Daewoo+Dsb 240lh

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Contents

CONTENTS
1. Specifications..........................................................................................................2
2. Outline and Dimensions .........................................................................................6
3. Operation ..............................................................................................................12
4. Wiring Diagram.....................................................................................................28
5. Refrigerant Cycle..................................................................................................32
6. Control Block Diagram .........................................................................................33
7. Electric Circuit Diagram........................................................................................34
8. Trouble Shooting...................................................................................................36
9. Key Components of Electronic Circuit .................................................................62
10. Disassembly Instructions .....................................................................................65
1) Indoor Unit ........................................................................................................65
2) Outdoor Unit .....................................................................................................68
3) Exploded Diagram (Indoor Unit)......................................................................71
4) Exploded Diagram (Outdoor Unit)...................................................................79
5) Control Box Assembly......................................................................................87
1. SPECIFICATIONS
¡ DSB-070L

MODEL
DSB-070L
ITEM

Function Cooling

Class T

Power AC 220~ 240V/ 50Hz

Capacity W 2,051

Btu/h 7,000

Dehumidification l/h 0.89

Running Current A 2.9


Electrical
Data Power Input W 680

Starting Current A 18

Type Rotary

Compressor Model QB 125PL 12B

Capacitor 25µF/370VAC

Indoor Unit Outdoor Unit

Fan Type Cross flow fan Propeller fan


Motor
Capacitor 1.0µF 400VAC 1.8µF 400V

Motor Model Number IC-8417DWKF5A IC-9625DWLF5A

Control Capillary
Refrigerant
(R-22)
Charge Q'ty g 800

Type Flare
Connection
OD (Liquid/Suction) in(mm) 1/4 (6.35) 1/2 (12.7)

Dimensions (W x H x D) mm 750 x 245 x 174 654 x 549 x 256

Net Weight kg 7.0 34

2
¡ DSB-091L

MODEL
DSB-091L
ITEM

Function Cooling

Class T

Power AC 220~240V/ 50Hz

Capacity W 2,637

Btu/h 9,000

Dehumidification l/h 1.15

Running Current A 4.2


Electrical
Data Power Input W 920

Starting Current A 21

Type Rotary

Compressor Model RBB090A001 QK 164PN12F

Capacitor 25µF / 370VAC 30µF / 370VAC

Indoor Unit Outdoor Unit

Fan Type Cross flow fan Propeller fan


Motor
Capacitor 1.0µF 400VAC 1.8µF 400V

Motor Model Number IC-8417DWKF5A IC-9630DWLF5A

Control Capillary
Refrigerant
(R-22)
Charge Q'ty g 1,000

Type Flare
Connection
OD (Liquid/Suction) in(mm) 1/4 (6.35) 1/2 (12.7)

Dimensions (W x H x D) mm 750 x 245 x 174 654 x 549 x 256

Net Weight kg 7.0 34

3
¡ DSB-121L/122L

MODEL
DSB-121L/122L
ITEM

Function Cooling

Class T

Power AC 220~240V/ 50Hz

Capacity W 3,507

Btu/h 12,000

Dehumidification l/h 1.53

Running Current A 5.7


Electrical
Data Power Input W 1,250

Starting Current A 34

Type Rotary

Compressor Model RCB 120A001

Capacitor 25µF/ 400VAC

Division Indoor Unit Outdoor Unit

Fan Type Cross flow fan Propeller fan


Motor
Capacitor 1.0µF 400VAC 3.5µF 400VAC

Motor Model Number IC-8428DWKG7C IC-9430DWLC5B

Control Capillary
Refrigerant
(R-22)
Charge Q'ty g 1,300

Type Flare
Connection
OD (Liquid/Suction) in(mm) 1/4 (6.35) 1/2 (12.7)

666 x 552 x 264(Before)


Dimensions (W x H x D) mm 925 x 285 x 194
654 x 549 x 256(After)

Net Weight kg 9.7 34

4
¡ DSB-240L

MODEL
DSB-240L
ITEM

Function Cooling

Class T

Power AC 220~240V/ 50Hz

Capacity W 7,030

Btu/h 24,000

Dehumidification l/h 3.2

Electrical Running Current A 13.4


Data
Power Input W 2,400

Type Recipro

Compressor Model AWG5530EXC

Capacitor 45µF/ 400VAC

Division Indoor Unit Outdoor Unit

Fan Type Cross flow fan Propeller fan


Motor
Capacitor 2µF 400VAC 5µF 400VAC

Motor Model Number IC9430DWKG7A 05ME986DERC

Refrigerant Control Capillary


(R-22)
Charge Q'ty g 2,050

Type Flare
Connection
OD (Liquid/Suction) in(mm) 3/8 (9.52) 5/8 (15.9)

Dimensions (W x H x D) mm 1080 x 298 x 200 872 x 675 x 325

Net Weight kg 14.7 64

5
Plate Mounting
2. OUTLINE AND DIMENSIONS

Connecting Pipe REMOTE CONTROLLER

750 REMOCON

6
Grille Insert

Frame Grille
Body
1 INDOOR UNIT

Plate Mounting
¡ DSB-070L/DSB-091L

245

174
Connecting Pipe

406 Plate Mounting


REMOTE CONTROLLER

REMOCON
925

Plate Mounting

7
Body
Frame Grille
Grille Insert

285
¡ DSB-121L/122L

Filter - L Filter - R 194


Connecting Pipe

430 REMOCON
710 Plate Mounting

1080

8
Body
Frame Grille
Grille Insert
¡ DSB-240L

Filter-L Filter-R
Inlet

Cabinet Side
256
Inlet Panel Top Guide Support
¡ DSB-070L/DSB-091L/DSB-121L/DSB-122L(After)

Foot
Outlet
Handle
Cabinet Front

9
2 OUTDOOR UNIT

549
Outlet

654
Service Valve
Foot Cushion
Inlet
264
334
Inlet
AIR
Outlet
Cabinet Front Foot Handle Cabinet Side Panel Top Cabinet Back

10
552
572
¡ DSB-121L/122L(Before)
666
Service Valve
Foot Cushion
Inlet

323

380
foot
Cabinet front Service Cover

11
Cabinet Side

699
Service valve
¡ DSB-240L

873
3. OPERATION
1 PARTS OF NAME AND FUNCTION
¡ DSB-070L/DSB-091L

Indoor Unit

Deodorizing Filter
Electrostatic Filter (option)
(option) Air Inlet

Lamp
Fan Direction Remote
Antibacterial (Up, Down) Controller
Filter Receiver

Air Outlet Power Plug

REMOTE CONTROLLER

Remote Controller

12
¡ DSB-121L/122L

Indoor Unit

Electrostatic Filter Air Inlet Deodorizing Filter

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
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Antibacterial Air Outlet Fan Direction


Filter (Up, Down)

Power Plug Remote


Controller
Receiver
RE
MO
TE
CO
NT
RO
LLE
R

Remote Controller Lamp

13
¡ DSB-070L/DSB-091L

Indoor Unit Display Switch Panel


■Remote Control Signal Receiver

This place is the part to receive the signal if it


receive the signal, you can hear the signal “beep.
“beep. beep.”

EMR. REMOCON

■ There is a switch panel at inside of Front


Panel. At the time of operating, open the
Front Panel.
ON (Red) Timer (Yellow)
Lights when the Lights during the time
Emergency switch can be used when the remote
operation is going on. reservation mode.
controller is lost or Testing.
Air clean (Green) Quick (Red)
Remote switch is usually used by remote
controller.

14
¡ DSB-121L/122L

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
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,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

Indoor Unit Display Switch Panel


Remote Control Signal Receiver
This place is the part to receive the signal if it
EMERGENCY REMOTE
receive the signal, you can hear the signal
"beep, beep".

§ There is a switch panel at inside of Front


Panel. At the time of operating, open the
Front Panel.

Emergency switch can be used when the remote


ON AIR CLEAN QUICK TIMER controller is lost or testing.

ON (Red) Timer (Yellow) Remote switch is usally used by Remote


Lights when the Lights during the time Controller.
operation is reservation mode.
going on.

Air clean (Green) Quick(Red)

15
¡ DSB-240L

Indoor Unit Display Switch Panel


■ Remote Control Signal Receiver
This place is the part to receive the signal if it
receive the signal, you can hear the signal “beep.
“beep, beep.” REMOCON
EMERGENCY

EMERGENCY
REMOCON

■ There is a switch panel at inside of


ON (Red) Timer (Yellow) Front Panel. At the time of operating,
Lights-on Lights-on during the time
during the operation of reservation mode. open the Front Panel.
Emergency switch can be used when the remote
Air clean (Green) Quick (Red) controller is lost or Testing.
Lights-on Lights-on during the time
during the operation of Quick Mode. Remote switch is usually used by remote
controller.

16
¡ DSB-070L/DSB-091L/DSB-121L/DSB-122L(After)

Outdoor Unit

Air Inlet (Side Back)

Connection Wire

Connecting Pipe

Drain Hose

Air Outlet

17
¡ DSB-121L/DSB-122L(Before)

Outdoor Unit
Air Inlet (side Back)

AIR
Connection
Wire

Drain Hose

Connecting
Pipe
Air Outlet

NOTE:
How to remove Top Panel
1. Loosen the screw at left and right side.
2. Push the three parts op Front and Back sides like figure orderly.
3. Unhook the locking parts of Top Panel.
The front locking parts The back locking parts

FRONT SIDE BACK SIDE

18
¡ DSB-240L

Connection wire
Air Inlet

Drain Hose

Air Outlet

Connection Pipe

19
2 REMOTE CONTROLLER
¡ DSB-070L/DSB-091L/DSB-121L/DSB-122L/DSB-240L

Name of Each Button

AUTO Display
Displays information
pertaining to unit.

ON/OFF Button
Press to turn the unit
on or off.

TEMPERATURE Buttons
Press to raise or lower
FAN SPEED Button the desired temperature.
Press to select the fan speed
(High " ", Middle " ", FAN DIR. Button
Low " "). MODE FAN SPEED FAN DIR.
Press to select up/down
direction for fan.
MODE Button
Press to cycle through the modes SLEEP
TIMER
(Auto/Quick/Cooling/Fan/Dry)

SLEEP Button ON/OFF ENTER/ TURBO/MILD


CANCEL TURBO/MILD
Press to set the unit for
the sleep mode. Press to be colder the unit.

TIMER ON/OFF Button


Press to set the unit of or on time.
(0.5, 1, 1.5, 2, 2.5, 3, 4, 5, 6, 8,
10, 12, 16, 20, 24hr)

TIMER ENTER/CANCEL Button


Press to enter a timer setting or
to cancel timer setting

COVER
Slide down to access most
of the remote buttons.
Slide down further to
REMOTE CONTROLLER access the battery
compartment.

20
3 REMOTE CONTROLLER DISPLAY
¡ DSB-070L/DSB-091L/DSB-121L/DSB-122L/DSB-240L

MODE Indicators (Auto/Quick/Cool/Fan/Dehumidifier)


Lights to indicate the mode selected.

AUTO

FAN Indicators
Lights to indicate FAN DIRECTION Indicators
the fan speed. Lights to indicate the
fan direction.
NATURAL Indicator
Lights to indicate the
speeds simulating a loreeze.
TIMER Indicators (Include sleep)
Lights to indicate the timer function mode.

TEMPERATURE & RESERVATION TIME lndicator


Lights to indicate the temperature or time.

Replacing Batteries

1 Open the cover after


pressing the arrow
direction and pulling out.
2 Put the drycell by §]§^
direction. 3 Close the cover after
pushing into arrow
direction.

+ –
– +
RE
MOT
RE

E
CO
MOT

NT
E

RO
CO

LL
NT

ER
RO
LL
ER

21
4 DESCRIPTION OF FUNCTIONS
OFF-Timer
If you set time in OFF-Timer Mode, the unit will stop at the set time.

Unit ON
ON

Unit OFF
OFF

SET Time HOUR

ON-Timer
If you set time in ON-Timer Mode, the unit will run at the set time.

Unit ON
ON

Unit OFF
OFF

SET Time HOUR

Control of Room Temperature


(1) Range of setting temperature: 18~32°C
(2) Setting temperature: Operating temperature of compressor
COMP (ON)

COMP (OFF)

-1°C +1°C
0°C (RT-DT)
(COOLING)

*RT: ROOM TEMPERATURE


DT: DESIRED TEMPERATURE

(3) During the time of test operating, Fan (Indoor, Outdoor) and Compressor is running regardless of room
temperature.

Buzzer
If the Indoor Unit Display receive the signal of Remote Controller, you can hear the signal "beep –" or "beep,
beep".
(1) In the case of receiving ON/OFF signal-"beep" "beep"
(2) And so on-"beep"

22
Fan Speed (Indoor Unit)
(1) Motor speed (Super high speed, high speed, normal speed, low speed, ultra low speed).
(2) Remote controller setting fan speed. (Auto, L, M, H, Natural)
(3) Relation of operating mode between fan speed. (legned: X-no relation)

DEHUMI-
FAN ONLY COOL AUTO QUICK
DIFICATION

H H H L H H

M M M L M H

L L L L L H

Auto Auto L Auto H

Natural Natural Natural L Natural H

(4) Automatic Operation


If the unit is set in 'AUTO' mode, the unit operates automatically according to the room temperature to keep the
room temperature comfortable.

(COOLING)
H

0°C 1°C 2°C (R.T-D.T)


(D.T)

23
Sleep Mode
(1) When you are going to sleep, select sleep switch and the unit controls the room to the desired temperature.
(The unit will not operate after 4 hour)
(2) For changing the temperature.

DT +0.5°C
+0.5°C
+0.5°C

0 0.5 1.0 HOUR


(COOLING CYCLE)

(3) To cancel sleep mode, press the SLEEP button again or press the MODE button once.: the SLEEP
indicator will disappear in the display.

Emergency Operation

(1) When the remote controller is lost, damaged or the battery is discharged, the Emergency operation can be
used to run the unit.
(2) The setting conditions of Emergency operation are as follows.
• Operation mode: Quick
• Preset temperature:18°C: Cooling
• Fan speed: High
¡ You cannot operate with remote controller.

Frost Prevention of Indoor Unit

When the unit operates at low ambient temperature, frost may appear on the Evaporator. When the indoor coil
temperature is lower than 0°C at the end of 10 minutes of continuous compressor operation from the start, the
microcomputer of the unit stops the compressor to protect the unit from the frost. The control procedure for
indoor coil freeze protection.

1) The compressor and outdoor fan turn off.


Compressor and
2) Indoor fan operates according to user set speed. ON ON
Outdoor Fan
3) The normal operation returns when the indoor coil OFF
temperature is higher than 7°C or equal to 7°C. Set speed
Indoor Fan

-1°C +7°C

(Indoor coil temperature)


24
3 min. Time Delay of Compressor

In normal operation, there is a time delay of three minutes between turn off and turning back on including initial
power up.

Auto Mode
(1) In Auto Mode
After the indoor fan is operated for 20 seconds in the Auto Mode the unit will operate automatically by selecting
operating Mode according to the room temperature
(RT: Room temperature)

ROOM TEMPERATURE OPERATING MODE FLAP POSITION

DT-2°C> RT Cooling Cooling Position

DT-2°C ≤ RT ≤ DT+3°C Dehumidifier Cooling Position

DT+3°C < RT Cooling Cooling Position

(2) Selecting Operating Mode Again


Room temperature meets desired temperature and the compressor stops running over 30 minutes, then the unit
selects operating Mode again.

25
Dehumidification Mode

1 Desired temperature < Room temperature


Outdoor Fan, Compressor : ON
Indoor Fan : Low speed
2 Desired temperature ¡ˆ Room temperature
Compressor : 3 min/ON, 5 min/OFF
Fan Speed : low speed
3 Room temperature ¡´18°C
Compressor : OFF
Fan speed : Low speed

Air Discharge Direction(only remocon operation)

The air discharge direction procedure is below.


Fixed Up/Down Fixed
Up/Down
COOLING POSITION

Quick Mode(Powerful Cooling)


1) Cooling Mode
* When the room temperature is higher than 22°C
1 Fan Speed: Super high speed
2 Air discharge direction: Fixed
3 Set temperature: 18°C (Fixed)
4 Compressor and Outdoor Fan
The air discharge direction procedure is below
Fixed Up/Down
Up/Down Fixed

* The option is LEFT/RIGHT direction.

26
Self-Diagnostic Function

The control will contain diagnostic test to verify the integrity of the system.

(1)Error Code Display Pattern


1 ON LAMP: Blink

LED BLINK PATTERN CASE NOTE

Room Sensor open or Short • Continuously woorking to fix room


temperature 32°C in cooling mode
0.5s

8s • I/D coil sensor open or short Do not woorking

1 times blink • O/D coil sensor open or short

• Compressor or electrical parts Continuously workiug


of compressor error.

2 times blink • Gas leak

27
OUTDOOR UNIT INDOOR UNIT
I/D SENSOR
TRANS
LED PCB
OUTDOOR 1 2 1 2 1 2 3 4 5 6 7 8 1 23 4
FAN MOTOR BRN TERMINAL

WHT

GRN
GRY
RED

RED

RED

BRN
BLU
BLK

BLK

YEL

BLK

BLK
BLK
BLK
BLK
BLOCK
COMP
Y BLUE Y BLU
4. WIRING DIAGRAM

1
¡ DSB-070L/DSB-091L/DSB-121L/DSB-122L

BLU
CAPACITOR 1
YELLOW/GREEN YEL/GRN
YEL 2

28
FAN BRN L BROWN L BRN 3
COMPRESSOR RED C

PINK
ORG

ORG
RED

RED
BLU

BLU
BLK
YEL

YEL
S HERM
BLU 1 2 3 1 2 1 2 3 4 5
YEL/GRN
BRN BRN
R
C S C
R
FAN MOTOR
CAPACITOR
SWING
BLU INDOOR MOTOR
FAN MOTOR
BLK
YEL/GRN
POWER CORD
OUTDOOR INDOOR
LED PCB
PCB TRANS RED 1 2 3 4 5 6 7 1
BLK RA IDC
RED TH.
WHT BLK TH.
H RED
RED CN2 CN6 CN9 CN1
BRN
RL1
S ORG BLU
1 0 RED RED RED
FAN MOTOR Y Y
8 6 BLU BLU BLU BLU
CAPACITOR DUAL N N
CONTROL PCB

CN1
YEL/GRN YEL/GRN YEL/GRN
FUSE

29
FAN C 4 2 BRN
BRN BRN
HERM L L
POWER RELAY
COMPRESSOR RA TH. : ROOM AIR THERMISTOR
RED WHT
YEL/GRN IDC TH. : INDOOR COIL THERMISTOR
S CN4 CN3
CN13
C RED ORG BLU

ORG
RED

PNK
POWER

BLU
YEL
S C
CORD BLU BRN R
R BRN
YEL BLK

BLU RA TH. : ROOM AIR THERMISTOR


IDC TH. : INDOOR COIL THERMISTOR FAN MOTOR INDOOR
CAPACITOR FAN MOTOR SWING MOTOR
¡ DSB-240L
1 MAIN ELECTRIC PARTS
¡ DSB-070L
PART NAME PART CODE SPEC. QUANTITY REMARK
Fan Motor 3108003800 IC-8417DWKF5A 1
Fan Motor Capacitor 3106900300 1.0µF 400VAC 1
Indoor Fuse 5FVLB3152L 250V 3.15A 1
Unit Transformer 5EPV050120 230V 50Hz 1
Stepping Motor 3108003900 GSP-24SW-061 1
Terminal Block 3108912301 SN-DBW-05P 1
Compressor 3107101200 QB134PL12B 1
Outdoor Fan Motor 3108004000 IC-9625DWLF5A 1
Unit Dual Capacitor 3109501201 1.8+25µF 400VAC 1
Terminal Block 3108912301 SN-DBW-05P 1

¡ DSB-091L
PART NAME PART CODE SPEC. QUANTITY REMARK
Fan Motor 3108003800 IC-8417DWKF5A 1
Fan Motor Capacitor 3106900300 1.0uF 400VAC 1
Indoor Fuse 5FVLB3152L 250V 3.15A 1
Unit Transformer 5EPV050120 230V 50Hz 1
Stepping Motor 3108003900 GSP-24SW-061 1
Terminal Block 3108912301 SN-DBW-05P 1
3RC0020KE0 RBB100A001 1
Compressor
3107101900 QK185PN13F 1
Outdoor Fan Motor 3108004100 IC-9630DWLF5A 1
Unit 3109502010 1.8+30µF 400VAC 1
Dual Capacitor
3109502030 1.8+35µF 400VAC 1
Terminal Block 3108912301 SN-DBW-05P 1

¡ DSB-121L/122L
PART NAME PART CODE SPEC. QUANTITY REMARK
Fan Motor 3108001220 IC-8428DWKG7C 1
Fan Motor Capacitor 3106900300 1.0uF 400VAC 1
Indoor Fuse 5FVLB3152L 250V 3.15A 1
Unit Transformer 5EPV050100 220V/18V 1
Stepping Motor 3108000100 MP28GA (L=400mm) 1
Terminal Block 3108912301 SN-DBW-05P 1
Compressor 3100030CE0 RCB150A001 1
Outdoor Fan Motor 3108000800 IC-9430DWLC5A 1
Unit Dual Capacitor 3109500700 3.5+25µF 400VAC 1
Terminal Block 3108912301 SN-DBW-05P 1

30
¡ DSB-240L
PART NAME PART CODE SPEC. QUANTITY REMARK
Fan Motor 3108007500 IC-9430DWKG7A 1
Fan Motor Capacitor 3106902400 2.0uF 400VAC 1
Indoor Fuse 5FVLB3152L 250V 3.15A 1
Unit Transformer 5EPV050120 230V/50Hz 1
Stepping Motor 3108007600 GSP-24RW-062 1
Terminal Block 3108912320 SN-DBW-062 1
Compressor 3100068201 AWG-5530EXC 1
Outdoor Fan Motor 3108007400 OSME986DERC 230/50 1
Unit Dual Capacitor 3109508100 5/45µF 400VAC 1
Terminal Block 3108912320 SN-DBW-4P 1

31
5. REFRIGERANT CYCLE

INDOOR UNIT
Evaporator

Cross flow fan

Connecting pipe

Service valve
Service valve

Accumulator Capillary tube

Compressor
Dryer
Condenser

Propeller fan
OUTDOOR UNIT

Refrigerant flow

Note) If the pipe length exceeds the standard length, add 30g of refrigerant per extra meter.

Model Name DSB-070L DSB-091L DSB-121L DSB-240L


Contents
• IDØ1.78 x ODØ3.2 x 1200L
-QK164PN12F(LG COMP) IDØ2.0 x ODØ3.2 x 600L
Capillary Tube IDØ1.6 x ODØ3.2 x 600L IDØ1.6 x ODØ3.2 x 600L
• IDØ1.6 x ODØ3.2 x 600L IDØ2.0 x ODØ3.2 x 300L
-RBB090A001(DAEWOO COMP)

Charge Quantity 800 g 1,000 g 1,300 g 2,050g

32
6. CONTROL BLOCK DIAGRAM
¡ DSB-070L/DSB-091L/DSB-121L/DSB-122L/DSB-240L

Unit on lamp Operating Mode


Remote Signal
receiver
Fan Speed
Air clean lamp Emergency
Timer Selection
Quick lamp

Timer lamp Operation Flap Position

Temp. Setting

ON/OFF
Room air temp.
SLEEP
Indoor coil temp.
REMOCON

Circuit for signal receiver

A/D converter lnitialization

Beeper MICRO Clock generation


CONTROLLER DC5V
AC220V
DC power supply Transformer
50Hz
DC12V
STEPPING MOTOR COMPRESSOR
ON/OFF ON/OFF

Circuit for Circuit for Circuit for


motor driving relay driving TRIAC control

Relay RL1 TRIAC

Stepping Compressor Indoor fan


Motor outdoor fan motor
motor

33
7. ELECTRIC CIRCUIT DIAGRAM
1 ELECTRIC CIRCUIT DIAGRAM
¡ DSB-070L/DSB-091L/DSB-121L/DSB-122L/DSB-240L

1
Indoor Unit
Fan Motor 2
3
TERMINAL
N
L Y BLOCK
I.D.C L
SWING
MOTOR

S R TRANS-
FORMER

TRIAC

RL1

COMP.
RELAY OVERLOAD
Display Part
PRO-
TECTOR
Control Part
COMPRESSOR OUTDOOR UNIT
ROOM AIR
SENSOR FAN MOTOR
Signal Receiver

CMC FMC

Remote Controller
INDOOR COIL
SENSOR

34
Description
1. After the power ON/OFF button is pressed once, the relay and triac are turned ON or OFF per the remote
control setpoint.
– TRIAC is controlled per the fan speed selection.
– RELAY is controlled per the operation mode selection.

2. If the power ON/OFF button is pressed once more, the relay and triac are turn off and the unit stops
operation.

3. The unit turns on or off according to the temperature set point by sensing the room air temperature through
thermistor.

4. If the fan speed selection is set to the auto position, the fan speed is automatically controlled according to the
temperature differance between room temperature and temperature set point.

5. If you press the ON/OFF button during operating the unit, Relay and LED is OFF and the unit is OFF.

35
Trouble
Is the Is the power NO Check power supply mains
unit display applied to the
normal? or interconnection wires
unit
YES YES
NO Outdoor unit does
not run?(note. 1) Is the
power normal? NO
YES check the voltage between Check the wiring of indoor
L & N of terminal
block
8. TROUBLE SHOOTING

Does
NO YES
the compressor run
normally?
Is the Place the switch

36
press the power ON/OFF switch position NO position to the
YES button on remote controller on switch pannel at "Remote" and then
"Remote" Check it once
YES more
Indoor unit does NO
not run(note 1) YES
NO
Is the unit YES
display Does the
Normal
mormal? beeper beep two
times? Does
NO Check the failure control PCB
code according to status LED repeat one
check the YES NO
the self diagnostic second "on and
(note 2) connecting off"?
YES point of
magnetic • control PCB fault
NO Is the display
contactor • Micom or reset
all off? IC fault YES
YES
check the failure
code according to • Check the connector on display • Check the remote signal receiver
the self-diagonostic PCB connected to control PCB • Check the connection between signal
(note 2) • Check the display PCB itself receiver and control PCB
Note 1)
1 Neither indoor unit nor outdoor unit runs.
Check the following points first. (There are following case in normal operation)
a. Is the timer mode set the "timer ON".
b. Is the timer mode set the "timer-OFF" and the time had passed?
2 Neither outdoor fan nor compressor runs while indoor fan runs.
Check following points first. (There are following cases in normal operation)
a. Is the temperature set point suitable?
b. Has the 3 minutes time guard for compressor operated?

Self-Diagnostic Function

• Error Code •
1 When the compressor do not run.
i) Check the voltage between L and Y of terminal block.
(Indoor Unit, Outdoor Unit)
ii) Check connecting wire of indoor unit and outdoor unit.
iii) Check relay RL1 on power P.C.B
2 Check fixing of indoor coil thermistor.
3 Check the GAS LEAKAGE of the pipe.

37
Neither Indoor Unit nor Outdoor Unit Runs

Confirm following statement.


When the unit operate normally, Sometimes the outdoor unit and indoor unit cannot operate.
1 Check the function select switch. Is it timer mode?
2 The function select switch locate the sleep mode and is the setting time over?
3 Is the setting mode DEHUMIDIFIER mode?
4 When the unit is DEHUMIDIFIER mode while in the auto mode, the outdoor unit and indoor unit does
not run.

The power is applied to the unit

Rating voltage Check the


Check the voltge between L and under 90% Breaker or Fuse
Y of terminal block

Rating voltage more than 90%

Check the indoor unit display No No


is the display all off? Self Diagnostic
function is ON

Yes
Yes
Press the ON/OFF switch of
No
Remote Control Check according to
self Diagnostic function
Is the indoor unit display all off?

Pull out the power plug Control P.C.B defect


and then insert the power plug
after 5 second

Control P.C.B is normal


Recheck from the beginning

38
Outdoor Unit Runs but Indoor Fan Do Not Run

Check rotation of indoor fan NO Check the Fan Motor


bearing and fan
Rotate indoor fan by hand

YES

Rating voltage Check the power P.C.B.


Check input Voltage of Fan
Motor connector at power P.C.B under 90%
The circuit for triac control

Rating Voltage more than 90%


Open or short
Check the winding resistance of Change of fan motor
Indoor unit fan motor

Normal

Check the fan motor capacitor

Check the connecting wire of


indoor fan motor

Run again

No
Check the starting of indoor fan motor Normal

Run again

39
Outdoor Fan and Compressor Do Not

Confirm following statement.


When the unit operate normally, Sometimes the outdoor unit and indoor unit cannot operate.
1 Is the setting temperature proper?
2 Is the unit during 3min. Time delay of compressor.
3 During frost prevention of lndoor unit.
4 During dehumidifier mode.

Rating voltage Check the wiring


Check the voltge between L and
and voltage
Y of indoor unit terminal under 90%
within doors

Rating voltage Check the


Check the voltge between L and under 90% connecting wire
Y of outdoor unit terminal

Check the voltge between L and Rating voltage Check the


Y of outdoor unit terminal under 90% connecting wire

Check compressor,
outdoor fan motor individually

40
Only Compressor Do not Run

- Check the following at cooling mode

Rating voltage Check the control P.C.B


Check the voltge between L and
the circuit for relay
Y of indoor unit terminal less than 90%
driving.

Rating voltage more than 90%


Rating voltage Check the connecting
wire between indoor
Check the voltge between L and less than 90%
and outdoor.
Y of outdoor unit terminal

Rating voltage more than 90%


NG Change the control
Check the wiring of outdoor unit
P.C.B

Check the compressor Open or Short Change the


(Check the winding resistance) compressor.

OK

Check the compressor capacitor

41
PCB DRIVING DESCRIPTION
1 PCB CIRCUIT DIAGRAM
¡ DSB-070L/DSB-091L/DSB-240L

4
43
¡ DSB-121L/DSB-122L

4
44
¡ DSB-070L/DSB-091L/DSB-240L PART LIST(INDOOR UNIT)

No PART CODE PART NAME SPEC Q'TY UNIT REMARK


BZ1 3105698200 BUZZER DP-2520BA 1 EA
CA1 CN5XD104M- C-ARRAY F5 104Z 1 EA
CA2 CN4XD104M- C-ARRAY F4 104Z 1 EA
CA3 CN3XD104M- C-ARRAY F3 104Z 1 EA
CC 3108803500 PIN GP881206-2(250) 1 EA
CC1 CCXE1E104M C-CERA 104Z 25VDC 1 EA
CC10 CCXE1E104M C-CERA 104Z 25VDC 1 EA
CC11 CCXE1E104M C-CERA 104Z 25VDC 1 EA
CC13 CDXE1H104M C-MULTI CR501B-Z5U,104Z,50V 1 EA
CC2 CCXE1E104M C-CERA 104Z 25VDC 1 EA
CC3 CCXE1E104M C-CERA 104Z 25VDC 1 EA
CC4 CCXE1H103M C-CERA 103Z 50VDC 1 EA
CC5 CCXE1H103M C-CERA 103Z 50VDC 1 EA
CC6 CCXE1H103M C-CERA 103Z 50VDC 1 EA
CC7 CCXE1H103M C-CERA 103Z 50VDC 1 EA 070LH,091LH,240LH
CC8 CCXE1E104M C-CERA 104Z 25VDC 1 EA
CC9 CCXE1H103M C-CERA 103Z 50VDC 1 EA
CE1 CEXE1V108C C-ELEC 1000MF 35V SD 1 EA
CE2 CEXE1E477C C-ELEC 470MF 25V SD 1 EA
CE3 CEXE1C107C C-ELEC 100MF 16V SD 1 EA 070LH,091LH,240LH
CE4 CEXE1C475A C-ELEC 4.7MF 50V SS 1 EA
CE5 CEXE1C106A C-ELEC 10MF 16V SS 1 EA
CL 3108803500 PIN GP881206-2(250) 1 EA
CL1 CLV-B3104M C-LINE ACROSS 275V 104K(PILKOR) 1 EA
CL2 CLV-B3104M C-LINE ACROSS 275V 104K(PILKOR) 1 EA
CLIP 3107000600 FUSE CLIP AFC-520 2 EA
CN1 3108803900 WAFER YW396-05AV(RED) 1 EA
CN10 3108801100 WAFER 5267-02A 1 EA 070LH,091LH,240LH
CN11 3108804000 WAFER SMAW250-08 1 EA
CN13 3108802000 WAFER SMW250-06(WHITE) 1 EA
CN2 3108803800 WAFER YFW800-02 1 EA
CN3 3108802900 WAFER YW396-05AV 1 EA
CN4 3108802500 WAFER YW396-03AV 1 EA
CN6 3108800320 WAFER 5281-02A 1 EA
CN7 3108803400 PIN GP881205-2(187) 1 EA
CN8 3108803600 WAFER YFW800-01 1 EA
CN9 3108804500 WAFER 5267-04A 1 EA
D1 DZN4004A-- DIODE KN4004A AUTO 52MM 1 EA
D2 DZN4004A-- DIODE KN4004A AUTO 52MM 1 EA
D3 DZN4004A-- DIODE KN4004A AUTO 52MM 1 EA
D4 DZN4004A-- DIODE KN4004A AUTO 52MM 1 EA
D5 DZN4004A-- DIODE KN4004A AUTO 52MM 1 EA
D6 DZN4004A-- DIODE KN4004A AUTO 52MM 1 EA
FUSE 5FVLB3152L FUSE GLASS TUBE 250V/50T 3.15A 1 EA
HS1 3105797200 HEAT SHINK 22(H)*23*17 1 EA
IC1 13GS1H13-- IC MICOM TMP87C846-1H13 1 EA
IC2 1KA7812AP- IC REGULATOR KIA 7812AP 1 EA
IC3 1KA7805AP- IC REGULATOR KIA 7805AP TO-220IS 1 EA
IC4 1KD65004AP IC DRIVER KID65004AP 1 EA

45
No PART CODE PART NAME SPEC Q'TY UNIT REMARK
IC5 1KA7042P-- IC RESET KIA7042P 5L 1 EA
IC6 1KD65004AP IC DRIVER KID65004AP 1 EA
L1 52C1374001 COIL 130UH 3A 1 EA
OSC 4850103610 RESONATOR CST8.00MTW,8MHZ 1 EA
PCB 3104398102 PCB CONTROL 160.5*140*1.6T.1(42) 1 EA
PT1 1TLP560J-- IC PHOTO COUPLER TLP 560J 1 EA
R-OPT 3104810000 RESISTOR OPTION NOTE OPTION TABLE 1 ST
R1 RD-4K101J- R CARBON FILM 1/4 100 OHM J 1 EA
R10 RN-4K1272F R METAL FILM 1/4 12.7K OHM F 1 EA
R11 RN-4K1272F R METAL FILM 1/4 12.7K OHM F 1 EA
R12 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R13 RD-4K562J- R CARBON FILM 1/4 5.6K OHM J 1 EA
R14 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R15 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R16 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R17 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R18 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R19 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R2 RD-4K562J- R CARBON FILM 1/4 5.6K OHM J 1 EA
R20 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R21 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R23 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R24 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R25 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R26 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R27 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R28 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R29 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R3 RD-4K103J- R CARBON FILM 1/4 10K OHM J 1 EA
R30 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R31 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R32 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R38 RS01F121J- R M-OXIDE FILM 1W 120 OHM J 1 EA
R4 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R5 RD-2K102J- RESISTOR 1/2W - 1K 1 EA
R6 RD-4K331J- R CARBON FILM 1/4 330 OHM J 1 EA
R7 RD-4K331J- R CARBON FILM 1/4 330 OHM J 1 EA
R8 RD-4K331J- R CARBON FILM 1/4 330 OHM J 1 EA 070LH,091LH,240LH
R9 RN-4K1272F R METAL FILM 1/4 12.7K OHM F 1 EA 070LH,091LH,240LH
RA1 RA8K5103J- RESISTOR ARRAY 6A 103J 1 EA
RA2 RA8K4103J- RESISTOR ARRAY 5A 103J 1 EA
RA3 RA8K3103J- RESISTOR ARRAY 4A 103J 1 EA
RL1 5SC0101220 RELAY UKH-12SP 1 EA
RL1 5SC0101128 RELAY CS11-12SH 1C 1P 1 EA 240L/LH
RL2 5SC0101128 SW RELAY CS11-12SH 1C 1P 1 EA
RL3 5SC0101128 SW RELAY CS11-12SH 1C 1P 1 EA
SCRW 7122401211 SCREW TAPPING T2S TRS 4*12 MFZN 1 EA
T1 TSM3JZ47-- TRIAC SM3JZ47 1 EA
TEST 3108804300 WAFER YF254S-02 1 EA
TR1 TKRC102M-- TR KRC 102-M (TAPPING) 1 EA
VAR D15G561K-- VARISTOR 15G561K/350V 1 EA
WSHR 3106002900 WASHER 3*6 1 EA

46
¡ CONTROL PCB ASS`Y (MODEL : 082M/H,102M/H,122M/H,151L,122L/LH,181L/LH)

No PART CODE PART NAME SPEC Q'TY UNIT REMARK

CA1 CN4XD104M- C-ARRAY F4 104Z 1 EA


CA2 CN3XD104M- C-ARRAY F3 104Z 1 EA
CC1 CCXE1E104M C-CERA 104Z 25VDC 1 EA
CC10 CCXE1H103M C-CERA 103Z 50VDC 1 EA 122LH,181LH
CC13 CDXE1H104M C-MULTI CR501B-Z5U,104Z,50V 1 EA
CC2 CCXE1E104M C-CERA 104Z 25VDC 1 EA
CC3 CCXE1H103M C-CERA 103Z 50VDC 1 EA
CC4 CCXE1H103M C-CERA 103Z 50VDC 1 EA
CC5 CCXE1H103M C-CERA 103Z 50VDC 1 EA
CC6 CCXE1H103M C-CERA 103Z 50VDC 1 EA
CC7 CCXE1E104M C-CERA 104Z 25VDC 1 EA
CC8 CCXE1H103M C-CERA 103Z 50VDC 1 EA
CC9 CCXE1H103M C-CERA 103Z 50VDC 1 EA
CE1 CEXE1C475A C-ELEC 4.7MF 50V SS 1 EA
CE2 CEXE1C106A C-ELEC 10MF 16V SS 1 EA
CN1 3108802400 WAFER SMAW250-10 1 EA
CN2 3108804100 WAFER SMW250-07 1 EA
CN3 3108804200 WAFER SMW250-02 1 EA
CN4 3108802010 WAFER SMW250-06(RED) 1 EA 181L/LH
CN5 3108802000 WAFER SMW250-06(WHITE) 1 EA
CN6 3108802000 WAFER SMW250-06(WHITE) 1 EA 181L/LH
CN7 3108801100 WAFER 5267-02A 1 EA 122LH,181LH
CN8 3108804500 WAFER 5267-04A 1 EA
D1 DZN4148FTB DIODE 1N4148 AUTO 26MM 1 EA 181L/LH
F1 52F6010100 FILTER EMI 0.6*10*3TUTN 1 EA 181LH
IC1 13GS1H13-- IC MICOM TMP87C846-1H13 1 EA
IC2 1KA7042P-- IC RESET KIA7042P 5L 1 EA
IC3 1KD65004AP IC DRIVER KID65004AP 1 EA
IC4 1KD65004AP IC DRIVER KID65004AP 1 EA
OSC1 4850103610 RESONATOR CST8.00MTW,8MHZ 1 EA
PCB 3104397162 PCB CONTROL 110*90.5*1.6T(99) 1 EA
R-OPT 3104810000 RESISTOR OPTION NOTE OPTION TABLE 1 ST
R1 RD-4K103J- R CARBON FILM 1/4 10K OHM J 1 EA
R10 RD-4K562J- R CARBON FILM 1/4 5.6K OHM J 1 EA
R11 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R12 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R13 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R14 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R16 RD-4K103J- R CARBON FILM 1/4 10K OHM J 1 EA
R17 RD-4K103J- R CARBON FILM 1/4 10K OHM J 1 EA 181L/LH
R18 RN-4K1272F R METAL FILM 1/4 12.7K OHM F 1 EA
R19 RD-4K331J- R CARBON FILM 1/4 330 OHM J 1 EA

47
No PART CODE PART NAME SPEC Q'TY UNIT REMARK
R2 RD-4K103J- R CARBON FILM 1/4 10K OHM J 1 EA
R20 RN-4K1272F R METAL FILM 1/4 12.7K OHM F 1 EA
R21 RD-4K331J- R CARBON FILM 1/4 330 OHM J 1 EA
R22 RN-4K1272F R METAL FILM 1/4 12.7K OHM F 1 EA 122LH,181LH
R23 RD-4K331J- R CARBON FILM 1/4 330 OHM J 1 EA 122LH,181LH
R26 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R3 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R32 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R33 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R34 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R4 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R5 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R6 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R7 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R8 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R9 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
RA1 RA8K5103J- RESISTOR ARRAY 6A 103J 1 EA
RA2 RA8K3103J- RESISTOR ARRAY 4A 103J 1 EA
TEST 3108804300 WAFER YF254S-02 1 EA
TR1 TZTC3198Y- TRANSISTOR KTC3198Y-(1815Y) 1 EA 181L/LH
TR2 TKRC102M-- TR KRC 102-M (TAPPING) 1 EA 181L/LH

¡ R-OPT. DETAIL LIST


High Low
MODEL Monitoring
Cool Heat Cool Heat

LOCATION R28 R29 R30 R31 R27


DSB-121L 2.87K X 28.0K X X

DSB-122LH 2.87K 2.87K 28.0K 28.0K 24.3K

DSB-181L, (151L) 3.65K X 22.6K X X

DSB-181LH 3.65K 3.65K 22.6K 22.6K 22.1K

LOCATION R33 R34 R35 R36 R37

DSB-070L, 091L 3.24K X 24.9K X X

DSB-070LH 3.24K 49.9K 24.9K 32.4K 24.3K

DSB-091LH 3.24K 12.4K 24.9K 15.0K 24.3K

DSB-240L 3.76K X 36.5K X X

DSA-240L 6.34K X 7.68K X X

DSB-240LH 5.76K 5.76K 36.5K 36.5K 22.1K

DSA-240LH (6.34K) (6.34K) (7.68K) (7.68K) (6.19K)

48
¡ POWER PCB ASS`Y (MODEL : 122L/LH,151L,181L/LH,082M/H,102M/H,122M/H)

No PART CODE PART NAME SPEC Q'TY UNIT REMARK


BZ1 3105698200 BUZZER DP-2520BA 1 EA
C1 CLV-B3104M C-LINE ACROSS 275V 104K(PILKOR) 1 EA
C2 CLV-B3104M C-LINE ACROSS 275V 104K(PILKOR) 1 EA
CC 3108803500 PIN GP881206-2(250) 1 EA
CC1 CCXE1E104M C-CERA 104Z 25VDC 1 EA
CC2 CCXE1E104M C-CERA 104Z 25VDC 1 EA
CC3 CCXE1E104M C-CERA 104Z 25VDC 1 EA
CC4 CCXE1H103M C-CERA 103Z 50VDC 1 EA
CE1 CEXE1V108C C-ELEC 1000MF 35V SD 1 EA
CE2 CEXE1E477C C-ELEC 470MF 25V SD 1 EA
CE3 CEXE1C107C C-ELEC 100MF 16V SD 1 EA
CL 3108803500 PIN GP881206-2(250) 1 EA
CLIP 3107000600 FUSE CLIP AFC-520 2 EA
CN1 3108803900 WAFER YW396-05AV(RED) 1 EA
CN2 3108803800 WAFER YFW800-02 1 EA
CN3 3108802900 WAFER YW396-05AV 1 EA
CN4 3108802500 WAFER YW396-03AV 1 EA
CN5 3108802800 WAFER YW396-04AV(BLUE) 1 EA 082H,102H,122H
CN6 3108802100 WAFER SMW250-10 1 EA
CN7 3108800320 WAFER 5281-02A 1 EA
CN8 3108803400 PIN GP881205-2(187) 1 EA 122LH,181LH
CN9 3108803600 WAFER YFW800-01 1 EA 122LH,181LH
D1 DZN4004A-- DIODE KN4004A AUTO 52MM 1 EA
D2 DZN4004A-- DIODE KN4004A AUTO 52MM 1 EA
D3 DZN4004A-- DIODE KN4004A AUTO 52MM 1 EA
D4 DZN4004A-- DIODE KN4004A AUTO 52MM 1 EA
D5 DZN4004A-- DIODE KN4004A AUTO 52MM 1 EA
D6 DZN4004A-- DIODE KN4004A AUTO 52MM 1 EA
FUSE 5FVLB3152L FUSE GLASS TUBE 250V/50T 3.15A 1 EA
HS1 3105797200 HEAT SHINK 22(H)*23*17 1 EA
IC1 1KA7812AP- IC REGULATOR KIA 7812AP 1 EA
IC2 1KA7805AP- IC REGULATOR KIA 7805AP TO-220IS 1 EA
L1 52C1374001 COIL 130UH 3A 1 EA
PCB 3104396142 PCB POWER 130*81*1.6T(84) 1 EA
PT1 1TLP560J-- IC PHOTO COUPLER TLP 560J 1 EA
R1 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R2 RD-4K103J- R CARBON FILM 1/4 10K OHM J 1 EA
R3 RD-4K562J- R CARBON FILM 1/4 5.6K OHM J 1 EA
R4 RD-2K102J- RESISTOR 1/2W - 1K 1 EA
R5 RD-4K101J- R CARBON FILM 1/4 100 OHM J 1 EA
R6 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R7 RS01F121J- R M-OXIDE FILM 1W 120 OHM J 1 EA
RL1 5SC0101220 RELAY UKH-12SP 1 EA 122L/LH,082M/H
RL1 5SC0101220 SW RELAY CS11-12SH 1C 1P 1 EA
RL2 5SC0101128 SW RELAY CS11-12SH 1C 1P 1 EA 122LH,181LH
RL3 5SC0101128 SW RELAY CS11-12SH 1C 1P 1 EA 122LH,181LH
RL4 5SC0101128 SW RELAY CS11-12SH 1C 1P 1 EA 082H,102H,122H
SCRW 7122401211 SCREW TAPPING T2S TRS 4*12 MFZN 1 EA
T1 TSM3JZ47-- TRIAC SM3JZ47 1 EA
TR1 TKRC102M-- TR KRC 102-M (TAPPING) 1 EA
VAR D15G561K-- VARISTOR 15G561K/350V 1 EA
WSHR 3106002900 WASHER 3*6 1 EA

49
¡ LED PCB ASS`Y (MODEL : 070L/LH,091L/LH,052M/H)
No PART CODE PART NAME SPEC Q'TY UNIT REMARK
CC1 CDXE1H104M C-MULTI CR501B-Z5U,104Z,50V 1 EA
CN1 3108804800 WAFER SMAW250-08 1 EA
HOLD 3103002700 HOLDER LED ABS 1 EA
L1 DDLS05031D LED DLSO-5031D(RED) 1 EA
L2 DDLG05031D LED DLG-5031D(GRN) 1 EA
L3 DDLS05031D LED DLSO-5031D(RED) 1 EA
L4 DDLY05031D LED DLY-5031D(YLW) 1 EA
PCB 3104398201 PCB LED 110*31*1.6T.10(288) 1 EA
RCV 1TSP1838YA RECEIVER MODULE TSOP-1838YA1(HOLDER) 1 EA
SW1 5S40202000 S/W PUSH JPS2281 1 EA

¡ LED PCB ASS`Y (MODEL : 240L/LH)


No PART CODE PART NAME SPEC Q'TY UNIT REMARK
CC1 CDXE1H104M C-MULTI CR501B-Z5U,104Z,50V 1 EA
CN1 3108804800 WAFER SMAW250-08 1 EA
HOLD 3103004100 HOLDER LED DSB-240L/LH 1 EA
L1 DDLS05031D LED DLSO-5031D(RED) 1 EA
L2 DDLG05031D LED DLG-5031D(GRN) 1 EA
L3 DDLS05031D LED DLSO-5031D(RED) 1 EA
L4 DDLY05031D LED DLY-5031D(YLW) 1 EA
PCB 3104398202 PCB LED 150*24.5*1.6T(240) 1 EA
RCV 1TSP1838YA RECEIVER MODULE TSOP-1838YA1(HOLDER) 1 EA
SW1 5S40202000 S/W PUSH JPS2281 1 EA

¡ LED PCB ASS`Y (MODEL : 122L/LH,080M/H)


No PART CODE PART NAME SPEC Q'TY UNIT REMARK
CC1 CXCH1H103M C CERA 103J/50 20% 1 EA
CN1 3108804600 WAFER SMAW250-07 1 EA
HOLD 3103001900 LED HOLDER ABS(VO) T2.0 1 EA
L1 DDSR302D-- LED DLSR-302D(RED) 1 EA
L2 DDLG302D-- LED DLG-302D 1 EA
L3 DDSR302D-- LED DLSR-302D(RED) 1 EA
L4 DDLY302D-- LED DLY-302D 1 EA
PCB 3104397402 LED PCB 72*50*1.6T(247) 1 EA
RCV 1TSP1838YA RECEIVER MODULE TSOP-1838YA1(HOLDER) 1 EA

¡ LED PCB ASS`Y (MODEL : 181L/LH,151L/LH,102M/H,122M/H)


No PART CODE PART NAME SPEC Q'TY UNIT REMARK
CC1 CXCH1H103M C CERA 103J/50 20% 1 EA
CN1 3108804600 WAFER SMAW250-07 1 EA
HOLD 3103001100 LED HOLDER ABS (BLK) 1 EA
L1 DDSR302D-- LED DLSR-302D(RED) 1 EA
L2 DDLG302D-- LED DLG-302D 1 EA
L3 DDSR302D-- LED DLSR-302D(RED) 1 EA
L4 DDLY302D-- LED DLY-302D 1 EA
PCB 3104395412 LED PCB 67.5*40*1.6T(350) 1 EA
RCV 1TSP1838YA RECEIVER MODULE TSOP-1838YA1(HOLDER) 1 EA

¡ SWITCH PCB ASS`Y (MODEL : 181L/LH, 151L,102M/H,122M/H)


No PART CODE PART NAME SPEC Q'TY UNIT REMARK
CN1 3108804700 WAFER SMAW250-02 1 EA
PCB 3104395311 S/W PCB 36*29.5*1.6T(891) 1 EA
SW1 5S30101330 SWITCH SLIDE KSA-2340B 1 EA

50
Power Supply(1)

CL1 VAR 12V 5V

AC 220V 275V D1 D2 IC2 IC3


FUSE1 104K CC1 CE1 7812 CC2 CE2 7805 CC3 CE3
VI VO VI VO

G
+ + +
3.15A D4 D3 104 25V 16V
104 35V 104
1000µF 470µF 100µF
POWER TRANS

DESCRIPTION

DC Power Supply in circuit needs +12V and +5V. +12V is used for Compressor Driving Relay, Triac Driving
Photo Triac, Buzzer Driving Swing, Sweep Motor. AC voltage of secondary Power Transformer is rectified by
Bridge Diode, and it is filtering by Main Condensor CE1.
Filtered DC voltage is about +18V, is regulated +12V DC by Regulator IC7812.
And it is regulated +5V DC by Regulator IC7805.
VAR is serge filter and CC1, CC2, CC3 is Noise filter.

Oscillator(2)

5V
19
CC13
OSC 104
20
8M

DESCRIPTION

Oscillatory Frequency drive Micom, it is made up 8MHz resonator oscillatory Freqency.


Ocillatory wave is as following Fig 2-1.

VDD-10%

VSS+10%
Fig 2-1

51
Sensor(3)

Room temperature and Evaporator temperature Sensor Input

070LH,091LH
182LH, 240LH
330 R8
23
R9 CC7
O/C SENSOR
CN10 12.7kF 103 MICOM
103
CN9 CC6
24
I/C SENSOR R10 R7 330
12.7KF
25
ROOM SENSOR R11 R6 330
12.7KF CC5
103

DESCRIPTION

Number 24, 25 of Micom is Terminal of A/D convertor Input.


Room temperature and Evaporator temperature is sensing by change of Thermister Resistance, Micom is put
in 5V by ratio between R10 (12.7KΩ) and R11 (12.7KΩ).
Relation between temperature and voltage is following Table 3-1.
CC5, 6 is Noise filter.

Temperature Voltage (V)


(°C) No. 1 No. 3

-5 1.127 1.127
0 1.378 1.378
5 1.650 1.650
10 1.936 1.936
15 2.228 2.228

Table 3-1

52
Triac Driving(4)

12V

N
TLP561 L1 AC 220V
PT1 1 2 L
130µH
3A
MICOM SN1
0.1µF
T1 120Ohm
IC4 SM3JZ47
KID 65004

2 15 R5 TO MOTOR
38
1K
1/2W

DESCRIPTION

Number 38 Terminal of Micom is put out Pulse Output, by way of Buffer it is driving Photo Triac is supplied
Trigger Signal.
Trigger Test of Triac is detected Zero Cross Part of AC input and it is triggered from Zero Cross part to Time
delay part according to Fan Speed. (Ref. Fig 4-1) SN1 is Snubber.

AC220V

TRIGGER

LOW
LOW SPEED
SPEED MEDIUM SPEED
MEDIUM SPEED HIGH
HIGH SPEED
SPEED

MOTOR
INPUT

Fig 4-1

53
Remote Controller(5)

DESCRIPTION

Signal from Remote Controller put in only Control Data Signal at Micom Terminal of Number 33, which is gotten
fid of Carrier (38KHz) from Receive Module. Signal Wave repeat third as following Fig 5-1.
But in Secondary Wave Custom Code is Reversed Face.

9ms 4.5ms 16bit 24bit 8bit 16bit

0.56ms 1.69ms 0.56ms

CUSTOM DATA CHECK 1.12ms 2.25ms


LEADER CODE CODE CODE SUM bit 0 bit 1
TAILER

Fig 5-1 Fig 5-2


BIT STRUCTURE

Selecting Mode(6)

(SELECT S/W INPUT, OUTPUT)

5V

RA1
R14
MICOM 1K
MODE
13 SELECT
P2 PUSH S/W
CA1
F4104Z

DESCRIPTION

There are Mode according to SW position as POSITION MODE


following Table 6-1.
OPEN REMOCON
According as port of fixed Micom is Low, the unit is
operating as following Table 6-1. GND EMERGENCY
Table 6-1

54
Micom Power Supply(7)

5V

VDD 42 +
CE5 CC11
10µF 104
16V
41
40
MICOM 39

OSC 19
8MHz
20
21
VSS 22 CC13
104

DESCRIPTION

MICOM Power is supplied 5V at Number 42 using VDD, Number 19, 20 Vsing Oscillator, CC13 is noise filter.

55
Reset(8)

MICOM
R13 5.6K

1K R12
7042P 18
IC5 CC9
10.3
CE4
4.7uF/50V

DESCRIPTION

Voltage less than about 0.8V put in Micom Terminal of Number 18 and then Micom reset. Reset IC detect
Power ON and Voltage less than 4.25V, and then send Reset Signal.

Vcc (+5V)
4.25V

t
DELAY TIME
FOR POWER ON

H RESET

L t

POWER
ON

56
Function Selecting(9)

CA3 RA3
F3 104Z 4A 103J RA3
41
R32 1K JS5
40 MILD/HIGH
R31 1K JS4
39 HEAT/COOL
R30 1K
MICOM
F5 104Z 6A 103J
CA1 RA1 R36 heat/low
30
1K R28
model R35 cool/low
JS3 1K R17 29
14 1K R25
R34 heat/high
JS2 1K R16 28
15 1K R24
R33 cool/high
JS1 1K R15 27
16 1K R23
RA2
CA2 R37 monitoring
26
1K R29

DESCRIPTION

Selecting function is as following table 9-1.


ƒRWhen power source is put at fist, Funtion selection input is recognized.
And when the unit is running the microcomputer ignore variation of funtion selection input.

JS1 JS2 JS4 JS5


MILD – – – SHORT
FAN
HIGH – – – OPEN
FUNCTION COOL – – OPEN –
070 SHORT SHORT – –
091 OPEN OPEN – –
MODEL
122/240 SHORT OPEN – –
181 OPEN SHORT – –

Buzzer Driving(10)

VCC
12V

DESCRIPTION
MICOM
R4
1K BZ1
KID 65004 Micom 34 Terminal put out Buzzer Driving Pulse,
34
6 11 its output is driving Buzzer through Buffer.
Ocillatory Frequency of buzzer is selected by
internal Micom.
This unit is setting at 4KHz.

57
Zero Crossing Detect(11)

VCC

R3
TR1 10K
KRC120M
R27

2
D5 1K MICOM
1 2 1 31

3
TRANS
OUTPUT

1
D6 R2 CC4 2 1
5.6K 103

DESCRIPTION

It defect Zero Cross part of Trans output voltage, Transistor TR1 is used to put in the Micom.
Detail Driving is as following Fig 11-1.
R19 is Resistance to limit current.

AC18V

The
Number
31 of H
Micom
terminal

DETECT POINT

Fig 11-1

58
Stepping Motor Driving(12)

12V
CN13
1
IC6
2 B+
1 3 Ø1
M1
2 4 Ø2 FOR SWING
MICOM
3 5 Ø3
4 6 Ø4

KID65004

DESCRIPTION

There are one Stepping Motor for Flap (up and down) and it is used 4 face Drive Method.
It is driving as following Fig 12-1. (Ring Count Method of 8 Status)

Ø4

Ø3

Ø2

Ø1

(Normal Rotating) (Reversed Rotating)


Fig 12-1

59
2 REMOTE CONTROLLER ASSMBLY FUNCTIONAL TEST METHOD
TEST START No
Power supply again

Power Supply
Is Display at the No
beginning ON?
Select ON/OFF button
Check the Following
Yes BATTERY SPRING
Is Display at the No MICOM
beginning ON? PCB
LCD

Select Mode button

No
Is it normal? ERROR

Select FAN SPEED button

No
Is it normal? ERROR

Select FAN DIR. button ▲


(▼)

No
Is it normal? ERROR

Is display at the No
ERROR
begining ON?

Select TEMP. Button (¡ª,¡ ) (Whenever you selectted Temp.


Button, it is changed by 1°C (18~32°C)

No
Is it normal? ERROR

Select ON/OFF button

60
No
Is LCD display OFF? ERROR

Select TIMER ON Button

No
Is it normal ERROR

Select Timer Enter Button

No
TIMER display? ERROR

Select CANCEL Button

No
Is all display OFF? ERROR

Select ON/OFF Button

Select OFF (Timer) Button (0.5~24 HOUR)

No
Is it normal? ERROR

Select SLEEP Button

SLEEP MODE No
ERROR
Display ON?

Select SLEEP Button

Is display at the No
ERROR
beginning ON?

TEST OK!

61
9. KEY COMPONENTS OF ELECTRONIC CIRCUIT
(1) U1 (MICOM)

1 P77(HSO) VDD 42

Steppping Motor 2 P76(HSCK) (XTOUT)P22 41


Driving 3 P75(SO) (XTIN)P21 40
4 P74(SI) (INT5/STOP)P20 39
5 P73(SCK) P17 38
Indoor Unit Motor Driving
6 P72(PDO/PWM) P16 37
7 P71(INT4) (TC2)P15 36
8 P70(INT3/TC3) (PPG)P14 35
9 P07 (DVO)P13 34
Buzzer Driving
10 P06 (INT2/TC1)P12 33
LED Driving Remocon Input
11 P05 (INT1)P11 32
Comp Relay Driving
12 P04 (INTO)P10 31
Zero Crosing Detect
Emergency 13 P03 (AIN7)P67 30
Mode 14 P02 (AIN6)P66 29
Function Function S/W
15 P01 (AIN5)P65 28
S/W
16 P00 (AIN4)P64 27
17 TEST (AIN3)P63 26
18 RESET (AIN2)P62 25
Reset Curcuit
19 XIN (AIN1)P61 24 Temperature
Oscillation Sensor Input
20 XOUT (AIN0)P60 23
21 (VASS)VSS VAREF 22

62
(2) U2, 4 (KID65004) DARLINGTON ARRAYS

IN1 1 16 OUT 1
KID65004AP
IN2 2 15 OUT 2
COMMON
IN 3 3 14 OUT 3 INPUT
OUTPUT
IN 4 4 13 OUT 4 10.5K‰
IN5 5 12 OUT 5 7.2K‰

3K‰
IN6 6 11 OUT 6 GND
IN7 7 10 OUT 7
GND 8 9 COMMON FREE
WHEELING DIODES
(Equivalent Circuit)

(Top View)

(3) U8 (KIA7805P) : VOLTAGE REGULATOR (5VDC)

SCHEMATIC DIAGRAM
INPUT
100K 500 100 100 10K

240

3.3 200 0.3


K OUTPUT
1
2 6K 2K
3
0.19K
2.7 1.4
K 28K 30pF
K
Pin 1. INPUT
Fin 2 is ground
2. GROUND 5K
for Cose 221A.
500 Case is ground
3. OUTPUT for Case 1.
6K 1K 5K
GND

(4) U7 (KIA7812P) : VOLTAGE REGULATOR (12VDC)


INPUT
10K 10K
210

16K
100
300 200
36K
64K 300
50K
012

520 50 200
40
pF OUTPUT
60K
26K

29K
Pin 1. INPUT 20K

2. GROUND
3. OUTPUT 20K
GND
(Equivalent Ciircuit)

63
(5) U9 (KIA7042P) : RESET IC

1 VCC
KIA70
42P 3 OUT

2 GND
INPUT
GROUND OUTLINE
OUTPUT

64
10. DISASSEMBLY INSTRUCTIONS
1 INDOOR UNIT
¡ DSB-070L/DSB-091L
PROCEDURES PHOTOS

1. Stop the Air conditioner and disconnect the power cord from the wall
outlet.

Fig 1
2. Removing the Insert Grille and Frame Grille. (Fig 1~2)
1 Draw up the Insert Grille and remove it.
2 Loosen one screw for fixing the Cover Ter-Block.
3 Loosen two screw at the Frame Grille.
4 Remove the Frame Grille. Fig 2

3. Removing the Control Box. (Fig 3)


1 Remove room and coil thermistors.
2 Disconnect the fan motor lead wire from connection at the
Control PCB. Fig 3
3 Disconnect the stepping motor lead wire from connection at the
Control PCB.
4 Remove the select switch from connection at the Control PCB.
5 Loosen a screw for fixing ground wire.
6 Remove the Control Box

4. Removing the Drain Pan. (Fig 4)


Fig 4
1 Disconnect the Body drain hole. (left and right Body)
2 Disconnect three hook and remove the Drain Pan.

5. Removing the Indoor Evaporator. (Fig 5~6)


Fig 5
1 Remove one screw for fixing indoor Evaporator at the Body.
2 Remove the hook for fixing Bracket Pipe at the back of Body.
3 Remove Indoor Evaporator.

6. Removing the Cross Flow Fan. (Fig 7)


Fig 6
1 Remove set screw for fixing Motor shaft.
2 Remove Cross Flow Fan.

7. Remove Motor IDU and Bearing Plastic.


Fig 7

65
¡ DSB-121L/DSB-122L
PROCEDURES PHOTOS

1. Stop the Air conditioner and disconnect the power cord from the wall
outlet.

Fig 1
2. Removing the Insert Grille and Frame Grille. (Fig 1~2)
1 Draw up the Insert Grille and remove it.
2 Loosen two special screw for fixing the Cover Ter-Block.
3 Loosen three screw at the Body.
4 Remove the Frame Gille. Fig 2

3. Removing the Control Box. (Fig 3)


1 Remove room and coil thermistors.
2 Disconnect the fan motor lead wire from connection at the
Control PCB.
3 Disconnect the stepping motor lead wire from connection at the Fig 3
Control PCB.
4 Remove the select switch from connection at the Control PCB.
5 Loosen a screw for fixing ground wire.
6 Remove the Control Box

4. Removing the Drain Pan. (Fig 4) Fig 4


1 Disconnect the Body drain hole. (left and right Body)
2 Disconnect three hook and remove the Drain Pan.

5. Removing the Indoor Evaporator. (Fig 5~6)


Fig 5
1 Remove three screw for fixing indoor Evaporator at the Body.
2 Remove the hook for fixing Bracket Pipe at the back of Body.
3 Remove Indoor Evaporator.

6. Removing the Cross Flow Fan. (Fig 7)


Fig 6
1 Remove set screw for fixing Motor shaft.
2 Remove Cross Flow Fan.

7. Remove Motor IDU and Bearing Plastic.


Fig 7

66
¡ DSB240L
PROCEDURES PHOTOS

1. Stop the Air conditioner and disconnect the power cord from the wall
outlet.

Fig 1
2. Removing the Insert Grille and Frame Grille. (Fig 1~2)
1 Draw up the Insert Grille and remove it.
2 Loosen one screw for fixing the Cover Ter-Block.
3 Loosen two screw at the Frame Grille.
4 Remove the Frame Grille. Fig 2

3. Removing the Control Box. (Fig 3)


1 Remove room and coil thermistors.
2 Disconnect the fan motor lead wire from connection at the
Control PCB. Fig 3
3 Disconnect the stepping motor lead wire from connection at the
Control PCB.
4 Remove the select switch from connection at the Control PCB.
5 Loosen a screw for fixing ground wire.
6 Remove the Control Box

4. Removing the Drain Pan. (Fig 4)


Fig 4
1 Disconnect the Body drain hole. (left and right Body)
2 Disconnect three hook and remove the Drain Pan.

5. Removing the Indoor Evaporator. (Fig 5~6)


Fig 5
1 Remove the hook for fixing Plate mounting at the back of Body.
2 Remove Indoor Evaporator.

6. Removing the Cross Flow Fan. (Fig 7)


1 Remove set screw for fixing Motor shaft.
Fig 6
2 Remove Cross Flow Fan.

7. Remove Motor IDU and Bearing Plastic.

Fig 7

67
2 OUTDOOR UNIT
¡ DSB-070L/DSB-091L/DSB-121L(After)
PROCEDURES PHOTOS

1.Stop the air conditioner and disconnect the wire from Indoor Unit to
Outdoor Unit.

2. Disassemble the case. (Fig 1~2)


1 Remove the Top Panel. (Loosen thirteen screw) Fig 1
2 Remove the Front Cabinet. (Loosen six screw)
3 Remove the Side Cabinet. (Loosen seven screw)
4 Remove the Guide Support. (Loosen two screw)

3. Removing the Propeller Fan. (Fig 3)


Fig 2
1 Loosen the Nut for fixing the Propeller Fan.
2 Remove the Plain Washer.
3 Remove the Propeller Fan.

4. Removing the Motor ODU. (Fig 4)


1 Loosen four screw at Bracket Motor. Fig 3
2 Disconnect the wire at Control Panel and remove Motor ODU.

5. Removing the Dual Capacitor. (Fig 5)


1 Disconnect the wire at Control Panel.
2 Loosen a screw at Clamp Capacitor.
3 Remove the Dual Capacitor. Fig 4

6. Removing the Over load Protector. (Fig 6~7)


1 Loosen a Hex Nut at Terminal Cover.
2 Remove the Terminal Cover.
3 Remove the wire at Over load Protector. Fig 5
4 Remove the Over load Protector.

Fig 6

Fig 7

68
¡ DSB-121L (Before)
PROCEDURES PHOTOS

1.Stop the air conditioner and disconnect the wire from Indoor Unit to
Outdoor Unit.

2. Disassemble the case. (Fig 1~2)


1 Remove the Top Panel. (Loosen thirteen screw) Fig 1
2 Remove the Front Cabinet. (Loosen six screw)
3 Remove the Side Cabinet. (Loosen seven screw)
4 Remove the Guide Support. (Loosen two screw)

3. Removing the Propeller Fan. (Fig 3)


Fig 2
1 Loosen the Nut for fixing the Propeller Fan.
2 Remove the Plain Washer.
3 Remove the Propeller Fan.

4. Removing the Motor ODU. (Fig 4)


1 Loosen four screw at Bracket Motor. Fig 3
2 Disconnect the wire at Control Panel and remove Motor ODU.

5. Removing the Dual Capacitor. (Fig 5)


1 Disconnect the wire at Control Panel.
2 Loosen a screw at Clamp Capacitor.
3 Remove the Dual Capacitor. Fig 4

6. Removing the Over load Protector. (Fig 6~7)


1 Loosen a Hex Nut at Terminal Cover.
2 Remove the Terminal Cover.
3 Remove the wire at Over load Protector. Fig 5
4 Remove the Over load Protector.

Fig 6

Fig 7

69
¡ DSB-240L

PROCEDURES PHOTOS

1.Stop the air conditioner and dis connect the wire from in door unit to out
door unit.

2. Disassemble the case. (Fig 1~2) Fig 1


1 Remove the Top Panel. (Loosen two screw and remove six hook)
2 Remove the Front Cabinet. (Loosen four screw and four hook)
3 Remove the Side Cabinet and Back Cabinet. (Loosen eight screw)

3. Removing the Propeller Fan. (Fig 3)


Fig 2
1 Loosen the screw for fixing the motor bracket.
2 Remove the Plain Washer.
3 Remove the Propeller Fan.

4. Temove the panel control. (Fig 4)


Fig 3
1 Disconnect the wire at control panel.
2 Loosen a screw at panel control.
3 Remove the parts on panel control.

5. Remove the partition panel. (Fig 5)


1 Loosen four screws at bracket motor. Fig 4
2 Disconnect the wire at control panel.

6. Removing the Over load Protector. (Fig 6)


1 Remove the cocondenser
2 Loosen three volts at compressor. Fig 5
3 Remove the compressor.

Fig 6

70
3 EXPLODED DIAGRAM (Indoor Unit)
¡ DSB-070L/DSB-091L

71
¡ DSB-070L/DSB-091L PART LIST(INDOOR UNIT)

No PART CODE PART NAME Q'TY SPEC REMARK

1 3100400300 BODY 1 HIPS T2.0


2 3108004700 MOTOR IDU 1 IC-8417DWKF5A
3 3101500400 CUSHION MOTOR 2 CR Ø30
4 3106400400 BEARING PLASTIC ASS’Y 1
5 3100053700 FAN CROSS FLOW ASS’Y 1 Ø90.0xL540
6 7485401012 SET SCREW 1 6S-4x10-E MFZN
7 3103002600 HOLDER MOTOR 1 HIPS T2.0
8 3100053800 EVAPORATOR ASS’Y 1
9 3102501200 EVAP. GUIDE 1 PVC T1.0 L536
10 3100603800 BRACKET PIPE 1 HIPS T2.0
11 3108100800 PAN DRAIN 1 HIPS T2.0
12 3106501600 BLADE VERTICAL 3 P.P. T1.5
13 3108003900 MOTOR STEPPING 1 MP24GA or GSP-24SW-061
14 3107600400 FLAP 1 HIPS T2.5
15 3101404800 COVER WIRE L 1 HIPS
16 3101404900 COVER WIRE R 1 HIPS
17 3100054200 LED PCB ASS’Y 1
18 3100901600 CAP RUBBER 1 SILICON
19-1 3100508400 CONTROL BOX 1 P.P.+G.F.20%
19-2 5EPV050120 TRANSFORMER 1 DWA-220B
19-3 3106900300 CAPACITOR SH. M. B 1 1.0µF 400VAC
19-4 3100054400 CONTROL PCB ASS’Y 1
19-5 3108912310 TERMINAL BLOCK 1 SN-DBW-05P
19-6 3104896300 SENSOR ID ASS’Y 1 PTM-KD-43C-D2
19-7 3102797910 HARNESS 1 I.D EARTH
19-8 31013A24B1 POWER CORD ASS’Y 1 16A 250V
19-9 7111301611 SCREW TAPPING 2 T1S PAN 3x16 MFZN
20 3100400400 BODY-TOP 1 HIPS T2.0
21 3102200800 FRAME GRILLE 1 HIPS T2.5
22 3104508700 PLATE LED 1 PC SHEET T0.2
23 3104510200 PLATE SWITCH 1 PC SHEET T0.2
24 3101404600 COVER TERMINAL BLOCK 1 HIPS T2.0
25 3102200900 FILTER FRAME 2 P.P. T2.0
26 3102402200 INSERT GRILLE 1 HIPS T2.5
27 3101403900 COVER LED 1 ABS(TRANSPARENCY) T2.0
28 3104507200 PLATE MOUNTING 1 SBHG 1 T0.7
29 3101203000 CLAMP WIRE 1 P.P.+G.F.20%
30 7S422X40B1 SPECIAL SCREW 8 TT2 TRS SE 4x12 MFZN
31 7112400611 SCREW TAPPING 2 T1S TRS 4x6 MFZN
32 7141400811 SCREW TAPPING 2 T2 PAN 4x8 MFZN
33 7122401211 SCREW TAPPING 1 T2S TRS 4x12 MFZN

72
¡ DSB-121L/DSB-122L

73
¡ DSB-121L/122L PART LIST(INDOOR UNIT)

No PART CODE PART NAME Q'TY SPEC REMARK

1 3100400201 BODY 1 ABS or HIPS

2 3108001220 MOTOR IDU 1 220V 50/60Hz

3 3101500400 CUSHION MOTOR 2 CR

4 3106400200 BEARING PLASTIC ASS’Y 1

5 3100014400 FAN CROSS FLOW ASS'Y 1 SAN+G. F20%

6 7485401012 SET SCREW 1 6S-4 X 10-E

7 3100014300 EVAPORATOR ASS'Y 1

8 3108100401 PAN DRAIN 1 ABS

9 3106500800 BLADE VERTICAL MN 12 ABS

10 3106300800 BAR BLADE 2 ABS

11 3100700800 BUSHING L 1 POM

12 3100700700 BUSHING R 1 POM

13 3107600300 FLAP 1 ABS

14 3108000100 MOTOR STEPPING 1 MG28GA

15 3100038210 CONTROL BOX ASS'Y 1 BUYER

15-1 3100503101 BOX CONTROL 1 P.P+G.F30%

15-2 5EPV050100 TRANS FORMER 1 DWA220A-50/60Hz

15-3 3106900300 CAPACITOR SH.M.B 1 1.0µF 400VAC

15-4 3100054400 CONTROL PCB ASS'Y 1

15-5 3100054200 LED PCB ASS'Y 1

15-6 3108912301 TERMINAL BLOCK 1 SN-DBW-05P

15-7 3104896300 SENSOR I.D ASS'Y 1 PTM-KD43C-D2

74
¡ DSB-121L/122L PART LIST(INDOOR UNIT)

No PART CODE PART NAME Q'TY SPEC REMARK

15-8 3102797910 HARNESS 1 I.D EARTH

15-9 3103400300 KNOB RESET SWITCH 1 ABS

15-10 3100024000 MODE SELECT ASS'Y 1 TS-11 & HARNESS

15-11 3101395060 POWER CORD ASS'Y 1 BUYER

15-12 7111301611 TAPPING SCREW 2 T1S PAN 3 X 16 MFZN

16 3102200401 FRAME 1 ABS BUYER

17 3103600300 LAMP INDICATE 1 MIPS

18 3105500500 WINDOW SENSOR 1 ACRIL

19 3100901000 CAP FRAME L 1 ABS

20 3100900900 CAP FRAME C 1 ABS

21 3100900800 CAP FRAME R 1 ABS

22 3101401701 COVER TER-BLOCK 1 ABS

23 3100017800 FILTER ELECTRO ASS'Y 1

24 3100017900 FILTER CARBON ASS'Y 1

25 3100017700 FILTER PRE ASS'Y 2

26 REMOCON ASS'Y 1 BUYER

27 3102401500 INSERT GRILLE 1 ABS

28 3107500200 EMBLEM 1 URETANE BUYER

29 3100602400 BRACKET PIPE 1 HIPS

30 3101201200 CLAMP BRACKET PIPE 1 HIPS

31 3104503900 PLATE MOUNTING 1 SBHG1

32 3106001600 SPECIAL SCREW 1 T2 4 X 16 MFNI LOCKING

33 7S422X40B1 SPECIAL SCREW 13 TT2 TRS SE 4x12 MFZN

ƒINO 15, 15-11, 16, 26, 28 Will be changed depend on export destination & buyer requirements.

75
EXPLODED DIAGRAM (INDOOR UNIT)
¡ DSB-240L

CONTROL BOX ASSY

76
¡ DSB-240L PART LIST (INDOOR UNIT)

No PART CODE PART NAME Q'TY SPEC REMARK

1 3100400600 BODY 1 DSB-240L/LH

2 3108007500 MOTOR FCU 1 IC-9430DWKG7A

3 3101500400 CUSHION MOTOR 2 CR I.D30 (R/W45)

4 3106400200 BEARING PLASTIC ASSY 2 O.D37 .0*I.D6.0

5 3100076400 FAN CROSS FLOW ASSY 1 Ø100XL864

6 7485401012 SET SCREW 1 6S-4*10-E MFZN(BLACK)

7 3103003800 HOLDER MOTOR L/B 1 DSB-240L/LH

8 3103003900 HOLDER MOTOR R 1 DSB-240L/LH

9 3103004000 HOLDER BEARING 1 ABS T2.5

10 7172401211 SCREW TAPPING 3 TT2 TRS 4*12 MFZN

11 3100089100 EVAPORATOR 1 ASSY

12 3104440100 PIPE ARTRON HOSE 1 O.D:42 I.D:26 T=7, F-PE

13 7172401211 SCREW TAPPING 1 TT2 TRS 4*12 MFZN

14 3108101400 PAN DRAIN 1 DSB-240L/LH

15 3106502700 BLADE VERTICAL (M) 2.5 DSB-240L/LH J360A

16 7141400811 SCREW TAPPING 1 T2 PAN 4X8 MFZN

17 3107600500 FLAP UP 2 DSB-240L/LH

18 3107600600 FLAP DOWN 1 DSB-240L/LH

19 3107801700 LINK FLAP 1 DSB-240L/LH

20 3100702000 BUSHING 2 DSB-240L/LH

21 3103200800 HOSE DRAIN ASSY 1 ASSY

22 3108007600 MOTOR STEPPING 1 GSP-24RW-062

23 3104301700 LED PCB ASSY 1 18/24K (150X24.5X1.6T)

24 7112300611 SCREW TAPPING 2 T1, TRS M3*6

25 3106002900 WASHER PLASTIC 2 IS Ø3

26 3100077000 CONTROL BOX ASSY 1 ASSY

27 3100510700 BOX CONTROL 1 DSB-240L/LH

28 3101200400 CLAMP POWER CORD 1 DA-5N

29 7172401211 SCREW TAPPING 2 TT2 TRS 4*12 MFZN

30 3101300440 POWER CORD ASSY 1 SJT 3X14 AWG105

31 3104300830 CONTROL PCB ASSY 1 240LH(A), 240LH(B)

77
¡ DSB-240L PART LIST (INDOOR UNIT)

No PART CODE PART NAME Q'TY SPEC REMARK


32 2150013200 AL FOIL EMI 0.1 AL100P (W100XL100)

33 3106902400 CAPACITOR SH.M.B 1 2.0MF 400V

34 3102797910 HARNESS EARTH 1 GREEN/YELLOW L170mm

35 3104896300 SENSOR ID ASSY 1 NTM-KD43C-D1D2 L450, L330

36 3108912320 TERMINAL BLOCK 1 SN-DBW-4P

37 5EPV050120 TRANSFORMER 1 DWA-220B

38 7172401211 SCREW TAPPING 2 TT2 TRS 4*12 MFZN

39 7S422X40B1 SPECIAL SCREW 2 TTS TRS SE 4*12 MFZN

40 3100400700 BODY TOP 1 DSB-240L/LH

41 7172401211 SCREW TAPPING 2 TT2 TRS 4*12 MFZN

42 3102201400 FRAME GRILLE 1 DSB-240L/LH

43 3104512400 PLATE LED 1 PC SHEET T0.2

44 3104510200 PLATE SWITCH 1 PC SHEET T0.2

45 3103401400 KNOB SWITCH 1 DSB-240L/LH

46 3100017810 FILTER ELECTRO ASSY 1 070MG/HG

47 3100017910 FILTER CARBON ASSY 1 070MG/HG

48 3101406820 COVER T/BLOCK 1 ABS (DSB-240L/LH)

49 7112401211 SCREW TAPPING 4 T1 TRS 4*12 MFZN

50 3102201500 FILTER FRAME 2 DSB-240L/LH J360A

51 3102403500 GRILLE INSERT 1 DSB-240L/LH

52 3101406900 COVER LED 1 DSB-240L/LH

53 3104512600 PLATE INSERT GRILLE 1 PET T=0.1

54 3104511800 PLATE MOUNTING 1 DSB-240L/LH

78
4 EXPLODED DIAGRAM(Outdoor Unit)
¡ DSB-070L/DSB-091L/DSB-121L/DSB-122L (After)

79
¡ DSB-070L/DSB-091L /DSB-121L/DSB-122L(After) PART LIST(OUTDOOR UNIT)

No PART CODE PART NAME Q'TY SPEC REMARK

3100300511 SECC T1.2 070L/091L


1 PAN BASE 1
3100300531 SECC T1.2 121L
070L(LG COMP. QB125PL12B)
3107101180 M8 x L47.5
091L(LG COMP. QK164PN12F)
2 COMP. BOLT 3
091L(DW COMP. RBB090A001)
3106000900 M8XL46.5
121L(DW COMP. RCB120A001)
3 3102100800 FOOT 2 SECC T1.2 070L/091L/121L
070L(LG COMP. QB125PL12B)
3107101110
091L(LG COMP. QK164PN12F)
4 COMP. GROMMET 3 EPDM
091L(DW COMP. RBB090A001)
3108134AEO
121L(DW COMP. RCB120A001)
3107101100 QB125PL12B 070L
3107101800 QK164PN12F
5 COMPRESSOR ASS’Y 1 091L
3RC0020JE0 RBB090A001
3100030CE0 RCB120A001 121L
3100054800 070L/091L
6 CONDENSER ASS’Y 1 L465xW208.5xH508
3100014110 121L
7 3100602200 BRACKET SERVICE 1 SECC T1.2
8 3105400700 SERVICE VALVE 1 1/2¡¨
9 3105400800 SERVICE VALVE 1 1/4¡¨
3100006400 070L/091L
10 PIPE COND IN ASS’Y 1 C1220T
3104410710 121L
11 3104412800 PIPE COND OUT ASS’Y 1 C1220T 121L
3104411411 070L/091L
12 PIPE OUTLET 1 C1220T
3104411420 121L
3100055100 070L(LG COMP. QB125PL12B)
3100055110 091L(LG COMP. QK164PN12F)
13 PIPE SUCTION ASS’Y 1 C1220T
3100055300 091L(DW COMP. RBB090A001)
3100020710 121L(DW COMP. RCB120A001)
3100055200 070L(LG COMP. QB125PL12B)
3100055210 091L(LG COMP. QK164PN12F)
14 PIPE DISCHARGE ASS’Y 1 C1220T
3100055200 091L(DW COMP. RBB090A001)
3100020610 121L(DW COMP. RCB120A001)
3100014200 070L(LG COMP. QB125PL12B)
3100061820 091L(LG COMP. QK164PN12F)
15 PIPE FILTER ASS’Y 1 C1220T
3100061810 091L(DW COMP. RBB090A001)
3100014200 121L(DW COMP. RCB120A001)

80
¡ DSB-070L/DSB-091L /DSB-121L/DSB-122L(After) PART LIST(OUTDOOR UNIT)

No PART CODE PART NAME Q'TY SPEC REMARK

16 3102501100 GUIDE SUPPORT 1 SECC T1.2


17 3102402600 GRILLE CONDENSER 1 P.E. 660x525.5xT3.5
18 3100601901 BRACKET MOTOR 1 SBHG1 T1.2
3108004000 IC-9625DWLF5A 070L
19 3108004100 MOTOR ODU 1 IC-9630DWLF5A 091L
3108000800 IC-9430DWLC5B 121L
20 3101801000 FAN PROPELLER 1 ABS+G.F20% (BLACK)
21 7400208411 WASHER PLAIN 1 PW-2-8 MFZN
22 7392800011 NUT LOCK 1 M8 x P1.25 MFZN
23 3104201900 PANEL CONTROL 1 SBHG1 T0.8
24 3108912300 TERMINAL BLOCK 1 SN-DBW-03P
070L(LG COMP. QB125PL12B)
3109501201 1.8+25µF 400VAC
091L(LG COMP. QK164PN12F)
25 CAPACITOR DUAL 1
3109502010 1.8+30µF 400VAC 091L(DW COMP. RBB090A001)
3109500700 3.5+25µF 400VAC 121L(DW COMP. RCB120A001)
26 3101201100 CLAMP CAPACITOR 1 SBHG1 T1.0
27 3101202000 CLAMP CORD 1 NYLON
28 3100801200 CABINET FRONT 1 SECC T0.8
29 3102402500 GRILLE DISCHAGE 1 Ø425.5
30 3103502210 LABEL BRAND 1 P.C.FILM T0.4
31 3100801300 CABINET SIDE 1 SECC T0.8
32 3104201800 PANEL TOP 1 SECC T0.8
33 3102600300 HANDLE 1 A.E.S. T2.5 (WH104A)
34 3102101000 FOOT CUSHION 4 NBR (HARDNESS 45°¡ 5°)
35 7112401211 TAPPING SCREW 11 T1S TRS 4X12 MFZN
36 7112401214 TAPPING SCREW+PVC WASHER 29 T1S TRS 4X12 MFZN
7112401211 T1S TRS 4X12MFZN 070L/091L
37 TAPPING SCREW 4
7112402011 T1S TRS 4X20 MFZN 121L
38 7111301611 TAPPING SCREW 2 T1S PAN 3X16 MFZN
39 7112403011 TAPPING SCREW 3 T1S TRS 4X30 MFZN
40 7S432X40A1 SPECIAL SCREW 1 TT3 TRS SE 4X8 MFZN
41 7112401614 TAPPING SCREW+PVC WASHER 5 T1S TRS 4X16 MFZN

81
¡ DSB-121L(Before)

82
¡ DSB-121L(Before) PART LIST(OUTDOOR UNIT)

No PART CODE PART NAME Q'TY SPEC REMARK

1 3100300501 PAN BASE 1 SECC

2 3106000900 COMP BOLT 3 M8 X L46.5 MFZN

3 3102100800 FOOT 2 SECC

4 3108134AE0 GROMMET 3 EPDM

5 3100030CE0 COMPRESSOR ASS'Y 1 RCB120A001

6 7400208411 WASHER PLANE 4 M8.4 X 0.D22 X T1.6

7 7392800011 NUT LOCK 4 M8 X P1.25 MFZN

8 3100014100 CONDENSER ASS'Y 1

9 3100015100 BRACKET SERVICE ASS'Y 1

10 3105400700 SERVICE VALVE 1 1/2"

11 3105400800 SERVICE VALVE 1 1/4"

12 7347602011 BOLT HEX 4 M6 X L20 MFZN

13 3100020600 PIPE DISCHARGE ASS'Y 1 C1220T

14 3100020700 PIPE SUCTION ASS'Y 1 C1220T

15 3100014200 FILTER ASS'Y 1 C1220T

16 3100800600 CABINET BACK 1 ABS or AES

17 3104503800 PLATE PARTITION 1 SBHG1

18 3100601901 BRACKET MOTOR 1 SBHG1

19 3108000800 MOTOR ODU 1 IC-9430DWLC5A

20 3101801000 FAN PROPELLER 1 ABS+G.F20%

21 3100015400 PANEL CONTROL ASS'Y 1

21-1 3104201301 PANEL CONTROL 1 SBHG1

83
¡ DSB-121L(Before) PART LIST(OUTDOOR UNIT)

No PART CODE PART NAME Q'TY SPEC REMARK

21-2 3109500700 CAPACITOR DUAL 1 3.5+25µF 400VAC

21-3 3101201100 CLAMP CAPACITOR 1 SBHG1

21-4 3108900900 TERMINAL BLOCK 1 323-HDS103

21-5 3103800300 LOCK TWIST 1 DATL-250

21-6 3101202000 CLAMP CORD 1 NYLON

21-7 7111301611 TAPPING SCREW 1 TIS PAN 3 X 16 MFZN

21-8 7112403011 TAPPING SCREW 3 TIS TRS 4 X 30 MFZN

22 3100800701 CABINET SIDE 1 ABS or AES

23 3100800501 CABINET FRONT 1 ABS or AES

24 3104201201 PANEL ORIFICE 1 P.P

25 3101401900 COVER GRILLE 1 ABS or AES

26 3104201100 PANEL TOP 1 ABS or AES

27 3102600300 HANDLE 1 ABS or AES

28 3102100700 FOOT CUSHTON 4 NBR

29 7112401211 TAPPING SCREW 19 T1S TRS 4 X 12 MFZN

30 7112402011 TAPPING SCREW 4 T1S TRS 4 X 20 MFZN

31 3106001600 SPECIAL SCREW 1 T2 4 X 16 MFNI LOCKING

32 7112401614 TAPPING SCREW 4 T1S TRS 4 X 16 MFNI+PVC/W

33 7S422X40B1 SPECIAL SCREW 4 TT2 TRS SE 4 X 12 MFZN

34 7112401214 TAPPING SCREW 12 TIS TRS 4 X 12 MFZN+PVC/W

84
23

9
5
16 7
10
4
16-5
3
16-4 25
16-6 16-2 15
12
14
18

85
16-3 24
20 13
16-1 1
11

24
¡ DSB-240L

21
¡ DSB-240L PART LIST (OUT DOOR UNIT)

No PART CODE PART NAME Q'TY SPEC REMARK

1 3100041750 BASE PAN PAINT ASSY 1 PAINTING

2 310P30281A FOOT CUSHION 4 NBR (54*63.5)

3 3100068201 COMPRESSOR ASSY 1 AWG5530EXC

4 7400208411 WASHER PLAIN 3 ID8.4*OD22*T1.6

5 7392801211 NUT LOCK 3 M8*1.25P

6 3100078000 CONDENSER ASSY 1 AL+CU DSB-240LH

7 3100082900 PIPE CAPILLARY ASSY 1 C1220T H/P

8 3102402100 GRILLE COND 1 PE

9 3100041100 GUIDE POST P/T ASSY 1 PAINTING

10 3100041201 BRK SERVICE P/T AS 1 PAINTING

11 3105401800 SERVICE VALVE (G) 1 Ø15.88 (5/8”)

12 3105401200 SERVICE VALVE (L) 1 Ø9.52 (3/8”)

13 3106002300 BOLT HEX 4 M6*L20 MFZN

14 3100031702 PLT PARTITION ASSY 1 SGCC-M-Z22

15 3100088500 ASSY PANEL CONTROL 1 SGCC-M-Z22 T0.8 H/P

16 3104201601 PANEL CONTROL 1 SGCC-M-Z22 T0.8

16-1 3108912330 TERMINAL BOLCK 1 SN-DBW-6P

16-2 3101202000 CLAMP CORD 1 NYLON66, (VDE)

16-3 3109508100 CAPACITOR DUAL 1 5/45MF 400VAC

16-4 3101203300 CLAMP CAPACITOR 1 SGCC Ø63 T0.8

16-5 5SC0202700 POWER RELAY 1 G7L-2A-TUB, 220/240V 50/60H

16-6 3105300400 SUPPORT MOTOR 1 SGCC-M-Z22 T1.6

17 3108007400 MOTOR ODU 1 OSME986DERC 230/50

18 7348602011 BOLT HEX 4 WAS M6*L20 MFZN

19 3101802000 FAN PROPELLER 1 ABS+G/F(20%)

20 3100031400 CABINET FRONT P/T AS 1 PAINTING

21 3100031500 CABINET SIDE P/T AS 1 PAINTING

22 3100041500 PANEL TOP P/T ASSY 1 PAINTING

23 3102102000 GRILLE DISCHARGE 1 (BE-002D)

24 3100044250 SERVICE COVER ASSY 1 ASA

86
5 CONTROL BOX ASSEMBLY
¡ DSB-070L/DSB-091L

4 3

9
8

2
0
1

87
¡ DSB-070L/DSB-091L

No PART CODE PART NAME Q'TY SPEC REMARK

1 3100054400 CONTROL PCB ASS’Y 1


2 3108912300 TERMINAL BLOCK 1 SN-DBW-03P
3 5EPV050120 TRANSFORMER 1 DWA-220B 220V 50/60Hz
4 3106900300 CAPACITOR SH.M.B 1 1.0µF 400VAC
5 3104896300 SENSOR ID ASS’Y 1 PTM-KD43C-D2
6 3101300100 POWER CORD ASS’Y 1 16A 250V
7 3102797610 HARNESS 1 I/D COMP
8 3102797910 HARNESS 1 I/D EARTH
9 3102704000 HARNESS 1 POWER
10 3102704500 HARNESS 1 LED PCB

88
¡ DSB-121L/DSB-122L

7
H3

H1

H2

5
S
H3

1
4

89
¡ DSB-121L/DSB-122L

No PART CODE PART NAME Q'TY SPEC REMARK

1 3100503101 CONTROL BOX 1 P.P+G.F 20%

2 3100054400 CONTROL PCB ASS'Y 1 FR-1

3 3108054200 LED PCB ASS'Y 1 FR-1

4 3103400300 KNOB RESET SWITCH 1 ABS

5 3101395060 POWER CORD ASS'Y 1 BUYER

6 3108901230 TERMINAL BLOCK 1 SN-DBW-03P

7 5EPV050100 TRANS FORMER 1 DWA220A-50/60Hz

8 3106900300 CAPACITOR SH.M.B 1 1.0µF 400VAC

H1 3102797610 HARNESS I/D COMP 1

H2 3102797500 HARNESS LED PCB 1

S 3104896300 SENSOR ID ASS'Y 1 PTM-KD-43C-D2

H3 3102794000 HARHESS POWER 1

90
¡ DSB-240L

3
12

7
4

6
9

5
10

11

91
¡ DSB-240L

No PART CODE PART NAME Q'TY SPEC REMARK

1 3104300830 CONTROL PCB ASS’Y 1 240LH(A), 240LH(B)

2 3101200400 CLAMP POWER CORD 1 DA-5N

3 3106902400 CAPACITOR SH.M.B 1 2.0MF 400V

4 3102797910 HARNESS EARTH 1 GREEN/YELLOW L170mm

5 3102714400 HARNESS CAPACITOR 1 DSB-240L, LH CAPACITOR

6 3102704410 HARNESS COMP SIGNAL 1 UL1015#18

7 3102704010 HARNESS POWER 1 UL1015#16

8 3102702200 HARNESS TH3 1 TH-3-1

9 3102704430 HARNESS OD SIGNAL 1 UL1015#18

10 3104896300 SENSOR ID ASSY 1 NTM-KD43C-D1D2 L450, L330

11 3108912320 TERMINAL BLOCK 1 SB-DBW-4P

12 5EPV050120 TRANSFORMER 1 DWA-220B

92
DEAWOO ELECTRONICS CO., LTD
686, AHYEON-DONG MAPOGU,
SEOUL, KOREA.
C.P.O. BOX 8003 SEOUL KOREA
TELEX: DWELEC K28177-8
CABLE:"DAEWOOELEC"
FAX: +82-2-364-5588
TEL: +82-2-360-7114, 8114
http://www.dwe.daewoo.co.kr

S/M NO. : DSB070LH10 PRINTED DATE: APR. 1999

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