VHF 6222 Installation Manual
VHF 6222 Installation Manual
Copyright
© 2011 Thrane & Thrane A/S. All rights reserved.
Trademark Acknowledgements
• SAILOR is a registered trademarks of Thrane & Thrane A/S.
• Other product and company names mentioned in this manual may be trademarks or trade names
of their respective owners.
ii 98-132904-B
Safety warning 1
The following general safety precautions must be observed during all phases of operation, service
and repair of this equipment. Failure to comply with these precautions or with specific warnings
elsewhere in this manual violates safety standards of design, manufacture and intended use of the
equipment. Thrane & Thrane assumes no liability for the customer's failure to comply with these
requirements.
Warranty limitation
IMPORTANT - The radio is a sealed waterproof unit (classified IPX8). To create and maintain its
waterproof integrity it was assembled in a controlled environment using special equipment. The
radio is not a user maintainable unit, and under no circumstances should the unit be opened except
by authorized personnel. Unauthorized opening of the unit will invalidate the warranty.
Preface 2
Training information 3
The SAILOR 6222 VHF DSC is designed for occupational use only and is also classified as such. It
must be operated by licensed personnel only. It must only be used in the course of employment by
individuals aware of both the hazards as well as the way to minimize those hazards
The radio is thus NOT intended for use in an uncontrolled environment by general public. The
SAILOR 6222 VHF DSC has been tested and complies with the FCC RF exposure limits for
Occupational Use Only. The radio also complies with the following guidelines and standards
regarding RF energy and electromagnetic energy levels including the recommended levels for
human exposure:
• FCC OET Bulletin 65 Supplement C, evaluating compliance with FCC guidelines for human
exposure to radio frequency electromagnetic fields.
• American National Standards Institute (C95.1) IEEE standard for safety levels with respect to
human exposure to radio frequency electromagnetic fields, 3 kHz to 300 GHz
iv 98-132904-B
• American National Standards Institute (C95.3) IEEE recommended practice for the measurement
of potentially hazardous electromagnetic fields - RF and microwaves.
Below the RF exposure hazards and instructions in safe operation of the radio within the FCC RF
exposure limits established for it are described.
Warning
Your Thrane & Thrane radio set generates electromagnetic RF (radio frequency) energy when it is
transmitting. To ensure that you and those around you are not exposed to excessive amounts of that
energy (beyond FCC allowable limits for occupational use) and thus to avoid health hazards from
excessive exposure to RF energy, FCC OET bulletin 65 establishes an Maximum Permissible
Exposure (MPE) radius of 3 ft. (0.9m) for the maximum power of your radio (25W selected) with an
half wave omni-directional antenna having a maximum gain of 3 dB (5.2dBi). This means all
persons must be at least 3 ft. (0.9m) away from the antenna when the radio is transmitting.
Installation
1. An omni-directional antenna with a maximum power gain of 5.2 dBi must be mounted at least
9.6 ft. (2.9m) above the highest deck where people may be staying during radio transmissions.
The distance is to be measured vertically from the lowest point of the antenna. This provides the
minimum separation distance which is in compliance with RF exposure requirements and is
based on the MPE radius of 3 ft. (0,9m) plus the 6.6 ft. (2m) height of an adult.
2. On vessels that cannot fulfil requirements in item 1, the antenna must be mounted so that its
lowest point is at least 3 ft. (0.9m) vertically above the heads of people on deck and all persons
must be outside the 3 ft. (0.9m) MPE radius during radio transmission.
• Always mount the antenna at least 3ft (0.9m) from possible human access.
• Never touch the antenna when transmitting
• Use only authorized T&T accessories.
3. If the antenna has to be placed in public areas or near people with no awareness of the radio
transmission, the antenna must be placed at a distance not less than 6 ft. (1.8m) from possible
human access.
Failure to observe any of these warnings may cause you or other people to exceed FCC RF exposure
limits or create other dangerous conditions.
98-132904-B v
Manual overview 4
Related documents 5
SAILOR 6101 and 6103 Alarm Panel, Installation and user manual 98-130981
As a Thrane Partner you have access to free of charge technical training in this SAILOR product
covering installation, commissioning and repair.
For details on available training classes please consult the Thrane Academy at
http://extranet.thrane.com/Training.aspx.
To learn more on CAN-bus as used with this product you may take the eLearning course
"Introduction to CAN-bus" available at Thrane Academy at
http://extranet.thrane.com/Training.aspx.
vi 98-132904-B
Table of contents
Chapter 1 Introduction
1.1 VHF radio with DSC Class A ................................................................ 1-1
1.2 Accessories available ........................................................................ 1-4
Chapter 2 Installation
2.1 Unpacking and initial inspection ....................................................... 2-1
2.2 Installing the VHF radio ....................................................................2-2
2.3 Connectors ...................................................................................... 2-10
2.4 VHF and DSC antenna installation ................................................... 2-18
2.5 Accessories .....................................................................................2-20
98-132904-B vii
Table of contents
viii 98-132904-B
List of figures
98-132904-B ix
List of figures
Figure B-12: System configuration, CAN bus, SAILOR 6204 CSM, not close to the VHF radio... B-14
Figure B-13: System configuration, CAN bus, SAILOR 6204 CSM, far from the VHF radio ........ B-15
Figure B-14: System configuration, CAN bus, 2 SAILOR 6204 CSMs, close to VHF radio .......... B-16
Figure B-15: System configuration: CAN bus, 2 SAILOR 6204 CSMs, far from VHF radio.......... B-17
Figure B-16: System configuration: CAN bus, 2 SAILOR 6204 CSMs, close to each other ......... B-18
Figure B-17: System configuration: CAN bus, 2 SAILOR 6204 CSMs, close VHF, small bridge .. B-19
Figure B-18: System configuration: CAN bus, 2 SAILOR 6204 CSMs, in bridge wings ..............B-20
Figure B-19: System configuration: CAN bus, 3 SAILOR 6204 CSMs, in bridge wings .............. B-21
Figure B-20: System configuration: CAN bus, 4 SAILOR 6204 CSMs, in bridge wings ..............B-22
Figure B-21: System configuration: CAN bus, 3 SAILOR 6204 CSMs ........................................B-23
Figure B-22: System configuration: CAN bus, 4 SAILOR 6204 CSMs ........................................B-24
Figure B-23: System configuration: Installation of LAN...........................................................B-25
x 98-132904-B
List of tables
98-132904-B xi
List of tables
xii 98-132904-B
Chapter 1
Introduction
Introduction
1
98-132904-B 1-1
VHF radio with DSC Class A
1 2 3 4
7 8 9 10 11 12 13
1. Loudspeaker.
2. Four soft keys with function title in the display.
3. Large display.
4. Keys 0 to 9 to enter numbers or text.
5. DW button to toggle the watch function (dual or triple).
6. 16/C quick selection key for channel 16 and the programmed call channel.
7. Connector for Handset or Handmicrophone.
8. Distress button for sending a Distress alert.
9. Squelch control to mute background noise.
10. Volume knob with key-press function for volume control and power on/off.
11. Selector and dim knob with key-press function for general operation, display color
selection and dimming.
12. 1W button to toggle between high and low power.
13. Replay button to play back up to 240 s voice message.
Introduction
The picture shows the display after start-up. The
1 2 3
display holds various fields of information,
depending on the currently selected function. CALL LO 4
DROBOS
16
DISTRESS/CALL RX
INT
5
6
MMSI:123456789
LAT: N 12°34.5678 (GPS) 7
2. Current working channel. MORE LON:E 123°45.6789 22:07
3. System property icons with information
relevant for the currently selected functions.
4. Channel properties next to the currently selected VHF channel (if any).
5. Service line containing current temporary information relevant for the current
channel or function.
6. Current state: RX or TX
7. DSC window with DSC information (MMSI number, position information and UTC
time of position and origin), or specific information relevant to other functions, e.g.
Replay, etc.).
For a detailed description of the information shown for each of the functions available
see the user manual.
Accessory Description
Accessory Description
Introduction
Connection 5m connection cable for bulkhead mount: Use
cables this cable in installations where the SAILOR
6201 or 6203 Handset is not connected directly
to the SAILOR 6222 VHF, but located in a
different position.
5m Connection cable, 1x10 pole: Use this cable
in installations when connecting external
equipment to the SAILOR 6222 VHF. This cable
is included in the SAILOR 6207 Connection Box
for parallel handsets.
5 m Connection cable for SAILOR 6204 Control
Speaker Microphone, 1x12 pole (part number:
406204-940)
RX/DSC RX/TX
Aerial Aerial
SAILOR 6208
SAILOR N163S Connection Box
Power Supply
SAILOR 6090
Power Converter
SAILOR 6207
12V Battery Connection Box
for Parallel Handsets
Cable
LAN 406208-941
ETHERNET port
Remote Control + Service
VDR
AUX
DSC Call
Alarm
99-128194-J
GPS
Installation 2
Installation
• Installing the VHF radio
• Connectors
• VHF and DSC antenna installation
• Part numbers for accessories
98-132904-B 2-1
Installing the VHF radio
After unpacking the system, inspect it thoroughly for hidden damage and loose
components or fittings. If the contents are incomplete, if there is mechanical damage
or defect, or if the system does not work properly, notify your dealer.
Cable requirements
All cables attached to the SAILOR 6222 VHF DSC must be shielded. Every shield should
have a low impedance connection to an electrical ground.
Before using the SAILOR 6222 VHF DSC for the first time, check that all cables are
correctly wired and fastened.
for the safe distance after magnetization between the nearest point of the device and
the centre of the compass at which it will produce a deviation of 0.3°.
Installation
SAILOR 6090 Power Converter 24 V — 12 V 0.15 m
Desktop mounting
Overhead mounting
1. Find a suitable location for the VHF radio. Check that the space is wide/deep enough
to accommodate the VHF radio.
2. Fasten the bracket with 4 screws (included in the delivery.)
3. Insert the VHF radio in the bracket and fasten it with the two knobs.
4. The display of the VHF radio should be at an angle of approximately 90° to your line
of sight when operating it.
Installation
Figure 2-2: Mounting with the mounting bracket
4 x M4 or hole for
self-tapping ø3.9
53mm
71mm
23.5mm 200mm
9mm
247mm
99-131985
Figure 2-4: SAILOR 6222 VHF DSC Dimension for flush mount
R2.5mm x 4
227mm
99-132034
Important The scaling in the above drawing is not 1:1. Consequently do not attempt to
use a print or copy of this page without checking the dimensions.
1. Find a suitable location for the VHF radio. Check that the space is deep enough to
accommodate the VHF radio and an additional min. 120 mm space for cable entry.
2. Keep free distance to allow free air circulation around the VHF radio and to allow
sufficient space for access to cables, see the drawing on this page.
3. Cut out the hole for the VHF radio where you want to mount it. Use the cutting
template in the installation guide.
4. Mount the 4 square nuts M4 in the cabinet, ensure that they are placed correctly so
it is possible to screw in the M4x45 screws.
5. Ensure that the flush mount gasket is placed correctly on the VHF radio.
6. Before mounting the VHF radio be aware that the surface is plane and rigid. If the
surface is not plane and/or rigid (stiff) remove the gasket and seal with silicone
sealant between the VHF radio and the surface.
7. Slide the VHF radio in the cut-out. Place the flush mount bracket and fasten it with
the 4 screws M4x45. Make sure the torque does not exceed 1Nm when fastening the
screws.
Installation
Note Only use screws supplied with the kit for flush mounting.
.
Note Firmly tie back and secure any wires not used to avoid the possibility for mutual
shorting or shorting to ground.
Ground
+Vout (Red) ....
Screen/Ground
-Vin .................
NC ..................
Remote on/off
24V DC 12V DC
99-132778
Drilling plan
Installation
45
226
135
Space for cable and handset cable
62 75 54
* 120
min. 100
Space for handset access
This Handset has a hook-on/off function,
which is activated by a small magnet embedded
in the cradle.
The cradle must be installed as illustrated in
order to ensure the hook-on/off functionality
of the Handset.
39655C
2.3 Connectors
5 Mic+ Yellow
6 Earpiece Grey
7 Hook_PTT Pink
1 2 3
Installation
5
7 8
3 NMEA HS in - White
4 NMEA HS in + Green
7 Hook_PTT Pink
Vcc
AUX Vcc
pin1 O connector
10k0
pin2 O
A
NMEA in+
pin3 O 500R
Installation
NMEA in-
pin4 O
J4
464k
B
uP
Vcc
pin2 O NMEA in-
NMEA-HS in-
1k0
pin3 O
NMEA-HS in+ A
pin4 O 500R
J3 ACC
connector
464k
3 NMEA+ In White
4 NMEA- In Green
5 AUX OC Yellow
8 -Battery Red
Installation
3 10 6
Pin assignment: Connector front view on the VHF radio: 4 5
5 CAN+ Yellow
6 CAN- Grey
9 RX out + Black
10 RX out - Orange
11 TX in + Violet
12 TX in - Cyan
Table 2-5: Pin allocation, CTRL connector
1 Tx+ white/orange
2 Tx- orange
3 Rx+ white/green
6 Rx- green
Pin-out
The figure and table below show the connector outline, pin assignments and wire color
in the power cable delivered with the SAILOR 6222 VHF DSC.
Connecting DC power
• Connect DC+ (red wire) to DC out + from your DC supply.
• Connect DC- (blue wire) to DC out - from your DC supply.
Connect the yellow wire in the power cable to use the Remote on/off function.
Installation
Use the connector marked DSC ANT on the rear panel to connect the DSC antenna to
the radio with a 50 Ohm coaxial cable with low loss, e.g. RG214. Install a PL259 plug at
the cable end.
Place the antenna as high and clear of obstructions as possible. Make sure that the
horizontal distance to metal parts is minimum 1.5 m (5 ft.).
Connector type: female SO239 for PL259 plug.
For more information about DSC antenna installation see VHF and DSC antenna
installation on page 2-18
The ground stud is located on the rear panel and is used to connect a ground wire for
grounding the SAILOR 6222 VHF DSC. To connect the SAILOR 6222 VHF DSC to ship
ground, do as follows:
1. Connect a ground cable of > 1 m length and > 4 mm2 cross section to the Ground
stud located between the DSC ANT and ANT connector and fasten it with the wing
nut.
2. Connect the other end of the cable to ship ground. Make the cable as short as
possible.
antennas as far away as possible from antenna main beam of any radar and satellite
equipment.
Installation
No. 2 VHF No. 1 VHF
RX/TX DSC
39679
2.5 Accessories
Installation
Figure 2-14: SAILOR 6207 Connection Box for parallel handsets, mounting
Figure 2-15: SAILOR 6207 Connection Box for parallel handsets, wiring
0
$
1
-VBAT
-VBAT
#
*+%
!
"
$
,
/
-.
% 1
-VBAT
)
/-
-VBAT #/
/ ! "
-VBAT
*+%
$
%
1
,
-VBAT -.
-VBAT *
*+%
+%
,/
-.
%
+%
0/
)
+%
,
-.
%
#
$
)
*
1
*
%
-VBAT
,* -VBAT /-
-. -VBAT
%
#* -VBAT
,
0
-.
$
%
1
-VBAT
-VBAT
/ #
*+%
!/ "/
$
,
-.
% 1
)
/-
#
-VBAT
* ! "
-VBAT
*+%
$
1
-VBAT
-VBAT
Figure 2-16: SAILOR 6207 Connection Box for parallel handsets, diagram
Installation
Figure 2-17: SAILOR 6208 Control Unit Connection Box, mounting
J1
1 J2
1 J3
1
Jumper for CAN bus termination.
2 2 2
3 3 3
4 4 4
5 5 5
6 6 6
7 7 7
8 8 8
9 9 9
10 10 10
11 11 11
12 12 12
99-132881-A
Figure 2-18: SAILOR 6208 Control Unit Connection Box for parallel handsets, wiring
Terminate the last SAILOR 6208 on the CAN bus (furthest away from the transceiver).
First-time power up 3
First-time power up
3.1.1 Power on and volume in handset and speaker
The VHF radio has a dual-function on/off knob for power on/off and
volume control.
• To power on the VHF radio press the on/off knob.
• To power off the VHF radio, press and hold the on/off knob and follow the
instructions in the display.
• To adjust the speaker volume, turn the volume knob (clockwise = louder, counter
clockwise = softer, until muted). When muted, is shown in the display.
• To adjust the volume of the handset earpiece see the SAILOR 6222 VHF DSC User
manual.
98-132904-B 3-1
Entering the MMSI number
4.2 Maintenance
Salt deposits
In case the equipment has been exposed to sea water there is a risk of salt
crystallization on the keys and knobs and they may become inoperable. Clean the VHF
radio and speaker microphones with fresh water.
1. Press the soft key SETUP. If it is not in the display, press the soft key MORE until
SETUP appears.
2. Press the arrow soft key or to advance to DSC SETUP.
3. Turn the selector knob to select DSC Self Test. Press and turn the selector knob to
select RUN.
The test will check the ability to encode/decode DSC signalling on RF level. The
radio will automatically transmit a DSC safety test call to its own MMSI number
98-132904-B 4-1
Maintenance
without enabling the transmitter power amplifier. In parallel the radio decodes and
compares the received call to be the same as the transmitted.
The display shows the result of the test. TEST RESULT TEST RESULT
4. Press the soft key OK to acknowledge the test DSC loopback DSC loopback
test passed test FAILED
result and resume normal operation.
Important If the DSC loopback test fails, this indicates the DSC
functionality does not work correctly — including the
ability to send a DISTRESS message.
Contact your dealer immediately for further advice.
DSC routine Check the DSC function regularly. Verify the complete DSC
testing installation, with antennas, by transmitting a Safety Test call to
another station (coast or ship). The test call is generated using
the DSC call flow via menu CALL.
The call should normally be replied by the receiving station
without questioning. The default configuration of a DSC VHF
radio is auto-acknowledgement of any received Safety test call
requests. If a ship is equipped with multiple radios a second
radio can be the station to check up against. The transmitting
radio will not receive its own transmitted calls.
If there is only a single radio on a vessel, a facility is built into
the unit where the DSC engine can be verified using a test call
that is internally looped without activating the radio transmitter
PA. The test is executed via menu SETUP, DSC SETUP. The call
sequence that is verified, is an Individual Safety Test Call
directed to own MMSI. The test status is read in the display.
Missing DSC When powering up the VHF for the first time after leaving factory
MMSI operation there is no MMSI number in the VHF radio. For the DSC
is not operation to function the MMSI number must be entered in the
working VHF radio. For further details see Entering the MMSI number on
page 3-2.
Table 4-1: Troubleshooting guide
Radio time DSC logs A wrong radio time indication should occur only if GPS position
are sorted source is not connected or providing correct time data. A valid
with wrong GPS time signal will update the UTC time used for time stamping
time stamp the DSC logs.
or radio If a GPS/position source is not connected to the VHF radio and
time is hence position and time is entered manually, you must enter the
incorrect "radio time" also manually, at least after power up. This will
ensure correct time stamping of the DSC logs.
The UTC time is the suggested time to be entered when
prompted for entering position and time manually (every four
hours).
DSC DSC The transmission of a DSC call which is not of category distress
Channel transmissio will be postponed if the VHF radio is in the process of decoding
not free n delayed an incoming DSC call. As soon as this decoding process has
finalized the transmission will take place.
Handset No sound The earpiece volume may be configured to OFF. See section
configura- in earpiece Controller setup in the user manual on how to adjust the
tion earpiece volume of the handset.
Device If any of the checks and tests described in this section do not
failure assist in resolving the difficulties experienced in the operation
and/or performance of the VHF installation, a fault may have
developed in the VHF radio itself.
When contacting an authorized Thrane & Thrane representative
be sure to provide as much information as possible describing
the observed behavior - also including the type of the VHF radio,
its serial number, and software release version (both found in
the setup menu Controller Setup).
1. Track down why the fuse was blown and solve the problem.
2. Take out the old fuse.
3. Insert the new fuse. The fuse rating is 10 A T.
1. Track down why the fuse was blown and solve the problem.
2. Take out the old fuse.
3. Insert the new fuse. The fuse rating is 10 A T.
If the original shipping carton is not available, the following general instructions
should be used for repacking with commercially available material.
1. Wrap the defective unit in heavy paper or plastic. Attach a tag indicating the type of
service required, return address, part number and full serial number.
2. Use a strong shipping container, e.g. a double walled carton of 160 kg test material.
3. Protect the front- and rear panel with cardboard and insert a 7 cm to 10 cm layer of
shock-absorbing material between all surfaces of the equipment and the sides of
the container.
4. Seal the shipping container securely.
5. Mark the shipping container FRAGILE to ensure careful handling.
Failure to do so may invalidate the warranty.
Technical specifications
Technical specifications A
98-132904-B A-1
Transceiver unit SAILOR 6222 VHF DSC
Item Specification
Channel spacing 12.5 kHz and 25 kHz, all international maritime channels
Modulation
25 kHz 16K0G3E, 16KOG2B (DSC)
12.5 kHz 8K05G3E
Water ingress IPx8 and IPx6 all over. For flush-mount installations a
sealing gasket is included in the delivery.
Transmitter
Distortion Below 3%
Receiver
Distortion Below 5%
Technical specifications
Item Specification
DSC operation According to Rec. ITU-R M.541-9 and Rec. ITU-R M.689-2,
EN 300338-2
Navigator interface According to IEC 61162-1 GLL, RMC, ZDA, GGA, VTG, GNS
61162-1 4800,8,n,1
61162-2 38400,8,n,1
Table A-4: NMEA data rates and formats
Weight 300 g
Dimensions Height: 33 mm
Width: 190 mm
Depth: 85 mm
System configurations B
System configurations
This appendix lists selected examples of system configurations.
For an overview and specifications of the cables needed see Cable requirements on
page B-26.
Note For installation of the connection boxes see Connection box SAILOR 6207 on
page 2-21 and Connection box SAILOR 6208 on page 2-23.
98-132904-B B-1
System configuration examples
System configurations
RX/TX DSC/RX
NC
Remote on/off (Yellow)
2 12VDC
10 -Vout (Blue)
+Vout (Red)
3
10
Ground
10
24VDC
Screen/ground
-Vin
+Vin
RX/TX DSC/RX
SAILOR 6222
SAILOR 6201 /03
VHF DSC
2 12VDC
33
Alarm connection
for AC failure
24VDC to
SAILOR 6090
24VDC
24VDC from
Battery
Earth/ground
SAILOR N163S
Power Supply Neutral
Line
RX/TX DSC/RX
System configurations
1
SAILOR 6201/03
SAILOR 6222
VHF DSC
2 12VDC
12VDC
Output
On/off
N420
24VDC
Input
24VDC
Figure B-3: System configuration, SAILOR 6201 Handset and N420 DC Power Supply
B.1.4 How to install an extra SAILOR 6201, GPS, ext. loudspeaker and
alarms
Brown Shield
Blue Lo pwr forced control
White NMEA In+
Green NMEA In-
Yellow AUX alarm
RX/TX DSC/RX Grey DSC Call
Pink DSC Alarm
Red - battery
Black Ext. Speaker -
Orange Ext.speaker +
Violet VDR +
Cyan VDR -
1
SAILOR 6270
External
Connection box Connection box loudspeaker
2
SAILOR 6207 SAILOR 6208
8 6
5
7 +24VDC
24VDC NMEA
DSC Alarm
VDR
1/17/2011
Lo Pwr Forced control
None of the cable screens must
touch any mechanical parts - battery
in order to maintain galvanic
separation
Figure B-4: System configuration, SAILOR 6201, GPS, ext. loudspeaker and alarms
White NMEA In +
System configurations
Green NMEA In -
RX/TX DSC/RX
Black Ext. Speaker+
Orange Ext. Speaker -
Connection box
SAILOR 6208
2 12VDC AUX
24VDC 9
NMEA 7
Figure B-5: System configuration, GPS and SAILOR 6270 External loudspeaker
RX/TX DSC/RX
SAILOR SAILOR
SAILOR 6201 /03
SAILOR 6222 6201 /03 SAILOR 6207 6201 /03
VHF DSC Connection box
2 12VDC ACC 6 6
3 5
NMEA
NMEA+ Brown
24VDC NMEA- Blue
MIC+ Yellow
GPS
EAR Grey
HOOK/PTT
+Batt
Pink
Red
receiver
-Batt Black 1/17/ 2011
Screen Orange
SAILOR N163S Screen (Drain)
Power Supply
RX/TX DSC/RX
System configurations
1
2 12VDC ACC 6
3 5
NMEA
NMEA+ Brown
24VDC NMEA- Blue
MIC+ Yellow
GPS
EAR Grey
HOOK/PTT
+Batt
Pink
Red
receiver
-Batt Black 1/17/2011
Screen Orange
SAILOR N163S Screen (Drain)
Power Supply
Figure B-7: System configurations, extra handset SAILOR 6201 in SAILOR 6207
NMEA+ Brown
NMEA- Blue
MIC+ Yellow
RX/TX DSC/RX EAR Grey
HOOK/PTT Pink
+Batt Red
-Batt Black
Screen
Screen
1
None of the cable
screens must touch
any mechanical parts.
SAILOR 6201/03
SAILOR 6202
SAILOR 6222
VHF DSC
Connection box
SAILOR 6207
ACC
12VDC
5 6
3
NMEA 7
24VDC
GPS
SAILOR N163 S receiver
Power Supply 3/25/2011
110VAC/230VAC 24VDC
Figure B-8: System configuration, SAILOR 6202 Handmic., SAILOR 6201 Handset, GPS
B.1.9 How to install a GPS to the ACC port with a SAILOR 6208
Connection Box
Remove jumper
System configurations
Brown NMEA In +
Blue NMEA In -
White NMEA In - HS
Green NMEA In + HS
Yellow MIC+
RX/TX DSC/RX Grey EAR
Pink HOOK/PTT
Red +Batt
Black -Batt
Orange Screen
Screen Screen
Screen
1
SAILOR 6222
VHF DSC
SAILOR 6208
Connection box
ACC
3 12VDC
5
NMEA 7
24VDC
GPS
SAILOR N163 S receiver
Power Supply 1/17/2011
110VAC/230VAC 24VDC
Figure B-9: System configuration, GPS and SAILOR 6208 Connection Box
B.1.10 How to install a GPS to the ACC port using a SAILOR 6207
Connection Box
SAILOR 6207
GPS Connection box
1
NMEA
7
SAILOR 6201/03
SAILOR 6222 ACC 5
VHF DSC
NMEA+ Brown
NMEA- Blue
NMEA- HS White
NMEA+ HS Green
MIC+ Yellow
EAR Grey
HOOK/PTT Pink
+Batt Red
-Batt Black
Screen Orange
Screen Screen
Screen
2 12VDC
24VDC
Screen/ground
+Vout (Red)
NC
-Vin
-Vout (Blue)
Ground
Figure B-10: System configuration, GPS and SAILOR 6207 Connection Box
B.1.11 How to install a CAN bus with a SAILOR 6204 CSM close to the
VHF radio
SAILOR 6204
Control
Speaker Microphone
System configurations
(without DSC)
RX/TX DSC/RX
1
15
SAILOR 6222
VHF DSC
3 12VDC CTRL
12 5m
24VDC
SAILOR N163S
Power Supply
Figure B-11: System configuration, CAN bus, SAILOR 6204 CSM, close to the VHF radio
B.1.12 How to install a CAN bus with a SAILOR 6204 CSM not close to the
VHF radio
SAILOR 6204
Control
Speaker Microphone
(without DSC)
RX/TX DSC/RX
1
15
SAILOR 6222
VHF DSC
2
17
CTRL 5m
3 12VDC
8 5m
Brown/Drain Shield/GND
Blue -battery
White +battery
Green +battery
Yellow CAN_H
24VDC Grey CAN_L
Pink -battery
Red On/off from CSM
Black RX+ telephony out
Orange RX- telephony out
Violet TX+ telephony in
Cyan TX- telephony in
SAILOR N163 S
Power Supply
Figure B-12: System configuration, CAN bus, SAILOR 6204 CSM, not close to the VHF radio
B.1.13 How to install a CAN bus with a SAILOR 6204 CSM far from the
VHF radio
System configurations
SAILOR 6204
Control
Speaker Microphone
RX/TX DSC/RX (without DSC)
1
15
SAILOR 6222
VHF DSC
2
17 5m
CTRL
3 12VDC
8 5m 16 <100m
SAILOR N163 S
Power Supply
Figure B-13: System configuration, CAN bus, SAILOR 6204 CSM, far from the VHF radio
B.1.14 How to install a CAN bus with 2 SAILOR 6204 CSMs close to the
VHF radio
1
15 15
SAILOR 6222
VHF DSC
2
17 5m 17 5m
CTRL
3 12VDC
8 5m 16 <100m
SAILOR N163 S
Power Supply
Figure B-14: System configuration, CAN bus, 2 SAILOR 6204 CSMs, close to VHF radio
B.1.15 How to install a CAN bus with 2 SAILOR 6204 CSMs far from the
VHF radio
Customer supplied terminals for SAILOR 6204 SAILOR 6204
resizing/extension of supply Control Control
wires Speaker Microphone Speaker Microphone
(without DSC) (without DSC)
System configurations
+battery +battery
+battery +battery
-battery -battery
RX/TX DSC/RX -battery -battery
1
15 15
SAILOR 6201
SAILOR 6208 SAILOR 6208 SAILOR 6208
Connection box Connection box Connection box
SAILOR 6222
VHF DSC
2 18
18
19 5m 17 17 5m
18
12VDC CTRL 19
3 5m
8 <50m <50m
16 16
SAILOR N163S
Power Supply
Figure B-15: System configuration: CAN bus, 2 SAILOR 6204 CSMs, far from VHF radio
B.1.16 How to install a CAN bus with 2 SAILOR 6204 CSMs close to each
other
1
15 15
SAILOR 6201/03
SAILOR 6208 SAILOR 6208
Connection box Connection box
SAILOR 6222
VHF DSC
2
17 5m 17 5m
CTRL
3 12VDC
8 5m 16 <50m
SAILOR N163 S
Power Supply
Figure B-16: System configuration: CAN bus, 2 SAILOR 6204 CSMs, close to each other
B.1.17 How to install a CAN bus with 2 SAILOR 6204 CSMs close to VHF
on a small bridge
System configurations
SAILOR 6204 SAILOR 6204
Control Control
Speaker Microphone Speaker Microphone
RX/TX DSC/RX (without DSC) (without DSC)
1
15 15
SAILOR 6222
VHF DSC
2
17 5m 17 5m
CTRL
3 12VDC
8 5m
Brown/Drain Shield/GND
Blue -battery
White +battery
Green +battery
Yellow CAN_H
24VDC Grey CAN_L
Pink -battery
Red On/off from CSM
Black RX+ telephony out
Orange RX- telephony out
Violet TX+ telephony in
Cyan TX- telephony in
SAILOR N163 S
Power Supply
Figure B-17: System configuration: CAN bus, 2 SAILOR 6204 CSMs, close VHF, small bridge
SAILOR
6201/03 SAILOR 6222
VHF DSC
SAILOR 6204 SAILOR 6204
Control Control
Speaker Microphone Speaker Microphone
(without DSC) (without DSC)
15 15
2 3 CTRL
12VDC
8
5m
17 5m 16 <50m 16 <50m 17 5m
Figure B-18: System configuration: CAN bus, 2 SAILOR 6204 CSMs, in bridge wings
System configurations
SAILOR 6204 SAILOR 6204
Control Control
Speaker Microphone Speaker Microphone
(without DSC) (without DSC)
2 CTRL
8 5m
17 5m 16 <50m
16 <50m 16 <15m 17 5m
18
SAILOR 6208
SAILOR 6204
16 Connection box
Control
Speaker Microphone
<50m
(without DSC)
19
15
17 5m
Brown/Drain Shield/GND
Brown/Drain Shield/GND Blue -battery
Blue -battery White +battery
White +battery Green +battery
Green +battery +battery +battery Yellow CAN_H
Yellow CAN_H Grey
Grey CAN_L +battery +battery CAN_L
Pink -battery
Pink -battery Red On/off from CSM
Red On/off from CSM -battery -battery Black
Black RX+ telephony out RX+ telephony out
Orange RX- telephony out
Orange RX- telephony out -battery -battery Violet
Violet TX+ telephony in TX+ telephony in
Cyan TX- telephony in
Cyan TX- telephony in
Costumer supplied terminals for
resizing/extension of supply
wires
Figure B-19: System configuration: CAN bus, 3 SAILOR 6204 CSMs, in bridge wings
SAILOR 6222
VHF DSC
SAILOR
6201/03
5m
17 5m 16 <50m 16 <50m 16 <15m 17 5m
18
SAILOR 6208 SAILOR 6208
SAILOR 6204 SAILOR 6204
Connection box 16 Connection box
Control Control
Speaker Microphone <50m Speaker Microphone
(without DSC) (without DSC)
19 19
18
15 15
17 5m 17 5m
Brown/Drain Shield/GND
Brown/Drain Shield/GND Blue -battery
Blue -battery White +battery
White +battery Green +battery
Green +battery +battery +battery Yellow CAN_H
Yellow CAN_H Grey
Grey CAN_L +battery +battery CAN_L
Pink -battery
Pink -battery Red On/off from CSM
Red On/off from CSM -battery -battery Black
Black RX+ telephony out RX+ telephony out
Orange RX- telephony out
Orange RX- telephony out -battery -battery Violet
Violet TX+ telephony in TX+ telephony in
Cyan TX- telephony in
Cyan TX- telephony in
Figure B-20: System configuration: CAN bus, 4 SAILOR 6204 CSMs, in bridge wings
SAILOR 6204
Note!
Control
Maximum total length of all cable 16 must not exceed 100m!
Speaker Microphone
SAILOR 6208 (without DSC)
Connection box
System configurations
Place jumper for termination
Brown/Drain Shield/GND 15
Blue -battery
White +battery
Green +battery
Yellow CAN_H 17 5m
Grey CAN_L
Pink -battery
Red On/off from CSM
Black RX+ telephony out
Orange RX- telephony out
Violet TX+ telephony in
Cyan TX- telephony in
16
SAILOR 6204
Control
Speaker Microphone
SAILOR 6208 (without DSC)
Connection box
15
17 5m
Remove jumper
Brown/Drain Shield/GND
Blue 16
White -battery
Green +battery
Yellow +battery
Grey CAN_H SAILOR 6204
Pink CAN_L
Red -battery Control
Black On/off from CSM
Orange RX+ telephony out Speaker Microphone
Violet RX- telephony out SAILOR 6208 (without DSC)
Cyan TX+ telephony in
TX- telephony in Connection box
15
17 5m
SAILOR 6222
VHF DSC +battery +battery
SAILOR 6208 +battery +battery
Connection box -battery -battery
-battery -battery
SAILOR 6204
Control
Note!
SAILOR 6208 Speaker Microphone
Maximum total length of all cable 16 must not exceed 100 m!
Connection box (without DSC)
15
Brown/Drain Shield/GND
Blue -battery
White +battery 17 5m
Green +battery
Yellow CAN_H
Grey CAN_L
Pink -battery
Red On/off from CSM
Black RX+ telephony out
Orange RX- telephony out
Violet TX+ telephony in 16 SAILOR 6204
Cyan TX- telephony in
Control
SAILOR 6208 Speaker Microphone
Connection box (without DSC)
15
17 5m
16 SAILOR 6204
Control
SAILOR 6208 Speaker Microphone
Connection box (without DSC)
Remove jumper
Brown/Drain Shield/GND
Blue -battery
White +battery
Green +battery
15
Yellow CAN_H
Grey
Pink CAN_L
Red -battery 17 5m
Black On/off from CSM
Orange RX+ telephony out
Violet RX- telephony out
Cyan TX+ telephony in
TX- telephony in
16 SAILOR 6204
Control
SAILOR 6208 Speaker Microphone
Connection box (without DSC)
15
17 5m
SAILOR 6201 /03
SAILOR 6222
VHF DSC 16
+battery +battery
SAILOR 6208 +battery +battery
Connection box -battery -battery
-battery -battery
SWITCH
System configurations
1
2 12VDC ACC 6
10
3 5
NMEA
NMEA+ Brown
24VDC NMEA- Blue
MIC+ Yellow
GPS
EAR Grey
HOOK/PTT
+Batt
Pink
Red
receiver
-Batt Black 3/30/2011
10 Screen Orange
SAILOR N163S Screen (Drain)
Power Supply
5 406209-941 5 m cable for SAILOR 10-pole LTW cable with Included in Connection
6207 Connection Box screen Box 406207A
8 406208-941 5 m cable for Connection 12-pole LTW cable with Included in Connection
Box SAILOR 6208 screen Box 406208A
12 406204-940 5 m cable for SAILOR 12-pole LTW cable for Extension cable with
6204 Control Speaker CAN, with screen LTW plugs in both ends
Microphone
16 Cable for CAN Screened with twisted Extension cable for CAN
pairs, length and size bus, see also under
see cable description cable description for
for Cable 16 on page B- Cable 16 on page B-32.
32.
Table B-1: Cable overview
17 406204-940 As cable (12). Plug for 12-pole LTW cable with Extension cable with
CTRL is removed and screen LTW bulk mount plug
wires connected to
connection box
System configurations
18 Not a T&T Extension cable for 4 leads, screened wires
part. power supply. Length: of 0.5 mm2
max. 5 m
19 Not a T&T Extension cable for 4 leads, screened wires See cable description.
part power supply for SAILOR of 4 mm2 depending on
6204. the current and/or
cable length.
Cable 1
Cable type: Coax cable RG 214 or better.
Pin 1 NC
Pin 2 NC
Pin 3 NC
Pin 4 NC
+ VDC Red
0 VDC Blue
ON/OFF Yellow
Table B-3: Cable specifications for cable 3
Note External power supply input is galvanically isolated from equipment ground
reference, i.e. chassis.
Equipment internal power supply reference (-) is at equipment ground
reference, i.e. chassis.
Pin 1 NMEA In+ Brown 1-1 2(3)-1 Impedance: 600 Ohm. Max.
2 mA at min. level of 2 V
Pin 2 NMEA In- Blue 1-2 2(3)-2 (61162-1)
Pin 3 NMEA In- White 1-3 2(3)-3 Impedance: 600 Ohm. Max.
2 mA at min. level of 2 V
Pin 4 NMEA In+ Green 1-4 2(3)-4 (61162-2)
Pin 8 Battery+ (10.8- Red 1-8 2(3)-8 Battery supply when radio is
System configurations
15.6 VDC) on
Cable 6
Connection cable for bulkhead mount, 5 m.
Part number: 406209-940
Same pin configuration as cable 5.
Cable 7
2-wire screened cable for NMEA (GPS connection).
Cable 8 (AUX)
Part number: 406208-941
Pin 1 Shield/GND Brown J1-1 J2-1 J3-1 Equipment ground paired with no. 8
Pin 2 Lo Power Blue J1-2 J2-2 J3-2 Low power forced control. Active paired with no. 3
when connected to ground
Pin 3 NMEA+ In White J1-3 J2-3 J3-3 Impedance: 600 Ohm. Max. paired with no. 2
2 mA at min. level of 2 V (61162-
Pin 4 NMEA- In Green J1-4 J2-4 J3-4 2) paired with no. 7
Pin 5 AUX Yellow J1-5 J2-5 J3-5 Open Collector output. Closing paired with no. 6
on event predefined through
service programminga
Pin 6 DSC Call Grey J1-6 J2-6 J3-6 Open Collector output. Closing paired with no. 5
on incoming DSC call (see
footnote)
Pin 7 DSC Alarm Pink J1-7 J2-7 J3-7 Open Collector output. Closing paired with no. 4
on incoming DSC alert (see
footnote)
Pin 8 Battery- Red J1-8 J2-8 J3-8 Battery GND paired with no. 1
Pin 9 Ext. Speaker+ Black J1-9 J2-9 J3-9 VHF radio external speaker paired with no.
output, nom. 6 W into 8 Ohm 10
Pin 10 Ext. Speaker+ Orange J1-10 J2-10 J3-10 paired with no. 9
Pin 11 VDR+ Purple J1-11 J2-11 J3-11 Mixed RX/TX audio output for paired with no.
recording. Galvanically isolated, 12
balanced signal, 0 dBm into
Pin 12 VDR- Light green J1-12 J2-12 J3-12 600 Ohm paired with no.
11
System configurations
circular male (5 m) Out of box Out of box
Pin 1 Shield/GND Brown J1-1 J2-1 J3-1 Equipment ground paired with no. 8
Pin 2 Battery- Blue J1-2 J2-2 J3-2 Battery - paired with no. 3
Pin 3 Battery+ White J1-3 J2-3 J3-3 10.8-15.6 VDC from VHF radio paired with no. 2
Pin 4 Battery+ Green J1-4 J2-4 J3-4 10.8-15.6 VDC from VHF radio paired with no. 7
Pin 5 CAN_H Yellow J1-5 J2-5 J3-5 CAN bus data paired with no. 6
Pin 7 Battery- Pink J1-7 J2-7 J3-7 Battery - paired with no. 4
Pin 8 ON/OFF from Red J1-8 J2-8 J3-8 ON/OFF signal from Control paired with no. 1
CSM Speaker Microphone
Pin 9 RX+ Black J1-9 J2-9 J3-9 RX telephony (out) paired with no.
10
Pin 11 TX+ Purple J1-11 J2-11 J3-11 TX telephony (in) paired with no.
12
Pin 12 TX- Light green J1-12 J2-12 J3-12 paired with no.
11
Cable 11
LAN connection.
Ethernet cable with screen and RJ45 shielded plugs.
1 Tx+ white/orange
2 Tx- orange
3 Rx+ white/green
6 Rx- green
Cable 16
The CAN bus cable must be of a paired and twisted type designed for the purpose. The
CAN bus cable can handle signals up to 100 m away from the VHF to further Control
Speaker Microphones (CSM).
Only 1 CSM can be connected to the VHF with a CAN bus cable of max 100 m if the cable
dimension is 0.5mm2 of each cord. Other combinations with more CSMs must be
calculated seriously before installing the cable. If more CSMs are connected, the CAN
cable of 0.5mm2 can handle the signals up to max. 100 m. The only restriction is the
power supply for the connected CSMs.
The voltage drop along the cable increases with the length of the cable. Separate
supply cables can be installed in parallel with the CAN cable to reduce voltage drop in
long cables. The maximum allowed voltage drop from VHF to CSM is 2 VDC. It means
1 VDC forward and 1 VDC return.
Max current consumption for each CSM is 0.5A.
Formula to calculate DC resistance in a wire:
R = 0 017 L a
System configurations
Cable 18
Cable between the connection box and terminals to extend the power supply wires.
4 leads, screened wires of 0.5mm2. Supply for 6204 CSM for extended CAN BUS
connections.
Cable 19
The voltage drop along the cable increases with the length of the cable. Separate
supply cables can be installed in parallel with the CAN cable to reduce voltage drop in
long cables. The maximum allowed voltage drop from VHF to CSM is 2 VDC. It means
1 VDC forward and 1 VDC return.
The maximum current consumption for each CSM is 0.5 A.
Formula to calculate DC resistance in a wire:
R = 0 017 L a
A
ACC Accessories
C
CAN Controller-Area Network. A message based protocol designed to allow
microcontrollers and devices to communicate with each other within a vehicle
without a host computer.
Glossary
CSM Control Speaker Microphone
CTRL Control
D
DSC Digital Selective Calling
G
GGA NMEA sentence, essential fix data which provide 3D location and accuracy data.
L
LAN Local Area Network
N
NMEA National Marine Electronics Association, specification for communication between
marine electronic devices
98-132904-B Glossary-1
Glossary
R
RMC NMEA sentence, version of essential gps position, velocity, time data.
U
UTC Coordinated Universal Time. The International Atomic Time (TAI) with leap seconds
added at irregular intervals to compensate for the Earth’s slowing rotation. Leap
seconds are used to allow UTC to closely track UT1, which is mean solar time at the
Royal Observatory, Greenwich.
V
VDR Voyage Data Recorder, a data recording system designed for all vessels required to
comply with the IMO’s International Convention SOLAS Requirements in order to
collect data from various sensors on board the vessel.
Z
ZDA NMEA sentence, date and time.
Glossary-2 98-132904-B
Index
Index D
A D
ACC connector, 2-12 data rate
action line, display, 1-3 NMEA, A-3
adjust delivery, items included, 2-1
speaker volume, 3-1 display, 1-3
ANT connector, 2-17 document number, this manual, -i
DSC
loopback test, 4-2
B
backlight, 1-1
browse channels, 3-1
E
emergency calls, -iv
error messages, 4-1
C
Index
cable
CAN, B-31
F
cable for VHF antenna, 2-17 flush mount, 2-6
cable overview, B-26 frequency range, VHF, A-1
cable requirements, B-26 front plate, controls, 1-2
CAN cable, B-31 fuse
change MMSI number, 3-2 Power Converter, 4-5
channel VHF radio, 4-5
select, 3-1
working, 3-1
compass safe distance, 2-2 G
configuration
system example, 1-6 GPS input, 2-12, 2-21
configurations ground stud, 2-17
examples, B-1 grounding, 2-17
systems, B-1
connector
ACC, 2-12 H
ANT, 2-17 hand microphone
CTRL, 2-14, 2-15 installing, 2-9
ground, 2-17 handset cradle
VHF antenna, 2-17 installation, 1-4
contact, 4-1 how to replace, 4-5
controls, front plate, 1-2
cradle for 6201, installation, 1-4
CTRL connector, 2-14, 2-15
98-132904-B Index-1
Index
I P
input power
GPS, 2-21 fuse, 4-5
handset, 2-21 off, 3-1
installation on, 3-1
cradle for 6201, 1-4 power cable, B-28
desktop, 2-3 Power Converter
flush mount, 2-6 fuse, 4-5
handset cradle, 1-4 power up, 3-1
mounting bracket, 2-4 private channels, A-2
overhead, 2-4
IP rating, A-2
R
replay, 1-1
K button, 1-2
keys on front plate, 1-2 review MMSI number, 3-2
knob RF exposure hazards, -iii
selector, 1-2
volume, 1-2
S
safety summary, -iii
L salt deposits, 4-1
louder, volume, 3-1 selector knob, 1-2, 3-1
self test, 4-1
semi duplex, 1-1
M service line, display, 1-3
service tool, 3-2
manual, document number, -i ship ground, 2-17
MAYDAY, -iv simplex, 1-1
MMSI softer, volume, 3-1
number, changing, 3-2 speaker volume, 3-1
number, reviewing, 3-2 specifications, A-1
wrong number in the radio, 4-4 squelch control, 1-2
mounting, 2-2 support, 4-1
flush mount, 2-6 system configuration
with mounting bracket, 2-4 example, 1-6
N T
NMEA, 2-12 technical data, A-1
data rate, A-3 temperature
interface, 2-13 operational, A-1, A-4
NMEA HS, 2-12 storage, A-1, A-4
Index-2 98-132904-B
Index
U
UTC time, 1-3
V
VHF
antenna cable, 2-17
antenna connector, 2-17
frequency range, A-1
volume
louder, 3-1
softer, 3-1
speaker, 3-1
Volume knob, 1-2
Index
warnings, 4-1
warranty, 4-6
limitation, -iii
water ingress, A-2
weight, A-1, A-4
working channel, 3-1
98-132904-B Index-3
Index
Index-4 98-132904-B
98-132904-B