STMicroelectronics - LED Drayvera ST
STMicroelectronics - LED Drayvera ST
20W to 75W
Global Lighting Market moving to LED 2
Source: McKinsey Report– Lighting the way perspective on the global lighting market
Offline LED Applications by Power Level 3
High Power
P>75W) Street lighting
• Outdoor lighting
• Architectural
• Street lights
• Parking
• Galleries
• Public squares
Key requirements in the application 6
Control IC CV/CC*
driver Controller
Office Reference
OR Retail
MOSFET Diode
AC
DC-DC post
regulation
Diode MOSFET
Clamp
Diode
Streetlight
Panels
*CV/CC = Constant
Voltage/Constant Current
LED lighting General Illumination Application
LED Driver is Specific SMPS
25W < P < 75W – Isolated High Power Factor Flyback
V Control IC CV/CC*
driver Controller
Reference
Low PF
I AC MOSFET Diode OR
V DC-DC post
regulation
Diode MOSFET
High PF Clamp
Diode
I
High Power Factor Flyback converter
LED lighting General Illumination Application
EN61000-3-2
25W < P < 75W – Isolated High Power Factor Flyback
LED current
LED lighting General Illumination Application
Product Mapping
20W < P < 75W – Isolated High Power Factor Flyback (HPFF)
HVLED001, (HVLED003)
HVLED005 ADJ Voltage Reference
HPFF controllers family
TSM101, TSM103W,
SEA05, SEA05L, SEA01
Control IC CV/CC*
K5 Power MOSFET driver Controller CC/CV controllers
Reference
(800V – 1050V)
LED2000, LED5000,
Mosfet Diode OR LED6000, ST1CC40,
AC
LED6001
DC-DC post
M2 Power MOSFET regulation DC-DC LED drivers
(600V/650V)
Diode Mosfet
Clamp
Diode
F7 – N Power Mosfet
(60V – 100V)
High Power Factor Flyback converter F6 – P Power Mosfet
(60V – 100V)
*CV/CC = Constant
Voltage/Constant Current
LED lighting General Illumination Applications
Typical schematics & product mapping
20W < P < 75W – Isolated High Power Factor Flyback – AC/DC
STTH*L06
HVLED001/05 (/03) Ultrafast high STRVS SMAJx, SMxT, STPS* FERD* STTH*
High power factor off-line voltage rectifier TVS P6KE, SMA6J Schottky Field effect Ultrafast high
LED controller (600V) diodes diodes voltage rectifier
>200V family
CC/CV
Controller
PWM
Controller
Opto Note:
CC/CV Controllers are
used if AC/DC directly
control LED (CC is
mandatory).
ST*N80K5, ST*N60M2 TSM10* SEA01 SEA05 If the post regulation is used
ST*N65M2 CC/CV controllers CV/CC controller with Advanced CV/CC the output is CV and the
ST*N95K5
K5 MOSFET M2 MOSFET standard family online digital trimming secondary controller built in PSR is used => no
800V-1050V family 600V/650V family CC/CV circuit and no Opto
LED lighting General Illumination Applications
Typical schematics & product mapping
20W < P < 75W – Post regulation – CC buck converter
CC DC-DC
Converter
PWM
Controller PWM Ctrl
MOSFET Diode OR
AC
DC-DC post
regulation
Diode MOSFET
Clamp
Diode
HVLED family
Offline LED drivers
HVLED family 15
HVLED8xx HVLED0xx
Controller + MOSfet Controller Stand Alone
EMBEDDED 800V MOSfet CONTROLLER + START UP
RDSON 11 Ohm
3W – 12W 25W-60W
Rss
GND FB CS Input Overvoltage (Surge) & Undervoltage
Transformer/Inductor Saturation
Css
Rcomp_s
1 15
PF and THD vs Line Efficiency VS Vac vs
Efficiency @ Vout=60V
LINE
0.99
100%
12.5
0.98 90%
0.97 80%
10
70%
0.96
60%
Efficiency
0.95 7.5
PF 50%
0.94 THD 40%
5
0.93
PF>0.9 wide range 30%
20%
0.92
2.5
10%
0.91
0.9
THD<15% wide range 0
0%
100 120 140 160 180 200 220 240 260 280 300
85 140 195 250 305 Vout (V)
Vin(V)
Vin (VRMS)
100.00%
100.0% 80.00%
90.0%
50 %
100 %
70.00%
80.0%
Efficiency (%)
60.00%
70.0% Efficiency (%)
277
50 %
100 %
Iout (mA)
>90% @ Full Load ~90% @1/2 Load >80% @ 1/4 Load 25/02/2016
HVLED001 Competion overview
Comp 1 Comp 2 Comp 3 Comp 4 HVLED001 HVLED001 Advantage 21
Helpful for robust design
Yes
HV StartUp No No Yes No BOM cost reduction, downsizing of PCB &
(800Vmax)
Helpful for robust design
Vcc Charge Current 3.5mA Avaliable faster turn on for LED lighting
n.a. _ 9mA (max) n.a.
at start-up (typ) application
Yes
ON/OFF Control No No No Yes (CTRL Pin / FB Easy to use for ON/OFF control
pin)
500uA(max)
Shutdown
1.2mA _ _ _ VCTRL<VCTRL,di Very Low current comsumption during standby.
Quiescent Current
s
Reduce input inrush current at power up
Soft Start Yes Yes Yes Yes Yes
TRIAC DIM No No No No No
Optimized for up to 100W output, LED lighting
Gate Driver - -0.06/+0.18A - - -0.3A/0.6A
application
Package SO8 SO8 SO8 SO8 SSOP10 Helpful for downsizing of PCB
HVLED003 -- AC-DC LED Lighting IC
22
HPF Flyback Voltage controller (PSR-CC) – TRIAC dimming compatible
MOSFET Diode OR
AC
DC-DC post
regulation
Diode MOSFET
Clamp
Diode
The MOSFETs
What HV MOSFET family to select?
Drain – Source (D-S) Voltage
Break down mosfet D-S voltage Margin
VMARGIN VMargin = 10 – 30% typically
Leakage inductance spike
VSPIKE Limited by peak calm circuit
VSPIKE = 50 – 200V typically
Reflected Voltage
D
VR VR nVOUT VIN
1 D
VR = 50 – 200V typically
Input voltage
VINmax = 265VAC * 1.414 = 380V
VIN
M2
SUM
Min: 380V + 50V + 50V + 100V = 580V
Max: 380V + 200V + 200V + 200V = 980V
VIN VR VS VM
K5
Reflected voltage?
Higher reflected voltage VR
Pros and Cons
(+) Reducing voltage stress over diode => lower voltage rated diode = lower diode
conductive loses
(+) Leads to using lower RMS current on the primary side = lower primary
conductive losses
(-) Requiring higher voltage level rated MOSFETs (either higher cost or higher
Rdson)
(-) Leads to higher RMS current on the secondary side = higher conductive losses
in transformer and capacitors
MDmesh M2 MOSFETs LED Lighting 27
KEY FEATURES
• Extremely low Qg
• Optimized for light load conditions
• 600V/650V BVdss rated
BENEFITS
• Low conduction and switching
losses in PFC and soft switching
(LLC)
• Easy to drive
MDmesh K5 MOSFETs LED Lighting 28
Main FEATURES
• High BVDss (> 800V) and Low Qg
• Very low Coss / Ciss
• Very low RDS(on) thanks to VEHICLE: STEVAL-ILL042V2
Super-junction technology 60W LED power supply
• Small packages available as
Power FLAT 5x6 VHV
KEY BENEFITS
• Higher safety Margin (Thanks to
large BVdss range)
• Outstanding Dynamic behavior
• Inductor size reduction
F7 & F6 (P-ch) MOSFETs LED Lighting 29
Main FEATURES
• Among the lowest RDS(on)*area
• Best parasitic diode performances STEVAL-ILL043V1
for higher efficiency and lowest EMI 75W two independent LED strings power supply
• Optimal capacitance Crss/Ciss
ratio
• Small packages available as
Power FLAT 5x6 VHV
• P-channel F6 series -60 to -100V
in trench technology for imprved
RDS(on)
KEY BENEFITS
• Higher efficiency in buck / reverse
buck
• Lowest EMI
• PCB optimization thanks to
PowerFLAT package familiy
LED application tree (primary side)
Monolithic Solution
30
3W – 15W
STx5N60M2
25W / 50W MDmeshTM M2
Series STx6N60M2
STx7N60M2
MDmeshTM M2
50W / 75W STx10N60M2
Series
STx13N60M2
MDmeshTM M2 STx18N65M5
> 75W
Series
STx20N65M5
Control IC CV/CC*
driver Controller
Reference
MOSFET Diode OR
AC
DC-DC post
regulation
Diode MOSFET
Clamp
Diode
VDS
Field-effect
rectifiers
SiC diodes
Signal Schottky
diodes VRRM
Diodes
37
Power Schottky diodes 60V to 200V series
Main features
STPS*170 STPS*200
Thin and small packages improve
170V 200V
power density
1A, 2A, 3A 2A, 4A, 2x10A
High efficiency High efficiency Reduced switching losses (no
@full load @full load reverse recovery)
Low conduction losses
Output diode in Output diode in
- 40°C to 175°C operating temp.
Flyback topology Forward topology
allows indoor and outdoor
applications and improve the
Applications reliability
TO-220AB TO-220FPAB
DPAK D2PAK
170V and 200V suitable families 200V/2x10A suitable families SMA Flat SMB SMB Flat
Field-Effect Rectifiers
New ST Patented Technology Providing best in class VF/IR trade-off
not achievable with standard Power Schottky technology
Ir
STPS30L45
(barrier 1)
STPS3045
(barrier 2)
VRRM = 45V
VRRM = 45V
FERD30M45
VF
Typical positioning
Efficiency
FERD20SM100DJF FERD30SM100
100V PowerFLATTM 5x6 PowerFLATTM 5x6 FERD40SM100S
TO-220AB TO-220AB
FERD20U60DJF
PowerFLATTM 5x6
60V
FERD20M60ST
TO-220AB
45V
FERD30M45C
TO-220AB, D²PAK,
FERD40M45C FERD60M45C
I2PAK
30V TO-220AB, D²PAK TO-220ABD
Mosfet Diode OR
AC
DC-DC post
regulation
Diode Mosfet
Clamp
Diode
3 6
Cc+ Gnd
TSM1013
TSM1013
1 8 R2
Vref Rled
Vref Vcc
R4 2 7
-
Cc- + Cc Out Rvc1
Cvc1
3 6 Vout
~ Primary Cc+ Gnd Cic1
controller R5 4 + 5
Cv- - Cv Out Ric1 R1
Rsense Ric2
Iout
R5 R1 + R2
Vsense = Rsense ∗ Ilim Vsense = Vref ∗ Vout = Vref ∗
R4 + R5 R1
• Ilim: desired limit current
• Vout: desired output voltage
• Vsense: Threshold voltage for the current control loop
CC/CV controller selection 44
for 25W to 75W LED lighting applications
Mosfet Diode OR
AC
DC-DC post
regulation
Diode Mosfet
Clamp
Diode
>4A
LED6001 Boost
4A LED2001
LED6000
3A LED5000
LED2000
ST1CC40
Emergency lights
Spot lights
Flash light
2. Select LEDs
Why defined:
• Energy saving: Dimming according to natural light, on-off according to
room occupancy
• Comfort: Computer controlled – automation. Color changing
(cool/warm). Improved productivity at work, more relaxing at home.
• Architectural/fashion: Create different effects using same lights
Scene setting for Lounges, Hotels, Restaurants, shops. Building
illumination.
• General light control: For specific application like theater, stage
lighting…
DALI in LED Lighting
Typical DALI
Level
architecture translator
DALI- Ballast 1
MCU
RS232/DALI DALI bus LED Lamp1
converter
AC Main
• IO pin driver
• Physical and link layer of DALI interface (bit timing, bus error recovery control, DALI
frames transmission/reception)
• Occupied resources:
• 2 GPIO pins – selectable (RX and TX) + 1 GPIO interrupt
• 1 Timer (DALI protocol timing) + 1 Timer interrupt
USB
(as a power
supply)
DALI bus
...
DALI master
ST MCU DALI library – Implementation
1. IO pin driver routines (physical layer)
• Direct pin control
• Interrupt driven reception and transmission (GPIO pins, timer)
• API functions:
• Global initialization
• Callback function initialization (called if DALI frame received)
• Transmit function (called if DALI frame to transmit)
www.st.com/ledlighting
For further information