SAIC-Q-1041 Asphalt Pavement Prime Coat & Tack Coating Inspection

SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.
00 30-Jun-16
SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER
Asphalt Pavement Prime Coat & Tack Coating Inspection SAIC-Q-1041 15-Nov-17 MAH-SA-RFI-C5569
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
HAWIYAH AND HARADH DEVELOPMENT SATELLITE GAS COMPRESSION 10 - 01996 / 0007 MOFARREH AL-HARBI & PARTNERS
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SATIP-Q-006-02 3.5
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
W H
ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE
A Prime Coat
Note: To verify that the area/material being inspected was tested by a SA

approved third party testing agency, the test results attached with this RFI
shall be verified by the relevant PID inspection Unit if copy of the test results
had been received directly from the 3rd party lab. If not available in the PID .
inspection Unit, the inspector shall contact the third party lab rep and request
for an explanation. If explanation is not reasonable, NCR shall be issued to
the 3rd party lab through the Batch Plants & Civil Testing Group.
The prime coat shall consist of MC-70 or MC-250 conforming to the requirements in
MOT Table 4.01-2A:
I) Cutback Asphalt - MC-70

Test Guarantee Method
Min Max
to 437(225) - 20
Distillation:°F (°C) Distillate, % by
volume of Total Distillate to 680
(360) to 500(260) 20 60
AASHTO T-78
to 600(316) 65 90
Residue from Distillation to 680°F

Min 55
(360°C), % Volume by Difference
Flash point (Tag Open Cup),

Min 100 (38) AASHTO T-79
°F (°C)
Kinematic Viscosity, @ 140°F, Min 325 (70)
AASHTO T-201
SUS (60°C, cSt) Max 650 (140)
A1
Tests on Residue from Distillation:
Penetration @ 77°F, (25°C)
120-250 AASHTO T-49
100G, 5 Sec
Ductility @ 77°F, (25°C), cm Min 100 AASHTO T-51
Solubility in trichloroethylene, % Min 99.0 AASHTO T-44
Water, Vol. % Max 0.2 AASHTO T-55 SAES-Q-006
.
Sec. 5.4.1.A
II) Cutback Asphalt - MC-250
Min Max
to 437(225) - 10
volume of Total Distillate to 680
(360) to 500(260) 15 55
AASHTO T-78
to 600(315) 60 87

Min 67
(360°C), % Vol. by Diff.

°F (°C)

AASHTO T-201
SUS (60°C, cSt) Max 2322 (500)

120-250
100G, 5 Sec AASHTO T-49
Water, Vol. % Max 0.2

AASHTO T-55
SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.00 30-Jun-16
SATIP-Q-006-02 3.5
W H
ITEM RE-INSP
No. DATE
A prime coat shall consist of the initial application of liquid asphalt into the surface of SAES-Q-006
A2 .
non-asphalt base course. Sec. 5.4.1.A
SAES-Q-006
A3 Prime coat shall be tested prior to applications and every 10,000 m 2. .
Sec. 5.4.1.A
Prior to application of the prime coat the surface shall be cleaned of all loose dirt
SAES-Q-006
A4 and other objectionable materials by means of approved mechanical sweepers, .
Sec. 5.4.1.B
blower and/or hand brooms.
Prime coat is to be applied only when the surface to be treated is dry and the SAES-Q-006
A5 .
atmospheric temperature is 160C or above. Sec. 5.4.1.C
Prime coat shall never be applied when the weather is foggy or rainy or in a sand SAES-Q-006
A6 .
storm. Sec. 5.4.1.C
The prime coat shall be applied uniformly to the surface of the base using a
SAES-Q-006
A7 pressure distributor at a rate between 0.65 and 1.75 litres/m 2 and at a temperature .
Sec. 5.4.1.C
between 500C and 800C for MC-70 and between 650C and 1050C for MC-250.
The distributor truck shall be equipped with a device to accurately measure the rate SAES-Q-006
A8 .
of application of the prime coat asphalt. Sec. 5.4.1.C
The prime coat materials shall be applied to a width of 300mm greater on each side SAES-Q-006
A9 .
of the road than the specified width of the finished surface. Sec. 5.4.1.C
SAES-Q-006
A10 Priming material shall be prevented from spraying on adjacent pavements. .
Sec. 5.4.1.C
SAES-Q-006
A11 Prime coat shall be maintained intact until it is covered by Asphalt Base Course. .
Sec. 5.4.1.C
Any area where prime coat is disturbed shall be repaired to the satisfaction of Saudi SAES-Q-006
A12 .
Aramco representative. Sec. 5.4.1.C
The prime coat shall be permitted to cure until the penetration into underlying
surface has been approved by Saudi Aramco Representative, but at no time shall SAES-Q-006
A13 .
the curing period be less than 24 hours. The prime coat shall be fully set and cured Sec. 5.4.1.D
before placing an asphalt mixture on the base.
B Tack Coat
The tack coat shall be of RC-70 conforming to the requirements in MOT Table 4.01-
3A:
I) Cutback Asphalt (Rapid-Curing Type) - RC-70
to 437(225) 50 Min
volume of Total Distillate to 680 to 500(260) 70 Min
(360)
to 600(315) 85 Min AASHTO T-78

Min 55
(360°C), % Volume by Difference

NIL AASHTO T-79
°F (°C) SAES-Q-006
B1 .
Sec. 5.4.2.B
AASHTO T-201
SUS (60°C, cSt) Max 650 (140)

Absolute Viscosity, @ 140°F, SUS Min 2780 (600)
AASHTO T-202
(60°C, cSt) Max 11150 (2400)

60-70
100G, 5 Sec AASHTO T49

SAES-Q-006
B1 .
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION Sec. 5.4.2.B EQPT CODE SYSTEM ID. PLANT NO.
SATIP-Q-006-02 3.5
W H
ITEM RE-INSP
No. DATE

AASHTO T-55
Temperature of the tack coat shall be heated to 50-80°C and uniform throughout SAES-Q-006
B2 .
the distributor tank. (MOT GS, Par. 4.02.5.2) Sec. 3.2
SAES-Q-006
B3 Tack coat shall be tested prior to applications and every 10,000 m2. .
Sec. 5.4.3.B
Prior to tack coat application, the surface shall be swept and cleaned until it is free SAES-Q-006
B4 .
from all loose dirt and other objectionable materials. Sec. 5.4.3.C
The tack coat shall be applied by means of bitumen distributor at a maximum rate of SAES-Q-006
B5 .
0.25 liters per square meter or as directed by Saudi Aramco Representative. Sec. 5.4.3.C
In places where the distributor bars cannot reach, tack coat shall be applied with a SAES-Q-006
B6 .
hand spray attached to the distributor by a hose. Sec. 5.4.3.C
The tack coat shall be uniformly applied over the entire surface of the area to be SAES-Q-006
B7 .
covered. Sec. 5.4.3.C
Tack coat shall not be placed during rainy weather, nor when the moisture on the
surface to be paved would prevent proper bond, nor when the atmospheric SAES-Q-006
B8 .
temperature is less than 16°C, nor when the temperature of the surface on which Sec. 5.4.3.C
the material is to be placed is less than 16°C.
All necessary precautions shall be taken to protect the tack coat from damage and SAES-Q-006
B9 .
all traffic shall be kept off the tack coat until it has been covered. Sec. 5.4.3.C
If application of the surface course is delayed by more than 3 days, or if dirt, sand,
SAES-Q-006
B10 or other impurities have contaminated the tack coat, then a new tack coat shall be .
Sec. 5.4.3.C
applied after the original one has been swept clean.
REMARKS:
REFERENCE DOCUMENTS:
1- SAES-Q-006 -- Asphalt and Sulfur Extended Asphalt Concrete Paving, 22 May 2016
2- General Specifications for Road and Bridge Construction, Ministry of Transport (MOT) -- November 1998
3- MOT Table 4.01-2A -- Specifications for Medium Curing (MC) Liquid Asphalts
4- MOT Table 4.01-3A -- Specifications for Rapid Curing (RC) Liquid Asphalts
Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: Work
T&I Witnessed QC Record Reviewed
Verified
Name, Initials and Date: Name, Initials and Date:
Mr. Tahir Muhammad
QC Inspector PID Representative
Work
Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed
Verified
Abdul Hannan MR. MOHAMMED ADNAN
QC Supervisor Proponent and Others
Quality Record Approved: Work
T&I Witnessed QC Record Reviewed
Name, Organization, Verified
Name, Sign and Date:
Initials and Date:
SATIP-Q-006-02 3.5
W H
ITEM RE-INSP
No. DATE
Name, Organization,
Mr. Muhammed Zubair Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Asphalt Pavement Prime Coat & Tack Coating Inspection SAIC-Q-1041 15-Nov-17 CIVIL -
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

°F (°C)
Kinematic Viscosity, @ Min 1161 (250)

AASHTO T-201
140°F, SUS (60°C, cSt) Max 2322 (500)
A1 Penetration @ 77°F, (25°C) SAES-Q-006

cont'd 100G, 5 Sec 120-250 Sec. 5.4.1.A
AASHTO T-49
Solubility in trichloroethylene,
Min 99.0 AASHTO T-44
%

AASHTO T-55
A prime coat shall consist of the initial application of liquid asphalt into the SAES-Q-006
A2
surface of non-asphalt base course. Sec. 5.4.1.A
SAES-Q-006
A3 Prime coat shall be tested prior to applications and every 10,000 m 2.
Sec. 5.4.1.A
Prior to application of the prime coat the surface shall be cleaned of all
SAES-Q-006
A4 loose dirt and other objectionable materials by means of approved
Sec. 5.4.1.B
mechanical sweepers, blower and/or hand brooms.
Prime coat is to be applied only when the surface to be treated is dry and SAES-Q-006
A5
the atmospheric temperature is 160C or above. Sec. 5.4.1.C
Prime coat shall never be applied when the weather is foggy or rainy or in SAES-Q-006
A6
a sand storm. Sec. 5.4.1.C
The prime coat shall be applied uniformly to the surface of the base using
a pressure distributor at a rate between 0.65 and 1.75 litres/m 2 and at a SAES-Q-006
A7
temperature between 500C and 800C for MC-70 and between 650C and Sec. 5.4.1.C
1050C for MC-250.
The distributor truck shall be equipped with a device to accurately SAES-Q-006

A8
measure the rate of application of the prime coat asphalt. Sec. 5.4.1.C
The prime coat materials shall be applied to a width of 300mm greater on SAES-Q-006
A9
each side of the road than the specified width of the finished surface. Sec. 5.4.1.C
SAES-Q-006
A10 Priming material shall be prevented from spraying on adjacent pavements.
Sec. 5.4.1.C
Prime coat shall be maintained intact until it is covered by Asphalt Base SAES-Q-006
A11
Course. Sec. 5.4.1.C
Any area where prime coat is disturbed shall be repaired to the SAES-Q-006
A12
satisfaction of Saudi Aramco representative. Sec. 5.4.1.C
Saudi Aramco: Company General Use

ITEM
No.
The prime coat shall be permitted to cure until the penetration into
underlying surface has been approved by Saudi Aramco Representative,
SAES-Q-006
A13 but at no time shall the curing period be less than 24 hours. The prime
Sec. 5.4.1.D
coat shall be fully set and cured before placing an asphalt mixture on the
base.
B Tack Coat
The tack coat shall be of RC-70 conforming to the requirements in MOT

Table 4.01-3A:
I) Cutback Asphalt (Rapid-Curing Type) - RC-70

to 437(225) 50 Min
Distillation:°F (°C) Distillate,
% by volume of Total to 500(260) 70 Min
Distillate to 680 (360)
to 600(315) 85 Min AASHTO T-78
Residue from Distillation to

680°F (360°C), % Volume by Min 55
Difference

NIL AASHTO T-79 SAES-Q-006
B1 °F (°C)
Sec. 5.4.2.B
Kinematic Viscosity, @ Min 325 (70)
AASHTO T-201
140°F, SUS (60°C, cSt) Max 650 (140)
Absolute Viscosity, @ 140°F, Min 2780 (600)

AASHTO T-202
SUS (60°C, cSt) Max 11150 (2400)

60-70
100G, 5 Sec AASHTO T49
Solubility in trichloroethylene,
Min 99.0 AASHTO T-44
%

AASHTO T-55
Temperature of the tack coat shall be heated to 50-80°C and uniform SAES-Q-006
B2
throughout the distributor tank. (MOT GS, Par. 4.02.5.2) Sec. 3.2
SAES-Q-006
B3 Tack coat shall be tested prior to applications and every 10,000 m 2.
Sec. 5.4.3.B
Prior to tack coat application, the surface shall be swept and cleaned until SAES-Q-006
B4
it is free from all loose dirt and other objectionable materials. Sec. 5.4.3.C
The tack coat shall be applied by means of bitumen distributor at a

SAES-Q-006
B5 maximum rate of 0.25 liters per square meter or as directed by Saudi
Sec. 5.4.3.C
Aramco Representative.
In places where the distributor bars cannot reach, tack coat shall be SAES-Q-006
B6
applied with a hand spray attached to the distributor by a hose. Sec. 5.4.3.C
The tack coat shall be uniformly applied over the entire surface of the area SAES-Q-006
B7
to be covered. Sec. 5.4.3.C

ITEM
No.
Tack coat shall not be placed during rainy weather, nor when the moisture
on the surface to be paved would prevent proper bond, nor when the SAES-Q-006
B8
atmospheric temperature is less than 16°C, nor when the temperature of Sec. 5.4.3.C
the surface on which the material is to be placed is less than 16°C.
All necessary precautions shall be taken to protect the tack coat from
SAES-Q-006
B9 damage and all traffic shall be kept off the tack coat until it has been
Sec. 5.4.3.C
covered.
If application of the surface course is delayed by more than 3 days, or if

SAES-Q-006
B10 dirt, sand, or other impurities have contaminated the tack coat, then a new
Sec. 5.4.3.C
tack coat shall be applied after the original one has been swept clean.
REMARKS:
REFERENCE DOCUMENTS:
1- SAES-Q-006 -- Asphalt and Sulfur Extended Asphalt Concrete Paving, 22 May 2016
2- General Specifications for Road and Bridge Construction, Ministry of Transport (MOT) -- November 1998
3- MOT Table 4.01-2A -- Specifications for Medium Curing (MC) Liquid Asphalts
4- MOT Table 4.01-3A -- Specifications for Rapid Curing (RC) Liquid Asphalts
Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

BER
ACTOR
RE-INSP DATE

BER
ACTOR
RE-INSP DATE

BER
ACTOR
RE-INSP DATE
Work Verified
Work Verified
Work Verified
YES N = NO F = FAILED

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SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Note: To verify that the area/material being inspected was tested by a SA

I) Cutback Asphalt - MC-70

Residue from Distillation to 680°F

Flash point (Tag Open Cup),

Residue from Distillation to 680°F

Flash point (Tag Open Cup),

Kinematic Viscosity, @ 140°F, Min 1161 (250)

Tests on Residue from Distillation:

Penetration @ 77°F, (25°C)

Ductility @ 77°F, (25°C), cm Min 100 AASHTO T-51

Solubility in trichloroethylene, % Min 99.0 AASHTO T-44

Water, Vol. % Max 0.2

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Residue from Distillation to 680°F

Flash point (Tag Open Cup),

Tests on Residue from Distillation:

Penetration @ 77°F, (25°C)

Ductility @ 77°F, (25°C), cm Min 100 AASHTO T-51

Solubility in trichloroethylene, % Min 99.0 AASHTO T-44

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Water, Vol. % Max 0.2

Contractor / Third-Party Saudi Aramco

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Flash point (Tag Open Cup),

Kinematic Viscosity, @ Min 1161 (250)

Tests on Residue from Distillation:

A1 Penetration @ 77°F, (25°C) SAES-Q-006

Ductility @ 77°F, (25°C), cm Min 100 AASHTO T-51

Water, Vol. % Max 0.2

The distributor truck shall be equipped with a device to accurately SAES-Q-006

Saudi Aramco: Company General Use

The tack coat shall be of RC-70 conforming to the requirements in MOT

I) Cutback Asphalt (Rapid-Curing Type) - RC-70

Residue from Distillation to

Flash point (Tag Open Cup),

Absolute Viscosity, @ 140°F, Min 2780 (600)

Penetration @ 77°F, (25°C)

Ductility @ 77°F, (25°C), cm Min 100 AASHTO T-51

Water, Vol. % Max 0.2

The tack coat shall be applied by means of bitumen distributor at a

Saudi Aramco: Company General Use

If application of the surface course is delayed by more than 3 days, or if

Contractor / Third-Party Saudi Aramco

QC Inspector PID Representative

QC Supervisor Proponent and Others

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use

Saudi Aramco: Company General Use

Saudi Aramco: Company General Use

Saudi Aramco: Company General Use

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