Daewoo+Dsb 240lh
Daewoo+Dsb 240lh
Daewoo+Dsb 240lh
CONTENTS
1. Specifications..........................................................................................................2
2. Outline and Dimensions .........................................................................................6
3. Operation ..............................................................................................................12
4. Wiring Diagram.....................................................................................................28
5. Refrigerant Cycle..................................................................................................32
6. Control Block Diagram .........................................................................................33
7. Electric Circuit Diagram........................................................................................34
8. Trouble Shooting...................................................................................................36
9. Key Components of Electronic Circuit .................................................................62
10. Disassembly Instructions .....................................................................................65
1) Indoor Unit ........................................................................................................65
2) Outdoor Unit .....................................................................................................68
3) Exploded Diagram (Indoor Unit)......................................................................71
4) Exploded Diagram (Outdoor Unit)...................................................................79
5) Control Box Assembly......................................................................................87
1. SPECIFICATIONS
¡ DSB-070L
MODEL
DSB-070L
ITEM
Function Cooling
Class T
Capacity W 2,051
Btu/h 7,000
Starting Current A 18
Type Rotary
Capacitor 25µF/370VAC
Control Capillary
Refrigerant
(R-22)
Charge Q'ty g 800
Type Flare
Connection
OD (Liquid/Suction) in(mm) 1/4 (6.35) 1/2 (12.7)
2
¡ DSB-091L
MODEL
DSB-091L
ITEM
Function Cooling
Class T
Capacity W 2,637
Btu/h 9,000
Starting Current A 21
Type Rotary
Control Capillary
Refrigerant
(R-22)
Charge Q'ty g 1,000
Type Flare
Connection
OD (Liquid/Suction) in(mm) 1/4 (6.35) 1/2 (12.7)
3
¡ DSB-121L/122L
MODEL
DSB-121L/122L
ITEM
Function Cooling
Class T
Capacity W 3,507
Btu/h 12,000
Starting Current A 34
Type Rotary
Control Capillary
Refrigerant
(R-22)
Charge Q'ty g 1,300
Type Flare
Connection
OD (Liquid/Suction) in(mm) 1/4 (6.35) 1/2 (12.7)
4
¡ DSB-240L
MODEL
DSB-240L
ITEM
Function Cooling
Class T
Capacity W 7,030
Btu/h 24,000
Type Recipro
Type Flare
Connection
OD (Liquid/Suction) in(mm) 3/8 (9.52) 5/8 (15.9)
5
Plate Mounting
2. OUTLINE AND DIMENSIONS
750 REMOCON
6
Grille Insert
Frame Grille
Body
1 INDOOR UNIT
Plate Mounting
¡ DSB-070L/DSB-091L
245
174
Connecting Pipe
REMOCON
925
Plate Mounting
7
Body
Frame Grille
Grille Insert
285
¡ DSB-121L/122L
430 REMOCON
710 Plate Mounting
1080
8
Body
Frame Grille
Grille Insert
¡ DSB-240L
Filter-L Filter-R
Inlet
Cabinet Side
256
Inlet Panel Top Guide Support
¡ DSB-070L/DSB-091L/DSB-121L/DSB-122L(After)
Foot
Outlet
Handle
Cabinet Front
9
2 OUTDOOR UNIT
549
Outlet
654
Service Valve
Foot Cushion
Inlet
264
334
Inlet
AIR
Outlet
Cabinet Front Foot Handle Cabinet Side Panel Top Cabinet Back
10
552
572
¡ DSB-121L/122L(Before)
666
Service Valve
Foot Cushion
Inlet
323
380
foot
Cabinet front Service Cover
11
Cabinet Side
699
Service valve
¡ DSB-240L
873
3. OPERATION
1 PARTS OF NAME AND FUNCTION
¡ DSB-070L/DSB-091L
Indoor Unit
Deodorizing Filter
Electrostatic Filter (option)
(option) Air Inlet
Lamp
Fan Direction Remote
Antibacterial (Up, Down) Controller
Filter Receiver
REMOTE CONTROLLER
Remote Controller
12
¡ DSB-121L/122L
Indoor Unit
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13
¡ DSB-070L/DSB-091L
EMR. REMOCON
14
¡ DSB-121L/122L
,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
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15
¡ DSB-240L
EMERGENCY
REMOCON
16
¡ DSB-070L/DSB-091L/DSB-121L/DSB-122L(After)
Outdoor Unit
Connection Wire
Connecting Pipe
Drain Hose
Air Outlet
17
¡ DSB-121L/DSB-122L(Before)
Outdoor Unit
Air Inlet (side Back)
AIR
Connection
Wire
Drain Hose
Connecting
Pipe
Air Outlet
NOTE:
How to remove Top Panel
1. Loosen the screw at left and right side.
2. Push the three parts op Front and Back sides like figure orderly.
3. Unhook the locking parts of Top Panel.
The front locking parts The back locking parts
18
¡ DSB-240L
Connection wire
Air Inlet
Drain Hose
Air Outlet
Connection Pipe
19
2 REMOTE CONTROLLER
¡ DSB-070L/DSB-091L/DSB-121L/DSB-122L/DSB-240L
AUTO Display
Displays information
pertaining to unit.
ON/OFF Button
Press to turn the unit
on or off.
TEMPERATURE Buttons
Press to raise or lower
FAN SPEED Button the desired temperature.
Press to select the fan speed
(High " ", Middle " ", FAN DIR. Button
Low " "). MODE FAN SPEED FAN DIR.
Press to select up/down
direction for fan.
MODE Button
Press to cycle through the modes SLEEP
TIMER
(Auto/Quick/Cooling/Fan/Dry)
COVER
Slide down to access most
of the remote buttons.
Slide down further to
REMOTE CONTROLLER access the battery
compartment.
20
3 REMOTE CONTROLLER DISPLAY
¡ DSB-070L/DSB-091L/DSB-121L/DSB-122L/DSB-240L
AUTO
FAN Indicators
Lights to indicate FAN DIRECTION Indicators
the fan speed. Lights to indicate the
fan direction.
NATURAL Indicator
Lights to indicate the
speeds simulating a loreeze.
TIMER Indicators (Include sleep)
Lights to indicate the timer function mode.
Replacing Batteries
+ –
– +
RE
MOT
RE
E
CO
MOT
NT
E
RO
CO
LL
NT
ER
RO
LL
ER
21
4 DESCRIPTION OF FUNCTIONS
OFF-Timer
If you set time in OFF-Timer Mode, the unit will stop at the set time.
Unit ON
ON
Unit OFF
OFF
ON-Timer
If you set time in ON-Timer Mode, the unit will run at the set time.
Unit ON
ON
Unit OFF
OFF
COMP (OFF)
-1°C +1°C
0°C (RT-DT)
(COOLING)
(3) During the time of test operating, Fan (Indoor, Outdoor) and Compressor is running regardless of room
temperature.
Buzzer
If the Indoor Unit Display receive the signal of Remote Controller, you can hear the signal "beep –" or "beep,
beep".
(1) In the case of receiving ON/OFF signal-"beep" "beep"
(2) And so on-"beep"
22
Fan Speed (Indoor Unit)
(1) Motor speed (Super high speed, high speed, normal speed, low speed, ultra low speed).
(2) Remote controller setting fan speed. (Auto, L, M, H, Natural)
(3) Relation of operating mode between fan speed. (legned: X-no relation)
DEHUMI-
FAN ONLY COOL AUTO QUICK
DIFICATION
H H H L H H
M M M L M H
L L L L L H
(COOLING)
H
23
Sleep Mode
(1) When you are going to sleep, select sleep switch and the unit controls the room to the desired temperature.
(The unit will not operate after 4 hour)
(2) For changing the temperature.
DT +0.5°C
+0.5°C
+0.5°C
(3) To cancel sleep mode, press the SLEEP button again or press the MODE button once.: the SLEEP
indicator will disappear in the display.
Emergency Operation
(1) When the remote controller is lost, damaged or the battery is discharged, the Emergency operation can be
used to run the unit.
(2) The setting conditions of Emergency operation are as follows.
• Operation mode: Quick
• Preset temperature:18°C: Cooling
• Fan speed: High
¡ You cannot operate with remote controller.
When the unit operates at low ambient temperature, frost may appear on the Evaporator. When the indoor coil
temperature is lower than 0°C at the end of 10 minutes of continuous compressor operation from the start, the
microcomputer of the unit stops the compressor to protect the unit from the frost. The control procedure for
indoor coil freeze protection.
-1°C +7°C
In normal operation, there is a time delay of three minutes between turn off and turning back on including initial
power up.
Auto Mode
(1) In Auto Mode
After the indoor fan is operated for 20 seconds in the Auto Mode the unit will operate automatically by selecting
operating Mode according to the room temperature
(RT: Room temperature)
25
Dehumidification Mode
26
Self-Diagnostic Function
The control will contain diagnostic test to verify the integrity of the system.
27
OUTDOOR UNIT INDOOR UNIT
I/D SENSOR
TRANS
LED PCB
OUTDOOR 1 2 1 2 1 2 3 4 5 6 7 8 1 23 4
FAN MOTOR BRN TERMINAL
WHT
GRN
GRY
RED
RED
RED
BRN
BLU
BLK
BLK
YEL
BLK
BLK
BLK
BLK
BLK
BLOCK
COMP
Y BLUE Y BLU
4. WIRING DIAGRAM
1
¡ DSB-070L/DSB-091L/DSB-121L/DSB-122L
BLU
CAPACITOR 1
YELLOW/GREEN YEL/GRN
YEL 2
28
FAN BRN L BROWN L BRN 3
COMPRESSOR RED C
PINK
ORG
ORG
RED
RED
BLU
BLU
BLK
YEL
YEL
S HERM
BLU 1 2 3 1 2 1 2 3 4 5
YEL/GRN
BRN BRN
R
C S C
R
FAN MOTOR
CAPACITOR
SWING
BLU INDOOR MOTOR
FAN MOTOR
BLK
YEL/GRN
POWER CORD
OUTDOOR INDOOR
LED PCB
PCB TRANS RED 1 2 3 4 5 6 7 1
BLK RA IDC
RED TH.
WHT BLK TH.
H RED
RED CN2 CN6 CN9 CN1
BRN
RL1
S ORG BLU
1 0 RED RED RED
FAN MOTOR Y Y
8 6 BLU BLU BLU BLU
CAPACITOR DUAL N N
CONTROL PCB
CN1
YEL/GRN YEL/GRN YEL/GRN
FUSE
29
FAN C 4 2 BRN
BRN BRN
HERM L L
POWER RELAY
COMPRESSOR RA TH. : ROOM AIR THERMISTOR
RED WHT
YEL/GRN IDC TH. : INDOOR COIL THERMISTOR
S CN4 CN3
CN13
C RED ORG BLU
ORG
RED
PNK
POWER
BLU
YEL
S C
CORD BLU BRN R
R BRN
YEL BLK
¡ DSB-091L
PART NAME PART CODE SPEC. QUANTITY REMARK
Fan Motor 3108003800 IC-8417DWKF5A 1
Fan Motor Capacitor 3106900300 1.0uF 400VAC 1
Indoor Fuse 5FVLB3152L 250V 3.15A 1
Unit Transformer 5EPV050120 230V 50Hz 1
Stepping Motor 3108003900 GSP-24SW-061 1
Terminal Block 3108912301 SN-DBW-05P 1
3RC0020KE0 RBB100A001 1
Compressor
3107101900 QK185PN13F 1
Outdoor Fan Motor 3108004100 IC-9630DWLF5A 1
Unit 3109502010 1.8+30µF 400VAC 1
Dual Capacitor
3109502030 1.8+35µF 400VAC 1
Terminal Block 3108912301 SN-DBW-05P 1
¡ DSB-121L/122L
PART NAME PART CODE SPEC. QUANTITY REMARK
Fan Motor 3108001220 IC-8428DWKG7C 1
Fan Motor Capacitor 3106900300 1.0uF 400VAC 1
Indoor Fuse 5FVLB3152L 250V 3.15A 1
Unit Transformer 5EPV050100 220V/18V 1
Stepping Motor 3108000100 MP28GA (L=400mm) 1
Terminal Block 3108912301 SN-DBW-05P 1
Compressor 3100030CE0 RCB150A001 1
Outdoor Fan Motor 3108000800 IC-9430DWLC5A 1
Unit Dual Capacitor 3109500700 3.5+25µF 400VAC 1
Terminal Block 3108912301 SN-DBW-05P 1
30
¡ DSB-240L
PART NAME PART CODE SPEC. QUANTITY REMARK
Fan Motor 3108007500 IC-9430DWKG7A 1
Fan Motor Capacitor 3106902400 2.0uF 400VAC 1
Indoor Fuse 5FVLB3152L 250V 3.15A 1
Unit Transformer 5EPV050120 230V/50Hz 1
Stepping Motor 3108007600 GSP-24RW-062 1
Terminal Block 3108912320 SN-DBW-062 1
Compressor 3100068201 AWG-5530EXC 1
Outdoor Fan Motor 3108007400 OSME986DERC 230/50 1
Unit Dual Capacitor 3109508100 5/45µF 400VAC 1
Terminal Block 3108912320 SN-DBW-4P 1
31
5. REFRIGERANT CYCLE
INDOOR UNIT
Evaporator
Connecting pipe
Service valve
Service valve
Compressor
Dryer
Condenser
Propeller fan
OUTDOOR UNIT
Refrigerant flow
Note) If the pipe length exceeds the standard length, add 30g of refrigerant per extra meter.
32
6. CONTROL BLOCK DIAGRAM
¡ DSB-070L/DSB-091L/DSB-121L/DSB-122L/DSB-240L
Temp. Setting
ON/OFF
Room air temp.
SLEEP
Indoor coil temp.
REMOCON
33
7. ELECTRIC CIRCUIT DIAGRAM
1 ELECTRIC CIRCUIT DIAGRAM
¡ DSB-070L/DSB-091L/DSB-121L/DSB-122L/DSB-240L
1
Indoor Unit
Fan Motor 2
3
TERMINAL
N
L Y BLOCK
I.D.C L
SWING
MOTOR
S R TRANS-
FORMER
TRIAC
RL1
COMP.
RELAY OVERLOAD
Display Part
PRO-
TECTOR
Control Part
COMPRESSOR OUTDOOR UNIT
ROOM AIR
SENSOR FAN MOTOR
Signal Receiver
CMC FMC
Remote Controller
INDOOR COIL
SENSOR
34
Description
1. After the power ON/OFF button is pressed once, the relay and triac are turned ON or OFF per the remote
control setpoint.
– TRIAC is controlled per the fan speed selection.
– RELAY is controlled per the operation mode selection.
2. If the power ON/OFF button is pressed once more, the relay and triac are turn off and the unit stops
operation.
3. The unit turns on or off according to the temperature set point by sensing the room air temperature through
thermistor.
4. If the fan speed selection is set to the auto position, the fan speed is automatically controlled according to the
temperature differance between room temperature and temperature set point.
5. If you press the ON/OFF button during operating the unit, Relay and LED is OFF and the unit is OFF.
35
Trouble
Is the Is the power NO Check power supply mains
unit display applied to the
normal? or interconnection wires
unit
YES YES
NO Outdoor unit does
not run?(note. 1) Is the
power normal? NO
YES check the voltage between Check the wiring of indoor
L & N of terminal
block
8. TROUBLE SHOOTING
Does
NO YES
the compressor run
normally?
Is the Place the switch
36
press the power ON/OFF switch position NO position to the
YES button on remote controller on switch pannel at "Remote" and then
"Remote" Check it once
YES more
Indoor unit does NO
not run(note 1) YES
NO
Is the unit YES
display Does the
Normal
mormal? beeper beep two
times? Does
NO Check the failure control PCB
code according to status LED repeat one
check the YES NO
the self diagnostic second "on and
(note 2) connecting off"?
YES point of
magnetic • control PCB fault
NO Is the display
contactor • Micom or reset
all off? IC fault YES
YES
check the failure
code according to • Check the connector on display • Check the remote signal receiver
the self-diagonostic PCB connected to control PCB • Check the connection between signal
(note 2) • Check the display PCB itself receiver and control PCB
Note 1)
1 Neither indoor unit nor outdoor unit runs.
Check the following points first. (There are following case in normal operation)
a. Is the timer mode set the "timer ON".
b. Is the timer mode set the "timer-OFF" and the time had passed?
2 Neither outdoor fan nor compressor runs while indoor fan runs.
Check following points first. (There are following cases in normal operation)
a. Is the temperature set point suitable?
b. Has the 3 minutes time guard for compressor operated?
Self-Diagnostic Function
• Error Code •
1 When the compressor do not run.
i) Check the voltage between L and Y of terminal block.
(Indoor Unit, Outdoor Unit)
ii) Check connecting wire of indoor unit and outdoor unit.
iii) Check relay RL1 on power P.C.B
2 Check fixing of indoor coil thermistor.
3 Check the GAS LEAKAGE of the pipe.
37
Neither Indoor Unit nor Outdoor Unit Runs
Yes
Yes
Press the ON/OFF switch of
No
Remote Control Check according to
self Diagnostic function
Is the indoor unit display all off?
38
Outdoor Unit Runs but Indoor Fan Do Not Run
YES
Normal
Run again
No
Check the starting of indoor fan motor Normal
Run again
39
Outdoor Fan and Compressor Do Not
Check compressor,
outdoor fan motor individually
40
Only Compressor Do not Run
OK
41
PCB DRIVING DESCRIPTION
1 PCB CIRCUIT DIAGRAM
¡ DSB-070L/DSB-091L/DSB-240L
4
43
¡ DSB-121L/DSB-122L
4
44
¡ DSB-070L/DSB-091L/DSB-240L PART LIST(INDOOR UNIT)
45
No PART CODE PART NAME SPEC Q'TY UNIT REMARK
IC5 1KA7042P-- IC RESET KIA7042P 5L 1 EA
IC6 1KD65004AP IC DRIVER KID65004AP 1 EA
L1 52C1374001 COIL 130UH 3A 1 EA
OSC 4850103610 RESONATOR CST8.00MTW,8MHZ 1 EA
PCB 3104398102 PCB CONTROL 160.5*140*1.6T.1(42) 1 EA
PT1 1TLP560J-- IC PHOTO COUPLER TLP 560J 1 EA
R-OPT 3104810000 RESISTOR OPTION NOTE OPTION TABLE 1 ST
R1 RD-4K101J- R CARBON FILM 1/4 100 OHM J 1 EA
R10 RN-4K1272F R METAL FILM 1/4 12.7K OHM F 1 EA
R11 RN-4K1272F R METAL FILM 1/4 12.7K OHM F 1 EA
R12 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R13 RD-4K562J- R CARBON FILM 1/4 5.6K OHM J 1 EA
R14 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R15 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R16 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R17 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R18 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R19 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R2 RD-4K562J- R CARBON FILM 1/4 5.6K OHM J 1 EA
R20 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R21 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R23 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R24 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R25 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R26 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R27 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R28 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R29 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R3 RD-4K103J- R CARBON FILM 1/4 10K OHM J 1 EA
R30 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R31 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R32 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R38 RS01F121J- R M-OXIDE FILM 1W 120 OHM J 1 EA
R4 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R5 RD-2K102J- RESISTOR 1/2W - 1K 1 EA
R6 RD-4K331J- R CARBON FILM 1/4 330 OHM J 1 EA
R7 RD-4K331J- R CARBON FILM 1/4 330 OHM J 1 EA
R8 RD-4K331J- R CARBON FILM 1/4 330 OHM J 1 EA 070LH,091LH,240LH
R9 RN-4K1272F R METAL FILM 1/4 12.7K OHM F 1 EA 070LH,091LH,240LH
RA1 RA8K5103J- RESISTOR ARRAY 6A 103J 1 EA
RA2 RA8K4103J- RESISTOR ARRAY 5A 103J 1 EA
RA3 RA8K3103J- RESISTOR ARRAY 4A 103J 1 EA
RL1 5SC0101220 RELAY UKH-12SP 1 EA
RL1 5SC0101128 RELAY CS11-12SH 1C 1P 1 EA 240L/LH
RL2 5SC0101128 SW RELAY CS11-12SH 1C 1P 1 EA
RL3 5SC0101128 SW RELAY CS11-12SH 1C 1P 1 EA
SCRW 7122401211 SCREW TAPPING T2S TRS 4*12 MFZN 1 EA
T1 TSM3JZ47-- TRIAC SM3JZ47 1 EA
TEST 3108804300 WAFER YF254S-02 1 EA
TR1 TKRC102M-- TR KRC 102-M (TAPPING) 1 EA
VAR D15G561K-- VARISTOR 15G561K/350V 1 EA
WSHR 3106002900 WASHER 3*6 1 EA
46
¡ CONTROL PCB ASS`Y (MODEL : 082M/H,102M/H,122M/H,151L,122L/LH,181L/LH)
47
No PART CODE PART NAME SPEC Q'TY UNIT REMARK
R2 RD-4K103J- R CARBON FILM 1/4 10K OHM J 1 EA
R20 RN-4K1272F R METAL FILM 1/4 12.7K OHM F 1 EA
R21 RD-4K331J- R CARBON FILM 1/4 330 OHM J 1 EA
R22 RN-4K1272F R METAL FILM 1/4 12.7K OHM F 1 EA 122LH,181LH
R23 RD-4K331J- R CARBON FILM 1/4 330 OHM J 1 EA 122LH,181LH
R26 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R3 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R32 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R33 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R34 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R4 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R5 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R6 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R7 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R8 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R9 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
RA1 RA8K5103J- RESISTOR ARRAY 6A 103J 1 EA
RA2 RA8K3103J- RESISTOR ARRAY 4A 103J 1 EA
TEST 3108804300 WAFER YF254S-02 1 EA
TR1 TZTC3198Y- TRANSISTOR KTC3198Y-(1815Y) 1 EA 181L/LH
TR2 TKRC102M-- TR KRC 102-M (TAPPING) 1 EA 181L/LH
48
¡ POWER PCB ASS`Y (MODEL : 122L/LH,151L,181L/LH,082M/H,102M/H,122M/H)
49
¡ LED PCB ASS`Y (MODEL : 070L/LH,091L/LH,052M/H)
No PART CODE PART NAME SPEC Q'TY UNIT REMARK
CC1 CDXE1H104M C-MULTI CR501B-Z5U,104Z,50V 1 EA
CN1 3108804800 WAFER SMAW250-08 1 EA
HOLD 3103002700 HOLDER LED ABS 1 EA
L1 DDLS05031D LED DLSO-5031D(RED) 1 EA
L2 DDLG05031D LED DLG-5031D(GRN) 1 EA
L3 DDLS05031D LED DLSO-5031D(RED) 1 EA
L4 DDLY05031D LED DLY-5031D(YLW) 1 EA
PCB 3104398201 PCB LED 110*31*1.6T.10(288) 1 EA
RCV 1TSP1838YA RECEIVER MODULE TSOP-1838YA1(HOLDER) 1 EA
SW1 5S40202000 S/W PUSH JPS2281 1 EA
50
Power Supply(1)
G
+ + +
3.15A D4 D3 104 25V 16V
104 35V 104
1000µF 470µF 100µF
POWER TRANS
DESCRIPTION
DC Power Supply in circuit needs +12V and +5V. +12V is used for Compressor Driving Relay, Triac Driving
Photo Triac, Buzzer Driving Swing, Sweep Motor. AC voltage of secondary Power Transformer is rectified by
Bridge Diode, and it is filtering by Main Condensor CE1.
Filtered DC voltage is about +18V, is regulated +12V DC by Regulator IC7812.
And it is regulated +5V DC by Regulator IC7805.
VAR is serge filter and CC1, CC2, CC3 is Noise filter.
Oscillator(2)
5V
19
CC13
OSC 104
20
8M
DESCRIPTION
VDD-10%
VSS+10%
Fig 2-1
51
Sensor(3)
070LH,091LH
182LH, 240LH
330 R8
23
R9 CC7
O/C SENSOR
CN10 12.7kF 103 MICOM
103
CN9 CC6
24
I/C SENSOR R10 R7 330
12.7KF
25
ROOM SENSOR R11 R6 330
12.7KF CC5
103
DESCRIPTION
-5 1.127 1.127
0 1.378 1.378
5 1.650 1.650
10 1.936 1.936
15 2.228 2.228
Table 3-1
52
Triac Driving(4)
12V
N
TLP561 L1 AC 220V
PT1 1 2 L
130µH
3A
MICOM SN1
0.1µF
T1 120Ohm
IC4 SM3JZ47
KID 65004
2 15 R5 TO MOTOR
38
1K
1/2W
DESCRIPTION
Number 38 Terminal of Micom is put out Pulse Output, by way of Buffer it is driving Photo Triac is supplied
Trigger Signal.
Trigger Test of Triac is detected Zero Cross Part of AC input and it is triggered from Zero Cross part to Time
delay part according to Fan Speed. (Ref. Fig 4-1) SN1 is Snubber.
AC220V
TRIGGER
LOW
LOW SPEED
SPEED MEDIUM SPEED
MEDIUM SPEED HIGH
HIGH SPEED
SPEED
MOTOR
INPUT
Fig 4-1
53
Remote Controller(5)
DESCRIPTION
Signal from Remote Controller put in only Control Data Signal at Micom Terminal of Number 33, which is gotten
fid of Carrier (38KHz) from Receive Module. Signal Wave repeat third as following Fig 5-1.
But in Secondary Wave Custom Code is Reversed Face.
Selecting Mode(6)
5V
RA1
R14
MICOM 1K
MODE
13 SELECT
P2 PUSH S/W
CA1
F4104Z
DESCRIPTION
54
Micom Power Supply(7)
5V
VDD 42 +
CE5 CC11
10µF 104
16V
41
40
MICOM 39
OSC 19
8MHz
20
21
VSS 22 CC13
104
DESCRIPTION
MICOM Power is supplied 5V at Number 42 using VDD, Number 19, 20 Vsing Oscillator, CC13 is noise filter.
55
Reset(8)
MICOM
R13 5.6K
1K R12
7042P 18
IC5 CC9
10.3
CE4
4.7uF/50V
DESCRIPTION
Voltage less than about 0.8V put in Micom Terminal of Number 18 and then Micom reset. Reset IC detect
Power ON and Voltage less than 4.25V, and then send Reset Signal.
Vcc (+5V)
4.25V
t
DELAY TIME
FOR POWER ON
H RESET
L t
POWER
ON
56
Function Selecting(9)
CA3 RA3
F3 104Z 4A 103J RA3
41
R32 1K JS5
40 MILD/HIGH
R31 1K JS4
39 HEAT/COOL
R30 1K
MICOM
F5 104Z 6A 103J
CA1 RA1 R36 heat/low
30
1K R28
model R35 cool/low
JS3 1K R17 29
14 1K R25
R34 heat/high
JS2 1K R16 28
15 1K R24
R33 cool/high
JS1 1K R15 27
16 1K R23
RA2
CA2 R37 monitoring
26
1K R29
DESCRIPTION
Buzzer Driving(10)
VCC
12V
DESCRIPTION
MICOM
R4
1K BZ1
KID 65004 Micom 34 Terminal put out Buzzer Driving Pulse,
34
6 11 its output is driving Buzzer through Buffer.
Ocillatory Frequency of buzzer is selected by
internal Micom.
This unit is setting at 4KHz.
57
Zero Crossing Detect(11)
VCC
R3
TR1 10K
KRC120M
R27
2
D5 1K MICOM
1 2 1 31
3
TRANS
OUTPUT
1
D6 R2 CC4 2 1
5.6K 103
DESCRIPTION
It defect Zero Cross part of Trans output voltage, Transistor TR1 is used to put in the Micom.
Detail Driving is as following Fig 11-1.
R19 is Resistance to limit current.
AC18V
The
Number
31 of H
Micom
terminal
DETECT POINT
Fig 11-1
58
Stepping Motor Driving(12)
12V
CN13
1
IC6
2 B+
1 3 Ø1
M1
2 4 Ø2 FOR SWING
MICOM
3 5 Ø3
4 6 Ø4
KID65004
DESCRIPTION
There are one Stepping Motor for Flap (up and down) and it is used 4 face Drive Method.
It is driving as following Fig 12-1. (Ring Count Method of 8 Status)
Ø4
Ø3
Ø2
Ø1
59
2 REMOTE CONTROLLER ASSMBLY FUNCTIONAL TEST METHOD
TEST START No
Power supply again
Power Supply
Is Display at the No
beginning ON?
Select ON/OFF button
Check the Following
Yes BATTERY SPRING
Is Display at the No MICOM
beginning ON? PCB
LCD
No
Is it normal? ERROR
No
Is it normal? ERROR
No
Is it normal? ERROR
Is display at the No
ERROR
begining ON?
No
Is it normal? ERROR
60
No
Is LCD display OFF? ERROR
No
Is it normal ERROR
No
TIMER display? ERROR
No
Is all display OFF? ERROR
No
Is it normal? ERROR
SLEEP MODE No
ERROR
Display ON?
Is display at the No
ERROR
beginning ON?
TEST OK!
61
9. KEY COMPONENTS OF ELECTRONIC CIRCUIT
(1) U1 (MICOM)
1 P77(HSO) VDD 42
62
(2) U2, 4 (KID65004) DARLINGTON ARRAYS
IN1 1 16 OUT 1
KID65004AP
IN2 2 15 OUT 2
COMMON
IN 3 3 14 OUT 3 INPUT
OUTPUT
IN 4 4 13 OUT 4 10.5K‰
IN5 5 12 OUT 5 7.2K‰
3K‰
IN6 6 11 OUT 6 GND
IN7 7 10 OUT 7
GND 8 9 COMMON FREE
WHEELING DIODES
(Equivalent Circuit)
(Top View)
SCHEMATIC DIAGRAM
INPUT
100K 500 100 100 10K
240
16K
100
300 200
36K
64K 300
50K
012
520 50 200
40
pF OUTPUT
60K
26K
29K
Pin 1. INPUT 20K
2. GROUND
3. OUTPUT 20K
GND
(Equivalent Ciircuit)
63
(5) U9 (KIA7042P) : RESET IC
1 VCC
KIA70
42P 3 OUT
2 GND
INPUT
GROUND OUTLINE
OUTPUT
64
10. DISASSEMBLY INSTRUCTIONS
1 INDOOR UNIT
¡ DSB-070L/DSB-091L
PROCEDURES PHOTOS
1. Stop the Air conditioner and disconnect the power cord from the wall
outlet.
Fig 1
2. Removing the Insert Grille and Frame Grille. (Fig 1~2)
1 Draw up the Insert Grille and remove it.
2 Loosen one screw for fixing the Cover Ter-Block.
3 Loosen two screw at the Frame Grille.
4 Remove the Frame Grille. Fig 2
65
¡ DSB-121L/DSB-122L
PROCEDURES PHOTOS
1. Stop the Air conditioner and disconnect the power cord from the wall
outlet.
Fig 1
2. Removing the Insert Grille and Frame Grille. (Fig 1~2)
1 Draw up the Insert Grille and remove it.
2 Loosen two special screw for fixing the Cover Ter-Block.
3 Loosen three screw at the Body.
4 Remove the Frame Gille. Fig 2
66
¡ DSB240L
PROCEDURES PHOTOS
1. Stop the Air conditioner and disconnect the power cord from the wall
outlet.
Fig 1
2. Removing the Insert Grille and Frame Grille. (Fig 1~2)
1 Draw up the Insert Grille and remove it.
2 Loosen one screw for fixing the Cover Ter-Block.
3 Loosen two screw at the Frame Grille.
4 Remove the Frame Grille. Fig 2
Fig 7
67
2 OUTDOOR UNIT
¡ DSB-070L/DSB-091L/DSB-121L(After)
PROCEDURES PHOTOS
1.Stop the air conditioner and disconnect the wire from Indoor Unit to
Outdoor Unit.
Fig 6
Fig 7
68
¡ DSB-121L (Before)
PROCEDURES PHOTOS
1.Stop the air conditioner and disconnect the wire from Indoor Unit to
Outdoor Unit.
Fig 6
Fig 7
69
¡ DSB-240L
PROCEDURES PHOTOS
1.Stop the air conditioner and dis connect the wire from in door unit to out
door unit.
Fig 6
70
3 EXPLODED DIAGRAM (Indoor Unit)
¡ DSB-070L/DSB-091L
71
¡ DSB-070L/DSB-091L PART LIST(INDOOR UNIT)
72
¡ DSB-121L/DSB-122L
73
¡ DSB-121L/122L PART LIST(INDOOR UNIT)
74
¡ DSB-121L/122L PART LIST(INDOOR UNIT)
ƒINO 15, 15-11, 16, 26, 28 Will be changed depend on export destination & buyer requirements.
75
EXPLODED DIAGRAM (INDOOR UNIT)
¡ DSB-240L
76
¡ DSB-240L PART LIST (INDOOR UNIT)
77
¡ DSB-240L PART LIST (INDOOR UNIT)
78
4 EXPLODED DIAGRAM(Outdoor Unit)
¡ DSB-070L/DSB-091L/DSB-121L/DSB-122L (After)
79
¡ DSB-070L/DSB-091L /DSB-121L/DSB-122L(After) PART LIST(OUTDOOR UNIT)
80
¡ DSB-070L/DSB-091L /DSB-121L/DSB-122L(After) PART LIST(OUTDOOR UNIT)
81
¡ DSB-121L(Before)
82
¡ DSB-121L(Before) PART LIST(OUTDOOR UNIT)
83
¡ DSB-121L(Before) PART LIST(OUTDOOR UNIT)
84
23
9
5
16 7
10
4
16-5
3
16-4 25
16-6 16-2 15
12
14
18
85
16-3 24
20 13
16-1 1
11
24
¡ DSB-240L
21
¡ DSB-240L PART LIST (OUT DOOR UNIT)
86
5 CONTROL BOX ASSEMBLY
¡ DSB-070L/DSB-091L
4 3
9
8
2
0
1
87
¡ DSB-070L/DSB-091L
88
¡ DSB-121L/DSB-122L
7
H3
H1
H2
5
S
H3
1
4
89
¡ DSB-121L/DSB-122L
90
¡ DSB-240L
3
12
7
4
6
9
5
10
11
91
¡ DSB-240L
92
DEAWOO ELECTRONICS CO., LTD
686, AHYEON-DONG MAPOGU,
SEOUL, KOREA.
C.P.O. BOX 8003 SEOUL KOREA
TELEX: DWELEC K28177-8
CABLE:"DAEWOOELEC"
FAX: +82-2-364-5588
TEL: +82-2-360-7114, 8114
http://www.dwe.daewoo.co.kr