Valve Sizing Calculation Sheet: Version: V3.1.0 Date: 20/01/2016

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The documents provide valve sizing calculations and specifications for control valves used in a seawater reverse osmosis (SWRO) desalination plant project.

The valve sizing calculations are used to determine the required valve size, flow characteristics, pressure drop, noise levels, and other parameters based on the process conditions like flow rate, pressures, temperatures etc.

The valve sizing calculations take into account factors like pressure recovery factor, valve style modifier factor, combined recovery factor, piping correction factor, critical pressure ratio factor, cavitation index, dynamic torque sizing coefficient etc.

VALVE SIZING CALCULATION SHEET Date : 09/12/2019

Version : V3.1.0 Date : 20/01/2016 Sheet 4 of 4


Customer Tag # FV 1002 1102 1202
Project REDSEA PROJECT SWRO Item # #2-[0]
Enquiry Ref. Application SWRO
Quotation # Function Control
Item Description Series 31, 5", CL 125/150, Lug
SERVICE AND SIZING Cond1 Cond2 Cond3 Cond4
Process Fluid Name Water
Inlet Pressure (bar[g]) 2.1 2 1.7
Outlet Pressure (bar[g]) 1 0.9 0.8
Liquid Flow (m³/hr) 210 262.5 315
Vapour Pressure (kg/cm²[g]) -0.98 -0.98 -0.98
Specific Gravity 0.994 0.994 0.994
Temperature (°C) 35 35 35
Pressure Recovery Factor, FL 0.816 0.795 0.765
Valve Style Modifier Factor, Fd 0.466 0.489 0.506
Combined Recovery Factor, FLP 0.787 0.754 0.698
Piping Correction Factor, Fp 0.971 0.955 0.919
Critical Pressure Ratio Factor, Ff 0.956 0.956 0.956

Valve Diameter, d (in) 5" 5" 5"


Inlet Pipe Diameter , D1 (mm) 219.1 219.1 219.1
Outlet Pipe Diameter, D2 (mm) 219.1 219.1 219.1
Cavitation Index, Kc 0.359 0.371 0.338
Dynamic Torque
Sizing Coefficient, Cv 237 301 416
Pressure Drop (bar) 1.1 1.1 0.9
dP Choked (bar) 2.0017 1.8281 1.5043

Noise Calculation
Valve Type Butterfly Butterfly Butterfly
Downstream Pipe Size (mm) 200 200 200
Downstream Pipe Schedule STD STD STD
Valve SPL (dBA) 77 78 79

Velocity
Inlet Velocity (m/s) 1.857 2.321 2.785
Outlet Pipe Velocity (m/s) 1.857 2.321 2.785
Valve Velocity (m/s) 4.753 5.942 7.13

Valve Series : Series 31 % Opening,


Calculated Cv
Valve Size: 5"
A - (51.6,237)
Rated Cv: 1376
B - (57.3,301)
Flow Char: Equal Percentage
C - (64.2,416)

Travel (%) 10 20 30 40 50 60 70 80 90 100


Cv 4.5 35.4 81.5 141.2 219 332 532.1 849.2 1169 1376
VALVE SIZING CALCULATION SHEET Date : 09/12/2019
Version : V3.1.0 Date : 20/01/2016 Sheet 2 of 4
Customer Tag # FV 0301 0401 0501 0601
Project REDSEA PROJECT SWRO Item # #1-[0]
Enquiry Ref. Application SWRO
Quotation # Function Control
Item Description Series 31, 8", CL 125/150, Lug
SERVICE AND SIZING Cond1 Cond2 Cond3 Cond4
Process Fluid Name Water
Inlet Pressure (bar[g]) 2.3 2 1.7
Outlet Pressure (bar[g]) 1.7 1.6 1.5
Liquid Flow (m³/hr) 380 460 510
Vapour Pressure (kg/cm²[g]) -0.98 -0.98 -0.98
Specific Gravity 0.994 0.994 0.994
Temperature (°C) 35 35 35
Pressure Recovery Factor, FL 0.818 0.78 0.72
Valve Style Modifier Factor, Fd 0.464 0.501 0.519
Combined Recovery Factor, FLP 0.794 0.734 0.626
Piping Correction Factor, Fp 0.978 0.952 0.877
Critical Pressure Ratio Factor, Ff 0.956 0.956 0.956

Valve Diameter, d (in) 8" 8" 8"


Inlet Pipe Diameter , D1 (mm) 323.8 323.8 323.8
Outlet Pipe Diameter, D2 (mm) 323.8 323.8 323.8
Cavitation Index, Kc 0.184 0.135 0.075
Dynamic Torque
Sizing Coefficient, Cv 578 877 1492
Pressure Drop (bar) 0.6 0.4 0.2
dP Choked (bar) 2.1395 1.7416 1.3176

Noise Calculation
Valve Type Butterfly Butterfly Butterfly
Downstream Pipe Size (mm) 300 300 300
Downstream Pipe Schedule STD STD STD
Valve SPL (dBA) < 70 < 70 < 70

Velocity
Inlet Velocity (m/s) 1.493 1.808 2.004
Outlet Pipe Velocity (m/s) 1.493 1.808 2.004
Valve Velocity (m/s) 3.36 4.067 4.509

Valve Series : Series 31 % Opening,


Calculated Cv
Valve Size: 8"
A - (50.9,578)
Rated Cv: 3316
B - (60.8,877)
Flow Char: Equal Percentage
C - (72.4,1492)

Travel (%) 10 20 30 40 50 60 70 80 90 100


Cv 10.8 84 199.3 349 550.5 840.4 1315.3 2058 2889.4 3316
VALVE SPECIFICATION SHEET Date : 09/12/2019
Version : V3.1.0 Date : 20/01/2016 Sheet 1 of 4
Customer Tag # FV 0301 0401 0501 0601
Project REDSEA PROJECT SWRO Item # #1-[0]
Enquiry Ref. Application SWRO
Quotation # Function Control
1 Process Fluid Liquid / Water Phase Single Critical Press. Pc 224.5186 kg/cm²[g]
Units Cond1 Cond2 Cond3 Cond4 Shut-Off

2 Design Press. (Max.) bar[g] 10


3 Design Temp. (Min. / Max.) °C 23 / 35
4 Flow Rate (Liquid) m³/hr 380 460 510
5 Inlet Pressure bar[g] 2.3 2 1.7 2.3
6 Outlet Pressure bar[g] 1.7 1.6 1.5
7 Inlet Temperature °C 35 35 35
8 Sp. Gravity 0.994 0.994 0.994
9 Viscosity cP (CentiPoise) 0.723 0.723 0.723
10 Vapour Pressure kg/cm²[g] -0.98 -0.98 -0.98
11 Calculated Cv 578 877 1492
12 Travel % 50.9 60.8 72.4
13 Pressure Drop bar 0.6 0.4 0.2
14 Choke Drop bar 2.14 1.742 1.318
15 Noise (Allow / Predict) dBA < 70 < 70 < 70
16 Outlet Pipe Velocity m/s 1.493 1.808 2.004
17 Velocity Warning
18 Flow Warning
19 In Pipe Size / Sch. 300 mm / STD Actuator Type 44
20 Out Pipe Size / Sch. 300 mm / STD Mfr. / Model 45
21 Valve Type Resilient Size / No. of Spring 46
22 Size / Rating Standard 8" / ASME Max. Allow. Pressure 47
23 Rating CL 125/150 Min. Req. Pressure 48
24 Pressure Rating Full Pressure rating Min. Avl. Air Pressure 49
25 Valve Series Series 31 Max. Avl. Air Pressure 50
26 Body Material Ductile Iron, ASTM A395 Gr 60-40-18 Fail Action 51
27 Extension Bonnet N/A Act. Orientation 52
28 End Connection Lug Manual Override 53
29 Flg. Face Type / Finish N/A Pos. Mfr. / Model 54
30 Flow Direction Bi - directional Pos. Type 55
31 Body Bolting B7 / 2H Input Signal 56
32 Disc SS 316 Gauges 57
33 Stem SS 416 Signal Action 58
34 Stem Packing N/A Certification 59
35 Seat Type Soft Air. Mfr. / Model / Range 60
36 Seat Material EPDM(BUNA-N) Pos. Indi. Mfr. / Model 61
37 Body Seal N/A L. Sw. Type / Contacts 62
38 Liner N/A L. Sw. Rating / Pos'n 63
39 Rated Cv 3316 Solenoid Type / Vol. 64
40 Flow Characteristics Equal Percentage Air Lock Valve 65
41 Fire Safe Valve N/A Volume Tank 66
42 NACE Compliance No Volume Booster 67
43 Leakage Class Bubble Tight Shut Off 68
Notes Revisions
1 Rev. By Date
2 0 MASSIMILIANO 09.12.19
CANGINI
3
4
5
6
7
8
9
10
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13
VALVE SPECIFICATION SHEET Date : 09/12/2019
Version : V3.1.0 Date : 20/01/2016 Sheet 3 of 4
Customer Tag # FV 1002 1102 1202
Project REDSEA PROJECT SWRO Item # #2-[0]
Enquiry Ref. Application SWRO
Quotation # Function Control
1 Process Fluid Liquid / Water Phase Single Critical Press. Pc 224.5186 kg/cm²[g]
Units Cond1 Cond2 Cond3 Cond4 Shut-Off

2 Design Press. (Max.) bar[g] 10


3 Design Temp. (Min. / Max.) °C 23 / 35
4 Flow Rate (Liquid) m³/hr 210 262.5 315
5 Inlet Pressure bar[g] 2.1 2 1.7 10
6 Outlet Pressure bar[g] 1 0.9 0.8
7 Inlet Temperature °C 35 35 35
8 Sp. Gravity 0.994 0.994 0.994
9 Viscosity cP (CentiPoise) 0.723 0.723 0.723
10 Vapour Pressure kg/cm²[g] -0.98 -0.98 -0.98
11 Calculated Cv 237 301 416
12 Travel % 51.6 57.3 64.2
13 Pressure Drop bar 1.1 1.1 0.9
14 Choke Drop bar 2.002 1.828 1.504
15 Noise (Allow / Predict) dBA 77 78 79
16 Outlet Pipe Velocity m/s 1.857 2.321 2.785
17 Velocity Warning
18 Flow Warning
19 In Pipe Size / Sch. 200 mm / STD Actuator Type 44
20 Out Pipe Size / Sch. 200 mm / STD Mfr. / Model 45
21 Valve Type Resilient Size / No. of Spring 46
22 Size / Rating Standard 5" / ASME Max. Allow. Pressure 47
23 Rating CL 125/150 Min. Req. Pressure 48
24 Pressure Rating Reduced Pressure rating Min. Avl. Air Pressure 49
25 Valve Series Series 31 Max. Avl. Air Pressure 50
26 Body Material Ductile Iron, ASTM A395 Gr 60-40-18 Fail Action 51
27 Extension Bonnet N/A Act. Orientation 52
28 End Connection Lug Manual Override 53
29 Flg. Face Type / Finish N/A Pos. Mfr. / Model 54
30 Flow Direction Bi - directional Pos. Type 55
31 Body Bolting B7 / 2H Input Signal 56
32 Disc HARAL Gauges 57
33 Stem SS 416 Signal Action 58
34 Stem Packing N/A Certification 59
35 Seat Type Soft Air. Mfr. / Model / Range 60
36 Seat Material EPDM(BUNA-N) Pos. Indi. Mfr. / Model 61
37 Body Seal N/A L. Sw. Type / Contacts 62
38 Liner N/A L. Sw. Rating / Pos'n 63
39 Rated Cv 1376 Solenoid Type / Vol. 64
40 Flow Characteristics Equal Percentage Air Lock Valve 65
41 Fire Safe Valve N/A Volume Tank 66
42 NACE Compliance No Volume Booster 67
43 Leakage Class Bubble Tight Shut Off 68
Notes Revisions
1 Rev. By Date
2 0 MASSIMILIANO 09.12.19
CANGINI
3
4
5
6
7
8
9
10
11
12
13

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