! Prototype Only ! Do Not Duplicate or Distribute!: D A B C E F G H D A B C E F G H

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A B C D E F G H

REVISIONS
REV DESCRIPTION DATE APPD
1 Pre-Production 020613

1 1

F100 Value
Model 100V 117V 234V
ZR500 6A 6A 4A
ZR1000 12.5A 12.5A 6A
ZR1600 ??A ??A 10A
2 2

ZR500 IEC INLET


INCORPORATES CHASSIS MOUNTED
MAINS FUSE F100 MAINS FUSE F100
ZR1000, ZR1600
WL101
L
BRN 117/234V
BRN
FILTERED P103 TRANSFORMER
IEC POWER E GRN/YEL C102 1
INLET .1/ 250VAC POWER XFMR
N BLU WL102 2
BLU SECONDARY
3 TRANSFORMER POWER XFMR BRN 117V
CONNECTOR
HV PHASE 1 RED
4 PRIMARY SOCKET, PRIMARY
117V OPERATION CONNECTOR CT BLK 1
5
R103 2
3.6K 6 1
HV PHASE 2 YEL 3
GRN/ YEL CONDUCTOR 2
ATTACHED TO DEDICATED 4
C103 3 WHT 0V WHT
R109 5
CHASSIS STUD
3 .1/ 250VAC 3.6K 4 WHT
6
3
R104 P104 5 BLK 117V
7
NTC R105 1 6
51 (F)
POWER SWITCH 2
LV PHASE 1 ORG 8
CT GRY 9
3 TRANSFORMER
4 PRIMARY SOCKET,
234V OPERATION LV PHASE 2 VIO
K101 5 BLU 0V

! PROTOTYPE ONLY ! WL109


K102
PWRGND
6

BRN
DO NOT DUPLICATE C101
OR DISTRIBUTE! "ON" -VLIN
1a 1 1b

WL110 .1/250V
BLK R108 D103
"OFF" 1N4004
51 (F)
"STANDBY" WL111
RED

4
POWERUP
! PROTOTYPE ONLY !
DO NOT DUPLICATE

2
4 U101
4
PS7341-1A OR DISTRIBUTE!
R101 R102

33K 1W 33K 1W
D101 D102
MOF MOF
AMBER AI 1N4004
"STANDBY"
LED

5 5

NOTES

S C H E M A T I C: POWER SUPPLY
6 PROPRIETARY NOTICE
ZR SERIES 6
THE INFORMATION CONTAINED IN THIS DOCUMENT IS
PROPRIETARY TO PHOENIX GOLD / CARVER PROFESSIONAL SIZE DATE ; DWG No. REV
AND SHALL NOT BE REPRODUCED OR DISCLOSED IN WHOLE OR P R O F E S S I O N A L B
8000.0481 1
IN PART WITHOUT PRIOR AUTHORIZATION FROM PHOENIX GOLD
Fri Oct 04, 2002
CARVER PROFESSIONAL APPD DATE APPD DATE FILE ; zrmaster.sch
ENGR CHK DRAWN ; BH TIME; 11:37:50
11:37:49 SHEET 1 OF 5
A B C D E F G H
A B C D E F G H
REVISIONS
REV DESCRIPTION DATE APPD
1 Pre-Production 020613

1 1

2 2

! PROTOTYPE ONLY ! CAP VALUES, C116~C121:


ZR500 4700uF/80V 205-00194-00
DO NOT DUPLICATE ZR1000 10000uF/80V 2905.0109
ZR1600 10000uF/100V 2906.0109
OR DISTRIBUTE! 10000/80V 10000/80V
0.1 10000/80V F102
VSPOS F102, F103 Values
.1/250V C112 C116 C118 C120
WL103 C106 R106
Leads from .1/250V
C110 4.7K 2W Model F102, F103

+
3 Power Xfmr PWRGND ZR500 8A T
3
D109 ZR1000 10A T
Secondary MB254W - C111 C114 C117 C119 C121
R107
C107 .1/250V 4.7K 2W ZR1600 16A T
WL104
P101 .1/250V F103
VSNEG
HV Phase 1 0.1 10000/80V
1 10000/80V 10000/80V A
CT 1
2
Thermal Sw 1
3
HV Phase 2 WL105
4
Thermal Sw 2 THERMALSW
5
CT 2 E104
6 D106 1N4004
7 WL106 PS-UP U102
18V Phase 1 +VLIN
8 7815F
18V Phase 2 F104 D107 1N4004 0.1
9 1 3
+15V
2A IN OUT
C104 C126 C113 2 C124
WL107 D108 1N4004 C122
P105 C108 10/35V 0.10 0.10 100/25V
4 1 4700/35V 4
(ZR500 Only) 2 D104 1N4004
! PROTOTYPE ONLY !
C125
WL108
C105 C109
4700/35VC127
C115
C123
0.10 100/25V
DO NOT DUPLICATE
10/35V 0.10 1
F105 D105 1N4004 IN OUT
-15V
OR DISTRIBUTE!
2 3
2A
0.1
-VLIN U103
7915F

NOTES

5 5

S C H E M A T I C: POWER SUPPLY
6 PROPRIETARY NOTICE
ZR SERIES 6
THE INFORMATION CONTAINED IN THIS DOCUMENT IS
PROPRIETARY TO PHOENIX GOLD / CARVER PROFESSIONAL SIZE DATE ; DWG No. REV
AND SHALL NOT BE REPRODUCED OR DISCLOSED IN WHOLE OR P R O F E S S I O N A L B
8000.0481 1
IN PART WITHOUT PRIOR AUTHORIZATION FROM PHOENIX GOLD
Fri Oct 04, 2002
CARVER PROFESSIONAL APPD DATE APPD DATE FILE ; zrmaster.sch
ENGR CHK DRAWN ; BH TIME; 11:37:53
11:37:52 SHEET 2 OF 5
A B C D E F G H
A B C D E F G H
REVISIONS
REV DESCRIPTION DATE APPD
1 Pre-Production 020613

1 1

C209 R211
+15V
0.10 10R0
R245 10R0
D201 BZT52C7V5 +15V

7.5V
R257 10.0 K R261 267
+15DEC R248 100 AC232 LIMIT1
R209
t=50ms 0.10
A
200K R259 C233

11
C206 R249 7.50 K 3
R207 2 8 8 150 K 100/25V

1
- R219
1 -15V
1.00 K LM833 SIGNAL_PRESENT_1 R250 39.2 K 2 5
47/16V 4.00V
3 LM13600
+ 562
4 U201:A CHANNEL 1
C227 100pF 5.66V
C229 100pF R251 100 4 U204:A

7
-15V MASTER

6
A
2 ! PROTOTYPE ONLY ! C210 R212 LEVEL R238 R243 11.5K
2
0.10 10R0 -15V
DO NOT DUPLICATE C239 R267
C2119.09KR213
+15V
A
C231 R256 10R0 C243 R271
A 0.10
OR DISTRIBUTE! A
0.10 10R0
+15V
R236 0.10 10R0
1.59x/ 4.03dB
C235
A
0.10 10R0
+15V

C207 A 15.4K
R240 470pF
100pF 6 2 8 6 2 8
R216 C215 0.47 - - - -
7 1 7 1 R246
2.21 KCH1_SIGNAL LM833 LM833 2.21 K LM833 LM833 CH1-INPUT
R208 C219 C223 R263 R264
2 8 5 3 5 3 100
- CH1_WIPER + + + +
2.21 K 1 U203:B 4 U203:A A U206:B
10.0 K 10.0 K 4 U206:A To J601
LM833 0.10 0.10 Sht 2
R223

20.0 K
3

20.0 K
R226
-15V -15V

R232
+ U202:A C216 4.99K A C236 A
A 4 C212 R214 C244 R272
Cable to 10uF/35V NP 220pF
-15V
A 0.10 10R0 A 0.10 10R0
Input Module A A
C240 R268 F1: 80Hz
0.10 10R0
P201 ! PROTOTYPE ONLY !
C220 C224
DO NOT DUPLICATE

R227

11.5K
1

11.5K
R233
0.47 0.47
2
3 3
+15V
F2: 40Hz OR DISTRIBUTE! 3
4 A
5 R203 C205
6 R202 R201 3.32 K 10/35V LEVEL CLIP A A

7 10.0 K 10.0 K BYPASS LIMITER


CLIP_LIMIT_1
8
THERMISTOR Thermistor tracks A
OFF ON OFF ON 40Hz 80Hz OFF ON
9
amplifier heatsink
+15V R204 HIGHPASS HIGHPASS
10 1K
temperature S201
FILTER
S202
FREQUENCY
S204 S206
POWERUP
A D204 80Hz
11 R230
12 CLIP_LIMIT_2
-15V A A A A
13 6.81 K -15V
A R275 R222
C201 0.47
14 R205 OPEN
D202
15 6.81 K
100K 40Hz R273
0.775V -15V
16 CHANNEL 2 OPEN
DRIVE_OUT_CH1 D206
17
C202 10uF/35V NP R218
MASTER
18
Level LEVEL -15V
OPEN
19
Bypass C230 100pF
4 20
C203 10uF/35V NP R242 4
DRIVE_OUT_CH2 6.81 K Clip Limiter
C241 R269 C228 100pF R244 11.5K
R206 +15V
A A C213 R215
2.21 K 0.10 10R0 R231 R239
C204 0.47 +15V
A A C237
A 15.4K 9.09K 0.10 10R0
C217 R241 To J602
6 2 8 6 2 8 6 Sht 2
- 0.47 - - - 470pF - R247
7 1 7 2.21 K 1 7
LM833 LM833 C221 C225 LM833 LM833 10.0 K 10.0 K LM833 CH2-INPUT
5 3 5 3 5 100
+ CH2_SIGNAL + + + +
U202:B 4 U205:A U205:B A 4 U207:A U207:B
CH2_WIPER 0.10 0.10 R265 R266
NOTES C238

20.0 K

20.0 K
R228
-15V -15V

R234
C218 A A 220pF
10uF/35V NP C242 R270 C214 R217
0.10 10R0 A 0.10 10R0 A R258 10.0 K R262 267
R225 F1: 80Hz R252 100 LIMIT2
4.99K
D203 BZT52C7V5 7.5V A
A R260 C234
R253 7.50 K 14 150 K 100/25V

16
C222 C226 9

R229

11.5K

11.5K
R235
R220 200K 0.47 0.47 -15V
5 +15DEC
R254 39.2 K 15
LM13600
12 5
C208 R210 F2: 40Hz A
6 R255 100
- R221 13 U204:B

10
1.00 K 7
47/16V LM833 SIGNAL_PRESENT_2 A
5 562
+ U201:B
OFF ON 40Hz 80Hz
HIGHPASS HIGHPASS
S203 S205
FILTER FREQUENCY
D205 80Hz
R237
A
6.81 K -15V
R224

6.81 K
40Hz

S C H E M A T I C: SIGNAL PROCESSING
6 PROPRIETARY NOTICE
ZR SERIES 6
THE INFORMATION CONTAINED IN THIS DOCUMENT IS
PROPRIETARY TO PHOENIX GOLD / CARVER PROFESSIONAL SIZE DATE ; DWG No. REV
AND SHALL NOT BE REPRODUCED OR DISCLOSED IN WHOLE OR P R O F E S S I O N A L B
8000.0481 1
IN PART WITHOUT PRIOR AUTHORIZATION FROM PHOENIX GOLD
Fri Oct 04, 2002
CARVER PROFESSIONAL APPD DATE APPD DATE FILE ; zrmaster.sch
ENGR CHK DRAWN ; BH TIME; 11:37:54 SHEET 3 OF 5
A B C D E F G H
A B C D E F G H
REVISIONS
REV DESCRIPTION DATE APPD
+15V +15V +15V 1 Pre-Production 020613
D329 D328 D327
P302 AMBER AI GREEN AI RED AI

1 THERMAL_LED AMP-ON READY_LED PROTECT_LED


1 Cable from -15V
2
-15V
1
+15V +15V
Display Assy Sig Com
3
A
+15V
4
Ch2 Wiper CH2_WIPER
R364 R324 R338 C319 R359 R362
5 R317 R347 R352
CH2 Signal CH2_SIGNAL
93.1 K 10.0 K 100K D308 100K 0.10 1.5K 1/4W 1.5K 1/4W
6 R329 10.0 K 1.5K 1/4W 5%
Sig Com A D305 5%
7 R363 R320 5%
1.5K 1/4W
CH1 Wiper CH1_WIPER THERMALSW
5%
8 100K 1.00M
CH1 Signal CH1_SIGNAL
9 R318
U303:C U303:D
Powergnd THERMISTOR +15V
U303:B
10
11
Threshold:
10.0 K
C312
R360
NOTES
Comm/Alert COMM/ALERT 0.40V Lobound 0.10
12 0.48V LoBound D306 3.2V 3.2V Q304
Clipped Ch#2 CLIPLED2
10.0 K
13 LM339 LM339 LM339 LM339 A06
Display Ch#2 DISPLAY2
3.2V C321
14 D307
Clipped Ch#1 CLIPLED1 U303:A D311 33/16V
15
DIsplay Ch#1 DISPLAY1
16 C307 C322 C318 R361
Signal Presence Ch#1 SIGNAL_PRESENT_1
0.10 0.10 R348 4.99K
U304:B
17 D309 100/25V
2 Amplifier On
18
READY_LED
4.32 K
D310
R354 2
Signal Presence Ch#2 SIGNAL_PRESENT_2
47.5 K D312
19
Protect PROTECT_LED 6.1V
20
Thermal THERMAL_LED LM339
! PROTOTYPE ONLY ! Q301
A56
R316
DO NOT DUPLICATE PS-UP
4.99K R346
OR DISTRIBUTE! R321 C313 +15V
18K 1/50V 10.0 K
5% 12.5V 6.1V 2.5V

2.5V R349 R351 R353 R355 R358


LM339 +15V
CLIP_LIMIT_1 H-MUTE 4.99K 13.0 K 6.04 K 1.50 K 4.99K
R308, R309, R368, R369 Values:
CLIP_ELIM_CH1
R332 U304:A C320
10/35V 3.2V
Model R308 R309 R368 R369 C327 R385 1.00 K
10.0 K
+15V R339
ZR500 5.49k 5.49k 0 Ohm 0 Ohm C314
3 ZR1000 4.75k 4.75k 4.75k 4.75k C301 0.10 10R0
+15V
0.10
C316 +15V
3
D301 R330 0.10
ZR1600 6.49k 6.49k 6.49k 6.49k 470pF R325 R327 22.6 K D330
DISPLAY1 C308 R344 +VLIN
2 8 22.6 K 100K R356
- 0.10 47.5 K 1N5233B
1 R334 10.0 K +15V R370
R309 R368 R307 R311 LM833 R322 R340 2.5V
3 Q302 18 2W
IOUT-CH1 + LM339 100K LM339 LM339 OLOAD1
4 U305:A R366 C323
See list See list 10.0 K 10.0 K 47.5 K 47.5 K A56
OVERLOAD 36.5 K 10/35V
U301:A +15/ U301:C U304:C Q306
R303 C305
-15V LIMIT1
2.21 K R386 C310 +5.3 +10.2/ A06
220pF C328
10R0 -15V +8.8 +15V R319 Q305
0.10 THERMISTOR
R335 A06 Q307
0.10 10.0 K
R367 2SC5248E
47.5 K R342 R357 C329
10.0 K R365 10.0 K
1.5K 1/4W 0.1 10.0 K
R304 R312 LM339 LM339 CLIPLED1 LM339 OLOAD2 1
VSPOS
R312, R313 Values: See list U301:B D303 U301:D U304:D D313 C324 2 J302
1.00 K
R314 10/35V
Model R312 R313 C303
CLIP DETECTOR CHANNEL 1
.0033 20.0 K 10.0 K
4 ZR500 56.2k 56.2k CLIP_LIMIT_2 R350 4
ZR1000 95.3k 95.3k R333
CLIP_ELIM_CH2
ZR1600 130k 130k
R305 R313 1.00 K
VSNEG C315
1.00 K See list
R315 +15V
0.10
C317 ! PROTOTYPE ONLY !
C304 0.10
P301
.0033
20.0 K
C309
R326
22.6 K
R328
100K
R331 R345 DO NOT DUPLICATE
R301 22.6 K 47.5 K
1
10 Ohm (F) 1/4W 5%
0.10
R323
R336
R341
OR DISTRIBUTE! Power Sequencing
Digital Interface 2
COMM/ALERT
VSPOS
LM339 100K LM339
Q303
A56
47.5 K 47.5 K +15V
Cable Header 3
IOUT+CH1 U302:A U302:C
LIMIT2
4 D323 D324
IOUT-CH1 C311
5 -15V
D320
6 R337
0.10
7 47.5 K D325 R383
C302 R343 R377 C325
8 68.1 K 220/35V R381 51.1
1.5K 1/4W 10.0 K
5 9
R308 470pF
6
-
7
LM339 LM339 CLIPLED2
Q310
A56 D326 5
10 LM833 Q312
See list R369 10.0 K 10.0 K U302:B D304 U302:D R378
11 5 A56
IOUT-CH2 + U305:B D302 R375 150 K
12 See list R306 R310 DISPLAY2
13 C306 R382
R302 200 (F) D321 R384
IOUT+CH2 220pF BAS16 10.0 K
14 2.21 K 1/4W POWERUP
IOUT-CH2
15 CLIP DETECTOR CHANNEL 2 J301 267
R376 D322 R379
16 1 Q311
RCV
17 2 100 (F) 15.4K A06
CLIP_ELIM_CH1 SEND C326
18 R380 0.1
CLIP_ELIM_CH2 1/4W
19 47.5 K
OLOAD1
20
OLOAD2

S C H E M A T I C: CONTROL
6 PROPRIETARY NOTICE
ZR SERIES 6
THE INFORMATION CONTAINED IN THIS DOCUMENT IS
PROPRIETARY TO PHOENIX GOLD / CARVER PROFESSIONAL SIZE DATE ; DWG No. REV
AND SHALL NOT BE REPRODUCED OR DISCLOSED IN WHOLE OR P R O F E S S I O N A L B
8000.0481 1
IN PART WITHOUT PRIOR AUTHORIZATION FROM PHOENIX GOLD
Fri Oct 04, 2002
CARVER PROFESSIONAL APPD DATE APPD DATE FILE ; zrmaster.sch
ENGR CHK DRAWN ; BH TIME; 11:37:58 SHEET 4 OF 5
A B C D E F G H
A B C D E F G H
DC SERVO CHANNEL 2 REVISIONS
C426 C436 R432
REV DESCRIPTION DATE APPD
DCSOUT2
R402 100pF 0.22 1.00M C447
R416 0.1
1 Ohm (F) 100V
VSPOS
10.0 K
R401
C427 R443
CHANNEL 1
2.2K Q401 U401 R411
1 1W 5% 2SC5248E LM2594HVN-12
U404:B +15V 0.01 1
A 0.10 100 3W C450
TL072 8
2 100V
- 0.1
1 2 3 R422
6 1 DCSOUT2
7 4 - TL072
7 10.0 K 3
+
C401 D401
8
L401
VN12REF
+
5 4 A U404:A IOUT+CH1
5 6 +5V C428 R412 IOUT-CH1
1N5263B

D405
0.10 C409 330uH .54A R440 4.7 Ohm 1W C473
56V C418 -15V
22/63V D402 A 100 100pF C472
0.10 L403

10 (F)

10 (F)
100/25V

R452

R456
MUR120 R423 OV/UV Shift Resistors 100pF
29.4 K R435 Q403 11.0u R454 L407 WL403
VSNEG Model R468 R469 1.00M 0.02
D401 Value: C434 ZR500 OPEN OPEN 1.0u
C451
ZR500 1N5263B 500mW R424 C462 C463 5W
0.10
A ZR1000 OPEN OPEN .1/250V
C455 C461 0.10u 0.10u C475 C479 Channel 1
ZR1000, ZR1600 1N4758A 1W 10.0 K
A ZR1600 324k 221k 0.10u 0.01 0.01 0.0033 Output

D406
R439 E401
H-MUTE C457 C474 C469 C480
4.7 Ohm 1W 0.10u 100pF 39 39 39 39 39 100pF 0.0033
2 U402 VSPOS
R470 C407 Q404 WL404
2
+5V 100pF R436
R404 160 2W OPEN C452
R450 R460 R462 L406
+VLIN
1
IN OUT
3 100K 0.1 100V
R472 OPEN R459 R461 1.0u
C421 C460 C435 2W x 5
2 C432 R457 R474
100/25V 0.10 A 100/25V
A A 0.10 R469 221k 0 Ohm OPEN
R444
A 0.01
KELVIN2
R425 4.99K R471 OPEN C490 3W
VSNEG 0.001uF
OVERLOAD VSNEG
R468 324k C446
C403 R426 0.1
Q402
100pF
A56 C491 100V
A 51.1
0.001uF
AMP-ON R447
C404
R409 R420 C438 1K 1W
100pF DCSERVOIN2
18pF
100K 1.00M

3
C429
0.1
U405 3
C425 TA0103A ZR500 VSNEG

R403, R405 Values: CH1-INPUT


R405 A
TA0104A ZR1000, VSPOS
! PROTOTYPE ONLY !
ZR1600
ZR500, ZR1000 130k
ZR1600 100k R403 C420
100K 0.47
C458 C459 DO NOT DUPLICATE
0.1
CH2-INPUT
100K 0.47
R427 R429
C437
0.1
OR DISTRIBUTE!
C405 R408 R421 OPEN OPEN 0.1
100pF DCSERVOIN1
C406
100K C430 1.00M
100pF R448
0.1 KELVIN1 VN12REF C439
R428 R430 1K 1W
A 0 Ohm OPEN 18pF
KELVIN2
BBM0 BBM1
A

Break Before Make Delay Settings


VSPOS
BBM1 BBM0 Delay
GND GND 145ns R445 CHANNEL 2
4 0.01
C445
100V 4
GND OPEN 105ns 0.1
OPEN GND 65ns DEFAULT
! PROTOTYPE ONLY ! OPEN OPEN 25ns DCSOUT1

DO NOT DUPLICATE IOUT+CH2


OR DISTRIBUTE! R433 R434

D407
IOUT-CH2
15.4K 15.4K R441 C466
Current Limit 100pF
A A C467
Settings

10 (F)

10 (F)
R451

R455
4.7 Ohm 1W
C453 L402 R453
100pF
Q405

Channel 2
R437 .1/250V 11.0u L405 WL401
Model R433 R434 I Limit 1.00M 0.02

Output
ZR500 15.4k 15.4k 28A 1.0u
C454 C477
5W
ZR1000 6.04k 6.04k 45A C465 C464 C478 C482
0.10u 0.01 0.01 0.0033
ZR1600 6.04k 6.04k 45A 0.10u 0.10u C468

D408
R442 100pF E402
C476 C481
4.7 Ohm 1W 100pF 0.0033
DC SERVO CHANNEL 1 C456
5 R438
100K Q406 C444 0.10u
39 39 39 39 39
WL402 5
C422 C433 R431 0.1 100V
DCSOUT1 R467 R465 R463 L404
100pF 0.22 R466 R464 1.0u
1.00M
2W x 5
R410
R446 R458 R473
0.01 0 Ohm OPEN
10.0 K
U403:B VSNEG
R406 C423 TL072 C448 KELVIN1
+15V 0.1
100 0.10 A 6 100V
R417 -
8 2 7
-
1 10.0 K 5
TL072 +
3 A
+
U403:A 4 +5V

-15V
R407 C424
S C H E M A T I C: POWER AMPLIFIER
6 100 0.10 A R418 PROPRIETARY NOTICE
ZR SERIES 6
29.4 K THE INFORMATION CONTAINED IN THIS DOCUMENT IS
PROPRIETARY TO PHOENIX GOLD / CARVER PROFESSIONAL SIZE DATE ; DWG No. REV
C431 AND SHALL NOT BE REPRODUCED OR DISCLOSED IN WHOLE OR P R O F E S S I O N A L B
8000.0481 1
0.10
A
R419
IN PART WITHOUT PRIOR AUTHORIZATION FROM PHOENIX GOLD
Fri Oct 04, 2002
10.0 K
A CARVER PROFESSIONAL APPD DATE APPD DATE FILE ; zrmaster.sch
ENGR CHK DRAWN ; BH TIME; 11:38:02 SHEET 5 OF 5
A B C D E F G H

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