF OFF ON OFF ON
3 Connector plug used
4 FCP 106 35 Not OFF ON OFF OFF OFF ON ON
used
Illustration 3.5 Exploded View 82 Not ON OFF ON OFF OFF ON OFF
used
130BD878.10
Impedance at a measuring 135–165 Ω
frequency from 3–20 MHz
1
Resistance <110 Ω/km
ON
1 2
Capacitance
Damping (total wire length)
<30 pF/m
Maximum 9 dB over the whole
3 3
PROFIBUS Option A wire length
ON Termination
S600
LD201 LD203
LD202 LD200
MS OFF SN
Code No. 130B1100 Cable type Twisted in pairs, 1 x 2, 2 x 2, or
8 7 6 5 4 3 2 1 1 x 4 wires
NS ON SW
S300
1 Termination switch
2 Address switches
NOTICE
The PROFIBUS D-sub 9 adapter also features a
termination switch. When the D-sub 9 adapter is used,
set the termination switch on the fieldbus option to OFF,
to avoid double termination.
NOTICE
When the fieldbus is extended with a repeater, terminate
the extension at both ends.
NOTICE
To avoid impedance mismatch, use the same cable type
throughout the entire network. Refer to
chapter 3.7.2 Cable Specifications for cable specifications.
A maximum of 32 field devices (nodes) can be connected per fieldbus segment. Field devices include:
• Frequency converter, active node.
• Master, active node.
3 3 • Repeater, passive node.
NOTICE
A repeater represents a node in each of the 2 segments it connects.
Segment Repeater Active nodes Transmission speed Maximum drop cable length
1 0 32 per segment [m]
2 1 62 9.6–93.75 kBaud 96
3 2 92 187.5 kBaud 75
4 3 122 500 kBaud 30
1.5 MBaud 10
Table 3.3 Number of Active Nodes per Segment 3–12 MBaud None
130BA671.11
Wiring procedure for enclosure sizes A1–A3
1. Mount the fieldbus connector on the fieldbus
option (terminals 62, 63, 66, and 67). For top
cable entry, mount the supplied EMC bracket on
top of the frequency converter with 2 screws.
3 3
2. Prepare the fieldbus cable by stripping a section
of the cable insulation, so that the cable screen is
in contact with the EMC bracket. Keep the CS 62 63 66 67
unshielded wire as short as possible. For cable
specifications, refer to chapter 3.7.2 Cable Specifi-
cations. For fieldbus cable requirements, see
RxD / TxD P +5 V
chapter 3.7.3 Bus Segment Requirements.
RxD / TxD N 0V
3. Connect the fieldbus cable wires to the terminals
according to the colour code of the wires, see
Illustration 3.10. 62 RxD/TxD-P red cable
1 Cable screen
2 EMC bracket (used for top cable entry only)
Wiring procedure for enclosure sizes A4–A5, B1–B4, and Wiring procedure for enclosure sizes D, E, and F
C1–C4
1. Mount the fieldbus connector on the fieldbus
1. Push the cable through cable glands. option (terminals 62, 63, 66, and 67).
2. Mount the fieldbus connector on the fieldbus 2. Prepare the fieldbus cable by stripping a section
option (terminals 62, 63, 66, and 67). of the cable insulation. Keep unshielded wire as
3 3 3. Prepare the fieldbus cable by stripping a section short as possible. For cable specifications, refer to
chapter 3.7.2 Cable Specifications. For fieldbus
of the cable insulation. Keep the unshielded wire
cable requirements, see chapter 3.7.3 Bus Segment
as short as possible. For cable specifications, refer
Requirements.
to chapter 3.7.2 Cable Specifications. For fieldbus
cable requirements, see chapter 3.7.3 Bus Segment 3. Connect the fieldbus cable wires to the terminals
Requirements. according to the colour code of the wires, see
Illustration 3.10.
4. Connect the fieldbus cable wires to the terminals
according to the colour code of the wires, see 4. Fix the cable screen to the metal base plate using
Illustration 3.10. cable clamp or cable tie, see Illustration 3.12.
5. Fix the cable screen to the metal base plate using 5. Tie down the cable and route it with other
cable clamp or cable tie, see Illustration 3.11. control wires inside the unit, see Illustration 3.12.
6. Tighten cable glands securely.
130BC527.10
130BD864.10
Wiring procedure for VLT® DriveMotor FCP 106 3.8 Reassembling Cover
1. Mount the fieldbus connector on the fieldbus
1. Mount the new front cover and the LCP.
option (terminals 62, 63, 66, and 67).
2. Attach the sticker with the correct product name
2. Prepare the fieldbus cable by stripping a section
to the front cover.
of the cable insulation, so that the cable screen is
in contact with the EMC bracket. Keep the 3.9 Applying Power 3 3
unshielded wire as short as possible. For cable
specifications, refer to chapter 3.7.2 Cable Specifi- Follow the instructions in the frequency converter
cations. For fieldbus cable requirements, see operating instructions to commission the frequency
chapter 3.7.3 Bus Segment Requirements. converter. The frequency converter automatically detects
the PROFIBUS interface. A new parameter group (9-**
3. Connect the fieldbus cable wires to the terminals PROFIBUS) appears.
according to the colour code of the wires, see
Illustration 3.10. 3.10 Checking Network Cabling
4. To establish mechanical fixation and electrical 1. If the address has not been set via the address
contact between cable screen and ground, switches, go to parameter 9-18 Node Address to
position the stripped cable between the spring set the address.
loaded metal clamps.
2. Connect to a running PROFIBUS master.
195NA519.10
4 Troubleshooting
130BD879.10
• Parameter 16-92 Warning Word.
• Parameter 9-53 Profibus Warning Word.
For warning 165, Baud rate search, refer to Table 4.1.
ON
Bit (hex) Unit PROFIBUS warning word MCA 101 S600 Option A
PROFIBUS ON 130B1100
diagnose (parameter 9-53 Profibus Warning MS
NS
OFF
MS NS
bit Word)
00000001 160 Connection with DP-master is not OK. NS
MS
S300 MS
NS ON
00000002 161 Unused 8 7 6 5 4 3 2 1 OFF
00000004 162 FDL (fieldbus data link layer) is not
ON ON
OK.
00000008 163 Clear data command received.
00000010 164 Actual value is not updated.
00000020 165 Baud rate search. MS Upper left LED
00000040 166 PROFIBUS ASIC is not transmitting. NS Lower left LED
00000080 167 Initialising of PROFIBUS is not OK.
00000100 152 Drive is tripped. Illustration 4.1 LED Panel VLT® PROFIBUS DP MCA 101
00000200 153 Internal CAN error.
00000400 154 Wrong configuration data from PLC.
00000800 155 Wrong ID sent by PLC.
00001000 156 Internal error occurred.
00002000 157 Not configured.
00004000 158 Timeout active.
00008000 159 Warning 34 active.
Wait parameterising
Green: flash parameters from the master.
Wrong parameters from the
4 4
Red: Long red flash
master.
Short green Parameters from master OK –
Green: flash waiting for configuration data.
Wait configuration
Wrong configuration data from
Red: Short red flash
the master.
Data exchange between the
Green: Solid green master and the frequency
converter is active.
Data exchange Clear state. Warning 34, Fieldbus
fault is active and a bus reaction
Red: Flashing red
in parameter 8-04 Control Word
Timeout Function is executed.
LED Description
No light Off No PROFIBUS DP-V1 communication is active.
Short green flash DP-V1 communication from a master class 1
Green:
(PLC) is active.
Long green flash DP-V1 communication from a master class 2
Green:
(MCT 10, FDT) is active.
Solid green DP-V1 communication from a master class 1
Green:
and 2 is active.
Flashing red Internal fault.
Red:
Index
M
A MCT 10........................................................................................................ 2
Abbreviations........................................................................................... 3 Module status........................................................................................ 15
Additional resources.............................................................................. 2 Motor wiring............................................................................................. 6
Address switches.............................................................................. 8, 13 Mounting............................................................................................... 6, 8
Alarm word............................................................................................. 14
Alarms....................................................................................................... 14
N
Applying power.................................................................................... 13 Net status................................................................................................. 15
B Q
Burst transient.......................................................................................... 6 Qualified personnel................................................................................ 4
Certifications............................................................................................. 2
T
Conventions.............................................................................................. 3
Termination switch................................................................................. 9
D
U
Discharge time......................................................................................... 4
Unintended start..................................................................................... 4
E
W
Electrical installation.............................................................................. 9
Warning 34.............................................................................................. 15
EMC interference..................................................................................... 6
Warning word........................................................................................ 14
EMC-compliant installation................................................................. 6
Warnings.................................................................................................. 14
Exploded view.......................................................................................... 7
Wiring procedure.................................................................................. 11
G
Grounding................................................................................................. 6
H
High voltage............................................................................................. 4
I
Installation, electrical............................................................................. 9
Intended use............................................................................................. 2
Items supplied.......................................................................................... 2
L
Leakage current....................................................................................... 4
LED panel................................................................................................. 14
LED status................................................................................................ 14
Load sharing............................................................................................. 4
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