CII AWP CBA Education Framework
CII AWP CBA Education Framework
AWP EDUCATION
FRAMEWORK
Version 1.0 | Published August 2020
C re a t ed b y t h e A W P E d u ca tion & O u t re ach S u b co m m ittee
Construction Industry Institute (CII)
What is it?
Construction Industry Institute (CII) defines AWP as “the overall process flow of all the
detailed work packages (construction, engineering, and installation work packages). AWP
is a planned, executable process that encompasses the work on an EPC project, beginning
with the initial planning and continuing through detailed design and construction
execution. AWP provides the framework for productive and progressive construction and
presumes the existence of a construction execution plan.”
ADVANCED WORK PACKAGING (AWP)
What is it?
Advanced Work Packaging (AWP) is a construction-driven project delivery process that adopts the
fundamental philosophy of “beginning with the end in mind.” A key requirement of this process is the
collaboration between construction and engineering during the engineering planning phase to create a
constraint-free work environment in the field. This collaboration ensures that the project is designed with
a sequence that supports construction, and that the supply chain is sequenced accordingly by breaking
down the project scope into Construction Work Packages that are fed with Engineering Work Packages.
ADVANCED WORK
PACKAGING (AWP)
Traditional AWP
Projects Projects
37% 46%
3 . 7 Hou rs 4. 6 Hou rs
WORKFACE PLANNING
COMPLETIONS
Enhanced
Improve craft More time for Improve Improved systems
supervision to Improved installation
retention due to progress turnover
supervise housekeeping quality
improved morale tracking sequence
Benefits & Value of AWP
To maximize savings,
industrial leaders in the oil &
gas and chemical sectors
are now requiring AWP to
be implemented for their
Origin & History of AWP
Myth Busted:
AWP is just a buzzword.
▪ Benefits recognized to package work into more manageable sizes: include materials, major equipment,
tools, etc.
▪ 1990s - Project in Canadian Oil Sands leverages last planner. This was considered the beginning of
Workface Planning.
Procurement
PWPs
Construction
IWPs
TWPs
Commissioning &
Startup
TOPs
FEP 2 - Concept
Example
Value of AWP Major Activities
Deliverables
• Increase ENG Productivity by • Alignment across stakeholders for AWP scope / WBS • AWP organization chart
establishing an early Path of
Construction (PoC) • Define AWP data responsibility matrix & data mgmt. plan • AWP project plan, goals &
objectives
• Increase Construction • Develop preliminary AWP plan (key activities, milestones, etc.)
• Initial plot plan by CWA
Productivity by establishing
• Constraints definition & process for long lead items
well-defined Construction • AWP RASCI Chart
Work Areas (CWAs)
• AWP Champion onboarded for EPC + Owner organizations
• PoC meeting Terms of
• Ensure alignment on plan & • Secure Construction representative to be involved in decisions Reference
methodology for using AWP
& how it will impact the • Prep for Path of Construction meetings? • CWA Index
project
• Begin incorporating AWP activities in Level 2 schedule • CWP Index
FEP 3 – Detailed Scope
Example
Value of AWP Major Activities
Deliverables
• Set up project for effective • Complete delineation of CWAs • Project estimation by CWP
EWP program
• Identify long lead Procurement items by CWA • Vendor data review
• Align stakeholders with PoC prioritization by CWP
development • Align Engineering Work Packages (EWPs) directly with CWPs
• CWP release plan (fully
• Hold Constructability reviews developed with “clashes”
• Optimize ENG hours by identified)
establishing a framework that
• Hold Interactive Planning session for PoC development
can reduce "wait" times • Asset lists encoded by CWP
• Structure the project into an optimal sequence of CWPs
• Increase field Time-On-Tools • Initial EWPs release plan
by aligning project schedule • Build short list of contractors & subcontractors with knowledge of the
with CWAs & Construction Owner or EPC’s AWP procedures • Constrained PoC
Work Packages (CWPS)
• Define PoC with Level 3 Schedule • Level 3 loaded schedule
Procurement in the Early Stages
Major Activities Major Activities Example
Value of AWP
FEP 2 - Concept FEP 3 – Detailed Scope Deliverables
• Optimize Procurement • Identify items best to • Organize purchase orders by • Vendor data requirements to
planning to align with the PoC, purchase in FEP CWP support AWP (including
ensuring early alignment of update frequency standards)
critical equipment and • Sequence Procurement by • Complete Procurement Work
material delivery for EWPs & ROS dates Packages (PWPs) prior to the • Defined PoC with Level 3
Construction planned start date schedule & ROS dates for
• Build out procurement major equipment
tracking & reporting system to • Develop a procurement
measure EP 30/60/90 & Execution Plan that support
incorporate into weekly the PoC
meetings
• Begin weekly procurement
coordination with ENG &
Construction
Detailed Engineering
Example
Value of AWP Major Activities
Deliverables
• Optimize ENG hours through • EWPs have complete associations with CWPs, drawings, mechanical • EWP release plan & EWPs
identifying & removing EWP equipment, specifications, etc. delivered in accordance with
constraints that plan (in-sequence and
• Construction reviews CWPs & EWPs and how they support the project on-time)
• Increase field Time-On-Tools schedule
by organizing, tracking & • Sequence Procurement by
expediting the hand-off of • Connect non-BIC engagements to Calendar in Q2 EWPs
ENG deliverables to
Construction by CWPs • Continue Constructability reviews • CWP Readiness Review
Meeting Terms of Reference
• Assign WP owners early to allow enough time for reviews & changes
• Complete list of EWP
• Begin regular CWP readiness review meetings & hold well in advance constraints
of CWP planned start date
• Optimize ENG hours through • Purchase of all Engineered Equipment • Purchase of all Engineered
digital upload of vendor data Equipment
& associated ETA dates into • Expedite Vendor Data by Engineering Need Date
EPC procurement systems • Expedite Vendor Data by
• Expedite Deliveries by Field Need Dates Engineering Need Date
• Purchase all Fabrication in accordance with the Procurement • Expedite Deliveries by Field
Strategy – if any prior to Construction Need Dates
• Improve field safety & quality • Finalize IWPs release plan & schedule • Constraint review meeting
through enhanced planning Terms of Reference
and clear scopes • Determine how to manage & measure exceptions to releasing only
IWPs to the filed that are 100% constraint free • Owner & EPC IWP completion
• Increase Time-On-Tools by and status report (by week)
improving the coordination of • Conduct final Constructability reviews
field constraints management • Materials list by IWP
& shared services across • Begin weekly constraint review meetings
multiple Contractors • Mechanical equipment
• Conduct AWP maturity assessments: electrical, mechanical, pipe, associations list by CWP &
• Increase Time-On-Tools by steel, contractors, subcontractors, suppliers, etc. IWP
debottlenecking constraints
on Installation Work Packages • Bag and Tag by IWP
(IWPs)
• Initiate Test Work Packages (TWPs)
• Increase field Time-On-Tools • Establish Field Procurement at Site: site support, tools, equipment, • Subcontractor Packages
by ensuring all materials to consumables, shorts, etc.
support a CWP are delivered
to construction before ROS • Initiate materials management, warehouse & preventative
date maintenance efforts
• Increase field work efficiency • Right-size the workhours required to execute each TOP (mechanical, • TWP release plan by IWP
by improving the transition instrument engineers, etc.)
from construction to CSU • TOP release plan by TWP
through clearer line of sight • Associate Test Work Packages (TWPs) and TOPs to applicable CWAs,
on sequencing of construction CWPs, EWPs, & IWPs • Final, consolidated AWP
completion to support the Master Index
CSU schedule • Conduct regular turnover execution readiness reviews
• Increase field Time-On-Tools • Assign the TOP Owner at least 12 weeks prior to the planned start
through early, iterative input date
of Operations and
Commissioning into the PoC &
linkage of an optimal CSU
sequencing of Turnover
Packages (TOPs) to the IWP
sequencing
Roles & Expectations
The Role of the The Role of the
Owner EPC or Contractor
Construction Construction
Engineering & Project Supply Chain Operations
Owner Contractor Management Project Controls
Procurement Management Management Manager
(CMT pre-bid Team
selection)
▪ Support Overall AWP ▪ Develop CEP and ▪ Attend Interactive ▪ Attend IPP Sessions ▪ Lead IPP Sessions – ▪ Attend IPP Sessions ▪ Attend IPP Sessions ▪ Track AWP Metrics
Project Execution Turnover Strategy Project Planning ▪ Incorporate AWP into Constructability ▪ Ensure Procurement ▪ Ensure IWPs, TWPs, and by Project Phase
▪ Develop AWP ▪ Develop Path Sessions Project Execution Plan Reviews, Path of Strategy is Aligned with TOPs support the most ▪ Monitor the Health
Strategy of Construction ▪ Draft definition of the ▪ Identify AWP Qualified Construction, Contracts effective turnover and of AWP Adoption
▪ Allocate Budget ▪ Defines CWP Construction Work Contractors Preliminary CWPs ▪ Supports AWP startup sequence Metrics
Resources Boundaries Areas ▪ Define AWP Metrics ▪ Ensure EWP Requirements for ▪ Track High Level
▪ Develop Level 2 ▪ Set Construction Completions Contracts Project Metrics that
schedule & estimate Execution Plan Support the Path of are
▪ Draft Required At Site Parameters Construction supported /
dates for major ▪ Maintain Policies & ▪ Report Progress at improved by AWP
equipment Procedures EWP Level (Cost, Schedule,
▪ Determine AWP Roles Quality, Safety)
& Responsibilities
AWP Specific Roles
▪ Responsible for the development and
sustainment of the AWP program across ▪ Project Specific
an organization ▪ Establishes project expectations
▪ Program development AWP
Corporate AWP ▪ Audits performance
▪ Procedure creation
Manager Champion ▪ Detailed reporting
▪ Staffing ▪ Capturing lessons learned
▪ Education and promotion ▪ Ensure data requirements are met
▪ Determine technology system needs
▪ Define data requirement needs
A location specific, multi- A complete list of supplied Created by the key Engineering deliverable that Contains constraint free A detailed plan to assure
disciplinary representation material and equipment stakeholders in accordance is used to develop (CWP) scope of work that allows that each asset
of process units, major for an EWP/CWP. The with the Path of Construction Work Packages trade to complete tasks (Equipment, pipeline, etc)
areas throughout the scope of a PWP can be Construction. Serves as a and that defines a scope of independently for a specified passes a predefined set of
construction site. specific to an engineered proposal for executives to work to support construction time duration in a safe, tests based on that object
piece of equipment or to a ensure the construction of a in the form of drawings, predictable, measurable, and type in order to be
group of bulks supply. A given project or production procurement deliverables, efficient manner. This deemed complete and
PWP does not have to be a is well-planned out. The specifications, and vendor includes supporting ready to be handed over to
physical package—a PWP better a CWP is prepared, support. The EWP is released documents such as BOMs, the client. The testing is
can also be a scheduling or the better chance that the in an approved sequence that tasks, and man-hour run after construction is
tracking exercise. Must project will be accepted by is consistent with the CW estimates to complete the complete, but before the
support the Path of a company. CWPs are schedule. The scope of work task. IWPs are subsets of handover (Also called
Construction. subsets of CWAs. Prepared is typically both by discipline CWPs. Prepared by discipline turnover) to the
by discipline or craft. and by area. Prepared by or craft. owner/operator.
discipline or craft.
Construction Procurement
Work Area Work Package
(CWA) (PWP)
Supports POC
Construction Engineering
Work Package Work Package
(CWP) (EWP)
Planned Start & Finish Dates Engineering Data & Drawings IFC
BOM’s
Equipment/Material Databases/Listings
Technical Docs & DWGs
Screenshots from Model Linked to assets, not CWPs/EWPs
Path of Construction &
IPP Meetings
In a tradition project, Engineering is performed by
system, Procurement in bulk, Fabrication by size, and
Construction by area
Owner 5
3 Engineering
PATH OF
CONSTRUCUTION COMMISSIONING
(PoC)
CONSTRUCTION
PROCESS
CONSTRUCTION
COMMISIONING
PROJECT CONTROLS
What information is required
by each discipline?
• Vendor data • Long lead delivery • Specifications • Heavy haul routes • Startup sequence • Start / finish dates
delivery dates times
• Heavy lift crane
• Design hours requirements
• Deep foundations
Deliverables from the Integrated
Project Planning Meeting
Engineering and Construction Work Packages sequenced within Construction Work Areas
“Work Packaging and the Constraint Management process remove the guesswork from
executing at the work face by acutely defining the scope of all work involved and ensuring all
things necessary for execution are in place. It ensures to a much greater degree that the work
will be done in the time allotted.”
- CII RT272 , page 35
Benefits of Constraint Management
Projects Predecessor
▪ Contractor Materials ▪ Geotechnical ▪ Scope of Material ▪
▪ Constructability ▪ Quality
▪ IWP Constraints
Review Requirements
▪ P&ID Input ▪ Work Package
▪ Site Drawings Rework
▪ Owners Approvals ▪ Safety Requirements
Who is Involved in Constraint Management?
Assignment of Owner, Due Date, and Priority for Each Open Constraint
AWP is in use globally and has been found to improve safety, schedule, predictability, quality, and labor productivity.
Increases of 25% in labor productivity and reductions of 10% in total installed costs have been reported for AWP systems that
Some companies that started implementing AWP applied it on relatively large projects and saw benefits. These and other
companies were interested in further information on applying AWP to smaller projects. COAA received additional requests to
develop a "Scalable AWP Guideline" for implementation on projects under $100 million without compromising the principles
that result in improved project performance. Information on the resulting COAA Scalable Advanced Work Packaging Report
four working committees and 40 experienced industry professionals (as committee members) with a 5 -member steering
committee and is based on the work of the Construction Industry Institute (CII) and COAA.
The COAA scalable AWP model concept was designed in 2019 to provide AWP benefits to smaller projects (under $100
million) and is published in the Scalable AWP Report which includes example projects. The model introduces tools and
resources developed by AWP experts. It is available for implementation by industry and is designed to provide benefits to a
Scaling AWP first requires identifying key factors that would change the project delivery practices. Theis
COAA Scalable AWP Report introduces two main factors: familiarity and complexity. If a project type is
new to a company, then generally the project could be considered unfamiliar. If the project has been
done before by the same team, it can be classified as familiar. The second main factor is complexity, as
projects can vary greatly from extremely simple to extremely complex.
Key excerpts from the COAA Scalable AWP Report are included on the next pages.
COAA Scalable AWP Report Key Excerpts
The scalable AWP model utilizes the integrated life cycle flow chart from the AWP best practice. The model has been formatte d slightly so that it
can be scaled up and down for project familiarity and complexity. To see the original model, please refer to the CII website .
Source: https://www.construction-institute.org/securefile.aspx?filename=319_1.pdf#page=13
COAA Scalable AWP Report Key Excerpts
In addition, CII is
developing an AWP
concierge service to
assist people (and
companies) with
their AWP journey.
OBJECTION:
“My project is too small.”
RESPONSE
The core
foundation of the
AWP process is
applicable to
projects of all sizes.
The new AWP
scalability model
addresses some of
these questions for
the OG&C industry.
OBJECTION:
“My project is too far along.”
RESPONSE
If engineering has progressed
to the point where a change in
bow direction will prove costly,
and the procurement ship has
already sailed, the best
strategy may be to monitor
(and manage if possible)
constraints against Installation
Work Packages as
part of a Workface Planning
process.
OBJECTION:
“I have a Lump Sum job.”
RESPONSE
Great! AWP will offer
your company an
opportunity to realize
a positive increase in
safety, direct labor
production rates, and a
reduction in total
installed cost. This
translates into a higher
profit margin.
OBJECTION:
“We already do AWP.”
RESPONSE
Many companies have a
misconception of the scope
and breadth of AWP.
They don’t realize that
Advanced Work Packaging
is a comprehensive project
delivery method which
transcends from Front End
Planning through
Commissioning.
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