Doc.No.

Ref Std. OHSAS 18001 : 2007

Hazards Identification, Risk Assessment & Control (HIRA) Sheet Rev. No. 01
Date 01.04.2016
Page Page : ____OF ____

Site/ Department : Overall site & all departments Section/ Area : Cold storage area Location in Dept : Warehouse
Team Members : Preferably owner dept / EHS / Engineering
Main Activity / Operation : Loading and unloading activity of HDPE drums in cold storage room (-20 deg C)
Document reference : Nil
Equipments involved : Cold Storage Chamber
Any legal applicability with reference to this Activity / Operation :
Risk Assessment (after control) Risk Category Risk Mitigation
Risk Rating without
Control
Possibility of
Condition Severity of Likelihood of Occurrence
Operation Type of Activity Consequence (Harm) Person (s) at Risk (E Leading to Risk Rating (RR) High (RR > 16)
S.No. Normal (N) / OHS Hazard Existing Control Measures Consequences / Harm of incident
(Sub Activity) (R / NR) - Injury / Illness / C / V) Emergency (Yes / Medium (RR betn 6-15)
Abnormal (A) High / Additional Control Measures
No)
Medium / (S) (L) (S X L)
Low Low (RR <6 )
5-1 5-1 25-1
Move the load inside the truck R Strain or more serious injury (such as
as close to the edge of the back injury) because the load is too
bed as possible to be ready for heavy.
unloading.
R Injury to the body due to undue
extension when hopping onto truck
bed to move object to be unloaded
R Injury to the foot or toes due to
pinching or striking the edge of the
container.
Unload object or container by R Physical injury from too much weight
lifting slightly and carrying being unloaded by one person.
the load downward to the
ground or a waiting mobile
platform
R Bodily strain or greater injury due to
heavy load or improper movement.
R Physical injury due to container
hitting body part while unloading.
If load is set on a mobile platform,
strain or injury due to unexpected
movement of the platform.
Move load to designated final Strain or injury due to heavy load
location. being moved or being unloaded from
the carrier to the final location.

Prepared By Checked by Reviewed By Approved By

NAME

SIGNATURE

Date
 HAZARD IDENTIFICATION,RISK ASSESMENT(HIRA) CONTROL SHEET

Site/ Department :Projects Section/ Area : Near H-block Utility area Location :H-Block Unit-II

Team Members : LBR Chakravarthy(Projects),N.Ekambareshwarudu(Projects),P.Ravinder(Projects),S.Eranna(Projects),S.Naresh Kumar(Projects),P.Prasad(Projects).Vamshidhar(Projects),Vinod(EHS),Srikanth Mtri(EHS)

Main Activity/Operation : New 5.0KL MSGL Reactor Installation

Document reference : Nil

Equipments involved :

Any legal applicability with reference to this Activity / Operation :

Risk Assessment (after control) Risk Category Risk Mitigation

Risk Rating Severity of

Likelihood of Occurrence
without Control Consequences of incident
Risk Rating (RR)
Possibility of / Harm
Type of Condition Consequence Leading to
Operation Person (s) at
S.No. Activity (R / Normal (N) / OHS Hazard (Harm) - Emergency Existing Control Measures High (RR > 16)
(Sub Activity) Risk (E / C / V) Additional Control
NR) Abnormal (A) Injury / Illness (Yes / No) (S) (L) (S X L) Medium (RR betn 6-15)
High / Measures
Medium / Low (RR <6 )
Low

5-1 5-1 25-1

1) LAYOUT MARKING & EXCAVATION

1. Even surface is provided.
2. Skilled man power available.
3. General work permit provided

Marking the building

1.1 layout at selected NR N Ergonomic hazard Sprain C N Low 1 2 2 Low
site.

1. PPE like Helmet,Safety shoes,Ear

mufs & goggles provided.
2. No Joints in electrical cabels
1.Tripping /slipping 3. Isolated the area from all
of machine along flammables 4.
Land Excavation Fatality &
1.2 NR N with men. C Y H Fire Extinguisher provided at work 5 2 10 Medium Area is barricated
with Breaker Injury
2.Electrical hazard place 5.Certified
3.Fire hazard breaker machine used for the job
6. Hot work permit
system followed before starting the
activity
1.Even surface is provided.
2.Electrical machines having cables
PCC-Plain cement in good condition i.e. no cuts and
concrete (By Ergonomic joint, industrial plugs are made
1.Ergonomics necessary. 3.Certified
1.3 preparing motar of NR N Hazard,Elect C Y M 4 2 8 Medium Area is barricated
2.Electrical hazard breaker machine used for the job
coarse aggregate rical shock
Sand, cement)

1. PPE like Helmet,Safety shoes, &

goggles provided.
2. To avoid spark splash into eyes,
Steel Cutting (Rod goggles are provided.
sizes of 8, 10, 12, 1.Ergonomics 3. Rods are grinded to avoid sharp
Cut
16, 20, 25, 30 mm 2.Electrical hazard edges.
1.4 NR N injury,Electri C N M 3 3 9 Medium
dia), Steel bending 3. Sharp cutting 4. Guards provided for rotating parts.
cal shock
and tying with wheel 5. Work activity is with in the
binding wire (Ring). shed(work shop) premises
 HAZARD IDENTIFICATION,RISK ASSESMENT(HIRA) CONTROL SHEET

Site/ Department :Projects Section/ Area : Near H-block Utility area Location :H-Block Unit-II

Team Members : LBR Chakravarthy(Projects),N.Ekambareshwarudu(Projects),P.Ravinder(Projects),S.Eranna(Projects),S.Naresh Kumar(Projects),P.Prasad(Projects).Vamshidhar(Projects),Vinod(EHS),Srikanth Mtri(EHS)

Main Activity/Operation : New 5.0KL MSGL Reactor Installation

Document reference : Nil

Equipments involved :

Any legal applicability with reference to this Activity / Operation :

Risk Assessment (after control) Risk Category Risk Mitigation

Risk Rating Severity of

Likelihood of Occurrence
without Control Consequences of incident
Risk Rating (RR)
Possibility of / Harm
Type of Condition Consequence Leading to
Operation Person (s) at
S.No. Activity (R / Normal (N) / OHS Hazard (Harm) - Emergency Existing Control Measures High (RR > 16)
(Sub Activity) Risk (E / C / V) Additional Control
NR) Abnormal (A) Injury / Illness (Yes / No) (S) (L) (S X L) Medium (RR betn 6-15)
High / Measures
Medium / Low (RR <6 )
Low

5-1 5-1 25-1

Shuttering for 1. Even surface is provided.

footing with 2. Skilled man power available.
hammer,plycutting 3. General work permit provided ELCB must be
1.5 R N Ergonomic hazard Sprain E/C No High 3 3 9 Medium
machine and fixing provided
it with nails and
hammer
1.Even surface is provided.
2.Electrical machines having cables
in good condition i.e. no cuts and
Concreting (By Ergonomic joint, industrial plugs are made
preparing motor of 1.Ergonomics Hazard, necessary. 3.Certified
1.6 R N C Y Medium 4 2 8 Medium Area is barricated
coarse aggregate 2.Electrical hazard Electrical breaker machine used for the job
Sand, cement) shock

2) SLAB
1. PPE like Helmet,Safety shoes, &
goggles provided.
2. Working people will be with PPE.
3. Providing the scaffolding for
Shuttering for slab Physical Shuttering at height.
2.1 NR N Fall Hazard C N Medium 4 2 8 Medium Area is barricated
(At height) injury. 4. Certified safety belts are provided

1.Even surface is provided.

2.Electrical machines having cables
in good condition i.e. no cuts and
Concreting (By Ergonomic joint, industrial plugs are made
preparing motor of 1.Ergonomics Hazard, necessary. 3.Certified
2.2 R N C Y Medium 4 2 8 Medium Area is barricated
coarse aggregate 2.Electrical hazard Electrical breaker machine used for the job
Sand, cement) shock

3)FLOORING WORK
 HAZARD IDENTIFICATION,RISK ASSESMENT(HIRA) CONTROL SHEET

Site/ Department :Projects Section/ Area : Near H-block Utility area Location :H-Block Unit-II

Team Members : LBR Chakravarthy(Projects),N.Ekambareshwarudu(Projects),P.Ravinder(Projects),S.Eranna(Projects),S.Naresh Kumar(Projects),P.Prasad(Projects).Vamshidhar(Projects),Vinod(EHS),Srikanth Mtri(EHS)

Main Activity/Operation : New 5.0KL MSGL Reactor Installation

Document reference : Nil

Equipments involved :

Any legal applicability with reference to this Activity / Operation :

Risk Assessment (after control) Risk Category Risk Mitigation

Risk Rating Severity of

Likelihood of Occurrence
without Control Consequences of incident
Risk Rating (RR)
Possibility of / Harm
Type of Condition Consequence Leading to
Operation Person (s) at
S.No. Activity (R / Normal (N) / OHS Hazard (Harm) - Emergency Existing Control Measures High (RR > 16)
(Sub Activity) Risk (E / C / V) Additional Control
NR) Abnormal (A) Injury / Illness (Yes / No) (S) (L) (S X L) Medium (RR betn 6-15)
High / Measures
Medium / Low (RR <6 )
Low

5-1 5-1 25-1

1. PPE like Helmet,Safety shoes, &

goggles provided.
2. To avoid spark splash into eyes,
goggles are provided.
3. Rods are grinded to avoid sharp
1.Inhalation of fine
Tiles-cutting and Respiratory edges.
3.1 NR N powder into Nose C Y High 2 5 10 Medium
Fixing Hazard 4. Guards provided for rotating parts.
2. Electrical hazard
5. Work activity is with in the
shed(work shop) premises
6.All cabels are without joints

4) DUCTING WORK
1. PPE like Helmet,Safety shoes, &
GI sheet cutting and goggles provided.
making it in to duct 2. Cut Resistance gloves are
4.1 NR N Cut injury Injury C Y H provided 2 5 10 Medium
and making
isulation 3. Skilled workmen provied
for the relevent activity
1. Electrical machines without cut
Electrocutio wires and joints are allowed to use.
Drilling to the slab 1. Electrocution
4.2 NR N n leading to C Y H 2. Isolation the area from all 5 2 10 Medium ELCB is provided
for fixing of duct 2. Fire Hazard
fatality. flammables
1. Scaffolding done for work at
Fixing of Duct to height.
Fall of human from
4.3 threaded rod after NR N causality C Y H 2.Certified safety belts are provided 2 5 10 Medium Area is barricated
height
drilling work

5) FALSE CEILING WORKS

1. Electrical machines without cut
Fixing of grills to the wires and joints are allowed to use.
ceiling and making Electrocutio 2. Isolation the area from all
1. Electrocution
5.1 a frame to which NR N n leading to C Y H flammables 5 2 10 Medium ELCB is provided
2. Fire Hazard
false ceiling sheets fatality. 3. Hot work permit system
will be fixed followed before starting the activity

6) PAINTING WORK
1. Painter Shall wear Face Mask,
Internal painting of Inhalation of Paint Respiratory Gloves to avoid exposure to paint.
12.1 NR N C Y M 3 3 9 Medium
walls smell Hazard
 HAZARD IDENTIFICATION,RISK ASSESMENT(HIRA) CONTROL SHEET

Site/ Department :Projects Section/ Area : Near H-block Utility area Location :H-Block Unit-II

Team Members : LBR Chakravarthy(Projects),N.Ekambareshwarudu(Projects),P.Ravinder(Projects),S.Eranna(Projects),S.Naresh Kumar(Projects),P.Prasad(Projects).Vamshidhar(Projects),Vinod(EHS),Srikanth Mtri(EHS)

Main Activity/Operation : New 5.0KL MSGL Reactor Installation

Document reference : Nil

Equipments involved :

Any legal applicability with reference to this Activity / Operation :

Risk Assessment (after control) Risk Category Risk Mitigation

Risk Rating Severity of

Likelihood of Occurrence
without Control Consequences of incident
Risk Rating (RR)
Possibility of / Harm
Type of Condition Consequence Leading to
Operation Person (s) at
S.No. Activity (R / Normal (N) / OHS Hazard (Harm) - Emergency Existing Control Measures High (RR > 16)
(Sub Activity) Risk (E / C / V) Additional Control
NR) Abnormal (A) Injury / Illness (Yes / No) (S) (L) (S X L) Medium (RR betn 6-15)
High / Measures
Medium / Low (RR <6 )
Low

5-1 5-1 25-1

1. Working people will be with PPE.

2. Manpower rotation.
Ergonomic Hazard Sprine C Y M 2 5 10 Medium NR

1. Painter Shall wear Face Mask,

Gloves to avoid exposure to paint.
2.General work permit provided
Painting of Putty
Putty splash into Respiratory
12.2 onto the wall by NR N C Y M 3 3 9 Medium
eyes, mouth Hazard.
mixing with water.

13) WATER PROOFING

1. Working people will be with
Water proofing goggles to avoid sealent splash into
Waterproofing on eyes.
13.1 NR N chemical splash into Injury C Y H 2 5 10 Medium -
the terrace area 2. Training on Proper work.
eyes

1. Personnel Shall wear Face Mask,

Gloves to avoid exposure to Mud or
Ingestion of dust or Respiratory dust and injury.
C Y M 3 4 12 Medium
mud Into eyes, hazard, 2. Soft Barrication will be done to
restrict the men movement.

1. Working people will be with PPE.

Ergonomic Hazard Sprine C Y M 2.Manpower rotation. 2 5 10 Medium NR

MECHANICAL ACTIVITIES
1. PPE like Helmet,Safety shoes, &
1. Slip trip goggles provided.
Dismantling of 2.Ergonomics 2. Certified Safety belts
1 NR N Injury C Y H 5 2 10 Medium Area is barricated
Existing structure 3. Fall hazard are provided
3. Height work permit
provided
1. PPE like Helmet,Safety shoes, &
Installation of MSGL 1. Slip trip goggles provided.
500Kg receiver 2.Ergonomics 2. Certified Chain pulley
2 NR N Injury C Y H 5 3 15 Medium Risk
( Leading & 3. Swing hazard are provided
Erection) 3. Lifting Shifting permit
provided
 HAZARD IDENTIFICATION,RISK ASSESMENT(HIRA) CONTROL SHEET

Site/ Department :Projects Section/ Area : Near H-block Utility area Location :H-Block Unit-II

Team Members : LBR Chakravarthy(Projects),N.Ekambareshwarudu(Projects),P.Ravinder(Projects),S.Eranna(Projects),S.Naresh Kumar(Projects),P.Prasad(Projects).Vamshidhar(Projects),Vinod(EHS),Srikanth Mtri(EHS)

Main Activity/Operation : New 5.0KL MSGL Reactor Installation

Document reference : Nil

Equipments involved :

Any legal applicability with reference to this Activity / Operation :

Risk Assessment (after control) Risk Category Risk Mitigation

Risk Rating Severity of

Likelihood of Occurrence
without Control Consequences of incident
Risk Rating (RR)
Possibility of / Harm
Type of Condition Consequence Leading to
Operation Person (s) at
S.No. Activity (R / Normal (N) / OHS Hazard (Harm) - Emergency Existing Control Measures High (RR > 16)
(Sub Activity) Risk (E / C / V) Additional Control
NR) Abnormal (A) Injury / Illness (Yes / No) (S) (L) (S X L) Medium (RR betn 6-15)
High / Measures
Medium / Low (RR <6 )
Low

5-1 5-1 25-1

1. Slip trip 1. Working people will be with PPE.

2.Ergonomics 2. Rotating manpower.
pipe line fabrication
3 NR N 3. Fall hazard Sprine C Y M 3.OHC and male nurse available 2 5 10 Medium NR
and laying
4. Human round the clock
error
1. Electrical machines without cut
wires and joints are allowed to use.
Position welding 2. Isolation the area from all
4 (Additional Activity if NR N Fire Hazard Injury C Y H flammables 5 3 15 Medium Risk Area is barricated
required) 3. Hot work permit system
followed before starting the activity
1. Closed super vision available at
1. Slip trip work place
Reactor coming 2. 1. PPE like Helmet,Safety
2.Ergonomics
5 from Outside NR N Sprine C Y M shoes, & goggles provided. 2 5 10 Medium NR
3.Hit hazard
vehicle 3. All legal documents are
available wih the Vehicle and trained
driver.
1.Free space at work place
2. Closed super vision available at
Lifting the 1. Slip trip work place
equipment(Reactor, 2.Ergonomics 3. 1. PPE like Helmet,Safety
6 NR N Sprine C Y M shoes, & goggles provided. 2 5 10 Medium Area is barricated
Condenser&Receiv 3.Fire Hazard
er) 4. All legal documents are
available wih the hydraand trained
driver& Certified chain pulley
provided
ELECTRICAL ACTIVITIES

1 CABLE TRY SUPPORTS FIXING

1. Electrical machine without cut

cables or joints shall be used.
2. Training on Proper work to the
Electrocutio personnel. ELCB must be
NR N Electric hazard n leading to C N H 3. All activity is done with in the 5 3 15 Medium Risk
provided.
fatality shed premises

Cutting of channels
1.1 1. Working people will be with gloves
with cutting machine
to avoid cuts and wounds.
NR N Cut injury Injury C N H 3 2 6 Medium Risk
 HAZARD IDENTIFICATION,RISK ASSESMENT(HIRA) CONTROL SHEET

Site/ Department :Projects Section/ Area : Near H-block Utility area Location :H-Block Unit-II

Team Members : LBR Chakravarthy(Projects),N.Ekambareshwarudu(Projects),P.Ravinder(Projects),S.Eranna(Projects),S.Naresh Kumar(Projects),P.Prasad(Projects).Vamshidhar(Projects),Vinod(EHS),Srikanth Mtri(EHS)

Main Activity/Operation : New 5.0KL MSGL Reactor Installation

Document reference : Nil

Equipments involved :

Any legal applicability with reference to this Activity / Operation :

Risk Assessment (after control) Risk Category Risk Mitigation

Risk Rating Severity of

Likelihood of Occurrence
without Control Consequences of incident
Risk Rating (RR)
Possibility of / Harm
Type of Condition Consequence Leading to
Operation Person (s) at
S.No. Activity (R / Normal (N) / OHS Hazard (Harm) - Emergency Existing Control Measures High (RR > 16)
(Sub Activity) Risk (E / C / V) Additional Control
NR) Abnormal (A) Injury / Illness (Yes / No) (S) (L) (S X L) Medium (RR betn 6-15)
High / Measures
Cutting of channels
1.1 Medium / Low (RR <6 )
with cutting machine Low

5-1 5-1 25-1

1. Working people will be with Eye Wash bottles

Spark 'splash into goggles to avoid spark splash into
NR N Injury C N H 3 2 6 Medium Risk are made available
eyes eyes. readily.

1. Electrical machine without cut

Electrocutio cables or joints shall be used. ELCB must be
NR N Electric hazard, n leading to C N H 5 3 15 Medium Risk
provided.
fatality

1. Working people will be with gloves

Welding of channels to avoid cuts and wounds.
NR N Cut injury Injury C N H 3 2 6 Medium
1.2 as per required
lengths

1. Working people will be with Eye wash bottles

Spark splash into goggles to avoid spark splash into
NR N injury C N H 3 2 6 Medium are made available
eyes eyes. readily.

1. Electrical machine without cut

Electrocutio cables or joints shall be used. ELCB must be
NR N Electric hazard, n leading to C N H 5 3 15 Medium
provided.
fatality

1. Working people will be with gloves

to avoid cuts and wounds.
Drilling through NR N Cut injury Injury C N H 3 2 6 Medium Risk
1.3 channels with
drilling machines
1. Working people will be with
Spark splash into goggles to avoid spark splash into
NR N injury C N H eyes. 3 2 6 Medium
eyes

1. Electrical machine without cut

cables or joints shall be used. ELCB must be
NR N Electric Electro C N H 5 3 15 Medium Risk
provided.

Fixing of supports 1. Electrical machines without cut

1.4
with anchor bolts wires and joints are allowed to use.
2. Isolation the area from all
NR N Cut injury Injury C N H flammables 3 2 6 Medium Risk
3. Hot work permit system
followed before starting the activity
 HAZARD IDENTIFICATION,RISK ASSESMENT(HIRA) CONTROL SHEET

Site/ Department :Projects Section/ Area : Near H-block Utility area Location :H-Block Unit-II

Team Members : LBR Chakravarthy(Projects),N.Ekambareshwarudu(Projects),P.Ravinder(Projects),S.Eranna(Projects),S.Naresh Kumar(Projects),P.Prasad(Projects).Vamshidhar(Projects),Vinod(EHS),Srikanth Mtri(EHS)

Main Activity/Operation : New 5.0KL MSGL Reactor Installation

Document reference : Nil

Equipments involved :

Any legal applicability with reference to this Activity / Operation :

Risk Assessment (after control) Risk Category Risk Mitigation

Risk Rating Severity of

Likelihood of Occurrence
without Control Consequences of incident
Risk Rating (RR)
Possibility of / Harm
Type of Condition Consequence Leading to
Operation Person (s) at
S.No. Activity (R / Normal (N) / OHS Hazard (Harm) - Emergency Existing Control Measures High (RR > 16)
(Sub Activity) Risk (E / C / V) Additional Control
NR) Abnormal (A) Injury / Illness (Yes / No) (S) (L) (S X L) Medium (RR betn 6-15)
High / Measures
Medium / Low (RR <6 )
Low

5-1 5-1 25-1

3 FIXING OF CABLE TRAYS

1. manpower rotation.
NR N Ergonomic Hazard Sprine, C Y H 3 4 12 Medium Risk -

1. Display of safety signs

Fabricated cable 2. Safety belt provided to avoid fall
3.1 trays are put into from height while working.
location on supports 3. Ladder provided for fixing the
NR N Fall from height Injury C Y H cables trays at medium height. 3 4 12 Medium Risk -
4. Training on Proper work to the
personnel.

1. Electrical machine without cut

cables or joints shall be used.
Electrocutio 2. Training on Proper work to the
personnel. ELCB must be
NR N Electric hazard n leading to C N H 5 3 15 Medium Risk
3.Amubulance facility is readily provided.
fatality
available

Injury 1. Working people will be with gloves

Fixing of nut to avoid cuts and wounds.
3.2 blots/welding at 2. Training on Proper work to the
NR N Cut injury C N H 3 2 6 Medium Risk -
height personnel.

1. Display of safety signs

2. Working people will be with
goggles, face shields, shades to Eye wash bottles
Spark splash into
NR N Loss of sight C N H avoid spark splash into eyes. 5 2 10 Medium Risk are made available
eyes
readily.

4) CABLE LAYING
1. Cables are stretched manually.
2. Rotating manpower.
NR N Ergonomic hazard. Sprine C N M 1 4 4 Medium Risk -
Cable laying using
cable jack after
4.1 1. Working people will be with gloves
cutting it to desired
to avoid cuts and wounds.
length with hacksaw
NR N Cut injury Injury C N H 2. Training on Proper work to the 3 2 4 Medium Risk -
personnel.
 HAZARD IDENTIFICATION,RISK ASSESMENT(HIRA) CONTROL SHEET

Site/ Department :Projects Section/ Area : Near H-block Utility area Location :H-Block Unit-II

Team Members : LBR Chakravarthy(Projects),N.Ekambareshwarudu(Projects),P.Ravinder(Projects),S.Eranna(Projects),S.Naresh Kumar(Projects),P.Prasad(Projects).Vamshidhar(Projects),Vinod(EHS),Srikanth Mtri(EHS)

Main Activity/Operation : New 5.0KL MSGL Reactor Installation

Document reference : Nil

Equipments involved :

Any legal applicability with reference to this Activity / Operation :

Risk Assessment (after control) Risk Category Risk Mitigation

Risk Rating Severity of

Likelihood of Occurrence
without Control Consequences of incident
Risk Rating (RR)
Possibility of / Harm
Type of Condition Consequence Leading to
Operation Person (s) at
S.No. Activity (R / Normal (N) / OHS Hazard (Harm) - Emergency Existing Control Measures High (RR > 16)
(Sub Activity) Risk (E / C / V) Additional Control
NR) Abnormal (A) Injury / Illness (Yes / No) (S) (L) (S X L) Medium (RR betn 6-15)
High / Measures
Medium / Low (RR <6 )
Low

5-1 5-1 25-1

5) END TERMINATION NEAR THE EQUIPMENT

1. manpower rotating.
NR N Ergonomic hazard. Sprine C N M . 1 4 4 Medium Risk -
Cutting of cables
5.1 1. Working people will be with gloves
with hacksaw blade.
to avoid cuts and wounds.
NR N Cut injury Injury C N H 3 2 6 Medium Risk -

1. Rotating manpower.
NR N Ergonomic hazard. Sprine C N M 1 4 4 Medium Risk -

Cutting of armoring 1. Working people will be with gloves

5.2
with hacksaw blade to avoid cuts and wounds.
NR N Cut injury Injury C N M 2. Training on Proper work to the 3 2 6 Medium Risk -
personnel

1. Cables are stretched manually.

2. Rotating manpower.
5.3 Gland fixing NR N Ergonomic hazard. Sprine C N M 1 4 4 Medium Risk -
 HAZARD IDENTIFICATION,RISK ASSESMENT(HIRA) CONTROL SHEET

Site/ Department :Projects Section/ Area : Near H-block Utility area Location :H-Block Unit-II

Team Members : LBR Chakravarthy(Projects),N.Ekambareshwarudu(Projects),P.Ravinder(Projects),S.Eranna(Projects),S.Naresh Kumar(Projects),P.Prasad(Projects).Vamshidhar(Projects),Vinod(EHS),Srikanth Mtri(EHS)

Main Activity/Operation : New 5.0KL MSGL Reactor Installation

Document reference : Nil

Equipments involved :

Any legal applicability with reference to this Activity / Operation :

Risk Assessment (after control) Risk Category Risk Mitigation

Risk Rating Severity of

Likelihood of Occurrence
without Control Consequences of incident
Risk Rating (RR)
Possibility of / Harm
Type of Condition Consequence Leading to
Operation Person (s) at
S.No. Activity (R / Normal (N) / OHS Hazard (Harm) - Emergency Existing Control Measures High (RR > 16)
(Sub Activity) Risk (E / C / V) Additional Control
NR) Abnormal (A) Injury / Illness (Yes / No) (S) (L) (S X L) Medium (RR betn 6-15)
High / Measures
Medium / Low (RR <6 )
Low

5-1 5-1 25-1

Index

Hazard Identification, Risk Assessment & Control (HIRA) Sheet

Date 17.08.2021
Page Page : ____OF ____
Site/ Department : Projects Section/ Area : All departments Location in Dept : I -Block
Team Members : Sachin Lingayat Ashpak Makandar,Sudeep Kumar,Sai Ram, M. Srikanth,V.Lavan Kumar,TP.Choudary
Main Activity / Operation : HIRA for I Block Modification work
Document reference : CC/PD/0912
Equipments involved : Nil
Any legal applicability with reference to this Activity / Operation :
Risk Rating Risk Assessment (after control) Risk Category Risk Mitigation
without Control
Possibility of Severity of Likelihood of Risk
Condition
Type of Consequence Person (s) at Leading to Consequences Occurrence of Rating High (RR > 16)
Operation Normal (N) /
S.No. Activity OHS Hazard (Harm) - Risk (E / C / Emergency Existing Control Measures / Harm incident (RR) Medium (RR
(Sub Activity) Abnormal Additional Control Measures
(R / NR) Injury / Illness V) (Yes / No) (S) (L) (S X L) betn 6-15)
(A) High /
Medium / Low (RR <6 )
5-1 5-1 25-1
Low
Dismantling & Shifitng of Existing Granuler
system
1. All obstacles removed.
2. Trained man power available. 3.
Shall be inspect the equipments before
use by competent person.
1.slip/trip
Braking of Wall/Panel by 4. PPE (Helmet, safety shoe, safety
2.Ergonomical hazard Contineous monitoring by
using hammer/ Breaker/ NR N Injury E/C NO Low goggles , Hand Glovess and dust 1 1 1 Low
3. Cut respective engineer.
screwdriver. mask) for working employees
4 Electrical injury
5. Approved tools and tackels.
6. Work permit system follows
(Breaking, Height)

1. certified electricians & trained man

only shall be operate electrical
appaliance.
2. PPE (Helmet, safety shoe, safety
Disconnect power supply 1. Electrical Electrical goggles and Electrical hand gloves) for
NR N E/C NO Low 3 1 3 Low
and apply LOTO system. shock working employees.
3. Apply LOTO when we go for isolate
and required permit to be taken.

1.PPE (Helmet, safety shoe, safety

Dismantling of supports by goggles and cut resistantl hand gloves)
1. Electrical for working employees.
gas cuttting/ Hacksaw NR N Cut/Burn injurt E/C NO Low 2 1 2 Low
cutting 2.Approved cutting machine with NRV
need to use.
1. Equipment should be cleaned
peoperly, All lines (Utility/ Process)
should be de presuraised and blinded
before starting the activity.

2. Isolating the all Equipments.

1. Spillage
2. fall/slip 3.Trained manpower. 1. Spill control Kit
Dismantling of Pipelines 3. fire Injury/illness 4 Spill control kit will be provided 2. skilled Supervisor
R N E/C NO Medium 5. Hazardous Pipeline & Height work 2 2 4 Low
and insulation. 4. Inhalation Asphixiation 3. All blindes are tagged with do
5. Explosion hazard Permit. not open with out autharization
6. ergonomic hazard 6. A type ladder availiable.
7.Escape route in emergency plan
available.
8. PPE (Helmet, safety shoe, face
shield) for working employees is
provided.

9. Fire extinguisher availble.

 Risk Rating Risk Assessment (after control) Risk Category Risk Mitigation
without Control
Possibility of Severity of Likelihood of Risk
Condition
Type of Consequence Person (s) at Leading to Consequences Occurrence of Rating High (RR > 16)
Operation Normal (N) /
S.No. Activity OHS Hazard (Harm) - Risk (E / C / Emergency Existing Control Measures / Harm incident (RR) Medium (RR
(Sub Activity) Abnormal Additional Control Measures
(R / NR) Injury / Illness V) (Yes / No) (S) (L) (S X L) betn 6-15)
(A) High /
Medium / Low (RR <6 )
5-1 5-1 25-1
Low
1.Approved lifting tools & tackels
should be available.
2.Hydra of min capacity of 14T shuld be
1. Dismantling of Granular available. 3.Relevent
by using Mechanical tools PPE provided for work.
and tackels. 4.Trained manpower should be
1.Eye Injury Area Barricated and Closed
2. Lifting of granular using available.
2.Hand Injury monitoring from executing
1 A frame and chain pulley NR N Injury C No Medium 5. Required PTWs shall be taken. 3 2 6 Medium
3.Burn Injury department person Continuiosly
block. 6. Competent personnel only to allow available
3. Leading of granular for lifting activities and rigger personnel
using pipes rolling outside to be available.
of the block.

1.Full body harness belts are provided

1.Lifting Of granular by to the workmen.
1.Fall Hazard
using Hydra. 2. Cut Resistance gloves are
2.Slip trip
2. Loading of granular in provided 3. Certified D- 'Area Barricated and Closed
the trolley. Sackles are used 4.All monitoring from executing
NR N 3.Hand injury Injury C Y H 5 2 10 Medium
3. Leading of equipment to legal documents are available with department person Continuiosly
4. Ergonomic hazard
equipment yard. vehicle and well skilled operator available
5. Equipment Fall hazard
4. Unloading of equipment present for the work.
6.Swing Hazard
in equipment yard.

Dismantling & Shifitng of Existing VTD

1. All obstacles removed.
2. Trained man power available. 3.
Shall be inspect the equipments before
use by competent person.
1.slip/trip
Braking of Wall/Panel by 4. PPE (Helmet, safety shoe, safety
2.Ergonomics Contineous monitoring by
using hammer/ Breaker/ NR N Injury E/C NO Low goggles , Hand Glovess and dust 1 1 1 Low
3. Cut respective engineer.
screwdriver. mask) for working employees
4 Electrical injury
5. Approved tools and tackels.
6. Work permit system follows
(Breaking, Height)

1. certified electricians & trained man

only shall be operate electrical
appaliance.
2. PPE (Helmet, safety shoe, safety
Disconnect power supply 1. Electrical Electrical goggles and Electrical hand gloves) for
NR N E/C NO Low 3 1 3 Low
and apply LOTO system. shock working employees.
3. Apply LOTO when we go for isolate
and required permit to be taken.

1. All obstacles shall be removed.

2. Trained man power available.
1.slip/trip 3. PPE (Helmet, safety shoe, safety
Braking of Wall by using 2.Ergonomics goggles , Hand Glovess and dust Contineous monitoring by
NR N Injury E/C NO Low mask) for working employees 1 1 1 Low
hammer/ Breaker. 3. Cut respective engineer.
4 Electrical injury 4.Approved tools and tackels.
5. PTW system to be followed
(Breaking, Height)

1. certified electricians & trained man

only shall be operate electrical
appaliance.
2. PPE (Helmet, safety shoe, safety
Disconnect power supply 1. Electrical Electrical goggles and Electrical hand gloves) for
NR N E/C NO Low 3 1 3 Low
and apply LOTO system. shock working employees.
3. Apply LOTO when we go for isolate
and required permit to be taken.
 Risk Rating Risk Assessment (after control) Risk Category Risk Mitigation
without Control
Possibility of Severity of Likelihood of Risk
Condition
Type of Consequence Person (s) at Leading to Consequences Occurrence of Rating High (RR > 16)
Operation Normal (N) /
S.No. Activity OHS Hazard (Harm) - Risk (E / C / Emergency Existing Control Measures / Harm incident (RR) Medium (RR
(Sub Activity) Abnormal Additional Control Measures
(R / NR) Injury / Illness V) (Yes / No) (S) (L) (S X L) betn 6-15)
(A) High /
Medium / Low (RR <6 )
5-1 5-1 25-1
Low
1. Equipment should be cleaned
peoperly, All lines (Utility/ Process)
should be de presuraised and blinded
before starting the activity.

2. Isolating the all Equipments.

1. Spillage
2. fall/slip 3.Trained manpower. 1. Spill control Kit
Dismantling of Pipelines 3. fire Injury/illness 4 Spill control kit will be provided 2. skilled Supervisor
R N E/C NO Medium 5. Hazardous Pipeline & Height work 2 2 4 Low
and insulation. 4. Inhalation Asphixiation 3. All blindes are tagged with do
5. Explosion hazard Permit. not open with out autharization
6. ergonomic hazard 6. A type ladder availiable.
7.Escape route in emergency plan
available.
8. PPE (Helmet, safety shoe, face
shield) for working employees is
provided.

9. Fire extinguisher availble.

1.Full body harness belts are provided
to the workmen.
1.Lifting Of VTD
1. Fall Hazard 2. Cut Resistance gloves are
2. Loading of granular in
2. Slip trip provided 3. Certified D- 'Area Barricated and Closed
the trolley.
Sackles are used 4.All monitoring from executing
3. Leading of equipment to NR N Injury C NO H 5 2 10 Medium
3. Hand injury legal documents are available with department person Continuiosly
equipment yard.
4. Ergonomic hazard vehicle and well skilled operator available
4. Unloading of equipment
5. Swing Hazard present for the work.
in equipment yard.

Installation of 2.0KLRCVD

1. Full body harness belts are provided

a)Leading the RCVD. for the work men
1. Fall Hazard
b)Placing on the 2. Cut Resistance gloves
2. Slip trip
ground c)Leading of are provided 3. Certified 'Area Barricated and Closed
equipment using rolled D-Sackles are used monitoring from executing
6 NR N 3. Hand injury Injury C NO H 5 2 10 Medium
pipes. 4.All legal documents are avaible with department person Continuiosly
4. Ergonomic hazard
d)Positioning of equipment vehicle and well skilled operator available
5. Equipment Fall hazard
using A frame. present for the work.
6. Swing Hazard

1. Pre-inspect the Farana/Hydra before

by authorised personnel.
1. Fall Hazard
2. Check wire ropes and web slings
2. Slip trip
before use.
Installation receivers using 3. Use guide ropes for balancing
NR N 3. Hand injury Injury C NO H 5 2 10 Medium
hydra on first floor equipment.
4. Ergonomic hazard
4. Signal man shall be provide.
5. Equipment Fall hazard
5. Appropriate PPE shall be provide to
6. Swing Hazard
all workmen

1. Pre-inspect the Farana/Hydra before

by authorised personnel.
1. Fall Hazard
2. Check wire ropes and web slings
2. Slip trip
before use.
Installation Vacuum Pump 3. Use guide ropes for balancing
NR N 3. Hand injury Injury C NO H 5 2 10 Medium
using hydra on first floor equipment.
4. Ergonomic hazard
4. Signal man shall be provide.
5. Equipment Fall hazard
5. Appropriate PPE shall be provide to
6. Swing Hazard
all workmen
 Risk Rating Risk Assessment (after control) Risk Category Risk Mitigation
without Control
Possibility of Severity of Likelihood of Risk
Condition
Type of Consequence Person (s) at Leading to Consequences Occurrence of Rating High (RR > 16)
Operation Normal (N) /
S.No. Activity OHS Hazard (Harm) - Risk (E / C / Emergency Existing Control Measures / Harm incident (RR) Medium (RR
(Sub Activity) Abnormal Additional Control Measures
(R / NR) Injury / Illness V) (Yes / No) (S) (L) (S X L) betn 6-15)
(A) High /
Medium / Low (RR <6 )
5-1 5-1 25-1
Low
1. Pre-inspect the Farana/Hydra before
by authorised personnel.
1.Fall Hazard
2. Check wire ropes and web slings
2.Slip trip
before use.
Installation Hot water
3. Use guide ropes for balancing
system using hydra on first NR N 3.Hand injury Injury C NO H 5 2 10 Medium
equipment.
floor 4. Ergonomic hazard
4. Signal man shall be provide.
5. Equipment Fall hazard
5. Appropriate PPE shall be provide to
6.Swing Hazard
all workmen

1. Approved hammering machine need

1. Electrical Hazard to use.
Anchoring of equipments 2. Trained manpower Contineous monitoring by
NR N 2. Injury. Injury C NO M 1 1 1 Low
with hammering machine 3. Hot work permit system need to use. respective engineer.
3. Ergonomic Hazard.

1. All obstacles removed.

1.Ergonomic Hazard 2. Trained man power available.
Measurement of pipeline 3. PPE (Helmet, safety shoe, safety
R N 2.Fall Hazard Injury C NO M 1 1 1 Low
for fabrication goggles and dust mask) for working
3.slip/trip
employees
1. All valves should be isolated before
connecting of the equipments

4.Trained manpower shall be available.

6. Hazardous Pipeline & Height work
Permit.
7. Required ladder available.
Fixing of Pipeline to Injury/illness 8.Escape route plan should be 1. Spill control Kit
R N 1. fall/slip E/C NO Medium 2 2 4 Low
equipment Asphyxiation implement. 2. skilled Supervisor
2. Ergonomic hazard
9. PPE (Helmet, safety shoe, face
shield) for working employees is
provided.

10. Fire extinguisher available.

11. SCBA available.
1. Trained manpower.
2. PPE (Helmet, safety shoe, safety
1.dust generated from LRB goggles and cut resistant hand gloves).
Insulation for Equipment, 3. Close Supervision provided.
R N 2.Respiratory hazard Illness C N M 3 3 9 Medium
pipelines
3. Ergonomic hazard

Installation of Blender

1. Full body harness belts are provided

a)Leading the Blender. for the work men
1.Fall Hazard
b)Placing on the 2. Cut Resistance gloves
2.Slip trip
ground c)Leading of are provided 3. Certified 'Area Barricated and Closed
equipment using using D-Sackles are used monitoring from executing
NR N 3.Hand injury Injury C NO H 5 2 10 Medium
rolled pipes. 4.All legal documents are avaible with department person Continuiosly
4. Ergonomic hazard
e)Positioning of vehicle and well skilled operator available
5. Equipment Fall hazard
equipment using A frame. present for the work.
6.Swing Hazard

1. Approved hammering machine need

1. Electrical Hazard to use.
Anchoring of equipments 2. Trained manpower Contineous monitoring by
NR N 2. Injury. Injury C NO M 1 1 1 Low
with hammering machine 3. Hot work permit system need to use. respective engineer.
3. Ergonomic Hazard.

Installation of Sifter
 Risk Rating Risk Assessment (after control) Risk Category Risk Mitigation
without Control
Possibility of Severity of Likelihood of Risk
Condition
Type of Consequence Person (s) at Leading to Consequences Occurrence of Rating High (RR > 16)
Operation Normal (N) /
S.No. Activity OHS Hazard (Harm) - Risk (E / C / Emergency Existing Control Measures / Harm incident (RR) Medium (RR
(Sub Activity) Abnormal Additional Control Measures
(R / NR) Injury / Illness V) (Yes / No) (S) (L) (S X L) betn 6-15)
(A) High /
Medium / Low (RR <6 )
5-1 5-1 25-1
Low
1. Full body harness belts are provided
a)Leading the Sifter. for the work men
1.Fall Hazard
b)Placing on the ground 2. Cut Resistance gloves
2.Slip trip
c)Leading of equipment are provided 3. Certified 'Area Barricated and Closed
using using rolled pipes. D-Sackles are used monitoring from executing
7 NR N 3.Hand injury Injury C NO H 5 2 10 Medium
4.All legal documents are avaible with department person Continuiosly
4. Ergonomic hazard
e)Positioning of equipment vehicle and well skilled operator available
5. Equipment Fall hazard
using A frame. present for the work.
6.Swing Hazard

1. Approved hammering machine need

1. Electrical Hazard to use.
Anchoring of equipments 2. Trained manpower Contineous monitoring by
8 NR N 2. Injury. Injury C NO M 1 1 1 Low
with hammering machine 3. Hot work permit system need to use. respective engineer.
3. Ergonomic Hazard.

Installation of Multi miller

1. Full body harness belts are provided

a)Leading the Miller. for the work men
1.Fall Hazard
b)Placing on the ground 2. Cut Resistance gloves
2.Slip trip
c)Leading of equipment are provided 3. Certified 'Area Barricated and Closed
using using rolled pipes. D-Sackles are used monitoring from executing
NR N 3.Hand injury Injury C NO H 5 2 10 Medium
4.All legal documents are avaible with department person Continuiosly
4. Ergonomic hazard
e)Positioning of equipment vehicle and well skilled operator available
5. Equipment Fall hazard
using A frame. present for the work.
6.Swing Hazard

1. Approved hammering machine need

1. Electrical Hazard to use.
Anchoring of equipments 2. Trained manpower Contineous monitoring by
NR N 2. Injury. Injury C NO M 1 1 1 Low
with hammering machine 3. Hot work permit system need to use. respective engineer.
3. Ergonomic Hazard.

Installation of Microniser

1. Full body harness belts are provided

for the work men
1.Fall Hazard
2. Cut Resistance gloves
2.Slip trip
a)Leading the Microniser. are provided 3. Certified 'Area Barricated and Closed
b)Placing on the D-Sackles are used monitoring from executing
NR N 3.Hand injury Injury C NO H 5 2 10 Medium
ground c)Leading of 4.All legal documents are avaible with department person Continuiosly
4. Ergonomic hazard
equipment . vehicle and well skilled operator available
5. Equipment Fall hazard
present for the work.
6.Swing Hazard

1. All obstacles removed.

1.Ergonomic Hazard 2. Trained man power available.
Measurement of pipeline 3. PPE (Helmet, safety shoe, safety
R N 2.Fall Hazard Injury C NO M 1 1 1 Low
for fabrication goggles and dust mask) for working
3.slip/trip
employees
1. All valves should be isolated before
connecting of the equipments

4.Trained manpower shall be available.

6. Hazardous Pipeline & Height work
Permit.
7. Required ladder available.
Fixing of Pipeline to Injury/illness 8.Escape route plan should be 1. Spill control Kit
25 R N 1. fall/slip E/C NO Medium 2 2 4 Low
equipment Asphyxiation implement. 2. skilled Supervisor
2. Ergonomic hazard
9. PPE (Helmet, safety shoe, face
shield) for working employees is
provided.

10. Fire extinguisher available.

11. SCBA available.
 Risk Rating Risk Assessment (after control) Risk Category Risk Mitigation
without Control
Possibility of Severity of Likelihood of Risk
Condition
Type of Consequence Person (s) at Leading to Consequences Occurrence of Rating High (RR > 16)
Operation Normal (N) /
S.No. Activity OHS Hazard (Harm) - Risk (E / C / Emergency Existing Control Measures / Harm incident (RR) Medium (RR
(Sub Activity) Abnormal Additional Control Measures
(R / NR) Injury / Illness V) (Yes / No) (S) (L) (S X L) betn 6-15)
(A) High /
Medium / Low (RR <6 )
5-1 5-1 25-1
Low

Dismantling of Civil Works

1.Only Skilled Worker sholud engaged

Calcium Silicate False 1 1 1 Low
26 NR N NO Medium for work.
Ceiling
2.TBT Should be Conducted.
3.Strict Supervison during the entire
1.Injury Due to work
work Proper Access should be clear for
awareness.
work.
2.Improper Approach/Access
4.Working area should be barricated
may be cause of Slip/Fall. 1. Fatality due
properly.
3.Impact /Hit By Material to improper Area Barricated and Closed
5.Proper scaffolding platform with toe
27 Brick Wall Dismantling NR N /Collapse of Existing connections. NO Medium 1 1 1 Low monitoring from executing
guard to be provided.
Structure Wall. 4.Noise. 2. Severe department person Continuiosly
6.Sifficient illumination to be provided.
5.Flying Material. physical available
Valve& Ceiling Sandwish 7.while Chipping surface area
28 NR N 6.Accedent due To Lack Of injuries. NO Medium 1 1 1 Low
Panal Removing & Shifting must be care.
Supervison.
8.Fallow the Sequence of
7.Tools & Tackles Failure
29 PCC& RCC Dismantling NR N NO Medium Dismentling. 9.Use 1 1 1 Low
8.Electrical Shock
Ear Plug/Ear Muff. 10.Use
Dust Mask & Safety Goggles
30 Floor Dismantling NR N NO Medium 11.Electrical Connection will be through 1 1 1 Low
ELCB

Pass Box & Heppa Filter 1 1 1 Low

31 NR N NO Medium
Duct Removing& Shifting

Herbal Block Modification Civil Works

1. Screening of workforce before

induction training.
2. Medical examination as per Legal
Requirement.
3. Safety Induction; Issue of ID Card.
4. Imparting daily HIRA talk.
5. Use of PPE (Both Mandatory and
work related).
1. Earth Collapse. 6. Area inspection shall be done before
2. Presence of buried 1. Toppling of use.
electric cables. equipment due 7.Cables and metals to be check by
Area Barricated and Closed
3. Presence of to earth essential detectors .
1 1 1 Low monitoring from executing
32 Excavation NR N overhead electrical cables. collapse and NO H 8. Manual excavation to be go for upto
department person Continuiosly
4. Movement / personnel may 1.5 mtr to clarify if any utility
available
working of equipment in receive severe connections.
steep access / egress / injury / fatal 9. Do not allow any unauthorized
valley conditions to person to enter the pit.
10. Awareness towards safety by
displaying safety postures & slogan.
11. Relocating/ removing the overhead
electrical lines.
12. Deploying competent operators for
equipment use / operation.
13. Hard barication shall be done after
completion of activity
Continious monitoring by the
area incharge i.e The supervisor
1.Hands injury and engineer.Area cordoning to
1.Use gloves and appropriate PPE 2.To 1 1 1 Low
33 PCC Works NR N Handling of ingredients 2.Feet may get NO M be done and caution sign to be
ensure fulfil of pre task checklist.
injured displayed at site. Euipment and
its materials to be certified and
with no defectcs
 Risk Rating Risk Assessment (after control) Risk Category Risk Mitigation
without Control
Possibility of Severity of Likelihood of Risk
Condition
Type of Consequence Person (s) at Leading to Consequences Occurrence of Rating High (RR > 16)
Operation Normal (N) /
S.No. Activity OHS Hazard (Harm) - Risk (E / C / Emergency Existing Control Measures / Harm incident (RR) Medium (RR
(Sub Activity) Abnormal Additional Control Measures
(R / NR) Injury / Illness V) (Yes / No) (S) (L) (S X L) betn 6-15)
(A) High /
Medium / Low (RR <6 )
5-1 5-1 25-1
Low

1. Use gloves and appropriate PP.

1.Hands injury
1.Handling of ingredients 2. To ensure fulfil of pre task checklist. Continious monitoring by the
2.Feet may get
2.Protruding reinforcement 3. Use Safety shoes; Provide platform area incharge i.e The supervisor
injured
rods. above reinforcement for movement of and engineer.Area cordoning to
3.Persons may
3.Falling of materials from workers.
34 RCC Works NR N get injured. NO M 1 1 1 Low be done and caution sign to be
height. 4.Use hard hats; Remove surplus
4.Can displayed at site. Euipment and
4.Earthing of electrical material immediately from work place.
cause its materials to be certified and
mixers, vibrators, etc. not 5.Ensure earthing of equipment's and
electrocution / with no defectcs
done proper functioning of electrical circuit
asphyxiation
before commencement of work

1. PTW should take prior to erection

work.
2. Ensure close supervision
3. Dynamic HIRA/ pre-task HIRA
prepare before commencing of work by
a CFT team.
4. To ensure fulfil of pre task checklist
5.No person shall work under Continious monitoring by the
1.Following of unsafe work the suspension load, area incharge i.e The supervisor
methods 6.All height works shall be carried out and engineer.Area cordoning to
35 Height work NR N 2.Fall from height Injury or Fatal NO H in presence of supervisor and Safety 1 1 1 Low be done and caution sign to be
3.Hitting the object Nets shall be fastened where ever it is displayed at site. Euipment and
4.Falling objects from height required its materials to be certified and
.7. No loose materials shall be placed with no defectcs
at edge
8. Proper housekeeping to be
ensued. 9.Multi-layer protection system
to be in place.
10. Appropriate PPE shall
be provide. 11. Life line to be provided
while working at height.

1. Formwork shall be supervised by a

competent person
2. Workers should follow proper
manual handling methods.
3. Assess the load by
considering the parameters like load,
environment, and physical condition of
workmen. 4.Adequate ties to be given Continious monitoring by the
1. Handling of material and sufficient supports to be provided area incharge i.e The supervisor
Back Pain; Cut
without assessment as per design. and engineer.Area cordoning to
/ struck injuries
Form Work&Shuttering 2. Repeated movements 5.Catch nets shall be provided to be done and caution sign to be
36 NR N due to fall of NO H 2 3 6 Medium
Work for lifting of heavy control the falling objects.
material displayed at site. Euipment and
component 3.Formwork 6.De shuttering of formwork shall
Physical Injury its materials to be certified and
fixing be carried out under the supervision of
competent supervisor. with no defectcs
7.Concrete slurry, plumb stones, tie
rods, tie pins, shall be removed before
lifting the form work.
8.Catch nets shall be provided to
control the falling objects.
9.Life line to be provided while
working at height.
 Risk Rating Risk Assessment (after control) Risk Category Risk Mitigation
without Control
Possibility of Severity of Likelihood of Risk
Condition
Type of Consequence Person (s) at Leading to Consequences Occurrence of Rating High (RR > 16)
Operation Normal (N) /
S.No. Activity OHS Hazard (Harm) - Risk (E / C / Emergency Existing Control Measures / Harm incident (RR) Medium (RR
(Sub Activity) Abnormal Additional Control Measures
(R / NR) Injury / Illness V) (Yes / No) (S) (L) (S X L) betn 6-15)
(A) High /
Medium / Low (RR <6 )
5-1 5-1 25-1
Low the drawing/scheme.
2. Before installation of scaffolding soil
condition must be checked and verified.
3. Ground soil must be compacted.
4. Scaffolding shall be installed and
modified under the competent
supervision with competent scaffolders
only as per scaffolding procedure.
5. After installation scaffolding tag
system is being followed.
6. Scaffolding shall not be used without
authorization of scaffolding
Personnel inspector/supervisor. Continious monitoring by the
injury due to: 7.Scaffolders must undergo for medical area incharge i.e The supervisor
1. Fall from height 1. Fall from test and vertigo test. and engineer.Area cordoning to
Scoffloding Erection & 2. Collapse of height 8.PTW system must be followed. be done and caution sign to be
37 NR N NO H 2 3 6 Medium
Dismantling scaffold 3. Fall of 2. Collapse 9.Activity shall be carried out by
material of scaffold competent scaffolders.
displayed at site. Euipment and
3. Fall of 10.Shall be used full body harness with
its materials to be certified and
material scaffolding hook and double lanyard with no defectcs
harness and other basic PPEs.
11.All tools shall be carried in a tool
bag or with adequate arrangement
means hand tools must be tied with tag
line. 12.Surrounding must be
barricaded. 13.Weather
condition and speed of wind shall be
taken in consideration before working
at height on scaffold. 14.HIRA
Talk is compulsory before start of
activity.
15.Maintain tag system for scaffold
1.Falling from height
1.Good housekeeping maintained at all
2.Collapse of scaffold
times.
3.Falling objects
2.Waste including brick bands and Continious monitoring by the
hitting head or body,
pallet debris disposed of in skip. area incharge i.e The supervisor
including feet
3. Safety footwear provided to all and engineer.Area cordoning to
4.Manual handling
workers.
38 Brick Work NR N 5.Slips and trips Injury NO M 2 2 4 Low be done and caution sign to be
4.Safe route to workplace agreed with
6.Hazard to eyes, displayed at site. Euipment and
principal contractor based on
cutting bricks its materials to be certified and
construction phase health and safety
7.Hazardous with no defectcs
plan
substances, mortar
5.Safety goggles (EN 166 B standard)
8.Dust from cutting
worn when breaking bricks
bricks

1. Appropriate PPEs shall be use.

1. Slip and 2. Follow work method statement.
1. Falling objects. Trip or fall. 3. Use appropriate equipment for
2. Physical hazards. 2. protection against falls.
39 Plastering NR N 3. Chemical Hazards. Physical injury NO M 4. Suffient training sholud be given to 2 2 4 Low Close Supervision shall be provide
4. Ergonomical hazards. due to all workmen.
5. Biological hazards. exposed 5. As far as possible, to avoid direct
chemicals contact b/w unprotected hand knees
and wet concrete.
40 Clean Room Partition:
 Risk Rating Risk Assessment (after control) Risk Category Risk Mitigation
without Control
Possibility of Severity of Likelihood of Risk
Condition
Type of Consequence Person (s) at Leading to Consequences Occurrence of Rating High (RR > 16)
Operation Normal (N) /
S.No. Activity OHS Hazard (Harm) - Risk (E / C / Emergency Existing Control Measures / Harm incident (RR) Medium (RR
(Sub Activity) Abnormal Additional Control Measures
(R / NR) Injury / Illness V) (Yes / No) (S) (L) (S X L) betn 6-15)
(A) High /
Medium / Low (RR <6 )
5-1 5-1 25-1
Low
1. Ensure permit to work system.
2. Trained workers to be engaged for
this activity,
3. Ensure proper PPE’s(helmet,
goggles, nose mask, jacket, hand
glove, safety belt, safety shoe)
1. Physical
1. Slip, trip 4. Ensure the proper training and
injury due to
2. Material does not toolbox talk prior start job.
improper
adequate side clearance for 5. Barricade the work area, storage and
handling.
lifting. display the signage’s
Shifting the material NR N 2. Irritation due NO M 2 2 4 Low Close Supervision shall be provide
3. Damaging of gypsum 6. Ensure that the hand / fingers do not
to inhalation of
powder bags or cement bags get jammed in between material and
dust and
& gyb board. floor by carrying material with hands
chemical
inside the maximum width of the item
particles
carried.
7. Use the material trolley where ever
possible

1. Use the approved drilling machine &

cutting machine test and tagged by
licensed electrician.
2. Use correct type and size of drilling
bit and take supervisor approval before
the start of drilling.
3. Check the tools for malfunction. 4.
Use Plug top. Wear hand gloves.
1. Electrocution due to Battery operated tools where possible.
power machine malfunction. 5. Wear designated hearing protection
2. Drilling and cutting noise based on known or potential noise
during operations. levels by using ear plugs
3. Dust formation by drilling. 1. Electric 6. Wear dust masks and eye protection
Cutting of aluminum prior to start of job.
4. Overhead obstructions. shock. 2.
frames, wooden piece, 7. Identify other high level obstructions
Hand arm, leg and head cuts Burns. 3.
Gyb board / fire rated NR N NO M prior to entering approved A type 2 2 4 Low Close Supervision shall be provide
Cut / wound due to sharp Eye injury due
board for required size and ladder.
edges to flying
fixing by power tool. 8. Use of cut/abrasive resistant gloves,
5. Cut injury due to rotating particles
wheel. safety shoes, hat and tools.
6. Dust inhalation and entry Wear long sleeved shirt and long
to eye. trousers.
7. Noise due to friction 10. Polish the sharp edges during
fabrication.
11. Appropriate PPE shall be used in
safe manner

1. Mask to be used. Ensure the worker

is updated with MSDS.
1. Inhaling of plaster of Paris 2. Use PV glove for the work and full
dust. sleeve shirt during the work.
2. Burn Injury to the hand 3. Use adequate Bowl for mixing and
and palm in contact with the 1. Irritation of trowel to mix the ingredient.
Preparation of POP mix. NR N POP. Eye and Skin NO M 4. Unwanted spillage to be removed 2 2 4 Low Close Supervision shall be provide
3. Slipping on floor due to injuries immediately and use required amount
spillage of water on floor. of water for the work
4. Entry to the eye and dust 5. Mask and goggles to be used.
inhalation.
 Risk Rating Risk Assessment (after control) Risk Category Risk Mitigation
without Control
Possibility of Severity of Likelihood of Risk
Condition
Type of Consequence Person (s) at Leading to Consequences Occurrence of Rating High (RR > 16)
Operation Normal (N) /
S.No. Activity OHS Hazard (Harm) - Risk (E / C / Emergency Existing Control Measures / Harm incident (RR) Medium (RR
(Sub Activity) Abnormal Additional Control Measures
(R / NR) Injury / Illness V) (Yes / No) (S) (L) (S X L) betn 6-15)
(A) High /
Medium / Low (RR <6 )
5-1 5-1 25-1
Low
1. Apply the material in small quantity.
2. Barricade the work area by caution
tape and warning signage to be
1. Back injury while reaching ensured
for material and while 3. Ensure the worker is guided on the
application to the wall’ effects of POP dust.
2. Fall from height and injury 1. Irritation of 4. Goggles to be used.
to legs and injuring the Eye and Skin 5. Ensure the person is wearing full
person working below injuries. 2. sleeves and long pants with glove.
Application of Plaster of NR N NO M 2 2 4 Low Close Supervision shall be provide
3. Inhaling of POP dust Physical 6. Unwanted spillage to be mopped
Paris to the wall
4. Entry to the eye. injuries due to immediately and use required amount
5. Burn Injury to the hand in fall from height of water for the work.
contact with the POP. Advisable to use PVC sheet at work
6. Slipping on floor due to area to facilitate better housekeeping
spillage of water on floor.

Continious monitoring by the area

1.Training and instruction regarding the
incharge i.e The supervisor and
job.
engineer.Area cordoning to be
CUT INJURY, PRICK 2.Providing required
done and caution sign to be
Steel structure erection for INJURY. STRIKING PPE(Helmet,safety shoes,goggles/face
41 NR N Injury C No Medium 2 2 4 Low displayed at site. Euipment/Hydra
Gable roof shed HAZARD, FALL HAZARD, shield, gloves) for the job and ensuring
and its
HUMAN ERROR that employee wears the same and
materials(SLING/CABLE/ROPE
follows safety measures & work permit
16mm) to be used should be
system
certified & with no defectcs

Prepared By Checked by Reviewed By Approved By

NAME

SIGNATURE

Date