Manual Collection SIMOCODE Pro 2021-06 EN 202107091542421799
Manual Collection SIMOCODE Pro 2021-06 EN 202107091542421799
List of abbreviations A
Industrial Controls
Getting Started
06/2021
A5E40507294002A/RS-AE/005
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage
to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices
referring only to property damage have no safety alert symbol. These notices shown below are graded according to
the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance
are required to ensure that the products operate safely and without any problems. The permissible ambient
conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may
be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions.
1 Introduction ........................................................................................................................................... 5
1.1 Important notes................................................................................................................... 5
1.2 Siemens Industry Online Support ......................................................................................... 7
1.3 Siemens Industry Online Support app................................................................................... 9
1.4 Support Request ................................................................................................................ 10
1.5 Security information .......................................................................................................... 11
1.6 Current information about operational safety ..................................................................... 12
1.7 Recycling and disposal ....................................................................................................... 13
2 Configuring a reversing starter ........................................................................................................... 15
2.1 Introduction and objective of the example.......................................................................... 15
2.2 Reversing starter with motor feeder and local control station .............................................. 17
2.3 Parameterization................................................................................................................ 20
2.4 Adding a control station to the reversing starter using PROFIBUS DP.................................... 26
2.5 Adding a control station to the reversing starter using PROFINET ........................................ 29
A List of abbreviations ............................................................................................................................ 35
A.1 List of abbreviations........................................................................................................... 35
Index .................................................................................................................................................... 37
SIMOCODE pro
Getting Started, 06/2021, A5E40507294002A/RS-AE/005 3
Table of contents
SIMOCODE pro
4 Getting Started, 06/2021, A5E40507294002A/RS-AE/005
Introduction 1
1.1 Important notes
Scope of application
This manual is applicable to the listed SIMOCODE pro system components. It contains a
description of the components applicable at the time of printing the manual. SIEMENS reserves
the right to include updated information about new components or new versions of
components in a Product Information.
Manual Collection
A Manual Collection (https://support.industry.siemens.com/cs/ww/en/view/109743951), a
collection of the following five SIMOCODE pro manuals is at your disposal in Industry Online
Support:
• SIMOCODE pro - 1 Getting Started
• SIMOCODE pro - 2 System Manual
• SIMOCODE pro - 3 Parameterization
• SIMOCODE pro - 4 Applications
• SIMOCODE pro - 5 Communication
SIMOCODE pro
Getting Started, 06/2021, A5E40507294002A/RS-AE/005 5
Introduction
1.1 Important notes
Further information
Please read the operating instructions of the respective components. You can find the operating
instructions for SIMOCODE pro at Operating instructions (https://
support.industry.siemens.com/cs/ww/en/ps/16027/man).
You can find further information on the Internet:
• SIMOCODE pro (https://www.siemens.com/simocode)
• Information and Download Center (https://support.industry.siemens.com/cs/ww/en/ps/
16027/cat)
• Siemens Industry Online Support (SIOS) (https://
support.industry.siemens.com/cs/ww/en/ps)
• Certificates (https://support.industry.siemens.com/cs/ww/en/ps/16027/cert)
Disclaimer of liability
The products described here have been developed to carry out safety-related functions as part
of a complete plant or machine. In general, a complete safety system consists of sensors,
evaluation units, signaling devices and methods for safe tripping. The manufacturer is
responsible for ensuring safe functioning of the complete plant or machine. Siemens AG, its
subsidiaries, and associated companies (hereinafter referred to as "Siemens") are not in a
position to guarantee every characteristic of a complete plant or machine not designed by
Siemens.
Siemens also denies all responsibility for any recommendations that are made or implied in the
following description. No new guarantee, warranty, or liability claims above those beyond the
scope of the Siemens general terms of delivery can be derived from the following description.
SIMOCODE pro
6 Getting Started, 06/2021, A5E40507294002A/RS-AE/005
Introduction
1.2 Siemens Industry Online Support
Product support
You can find information and comprehensive know-how covering all aspects of your product
here:
• FAQs
Answers to frequently asked questions
• Manuals/operating instructions
Read online or download, available as PDF or individually configurable.
• Certificates
Clearly sorted according to approving authority, type and country.
• Characteristics
For support in planning and configuring your system.
• Product announcements
The latest information and news concerning our products.
• Downloads
Here you will find updates, service packs, HSPs and much more for your product.
• Application examples
Function blocks, background and system descriptions, performance statements,
demonstration systems, and application examples, clearly explained and represented.
• Technical data
Technical product data for support in planning and implementing your project
Link: Product support (https://support.industry.siemens.com/cs/ww/en/ps)
mySupport
The following functions are available in your personal work area "mySupport":
• Support Request
Search for request number, product or subject
• My filters
With filters, you limit the content of the online support to different focal points.
SIMOCODE pro
Getting Started, 06/2021, A5E40507294002A/RS-AE/005 7
Introduction
1.2 Siemens Industry Online Support
• My favorites
With favorites you bookmark articles and products that you need frequently.
• My notifications
Your personal mailbox for exchanging information and managing your contacts. You can
compile your own individual newsletter in the "Notifications" section.
• My products
With product lists you can virtually map your control cabinet, your system or your entire
automation project.
• My documentation
Configure your individual documentation from different manuals.
• CAx data
Easy access to CAx data, e.g. 3D models, 2D dimension drawings, EPLAN macros, device
circuit diagrams
• My IBase registrations
Register your Siemens products, systems and software.
SIMOCODE pro
8 Getting Started, 06/2021, A5E40507294002A/RS-AE/005
Introduction
1.3 Siemens Industry Online Support app
Android iOS
SIMOCODE pro
Getting Started, 06/2021, A5E40507294002A/RS-AE/005 9
Introduction
1.4 Support Request
SIMOCODE pro
10 Getting Started, 06/2021, A5E40507294002A/RS-AE/005
Introduction
1.5 Security information
SIMOCODE pro
Getting Started, 06/2021, A5E40507294002A/RS-AE/005 11
Introduction
1.6 Current information about operational safety
DANGER
Hazardous Voltage
Can Cause Death, Serious Injury or Risk of Property Damage
Please take note of our latest information!
Systems with safety-related characteristics are subject to special operational safety
requirements on the part of the operator. The supplier is also obliged to comply with special
product monitoring measures. We therefore also provide information in the newsletters
Industrial controls (https://new.siemens.com/global/en/products/automation/industrial-
controls/forms/newsletter.html) and Safety Integrated (https://new.siemens.com/global/en/
products/automation/topic-areas/safety-integrated/factory-automation/newsletter.html)
about new products, further technical developments as well as standards and guidelines.
SIMOCODE pro
12 Getting Started, 06/2021, A5E40507294002A/RS-AE/005
Introduction
1.7 Recycling and disposal
SIMOCODE pro
Getting Started, 06/2021, A5E40507294002A/RS-AE/005 13
Introduction
1.7 Recycling and disposal
SIMOCODE pro
14 Getting Started, 06/2021, A5E40507294002A/RS-AE/005
Configuring a reversing starter 2
2.1 Introduction and objective of the example
Introduction
The following simple example of a reversing starter demonstrates step-by-step how to
commission SIMOCODE pro. In this context, the reversing starter will be equipped with:
• Initially, one local control station - Local Control
• Followed by a second control station with PROFIBUS DP and PROFINET IO.
SIMOCODE ES (TIA Portal) software is used for parameterization.
The PC / PG is connected to the basic unit via a PC cable.
Fundamental steps
The two fundamental SIMOCODE pro steps are always:
• Implementation of external wiring (for control and feedback of main current switching
devices and control and signaling devices)
• Implementation / activation of internal SIMOCODE pro functions (function blocks), with
control and evaluation of the SIMOCODE pro inputs/outputs (internal SIMOCODE pro wiring).
Requirements
• Load feeder / motor is present
• PLC / PCS with PROFIBUS DP interface or PROFINET interface is present
• The main circuit of the reversing circuit, including the current measuring module, has already
been wired. In this case, the 3 cables leading to the motor must be led through the feed-
through openings of the current measuring module.
• PC / PG is present
SIMOCODE pro
Getting Started, 06/2021, A5E40507294002A/RS-AE/005 15
Configuring a reversing starter
2.1 Introduction and objective of the example
SIMOCODE pro
16 Getting Started, 06/2021, A5E40507294002A/RS-AE/005
Configuring a reversing starter
2.2 Reversing starter with motor feeder and local control station
2.2 Reversing starter with motor feeder and local control station
Required components
The following table lists the components required for this example:
Table 2-1 Required components for the example of the reversing starter with motor feeder and local control station
SIMOCODE pro
Getting Started, 06/2021, A5E40507294002A/RS-AE/005 17
Configuring a reversing starter
2.2 Reversing starter with motor feeder and local control station
//
4 )
6 6 6
WKURXJKKROH
&XUUHQW PHDVXULQJ $ $ ,1 ,1 ,1 9
RSHQLQJV
PRGXOH ,0 %DVLF XQLW %8
6\VWHP 6\VWHP
&RQQHFWLQJ FDEOH
LQWHUIDFH LQWHUIDFH
287 287
4 4
4 1/ದ
4
3( 8 9 :
0RWRU PRWRU UDWHG FXUUHQW HJ $
0 - &/$66
a
2SWLRQDO 7KHUPLVWRU
Figure 2-1 Wiring of the main circuit and the control circuit with SIMOCODE pro
SIMOCODE pro
18 Getting Started, 06/2021, A5E40507294002A/RS-AE/005
Configuring a reversing starter
2.2 Reversing starter with motor feeder and local control station
// //
6 6 6
4 4
287 287D
4 4 4 4
1/ದ 1/ದ
The necessary interlocks and connections are carried out in the basic unit via software.
SIMOCODE pro
Getting Started, 06/2021, A5E40507294002A/RS-AE/005 19
Configuring a reversing starter
2.3 Parameterization
2.3 Parameterization
Point Description
1 Function blocks are stored internally in the SIMOCODE pro system, e.g. for control stations, control functions and
motor protection.
2 Function blocks have names.
3 Function blocks may have set values, e.g. the type of control function and the set current for overload protection.
4 Function blocks are equipped with plugs and sockets. These are clearly designated.
5 To achieve the desired functionality, proceed as follows:
1. Interconnect the function blocks by connecting specific plugs to specific sockets (i.e "plug the plugs into the
sockets").
2. If required, set values in the function blocks, e.g. the set current, type of control function.
6 The inputs of the function blocks in the basic unit are designated as plugs and labeled as follows:
7 The outputs of the function blocks in the basic unit are designated as sockets and labeled as follows:
8 The plugs and sockets of the device inputs and outputs are not connected as factory defaults. If you press a
button now, the contactors will not be energized.
SIMOCODE pro
20 Getting Started, 06/2021, A5E40507294002A/RS-AE/005
Configuring a reversing starter
2.3 Parameterization
3. The "BU Outputs" function block must be connected to the sockets of the
"Protection / Control" function block via the software, i.e:
– "BU Output 1" plug to "Contactor Control QE1" socket (right)
– "BU Output 2" plug to "Contactor Control QE2" socket (left)
4. The plugs on the "Protection / Control" function block must be connected via software to the
sockets on the "BU Inputs" function block, i.e.
– Control station plug - Local Control [LC] ON< to "BU Input 1" socket
– Control station plug - Local Control [LC] OFF to "BU Input 2" socket
– Control station plug - Local Control [LC] ON> to "BU Input 3" socket
6,02&2'( SUR
The assignment of the contactor controls QE depends on the parameterized control function.
See Manual SIMOCODE pro - application examples (https://
support.industry.siemens.com/cs/ww/en/view/109743959).
Step Description
1 Start SIMOCODE ES on your PC / PG.
2 • Select "Create new project" in the portal view and enter the project name and, if applicable, a description
• Click the "Generate" button
3 Switch to the project navigator ("Project view" button)
4 Double-click "Add new device" in the project view.
5 With the "Start device wizard" option activated, select the SIMOCODE device you wish to add in the product tree
of the "Controllers" and confirm your selection with "OK"
SIMOCODE pro
Getting Started, 06/2021, A5E40507294002A/RS-AE/005 21
Configuring a reversing starter
2.3 Parameterization
6 • Select an application (e.g. reversing starter) in the device wizard and close the dialog by selecting "Finish".
When you select this application, a range of presets will be automatically carried out that you will have to
check later. You will find the device wirings corresponding to the applications in the manual SIMOCODE pro
- application examples (https://support.industry.siemens.com/cs/ww/en/view/109743959). The SIMOCODE
device has now been added to the project navigator.
• You can change the device name "Control_device_1" to a device and application-specific name via the shortcut
menu.
• Expanding the device in the project navigator reveals the following entries:
– Device configuration
– Online & diagnostics
– Parameters
– Commissioning
– Charts
– Traces.
Select the entries by double-clicking.
7 Add further components to the selected basic unit in the device configuration, for example the current measuring
module IM 0.3 - 3A
8 In "Parameters", under "Motor protection → Overload/Unbalance/Stalled Rotor", set the current setting Is 1 to 3 A
9 Under "Charts → Chart_1", open the graphical parameter view (editor "CFC")
10 Check the following settings:
• BU - Output 1 → Contactor Control QE1
• BU - Output 2 → Contactor Control QE2
%8 2XWSXWV
3URWHFWLRQ
&RQWURO 4(
4(
SIMOCODE pro
22 Getting Started, 06/2021, A5E40507294002A/RS-AE/005
Configuring a reversing starter
2.3 Parameterization
%8 ,QSXWV
&RQWURO6WDWLRQV
21
2))
21!
The control station "Local Control" is now connected with the binary inputs of the basic unit.
Check whether the enables for "ON" and "OFF" for operating mode "Local2" are set.
12 As required, further protection and monitoring functions can be activated or further logic and standard functions
from the function block library can be used in the chart.
Parameterization is complete. Save your project by selecting Project → Save.
Step Description
1 Start SIMOCODE ES on your PC / PG.
2 Select the control function "Reversing Starter" as application. When you select this application, a range of presets
will be automatically carried out that you will have to check later.
3 Select SIMOCODE pro C, SIMOCODE pro S or SIMOCODE pro V under "Device Configuration". Deactivate the
operator control block if this is not installed.
4 • Open the "Device Parameters → Motor Protection → Overload / Unbalance / Stalled Rotor" dialog box.
• Set the current setting Is1 to 3 A.
5 Check the following settings:
• BU - Output 1 → Contactor Control QE1
• BU - Output 2 → Contactor Control QE2
%8 2XWSXWV
3URWHFWLRQ
&RQWURO 4(
4(
SIMOCODE pro
Getting Started, 06/2021, A5E40507294002A/RS-AE/005 23
Configuring a reversing starter
2.3 Parameterization
%8 ,QSXWV
&RQWURO6WDWLRQV
21
2))
21!
The control station "Local Control" is now connected with the binary inputs of the basic unit.
Check whether the enables for "ON" and "OFF" for operating mode "Local2" are set.
7 Parameterization is complete.
Save the parameter file on your PC / PG using "Switching Device → Save".
Transferring parameters to the basic unit and commissioning with SIMOCODE ES (TIA Portal)
After creating the parameter file, you can now transfer it to the SIMOCODE pro, and commission
the reversing starter. To do so, proceed as follows:
Step Description
1 Switch on the power supply of the basic unit.
2 Connect the USB interface of the PC / PG to the system interface of the basic unit using the SIRIUS USB PC cable.
You may have to install a device driver for the parameterization cable when using the USB PC cable for the first
time.
3 Observe the status LED on the basic unit. The "Device" LED should light up green. SIMOCODE pro is ready.
4 Transfer the parameter file to the basic unit as follows:
• Click on the "Download to device" icon or the "Online → Download to device" menu item.
• The dialog that follows asks you for the type of the connection between the PC and the device - select Sirius PtP
(Point-to-Point) here and the applicable virtualized COM interface and click on the "Start search" button. All
accessible devices are now displayed in the list.
5 You can now start downloading parameters via the "Load" button.
6 After transferring the data to the basic unit, you will receive a message confirming successful downloading under
"Info → General".
Note
Switching between "RIGHT" and "LEFT" is only possible via "OFF" after the preset, 5-
second interlocking time has expired.
SIMOCODE pro
24 Getting Started, 06/2021, A5E40507294002A/RS-AE/005
Configuring a reversing starter
2.3 Parameterization
Transferring parameters to the basic unit and commissioning with SIMOCODE ES 2007
After creating the parameter file, you can now transfer it to the SIMOCODE pro, and commission
the reversing starter. To do so, proceed as follows:
Step Description
1 Switch on the power supply of the basic unit.
2 Connect the serial interface of the PC / PG to the system interface of the basic unit using the USB PC cable.
3 Observe the status LED on the basic unit. The "Device" LED should light up green. SIMOCODE pro is ready.
4 • Transfer the parameter file to the basic unit, e.g. using "Target System → Load to Switching Device".
• Go online, e.g. via "Online → Connect online"
• Select the type of interface (SIRIUS PtP or PN/IE)
• Select the PG/PC interface
• Click the "Start search" button. A search is made for compatible stations.
• Select a station
• Download the parameter file to the device (using the "Load to device" button)
5 After transferring the data to the basic unit, you will receive the message "Download to device successfully
accomplished".
Note
Switching between "RIGHT" and "LEFT" is only possible via "OFF" after the preset, 5-second
interlocking time has expired.
SIMOCODE pro
Getting Started, 06/2021, A5E40507294002A/RS-AE/005 25
Configuring a reversing starter
2.4 Adding a control station to the reversing starter using PROFIBUS DP
In this section
In this section, you will find out how a control station can be added to the previously configured
example by means of PROFIBUS DP. You can switch between the local control station (local) and
PLC / PCS (remote). SIMOCODE pro can then be controlled locally via the buttons and via the PLC/
PCS.
The necessary connections are preset as factory defaults in SIMOCODE pro. Therefore, you only
have to set the PROFIBUS DP address for SIMOCODE pro so that it can be recognized correctly as
a DP slave on the PROFIBUS DP.
Requirements
The following requirements must be fulfilled:
• The motor is switched off.
• The supply voltage for the basic unit is switched on. The "Device" LED lights up green
• You have connected the basic unit to the PROFIBUS DP. The PROFIBUS DP interface is on the
front (9-pin D-sub connector)
• SIMOCODE pro is integrated in your automation system. Further information on integrating
DP slaves can be found in the automation system documentation.
Ste Description
p
1 Switch on the power supply of the basic unit.
2 Connect the USB interface of the PC / PG to the system interface of the basic unit using the SIRIUS USB PC cable. You may
have to install a device driver for the parameterization cable when using the USB PC cable for the first time.
In addition you can also change the PROFIBUS address without a SIRIUS PC cable, directly via the PROFIBUS interface.
Requirement: PROFIBUS interface in PC/laptop. Procedure: See step 4
3 Observe the status LED on the basic unit. The "Device" LED should light up green. SIMOCODE pro is ready.
SIMOCODE pro
26 Getting Started, 06/2021, A5E40507294002A/RS-AE/005
Configuring a reversing starter
2.4 Adding a control station to the reversing starter using PROFIBUS DP
Ste Description
p
4 Set the address of a device configured in SIMOCODE ES (as started under Parameterization (Page 20)):
• Select the device configuration of the created device
• Mark the SIMOCODE basic unit and navigate to "Properties → General → PROFIBUS address" in the status window. In
this view the PROFIBUS address can be entered in the field "Address".
• Then load the parameterization into the device.
Selecting the PROFIBUS node in the network view
• Double-click on "Control Device_1"
• Modify the PROFIBUS address
• Select "Download to device" in the overview.
• With extended download: Select "Start search"
• Under device type select the corresponding PROFIBUS node
• Then load the parameterization into the device.
5 After transferring the data to the basic unit, you will receive a message confirming successful downloading under
"Info → General".
Ste Description
p
1 Plug the USB PC cable into the system interface.
2 Start SIMOCODE ES.
3 Open menu Switching device → Open online.
4 Select RS232 and the corresponding COM interface. Confirm with OK.
5 Open the Device Parameters → Bus Parameters dialog box.
6 Select the DP address.
7 • Save the data in the basic unit with Target System → Load to Device. The address is set.
• Confirm the change of address.
Table 2-3 Setting the PROFIBUS DP address via the addressing plug
Ste Description
p
1 Set the desired valid address on the DIP switches.
The switches are numbered.
For example, address 21: Put the "16"+"4"+"1" switches in the "ON" position.
2 If necessary, remove the PC cable from the system interface.
3 Plug the addressing plug into the system interface. The "Device" LED lights up yellow
SIMOCODE pro
Getting Started, 06/2021, A5E40507294002A/RS-AE/005 27
Configuring a reversing starter
2.4 Adding a control station to the reversing starter using PROFIBUS DP
Ste Description
p
4 Briefly press the "TEST/RESET" button. The address you set is now stored. The "Device" LED flashes yellow for approx.
3 seconds.
5 Remove the addressing plug from the system interface.
Not all pre-assigned cyclic send data is shown here. The assignments can be found in
SIMOCODE ES under "Function Blocks > Outputs > Cyclic Send Data".
Configuration with PLC/PCS [DP] control station is complete
The configuration with SIMOCODE pro is now complete. You now have a reversing starter with
an additional control station implemented via PROFIBUS DP. The contactors for clockwise and
counterclockwise rotation are controlled by setting the corresponding bits.
SIMOCODE pro
28 Getting Started, 06/2021, A5E40507294002A/RS-AE/005
Configuring a reversing starter
2.5 Adding a control station to the reversing starter using PROFINET
In this section
In this section, you will find out how a control station can be added to the previously configured
example by means of PROFINET. You can switch between the local control station (local) and PLC/
PCS (remote). SIMOCODE pro can then be controlled locally via the buttons and via the PLC/PCS.
The necessary connections are preset as factory defaults in SIMOCODE pro.
Requirements
The following requirements must be fulfilled:
• The motor is switched off.
• The supply voltage for the basic unit is switched on. The "Device" LED lights up green
• You have connected the basic unit to the automation system via PROFINET. The two
PROFINET interfaces are located on the front (RJ-45 female connector). It is immaterial which
of the two PROFINET interfaces you use.
• You have integrated SIMOCODE pro into your automation system and defined the IP
configuration and the PROFINET IO station name for SIMOCODE pro V PN and transferred it
into the device. Further information on integrating PROFINET IO devices can be found in the
automation system documentation.
Setting the IP configuration and station names with SIMOCODE ES (TIA Portal)
The precondition for communication between the automation system and SIMOCODE pro via
PROFINET is definition of the IP configuration and the PROFINET station name. This can be done
in the following ways:
• With the configuration tool of your automation system
• With SIMOCODE ES (TIA Portal).
Proceed as follows:
Ste Description
p
1 Switch on the power supply of the basic unit.
2 Connect the USB interface of the PC / PG to the system interface using the SIRIUS USB PC cable.
You may have to install a device driver for the parameterization cable when using the USB PC cable for the first time.
3 Observe the status LED on the basic unit. The "Device" LED should light up green.
SIMOCODE pro can be started up.
SIMOCODE pro
Getting Started, 06/2021, A5E40507294002A/RS-AE/005 29
Configuring a reversing starter
2.5 Adding a control station to the reversing starter using PROFINET
Ste Description
p
4a Set the address of a device configured in SIMOCODE ES (as started in step 3):
• Select the IP parameters under "Parameters → PROFINET parameters" to match the configuration in the automation
system. To this end, you must set the check mark next to "Overwrite IP parameters in device"
• Enter the IP address
• Enter the subnet mask
• In the "Station" section, define the PROFINET device name to match the configuration in the automation system. To
this end, you must set the check mark next to "Overwrite device name in device"
• Load the parameterization into the device
4b Set the address of a SIMOCODE device without integrating it into the current project:
• In the project navigator, open "Online access". Here, by means of "COM<x> [SIRIUS PtP] → Update accessible devices",
you can access the device connected to the serial interface. If the serial interface COM<x> should indicate a protocol
other than SIRIUS PtP, you can change this via "Properties" in the shortcut menu: There, select the "IP parameters"
under "Parameters → PROFINET parameters" to match the configuration in the automation system. To this end, you
must set the check mark next to "Overwrite IP parameters in device"
• Enter the IP address
• Enter the subnet mask
• In the "Station" section, define the PROFINET device name to match the configuration in the automation system. To
this end, you must set the check mark next to "Overwrite device name in device"
• Download the changes to the device
5 After transferring the data to the basic unit, you will receive a message confirming successful downloading under
"Info → General"
SIMOCODE pro
30 Getting Started, 06/2021, A5E40507294002A/RS-AE/005
Configuring a reversing starter
2.5 Adding a control station to the reversing starter using PROFINET
Not all pre-assigned cyclic send data is shown here. The assignments can be found in
SIMOCODE ES under "Function Blocks > Outputs > Cyclic Send Data".
The configuration with SIMOCODE pro is now complete. You now have a reversing starter with
an additional control station implemented via PROFINET.
The contactors for clockwise and counterclockwise rotation are controlled by setting the
corresponding bits.
Table 2-4 Set IP parameters and PROFINET IO device names with SIMOCODE ES
Step Description
1 Plug the PC cable into the system interface.
2 Start SIMOCODE ES.
3 Open the "Switching Device → Open Online" menu.
4 • Go online, e.g. via "Online & diagnostics"
• Select the type of interface (SIRIUS PtP or PN/IE)
• Select the PG/PC interface
• Click the "Start search" button. A search is made for compatible stations
• Select a station
5 Open the "Device Parameters → PROFINET Parameters" dialog box.
6 Choose the IP parameters to match the configuration in the automation system. Select the "Overwrite IP parameters in
device" parameter. If the IP parameters are assigned by the IO Controller in the automation system, no setting is
necessary here and the "Overwrite IP parameters in device" parameter must not be selected.
7 Select the PROFINET device name to match the configuration in the automation system. Select the "Overwrite device
name in device" parameter. If the device name is assigned by the configuration tool of the automation system (e.g.
STEP 7), no setting is required here and the parameter "Overwrite device names in device" must not be set.
8 Save the data in the basic unit with "Target System → Load to Device". The address is set. Confirm the change of address.
SIMOCODE pro
Getting Started, 06/2021, A5E40507294002A/RS-AE/005 31
Configuring a reversing starter
2.5 Adding a control station to the reversing starter using PROFINET
Not all pre-assigned cyclic send data is shown here. The assignments can be found in
SIMOCODE ES under "Function Blocks > Outputs > Cyclic Send Data".
SIMOCODE pro
32 Getting Started, 06/2021, A5E40507294002A/RS-AE/005
Configuring a reversing starter
2.5 Adding a control station to the reversing starter using PROFINET
The configuration with SIMOCODE pro is now complete. You now have a reversing starter with
an additional control station implemented via PROFINET.
The contactors for clockwise and counterclockwise rotation are controlled by setting the
corresponding bits.
SIMOCODE pro
Getting Started, 06/2021, A5E40507294002A/RS-AE/005 33
Configuring a reversing starter
2.5 Adding a control station to the reversing starter using PROFINET
SIMOCODE pro
34 Getting Started, 06/2021, A5E40507294002A/RS-AE/005
List of abbreviations A
A.1 List of abbreviations
See SIMOCODE pro – System Manual (https://support.industry.siemens.com/cs/ww/en/view/
109743957).
SIMOCODE pro
Getting Started, 06/2021, A5E40507294002A/RS-AE/005 35
List of abbreviations
A.1 List of abbreviations
SIMOCODE pro
36 Getting Started, 06/2021, A5E40507294002A/RS-AE/005
Index
Setting the PROFIBUS DP address via the addressing
plug, 27
C Setting the PROFIBUS DP address with
SIMOCODE ES (TIA Portal), 26
Control station local control, 15
Setting the PROFIBUS-DP address with
Current notes on operational safety, 12
SIMOCODE ES 2007, 27
SIMOCODE ES, 15
D
Disclaimer of liability, 6 T
Transferring parameters to the basic unit and
commissioning with SIMOCODE ES (TIA Portal), 24
F Transferring parameters to the basic unit and
Factory settings, 16 commissioning with SIMOCODE ES 2007, 25
Fault message, 6
L
Local control station, 18
M
Manual Collection, 5
P
Parameterization, 20
R
Recycling and disposal, 6
Response, 5
Reversing starter, 15, 17, 20
S
Set IP parameters and PROFINET IO device names with
SIMOCODE ES, 31
Setting IP parameters and PROFINET device names
with STEP 7 HW Config, 32
Setting the IP configuration and station names with
SIMOCODE ES (TIA Portal), 29
Setting the IP configuration and station names with
SIMOCODE ES 2007, 31
Setting the PROFIBUS DP address, 26
SIMOCODE pro
Getting Started, 06/2021, A5E40507294002A/RS-AE/005 37
Index
SIMOCODE pro
38 Getting Started, 06/2021, A5E40507294002A/RS-AE/005
Introduction 1
Advantages/benefits/
configuration with 2
SIMOCODE pro
Compartment identification 9
Accessories 10
Technical data 15
CAx data, dimension
drawings 16
06/2021
A5E40507475002A/RS-AE/005
List of abbreviations A
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage
to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices
referring only to property damage have no safety alert symbol. These notices shown below are graded according to
the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance
are required to ensure that the products operate safely and without any problems. The permissible ambient
conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may
be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions.
1 Introduction ........................................................................................................................................... 9
1.1 Important notes................................................................................................................... 9
1.2 Siemens Industry Online Support ....................................................................................... 13
1.3 Siemens Industry Online Support app................................................................................. 15
1.4 Support Request ................................................................................................................ 16
1.5 Security information .......................................................................................................... 17
1.6 Current information about operational safety ..................................................................... 18
1.7 Information about third-party software .............................................................................. 19
1.8 Recycling and disposal ....................................................................................................... 22
1.9 What is SIMOCODE pro? ..................................................................................................... 23
1.10 Device series...................................................................................................................... 24
1.11 Modules, interfaces, configuration options ......................................................................... 26
2 Advantages/benefits/configuration with SIMOCODE pro .................................................................... 29
2.1 Advantages/benefits........................................................................................................... 29
2.2 Independent operation ...................................................................................................... 32
2.3 Simplifying configuration with SIMOCODE pro .................................................................... 33
2.4 Typical configuration.......................................................................................................... 35
3 Areas of application............................................................................................................................. 37
4 Features ............................................................................................................................................... 39
5 Overview of functions ......................................................................................................................... 43
5.1 Protection functions........................................................................................................... 43
5.2 Monitoring functions ......................................................................................................... 45
5.3 Safety-oriented tripping ..................................................................................................... 48
5.4 Control functions ............................................................................................................... 50
5.5 Communication ................................................................................................................. 51
5.6 Standard functions............................................................................................................. 54
5.7 Freely-programmable logic modules................................................................................... 55
5.8 Operating, service and diagnostics data ............................................................................. 56
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 3
Table of contents
SIMOCODE pro
4 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Table of contents
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 5
Table of contents
SIMOCODE pro
6 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Table of contents
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 7
Table of contents
15.11.2 Typical response times of SIMOCODE pro S device series ................................................... 345
15.11.3 Typical reaction times of the Modbus RTU device series..................................................... 346
15.12 Technical data in Siemens Industry Online Support........................................................... 347
16 CAx data, dimension drawings.......................................................................................................... 349
16.1 CAx data.......................................................................................................................... 349
A List of abbreviations .......................................................................................................................... 351
A.1 List of abbreviations......................................................................................................... 351
Glossary ............................................................................................................................................. 355
Index .................................................................................................................................................. 377
SIMOCODE pro
8 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Introduction 1
1.1 Important notes
Manual Collection
A Manual Collection (https://support.industry.siemens.com/cs/ww/en/view/109743951), a
collection of the following five SIMOCODE pro manuals, is available in Industry Online Support:
• SIMOCODE pro - 1 Getting Started
• SIMOCODE pro - 2 System Manual
• SIMOCODE pro - 3 Parameterization
• SIMOCODE pro - 4 Applications
• SIMOCODE pro - 5 Communication.
Device series
When reference is made to "SIMOCODE pro", the reference also includes the following device
series:
SIMOCODE pro C (see Device series (Page 24))
SIMOCODE pro S (see Device series (Page 24))
SIMOCODE pro V PB (PROFIBUS) (see Device series (Page 24))
SIMOCODE pro V PN (PROFINET) (see Device series (Page 24))
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 9
Introduction
1.1 Important notes
SIMOCODE pro
10 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Introduction
1.1 Important notes
More information
You will find further information on the Internet:
• SIMOCODE pro (https://www.siemens.com/simocode)
• Information and Download Center (https://support.industry.siemens.com/cs/ww/en/ps/
16027/cat)
• Siemens Industry Online Support (SIOS) (https://support.industry.siemens.com/cs/ww/en/
ps)
• Certificates (https://support.industry.siemens.com/cs/ww/en/ps/16027/cert).
Disclaimer of liability
The products described here have been developed to perform safety-related functions as part of
a complete plant or machine. In general, a complete safety system consists of sensors,
evaluation units, signaling devices and methods for safe tripping. The manufacturer is
responsible for ensuring safe functioning of the complete plant or machine. Siemens AG, its
subsidiaries, and associated companies (hereinafter referred to as "Siemens") are not in a
position to guarantee every characteristic of a complete plant or machine not designed by
Siemens.
Siemens also denies all responsibility for any recommendations that are made or implied in the
following description. No new guarantee, warranty, or liability claims above those standard to
Siemens can be derived from the following description.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 11
Introduction
1.1 Important notes
SIMOCODE pro
12 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Introduction
1.2 Siemens Industry Online Support
Product support
You can find information and comprehensive know-how covering all aspects of your product
here:
• FAQs
Answers to frequently asked questions
• Manuals/operating instructions
Read online or download, available as PDF or individually configurable.
• Certificates
Clearly sorted according to approving authority, type and country.
• Characteristics
For support in planning and configuring your system.
• Product announcements
The latest information and news concerning our products.
• Downloads
Here you will find updates, service packs, HSPs and much more for your product.
• Application examples
Function blocks, background and system descriptions, performance statements,
demonstration systems, and application examples, clearly explained and represented.
• Technical data
Technical product data for support in planning and implementing your project
Link: Product support (https://support.industry.siemens.com/cs/ww/en/ps)
mySupport
The following functions are available in your personal work area "mySupport":
• Support Request
Search for request number, product or subject
• My filters
With filters, you limit the content of the online support to different focal points.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 13
Introduction
1.2 Siemens Industry Online Support
• My favorites
With favorites you bookmark articles and products that you need frequently.
• My notifications
Your personal mailbox for exchanging information and managing your contacts. You can
compile your own individual newsletter in the "Notifications" section.
• My products
With product lists you can virtually map your control cabinet, your system or your entire
automation project.
• My documentation
Configure your individual documentation from different manuals.
• CAx data
Easy access to CAx data, e.g. 3D models, 2D dimension drawings, EPLAN macros, device
circuit diagrams
• My IBase registrations
Register your Siemens products, systems and software.
SIMOCODE pro
14 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Introduction
1.3 Siemens Industry Online Support app
Android iOS
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 15
Introduction
1.4 Support Request
SIMOCODE pro
16 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Introduction
1.5 Security information
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 17
Introduction
1.6 Current information about operational safety
DANGER
Hazardous Voltage
Can Cause Death, Serious Injury or Risk of Property Damage
Please take note of our latest information!
Systems with safety-related characteristics are subject to special operational safety
requirements on the part of the operator. The supplier is also obliged to comply with special
product monitoring measures. We therefore also provide information in the newsletters
Industrial controls (https://new.siemens.com/global/en/products/automation/industrial-
controls/forms/newsletter.html) and Safety Integrated (https://new.siemens.com/global/en/
products/automation/topic-areas/safety-integrated/factory-automation/newsletter.html)
about new products, further technical developments as well as standards and guidelines.
SIMOCODE pro
18 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Introduction
1.7 Information about third-party software
Subject: open source inquiry (specify the product name and version, where applicable)
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 19
Introduction
1.7 Information about third-party software
you and the relevant licensor. To clarify matters, your attention is drawn to the fact that SIEMENS
shall not cede any warranty obligations on behalf of or as an obligation for a third-party licensor.
NOTICE
Open source software and/or third-party software included in this product
Please note the following license terms and conditions and copyright notices applicable to the
open source software and/or other components (or parts thereof):
License conditions:
//
// Redistribution and use in source and binary forms, with or without
// modification, are permitted provided that the following conditions
// are met:
//
// Redistributions of source code must retain the above copyright
// notice, this list of conditions and the following disclaimer.
//
// Redistributions in binary form must reproduce the above copyright
// notice, this list of conditions and the following disclaimer in the
// documentation and/or other materials provided with the
// distribution.
//
// Neither the name of Texas Instruments Incorporated nor the names of
// its contributors may be used to endorse or promote products derived
// from this software without specific prior written permission.
//
// THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS
SIMOCODE pro
20 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Introduction
1.7 Information about third-party software
// "AS IS" AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT
// LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
// A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE COPYRIGHT
// OWNER OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL,
// SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT
// LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE,
// DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY
// THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT
// (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE
// OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.
Copyrights:
Copyright © 2013-2014 Texas Instruments Incorporated
Copyright © 2012-2014 Texas Instruments Incorporated
Copyright © 2011-2014 Texas Instruments Incorporated
Copyright © 2010-2014 Texas Instruments Incorporated
Copyright © 2008-2014 Texas Instruments Incorporated
Copyright © 2007-2014 Texas Instruments Incorporated
Copyright © 2006-2014 Texas Instruments Incorporated
Copyright © 2005-2014 Texas Instruments Incorporated
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 21
Introduction
1.8 Recycling and disposal
SIMOCODE pro
22 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Introduction
1.9 What is SIMOCODE pro?
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 23
Introduction
1.10 Device series
SIMOCODE pro
24 System Manual, 06/2021, A5E40507475002A/RS-AE/005
SIMOCODE pro
PROFINET IO / OPC UA ETHERNET / IP PROFIBUS MODBUS RTU
Figure 1-1
Current/voltage measuring module
Safety
SIMOCODE pro V PN SIMOCODE pro V EIP SIMOCODE pro V PB SIMOCODE pro V MR
Operator panel
General
1 expansion module
Performance
25
1.10 Device series
Introduction
Introduction
1.11 Modules, interfaces, configuration options
NOTICE
Maximum length of the connecting cable
The total length of all cables must not exceed 3 m on either of the system interfaces of the basic
unit!
NOTICE
The maximum distance between modules
The maximum distance between the modules (e. g. between the basic unit and the current
measuring module) must not exceed 2.5 m.
Additional control programs (star-delta starters, Dahlander starters, pole-changing starters, soft
starters, each program also possible in combination with reversing starter, solenoid valve and
positioner) are integrated in SIMOCODE pro V High Performance units. The SIMOCODE pro V
device type is also particularly versatile. Its functionality can be expanded, if required, for
example:
• The number and type of binary inputs and outputs can be increased in stages and adapted.
• A current/voltage measuring module can be used for additional voltage measurement and
for monitoring power-related measured values (power management).
• A temperature module enables the evaluation of several analog temperature sensors.
• A ground-fault detection system can be integrated together with a summation current
transformer.
• An analog module extends the system by additional analog inputs and outputs, for example,
for fill-level or flow-rate monitoring.
• An operator panel with display (OPD) is available as an alternative to the standard operator
panel (OP) (restriction in the case of the SIMOCODE pro V PB: from version *E03*).
SIMOCODE pro
26 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Introduction
1.11 Modules, interfaces, configuration options
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 27
Introduction
1.11 Modules, interfaces, configuration options
SIMOCODE pro
28 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Advantages/benefits/configuration with SIMOCODE
pro 2
2.1 Advantages/benefits
• The quantity of cabling required between the motor feeder and the PLC is reduced
significantly by connecting the entire motor feeder to the process control system via the
fieldbus (see Figures "SIMOCODE pro, integrated in the main circuit, control circuit and at
automation level (PLC)")
• Automated processes are decentralized by means of configurable control and monitoring
functions in the feeder. This saves automation system resources and ensures that the feeder
is fully functional and protected even if the control system or bus system fails.
• By recording and monitoring operating, service and diagnostics data in the feeder and
process control system, plant availability is increased, and the feeder is easier to service and
maintain.
• The user can implement plant-specific requirements for every motor feeder thanks to the
high degree of modularity.
• SIMOCODE pro provides compact solutions and different levels of functions for every
customer application.
• By replacing the control circuit hardware with an integrated control function, the quantity of
required hardware components with wiring is reduced. This drives down storage costs and
limits potential wiring errors.
• Using electronic full motor protection allows the motors to be used more efficiently and
ensures that the tripping characteristic remains stable and the tripping response stays the
same, even after many years.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 29
Advantages/benefits/configuration with SIMOCODE pro
2.1 Advantages/benefits
4
. .
2SHUDWRUSDQHO
&XUUHQWPHDVXULQJPRGXOH
&RQQHFWLQJFDEOH
%DVLFXQLWVSUR&9
. .
5HPRWH
Figure 2-1 SIMOCODE pro C, pro V, integrated in the main circuit, control circuit and at automation level (PLC)
SIMOCODE pro
30 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Advantages/benefits/configuration with SIMOCODE pro
2.1 Advantages/benefits
4
. .
&XUUHQWPHDVXULQJPRGXOH
2SHUDWRUSDQHO
&RQQHFWLQJFDEOH
%DVLFXQLWSUR6
. .
5HPRWH
Figure 2-2 SIMOCODE pro S, integrated in the main circuit, control circuit and at automation level (PLC)
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 31
Advantages/benefits/configuration with SIMOCODE pro
2.2 Independent operation
SIMOCODE pro
32 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Advantages/benefits/configuration with SIMOCODE pro
2.3 Simplifying configuration with SIMOCODE pro
13(a+]9 /
/ )
/
/
1 $XWRPDWLRQ OHYHO ,2 PRGXOH
3(
4
)HHGEDFN &RQWURO FRPPDQGV
)
7KHUPLVWRU
4 RSHQ
2YHUORDG
DXWRPDWLF
212))
4
&XUUHQW
0DQXDO
2))
21
)
;
4
4
0DQXDO $XWR
;
/RFDO VWRS
)
6 3/&
6WDUWVWRS
/RFDO VWDUW
4
6 4
$P$
3( 8 9 :
4 4
0 ˽ 4 4 ) ) 4 '
a ; ) $
1
4 7KHUPLVWRU
6ZLWFKJHDU
HYDOXDWLRQ
1
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 33
Advantages/benefits/configuration with SIMOCODE pro
2.3 Simplifying configuration with SIMOCODE pro
• The start and stop switches are wired directly to the inputs of the basic unit.
• The contactor coil is energized via the output of the basic unit. An auxiliary contact for
locking is not required.
The following figure illustrates a configuration with SIMOCODE pro connected to PROFIBUS:
4 &RQWURO VWDWLRQ
)
/RFDO FRQWURO VWDWLRQ >/&@
6 6
/LTXLG FRQWDLQHU
'LVSOD\
4
1/ದ 0RWRU FXUUHQW
4
8QLW RI , V
3XPS
3( 2SWLRQDO
8 9 :
3&ZLWK
7
0 7KHUPLVWRU 6,02&2'( (6
˽
a
7
Figure 2-4 Configuration of a load feeder (direct-on-line starter) with SIMOCODE pro
SIMOCODE pro
34 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Advantages/benefits/configuration with SIMOCODE pro
2.4 Typical configuration
&XUUHQW PHDVXULQJ
PRGXOH,0
2SHUDWRU SDQHO 23
8)
Figure 2-5 Typical SIMOCODE pro C hardware configuration
6,02&2'( SUR 6
%DVLF 8QLW %8
0XOWLIXQFWLRQPRGXOH00
&XUUHQW PHDVXULQJ
PRGXOH,0
2SHUDWRU 3DQHO 23
&XUUHQWPHDVXULQJ
PRGXOH,0
2SHUDWRU SDQHO 23
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 35
Advantages/benefits/configuration with SIMOCODE pro
2.4 Typical configuration
&XUUHQWPHDVXULQJ
PRGXOH,0
2SHUDWRU SDQHO 23
For information about system components, see Chapter Description of system components
(Page 79).
SIMOCODE pro
36 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Areas of application 3
SIMOCODE pro is often used for automated processes where plant downtimes are very
expensive (e.g. steel or cement industry) and where it is important to prevent plant downtimes
through detailed operating, service and diagnostics data or to localize the fault very quickly in
the event of a fault.
SIMOCODE pro is modular and space-saving and suited especially for operation in motor control
centers (MCC) in the process industry and in power plants.
Applications:
• Protection and control of motors:
– in hazardous areas for different types of protection according to the ATEX
Directive 2014/34/EU (see also Section Safety and commissioning information for Ex
areas (Page 287))
– Heavy-starting motors (paper, cement and metal industries; water management)
– In high-availability plants (chemical, oil, and raw material processing industry, power
plants)
• Dry-running protection of centrifugal pumps by active power monitoring of motors and
shutdown if power consumption falls below a minimum value – especially also including
hazardous areas
– Type of ignition protection b "Control of ignition sources", ignition protection system b1,
approval according to DIN EN ISO 80079-37
– Approval according to ATEX Directive 2014/34/EU and IEC Ex
See also Chapter Dry-running protection for centrifugal pumps by active power monitoring
(Page 297) in the safety and commissioning information for Ex areas.
SIMOCODE pro is especially designed for the chemical industry (including oil and gas), the steel
industry, water management, and the paper, pharmaceutical, cement and glass industries.
Further applications include power plant engineering and diamond, gold and platinum mines.
Based on the experience gained with the predecessor system SIMOCODE DP, SIMOCODE pro has
been tailored even more specifically to the requirements of these industries. The availability of
motors and thus the entire process plays an important role in these industries. Downtimes
caused by faults often lead to high costs. This is why it is even more important to detect potential
faults early on and to initiate targeted, preventative measures. SIMOCODE pro provides the user
with a motor management system based on years of experience and the latest technology.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 37
Areas of application
SIMOCODE pro
38 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Features 4
Multifunction, electronic full motor protection for rated motor currents up to 820 A
SIMOCODE pro provides comprehensive protection of the motor feeder by means of a
combination of delayable, multi-level protection and monitoring functions:
• Current-dependent delayed electronic overload protection (CLASS 5E to 40E)
• Thermistor motor protection
• Phase failure/unbalance protection
• Stalled rotor protection
• Monitoring of adjustable limit values for the motor current
• Voltage monitoring
• Active power monitoring
• Dry-running protection for centrifugal pumps by means of active power monitoring
• Monitoring of cos phi (no-load operation/load shedding)
• Ground-fault monitoring
• Temperature monitoring, e.g. using Pt100/Pt1000
• Monitoring of operating hours
• Monitoring of downtimes
• Monitoring the number of starts within a specific period of time
• Safety-related tripping of motor feeders, e.g. fail-safe tripping in the process industry, locally
or via fieldbus (see manual "SIMOCODE pro Safety fail-safe digital modules" (https://
support.automation.siemens.com/WW/view/en/50564852))
Flexible motor control with integrated control functions (instead of extensive hardware
interlocks):
SIMOCODE pro has many pre-defined, integrated motor control functions, including all
necessary connections and interlocks:
• Overload relay
• Direct starter (direct-on-line starter)
• Reversing starter
• Star-delta starter, also with direction reversal
• Two speeds, motors with separate windings (pole-changing starter), also with direction of
rotation reversal
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 39
Features
• Two speeds, motors with separate Dahlander windings, also with direction of rotation
reversal
• Positioner control
• Solenoid valve control
• Actuation of a circuit breaker
• Soft starter control, possibly combined with reversing starter
These control functions are pre-defined in SIMOCODE pro and can be assigned freely to device
inputs and outputs.
These pre-defined control functions can also be adjusted flexibly to meet customer requirements
of the motor feeder, without requiring additional auxiliary relays in the control circuit. This is
achieved by means of freely parameterizable logic modules (truth tables, counters, timers, pulse
width modulators, etc.) and standard functions (power failure monitoring, emergency start,
external fault monitoring, etc.).
Communication:
The SIMOCODE pro basic units have integrated communication bus interfaces and are thus able
to replaces all individual wiring and distribution boxes normally required to exchange data with
a higher-level automation system with a single bus cable.
SIMOCODE pro
40 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Features
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 41
Features
sends a request to a slave address and only this slave address responds to the command
(exception: broadcast frames to slave address 0 that are not acknowledged by the slaves).
SIMOCODE pro V Modbus devices have been developed in accordance with the "MODBUS over
serial line specification and implementation guide" (available at www.modbus.org (http://
www.modbus.org)). You can find the relevant information on establishing Modbus RTU
communication in this specification. The key points for a Modbus RTU communication network
("Multipoint System requirements") listed in the specification apply equally for a communication
network with SIMOCODE devices.
See Chapter "Modbus communication" in the manual SIMOCODE pro - Communication (https://
support.industry.siemens.com/cs/ww/en/view/109743960).
SIMOCODE pro
42 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Overview of functions 5
5.1 Protection functions
Detailed description: See Chapter "Motor protection" in the manual Parameterizing SIMOCODE
pro (https://support.industry.siemens.com/cs/ww/en/view/109743958).
Overload protection
Current-dependent electronic protection of three-phase and AC motors with adjustable tripping
characteristics (class times) according to IEC 60947‑4‑1 requirements.
Unbalance protection
Protects motors from excessive temperatures caused by excessive phase unbalance.
Thermistor protection
SIMOCODE pro provides the option of connecting thermistor sensors (binary PTC) for
monitoring the motor temperature.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 43
Overview of functions
5.1 Protection functions
This applies to centrifugal pumps with progressive flow characteristics, which are also suitable
for pumping flammable media and are also installed in hazardous areas.
WARNING
Installation in potentially explosive atmospheres
SIMOCODE pro itself is not suitable for installation in potentially explosive atmospheres!
If the active power, and thus the flow rate, falls below a minimum value, the motor - and thus
the centrifugal pump - is switched off The devices support monitoring of the minimum flow rate
for a freely selectable minimum value. A delay time (effective during operation including the
pump's regular switch-off) can be specified to minimize the probability of incorrect tripping in
addition to the parameter for the trip level of the minimum active power (which corresponds to
a minimum flow rate). During the start-up procedure, operation with active power below the
trip level can constitute a regular operating status of short duration (depending on the
procedure used to open the pressure-side shut-off valve). For this reason, a start-up bridging
time can be specified to prevent incorrect tripping during the start-up procedure.
The parameters can be entered using the "SIMOCODE ES" (TIA Portal) engineering software.
It is also possible to determine the trip level in a "teach-in" and to enter the further parameters
with the aid of menu-guided input screens. Using this method, the operating point with
optimum flow rate and the point with minimum flow rate are started up with real operating
medium, as a result of which the trip level of the minimum active power is determined. The
teach-in has to be repeated following any changes in the pump or system characteristics (e.g. as
a result of changing the operating medium or of intervention in the plant configuration).
With regard to dry-running protection for centrifugal pumps, a current/voltage measuring
module especially intended for this function is also required in addition to the basic unit.
See also:
• Chapter "Dry-running protection for centrifugal pumps by active power monitoring
(Page 297)" in the safety and commissioning information for Ex areas
• Chapter "Dry-running protection for centrifugal pumps" in the manual Parameterizing
SIMOCODE pro (https://support.industry.siemens.com/cs/ww/en/view/109743958).
SIMOCODE pro
44 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Overview of functions
5.2 Monitoring functions
Ground-fault monitoring
Residual current monitoring relays are used in industry to
• Protect systems from damage caused by residual currents
• Prevent production losses caused by unplanned downtime
• Perform maintenance to meet all demands.
Basic units have:
• An internal ground-fault monitoring system: For motors with a 3-wire connection, the basic
unit calculates a possible fault current/ground-fault current from the total current via a
current measuring module or a current / voltage measuring module. Internal ground-fault
monitoring is only possible for motors with a 3-phase connection in networks that are either
grounded directly or grounded with low impedance.
• External ground-fault monitoring in SIMOCODE pro S and SIMOCODE pro V 4) : The external
ground-fault monitoring using residual current transformer 3UL23 and ground-fault module
is normally used in the following cases:
– in cases in which power systems are grounded with high impedance
– in cases, in which precise detection of the ground-fault current is necessary, for example,
for condition monitoring.
A ground-fault module can be used to create an additional input on the SIMOCODE pro V and
SIMOCODE pro V PN GP basic units to connect a 3UL23 residual current transformer.
A multifunction module can be used to create an additional input on the SIMOCODE pro S
basic unit to connect a 3UL23 residual current transformer.
With ground-fault detection using the 3UL23 residual current transformer, it is possible to
determine the precise residual current as a measured value, and to define freely selectable
warning and trip limits in a wide range from 30 mA - 40 A.
See also Chapter "External ground-fault monitoring with 3UL23 residual current transformer"
in the manual Parameterizing SIMOCODE pro (https://support.industry.siemens.com/cs/ww/
en/view/109743958).
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 45
Overview of functions
5.2 Monitoring functions
Voltage monitoring 1)
High Performance SIMOCODE pro V allows voltage monitoring of a three-phase current network
or a single-phase network for undervoltage or further availability:
• Monitoring for undervoltage: Two-level monitoring for freely selectable limits. The response
of SIMOCODE pro on reaching a prewarning level or trip level can be freely parameterized.
• Monitoring for further availability: Even when the motor is switched off, SIMOCODE pro can
indicate the further availability of the feeder by measuring the voltage directly at the circuit
breaker or fuses.
Temperature monitoring 2)
The SIMOCODE pro S, SIMOCODE pro V and SIMOCODE pro V PN GP devices offer the option of
implementing analog temperature monitoring, e.g. of the motor windings or the bearings -
SIMOCODE pro S with the multifunction module, SIMOCODE pro V/SIMOCODE pro V PN with the
temperature module.
SIMOCODE pro S and SIMOCODE pro V support two-level monitoring for overtemperature for
freely selectable limit values. The response of SIMOCODE pro on reaching a prewarning level or
trip level can be freely parameterized and delayed. Temperature monitoring takes into account
the highest temperature of all the sensor measuring circuits in use.
SIMOCODE pro
46 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Overview of functions
5.2 Monitoring functions
To avoid excessive thermal loads and premature aging of a motor, the number of motor starts in
a selected time frame can be limited. The limited number of possible starts can be indicated by
pre-warnings.
See also
Dry-running protection for centrifugal pumps by active power monitoring (Page 297)
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 47
Overview of functions
5.3 Safety-oriented tripping
You will find the System Manuals and Operating Instructions at Manuals/operating instructions
(https://support.industry.siemens.com/cs/ww/en/ps/16027/man)
SIMOCODE pro
48 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Overview of functions
5.3 Safety-oriented tripping
CAUTION
Loss of safety function is possible
For the 24 V DC power supply, always use an SELV or PELV power supply unit!
For capacitive and inductive loads, an adequate protective circuit is required!
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 49
Overview of functions
5.4 Control functions
All the necessary protection functions and interlocks are already available and can be flexibly
adapted and expanded.
For a detailed description of the individual control functions: See Chapter "Motor control" in the
manual Parameterizing SIMOCODE pro (https://support.industry.siemens.com/cs/ww/en/view/
109743958).
SIMOCODE pro
50 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Overview of functions
5.5 Communication
5.5 Communication
PROFIBUS DP
SIMOCODE pro has an integrated PROFIBUS DP interface (SUB D socket or terminal connection
on the basic units). SIMOCODE pro supports the following services, for example:
Detailed description: See Chapter "PROFIBUS DP communication" in the manual SIMOCODE pro
- Communication (https://support.industry.siemens.com/cs/ww/en/view/109743960).
Modbus RTU
SIMOCODE pro V Modbus RTU possesses integrated Modbus RTU communication functions.
Detailed description: See Chapter "Modbus communication" in the manual SIMOCODE pro -
Communication (https://support.industry.siemens.com/cs/ww/en/view/109743960).
PROFINET
PROFINET IO
SIMOCODE pro V PN and pro V PN GP have integrated PROFINET IO device communication
functions, such as:
• Integrated switch with two RJ45 ports
• Ethernet services: ping, arp, network diagnostics (SNMP) / BIB-2, LLDP, NTP
• Port diagnostics
• Deactivation of ports
• Media redundancy
• Shared device
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 51
Overview of functions
5.5 Communication
Note
Use of PORT connections with SIMOCODE pro V PN GP basic units
Only PORT 1 can be used with SIMOCODE pro V PN GP 3UF7011-1A.00-2 basic units
OPC UA
In addition to the PROFINET IO device communication functions, SIMOCODE pro V PN also has
OPC UA server functions. Using these functions, an OPC UA client can access SIMOCODE pro V PN
data.
Web server
In addition to the PROFINET IO device communication functions, both the SIMOCODE pro V PN
High Performance device and the SIMOCODE pro V PN General Performance device have an
integrated web server function that permits access to the service and diagnostic data from a PC
on which a web browser is installed.
Detailed descriptions: See Chapter "PROFINET communication" in the manual SIMOCODE pro -
Communication (https://support.industry.siemens.com/cs/ww/en/view/109743960).
EtherNet/IP
SIMOCODE pro V EtherNet/IP has integrated EtherNet/IP communication functions:
• Integrated switch with two RJ45 ports
• Assembly objects for integration in cyclic communication with the controller
• CIP objects
• Application objects for access to SIMOCODE data such as measured values, statistics data,
diagnostics and selected parameters
• Device Level Ring support
• Ethernet services: ping, arp, network diagnostics (SNMP)/BIB-2, LLDP, NTP
• Port diagnostics
• Deactivation of ports
Detailed description: See Chapter "EtherNet/IP communication" in the manual SIMOCODE pro -
Communication (https://support.industry.siemens.com/cs/ww/en/view/109743960).
SIMOCODE pro
52 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Overview of functions
5.5 Communication
Web server
In addition to the EtherNet/IP communication functions, SIMOCODE pro V EIP has an integrated
web server function that permits access to the service and diagnostic data from a PC on which
a web browser is installed.
Detailed descriptions: See Chapter "EtherNet/IP communication" in the manual SIMOCODE pro
- Communication (https://support.industry.siemens.com/cs/ww/en/view/
109743960)"SIMOCODE pro - Communication".
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 53
Overview of functions
5.6 Standard functions
Detailed description: See Chapter "Standard functions" in the manual Parameterizing SIMOCODE
pro (https://support.industry.siemens.com/cs/ww/en/view/109743958).
SIMOCODE pro
54 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Overview of functions
5.7 Freely-programmable logic modules
Detailed description: See Chapter "Logic blocks" in the manual Parameterizing SIMOCODE pro
(https://support.industry.siemens.com/cs/ww/en/view/109743958).
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 55
Overview of functions
5.8 Operating, service and diagnostics data
Operating data
• Motor switching state (ON, OFF, LEFT, RIGHT, SLOW, FAST), derived from the current flow in
the main circuit: thus, feedback via auxiliary contacts of circuit breakers and contactors is not
necessary.
• Current in phases 1, 2 and 3 and maximum current in % of current setting
• Voltage in phases 1, 2 and 3 in V 1)
• Frequency 7)
• Active power in W 1)
• Apparent power in VA 1)
• Power factor in % 1)
• Phase unbalance in %
• Phase sequence 1)
• Ground-fault current 6)
• Temperature in the respective sensor measuring circuits, and maximum temperature in K 3)
• Current analog signal values 4)
• Time to trip in s
• Temperature rise for motor model in %
• Remaining cooling down period of the motor in s, etc.
It is possible to adapt the units via the device-internal conversion of individual measured values
with the help of the logic modules (calculators) provided by SIMOCODE pro. For example, the
temperature recorded by SIMOCODE pro can be calculated in either °F or °C and transmitted to
the automation system via PROFIBUS DP.
Service data
Among other things, SIMOCODE pro provides the following relevant data for maintenance:
• Number of motor operating hours, also resettable
• Motor stop times, also resettable
• Number of motor starts, also resettable
• Number of permissible starts remaining
• Number of overload trips, also resettable
• Feeder power consumption in kWh, also resettable 2)
• Internal feeder-related comments stored in the device, e.g. information regarding
maintenance events, etc.
• Safety-related tripping monitoring in h, also resettable 5)
SIMOCODE pro
56 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Overview of functions
5.8 Operating, service and diagnostics data
Diagnostics data
• Numerous detailed early warning and fault messages, also for further processing in the
device or in the control system
• Device-internal error logging with time stamp
• Value of the last trip current
• Feedback faults (e.g. no current flow in the main circuit after switch-on command), etc.
• "Local" and "PROFIsafe" diagnostic messages
1) When using SIMOCODE pro V High Performance basic units with current / voltage measuring
module
2) When using SIMOCODE pro V PB basic units from version *E03* current / voltage measuring
module
3) When using the SIMOCODE pro V basic units with the 3UF77 temperature module or the
SIMOCODE pro S basic unit with multifunction module
4) When using SIMOCODE pro V High Performance basic units with analog module
5) When using SIMOCODE pro V High Performance basic units together with DM-F fail-safe
digital module
6) When using the SIMOCODE pro V basic units with the 3UF7510 ground-fault module or the
SIMOCODE pro S basic unit with a multifunction module and 3UL23 residual current transformer
7) 2nd generation current / voltage measuring module necessary
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 57
Overview of functions
5.8 Operating, service and diagnostics data
SIMOCODE pro
58 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Check list for selecting a device series 6
The following check list should help you decide upon the optimum device series for your
requirements:
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 59
Check list for selecting a device series
SIMOCODE pro
60 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Check list for selecting a device series
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 61
Check list for selecting a device series
SIMOCODE pro
62 System Manual, 06/2021, A5E40507475002A/RS-AE/005
An overview of system components 7
Modules
Selection and ordering data: See also Catalog IC10 (https://www.siemens.com/ic10).
For simple product selection, we recommend the TIA Selection Tool (https://www.siemens.com/
TIA-Selection-Tool).
Note
Product version data
The product version data (*Exx*) refer to the device series (pro C, pro S, etc.).
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 63
An overview of system components
SIMOCODE pro
64 System Manual, 06/2021, A5E40507475002A/RS-AE/005
An overview of system components
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 65
An overview of system components
SIMOCODE pro
66 System Manual, 06/2021, A5E40507475002A/RS-AE/005
An overview of system components
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 67
An overview of system components
SIMOCODE pro
68 System Manual, 06/2021, A5E40507475002A/RS-AE/005
An overview of system components
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 69
An overview of system components
SIMOCODE pro
70 System Manual, 06/2021, A5E40507475002A/RS-AE/005
An overview of system components
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 71
An overview of system components
1)
Note
When using the 2nd generation current / voltage acquisition modules (UM+), no decoupling
module must be connected.
Note
Use of a DM-F instead of a DM
You can use a fail-safe digital module (DM-FL or DM-FP) instead of a digital module (DM).
SIMOCODE pro
72 System Manual, 06/2021, A5E40507475002A/RS-AE/005
An overview of system components
4)
Note
Usage restrictions concerning the operator panel with display
• SIMOCODE pro V PB basic unit: The operator panel with display can only be used with
SIMOCODE pro V PB basic unit from version *E03*.
• SIMOCODE pro V PN, pro V EIP basic unit: An operator panel with display from version *E07*
is required for use with these basic units.
• In combination with the SIMOCODE pro PN basic unit, version *E09* or higher is required
when using the operator panel with the 3UF7210-1AA00-0 display.
• In combination with the SIMOCODE pro MR basic unit, version *E09* or higher is required
when using the operator panel with the 3UF7210-1AA00-0 display.
• When using the "Dry-running protection by means of active power monitoring" function, the
following operator panels with display are permitted:
– 3UF7210-1AA00-0: ≥ E12
– 3UF7210-1AA01-0: ≥ E03
– 3UF7210-1BA00-0: ≥ E04
– 3UF7210-1BA01-0: ≥ E03
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 73
An overview of system components
Accessories
Selection and ordering data: See also Catalog IC10 (https://www.siemens.com/ic10).
System component, acces‐ MLFB Diagram for for for V PN for pro for for for
sory pro C pro S GP V PB pro V pro V P pro V E
MB RT N IP
U
Connecting cable ✓ ✓ ✓ ✓ ✓ ✓ ✓
for connecting the basic unit, current measur‐
ing module, current/voltage measuring mod‐
ule, operator panel, and decoupling module
0.025 m ribbon 3UF7930-0AA0
0.1 m ribbon 0-0
0.15 m ribbon 3UF7931-0AA0
0-0
0.3 m ribbon
3UF7935-0AA0
0.5 m ribbon
0-0
0.5 m round
3UF7932-0AA0
1.0 m round 0-0
1.5 m round 3UF7932-0BA0
2.5 m round 0-0
3UF7937-0BA0
0-0
.........
3UF7933-0BA0
0-0
Interface covers 3UF7950-0AA0 ✓ ✓ ✓ ✓ ✓ ✓ ✓
For covering unused system 0-0 (light gray)
interfaces 3RA6936-0B (ti‐
tanium gray)
Memory module 3UF7900-0AA0 ✓ ✓ ✓ ✓ ✓ — —
Backup of the full set of pa‐ 0-0 (light gray) ✓ ✓ ✓ ✓ ✓ — —
rameters of a SIMO‐ 3UF7900-0AA0 — ✓ ✓ ✓ 1) ✓ ✓ ✓
CODE pro system when the 1-0 (titanium
— ✓ ✓ ✓ 1)
✓ ✓ ✓
device is replaced. If a de‐ gray)
vice is replaced, parameter 3UF7901-0AA0
transfer without PC. 0-0 (light gray)
3UF7901-0AA0
1-0 (titanium
gray)
Initialization module 3UF7902-0AA0 — ✓ ✓ ✓ 1) ✓ ✓ ✓
Storage and initialization of 0-0
device parameters and de‐
vice addressing in motor
control centers.
SIMOCODE pro
74 System Manual, 06/2021, A5E40507475002A/RS-AE/005
An overview of system components
System component, acces‐ MLFB Diagram for for for V PN for pro for for for
sory pro C pro S GP V PB pro V pro V P pro V E
MB RT N IP
U
Y connecting cable — ✓ ✓ ✓ ✓ ✓ ✓
Connection of the basic unit and current or
current/voltage measuring module with the
initialization module when using the initiali‐
zation module
Length of sys‐ Length of
tem interface open cable 3UF7931-0CA0
0.1 m end 0-0
0.5 m 1.0 m 3UF7932-0CA0
1.0 m 1.0 m 0-0
1.0 m 3UF7937-0CA0
0-0
Addressing plug 3UF7910-0AA0 ✓ ✓ ✓ ✓ ✓ — —
Assigning the PROFIBUS/ 0-0
Modbus RTU address with‐
out using a PC/PG to SIMO‐
CODE pro through the sys‐
tem interface
USB PC cable 3UF7941-0AA0 ✓ ✓ ✓ ✓ ✓ ✓ ✓
for connecting SIMO‐ 0-A
CODE pro to the USB inter‐
face of a PC/PG
USB-to-serial adapter 3UF7946-0AA0 ✓ ✓ ✓ ✓ ✓ ✓ ✓
For connecting an RS 232 PC -0
cable to the interface of a
PC.
Door adapter 3UF7920-0AA0 ✓ ✓ ✓ ✓ ✓ ✓ ✓
for bringing out the system 0-0
interface, for example, out
of a cabinet
Adapter for operator pan‐ 3UF7922-0AA0 ✓ ✓ ✓ ✓ ✓ ✓ ✓
el 0-0
Enables use of the smaller
operator panel (OP) after
system replacement in a
front panel cutout in which
a larger 3UF5 2 operator
panel of SIMOCODE DP had
previously been used.
Degree of protection: IP54.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 75
An overview of system components
System component, acces‐ MLFB Diagram for for for V PN for pro for for for
sory pro C pro S GP V PB pro V pro V P pro V E
MB RT N IP
U
Labeling strips ✓ ✓ ✓ ✓ ✓ ✓ ✓
for pushbuttons of the oper‐ 3UF7925-0AA0
ator panel 3UF7 20 0-0
for pushbuttons of the oper‐ 3UF7925-0AA0
ator panel with display 1-0
3UF7 21 3UF7925-0AA0
for LEDs of the operator pan‐ 2-0
el 3UF7 20
Push-in lugs for screw
mounting
e.g. on mounting plate; 2
units required per device
Can be used for the current 3RV2928-0B ✓ ✓ ✓ — ✓ ✓ ✓
measuring modules and
current/voltage measuring
modules
3UF7 1.0, 3UF7 1.1 and 3U
F7 1.2
Can be 3RP19 03 ✓ — — ✓ ✓ ✓ ✓
used for 3UF700, 3UF701, 3
UF7 3, 3UF7 4, 3UF7 5 and
3UF7 7
Can be used for 3UF7020- 3ZY1311-0AA0 — ✓ ✓ — — — —
1A.01-0 and 3UF7600-1A.0 0
1-0
Terminal covers
Covers for cable lug and ✓ ✓ ✓ ✓ ✓ ✓ ✓
busbar connections: 3RT1956-4EA1
Length 100 mm, can be 3RT1966-4EA1
used for 3UF7 1.3-1BA00-0
Length 120 mm, can be
used for 3UF7 1.4-1BA00-0
Covers for box terminals: ✓ ✓ ✓ ✓ ✓ ✓ ✓
Length 25 mm, can be used 3RT1956-4EA2
for 3UF7 1.3-1BA00-0 3RT1966-4EA2
Length 30 mm, can be used
for 3UF7 1.4-1BA00-0
SIMOCODE pro
76 System Manual, 06/2021, A5E40507475002A/RS-AE/005
An overview of system components
System component, acces‐ MLFB Diagram for for for V PN for pro for for for
sory pro C pro S GP V PB pro V pro V P pro V E
MB RT N IP
U
Covers for screwed con‐ ✓ ✓ ✓ ✓ ✓ ✓ ✓
nection:
between contactor and cur‐
rent measuring module or
3RT1956-4EA3
between current/voltage
3RT1966-4EA3
measuring module with di‐
rect mounting
can be used for
3UF7 1.3-1BA00-0
can be used for
3UF7 1.4-1BA00-0
Box terminal blocks ✓ ✓ ✓ ✓ ✓ ✓ ✓
for round and ribbon cable
conductors 3RT1955-4G
up to 70 mm2, can be used 3RT1956-4G
for 3UF7 1.3-1BA00-0
3RT1966-4G
up to 120 mm2, can be used
for 3UF7 1.3-1BA00-0
up to 240 mm2, can be used
for 3UF7 1.4-1BA00-0
Bus termination module ✓ ✓ ✓ ✓ ✓ ✓ ✓
with dedicated power sup‐
ply;
for bus connection after the
last device on the bus
3UF1900-1KA0
Supply voltage: 0
115/230 V AC 3UF1900-1KB0
24 V DC 0
Note
The use of bus connection
modules is recommended,
in particular, when using SI‐
MOCODE pro S.
Bus connecting terminal 3UF7960-0AA0 — ✓ ✓ — — — —
For securing the PROFIBUS 0-0
cable on the SIMO‐
CODE pro S basic unit.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 77
An overview of system components
SIMOCODE pro
78 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components 8
8.1 Basic units (BU)
%DVLF8QLW6,02&2'( SUR 6
The basic units are suitable for DIN rail mounting or with additional push-in lugs for mounting
on a mounting plate. They are always equipped with removable terminals.
The basic units are available in different types for the following supply voltages:
• 24 V DC
• 110 to 240 V AC / DC
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 79
Description of system components
8.1 Basic units (BU)
SIMOCODE pro
80 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.1 Basic units (BU)
"TEST/RESET" button
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 81
Description of system components
8.1 Basic units (BU)
Enables the device to be reset after tripping or after a fault has occurred and makes it possible
to test the device/motor feeder with or without tripping the contactor control. If a memory
module or addressing plug is plugged in, parameterization can be initiated via the TEST/RESET
button or, for example, by accepting the PROFIBUS address.
You will find further information in Chapter "Test/Reset" in the manual Parameterizing
SIMOCODE pro (https://support.industry.siemens.com/cs/ww/en/view/109743958), in
Chapters Setting the PROFIBUS DP address (Page 244) and Setting IP parameters and PROFINET
device name (Page 247) and in Chapter Backing up and saving parameters (Page 262).
System interfaces
2 system interfaces for connecting
• a current measuring module or a current / voltage measuring module and
• an operator panel or expansion modules
SIMOCODE pro
82 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.2 Operator panel (OP)
Labeling strips:
Labeling strips are enclosed for designating buttons 1 to 4 and the yellow LEDs 1 to 3:
• Buttons 1 to 4: 6 pre-assigned labeling strips and 1 individually inscribable labeling strip
• LEDs 1 to 3: 1 individually inscribable labeling strip
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 83
Description of system components
8.2 Operator panel (OP)
6723
&/26( 23(1
23(1 &/26(
/('JUHHQ /('JUHHQ /('JUHHQ /('JUHHQ
%XWWRQ %XWWRQ %XWWRQ %XWWRQ
, 7(67
5(6(7
Figure 8-3 Labeling strips for operator panel buttons and LEDs
Unused labeling strips can be stored on the back of the operator panel:
/DEHOLQJ VWULSV
6WRUDJH FOLSV
Figure 8-4 Storage clips for labeling strips for pushbuttons and LEDs of the operator panel
SIMOCODE pro
84 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.2 Operator panel (OP)
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 85
Description of system components
8.3 Operator panel with display
Note
Usage restrictions concerning the operator panel with display
• SIMOCODE pro V PB basic unit: The operator panel with display can only be used with
SIMOCODE pro V PB basic unit from version *E03*.
• SIMOCODE pro V PN, pro V EIP basic unit: An operator panel with display from version *E07*
is required for use with these basic units.
• In combination with the SIMOCODE pro PN basic unit, version *E09* or higher is required
when using the operator panel with the 3UF7210-1AA00-0 display.
• In combination with the SIMOCODE pro MR basic unit, version *E09* or higher is required
when using the operator panel with the 3UF7210-1AA00-0 display.
• When using the "Dry-running protection by means of active power monitoring" function, the
following operator panels with display are necessary:
– 3UF7210-1AA00-0: ≥ E12
– 3UF7210-1AA01-0: ≥ E03
– 3UF7210-1BA00-0: ≥ E04
– 3UF7210-1BA01-0: ≥ E03
Note
Modification of selected device parameters via the operator panel with display
Modification of selected device parameters is possible via the operator panel with display
(see Parameters (Page 117))
SIMOCODE pro
86 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.3 Operator panel with display
The operator panel with display can be connected directly to basic unit SIMOCODE pro V or an
expansion module via the rear system interface. Voltage is supplied by the basic unit. This front
system interface (with cover for IP54) can be used to connect (by means of the PC cable) a PC
with the SIMOCODE ES (TIA Portal) software installed or the memory module and the addressing
plug.
NOTICE
Active operation
You must not remove or plug in the operator panel with display during operation!
Note
When using an operator panel with display, you may have to consider restrictions in the type and
number of expansion modules that can be connected to a basic unit!
See Chapter Configuration information for SIMOCODE pro V when using an older basic unit
(Page 145).
Labeling strips:
Labeling strips for labeling buttons 1 to 4 (6 pre-assigned and 1 that can be labeled individually)
are included:
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 87
Description of system components
8.3 Operator panel with display
%XWWRQ
/('JUHHQ
%XWWRQ
/('JUHHQ
%XWWRQ
/('JUHHQ
%XWWRQ
/('JUHHQ
&/26(
, 23(1 23(1
6723 &/26(
Figure 8-7 Labeling strips for the buttons of the operator panel with display
Unused labeling strips can be stored on the back of the operator panel with display:
/DEHOLQJ VWULSV
6WRUDJH FOLSV
Figure 8-8 Storage clips for labeling strips
SIMOCODE pro
88 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.3 Operator panel with display
8.3.2 Operator controls and display elements of the operator panel with display
,/ $
,/ $
,/ $
$7 0HQX
Figure 8-10 Display elements of the operator panel with display
1
Shows the current setting Is / rated motor current in A. For motors with two speeds, the relevant
current setting Is1 or Is2 is always displayed depending on whether the current speed is slow or
fast, e.g. 8 A. For motors with two speeds, the left-hand softkey can be used when the motor is
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 89
Description of system components
8.3 Operator panel with display
stopped to alternate between the display of the two current settings. When running, the current
setting for the active motor speed is always displayed.
2
Shows the set class time of the overload protection, e.g.: 10 = class 10E (class = trip class)
3
Indicates that temperature monitoring is active, e.g. the motor temperature is being monitored
by thermistors or analog temperature sensors (Pt100, Pt1000, KTY, NTC). (T= temperature
monitoring active.)
4
The main display enables customized depiction of different measured values when running.
This is the standard display at the topmost menu level. Predefined profiles in the display settings
can be selected for this purpose. By pressing the "Menu" softkey on the right, you can navigate
through the submenus of the main display (see Chapter Read and adapt main display
(Page 108)).
Figure 8-11 Operator controls of the operator panel with display
1
Four freely parameterizable operator keys with status LED. These operator keys are used to
control the motor with integrated status LEDs for any status feedback. The functions can be user-
defined. Labeling can be either freely chosen or achieved using the labeling strips supplied with
the device (see also Chapter Operator panel with display (Page 86) and Chapters "Operator panel
LED" and "Operator panel buttons" in the manual Parameterizing SIMOCODE pro (https://
support.industry.siemens.com/cs/ww/en/view/109743958))
2
SIMOCODE pro
90 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.3 Operator panel with display
Two softkeys. They can have different functions depending on the menu displayed (e.g. open
menu, exit menu, TEST/RESET). The currently assigned functions are shown on the lower left or
right edge of the display.
3
Two arrow keys (one upwards arrow and one downwards arrow). They serve to navigate the
menu or change the display settings, e.g. to adjust the contrast or to select a profile for the main
display.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 91
Description of system components
8.3 Operator panel with display
0DLQGLVSOD\ ,GHQWLILFDWLRQ
0HDVXUHGYDOXHVGLVSOD\ $ERXW6,02&2'(
6WDWLVWLFVPDLQWHQDQFH
&RPPXQLFDWLRQ
'HYLFH,2V
3DUDPHWHU
'LVSOD\VHWWLQJV
&RPPDQGV
6WDWXVLQIRUPDWLRQ
:DUQLQJV
)DXOWV
(UURUEXIIHU
(YHQWPHPRU\
23'DERYH
(
SIMOCODE pro
92 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.3 Operator panel with display
,/,/,/>$@ 7HPSHUDWXUHPRGXOH
PD[7HPSHUDWXUH>r&r)@
777>r&r)@
3KDVHXQEDODQFH>@
7KHUPDOPRWRUPRGHOO>@
3KDVHYROWDJHV
7LPHWRWULS>V@
8/18/18/1
&RROLQJGRZQSHULRG>V@
/LQHWROLQHYROWDJHV
RQO\23'DERYH
(
/DVWWULSFXUUHQW>$@
8//8//8//
3RZHU36&RV3KL
&RV3KL>DEV@
3>N:@6>N9$@
([WHUQDO(DUWK)DXOW
(DUWKIDXOWFXUUHQW>$@
ODVWWULSSFXUUHQW>$@
$QDORJ,2V
$QDORJPRGXOH
(($>P$@
$QDORJPRGXOH
(($>P$@
Note
Numbering of the displays
The numbering is valid with the maximum expansion.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 93
Description of system components
8.3 Operator panel with display
'0)/RFDO
*HQHUDOIDXOW (QDEOLQJFLUFXLW
*HQHUDOZDUQLQJ 6ZLWFKRII
6DIHW\RN 6DIHW\
'0)/RFDO
&XUUHQWIORZLQJ
'HYLFHRN
',36DIHW\
'0)352),VDIH
%XVRN (QDEOLQJFLUFXLWV
6363/6LQ5XQ 6ZLWFKRII
352),VDIHRN 6DIHW\
,QWHUORFNLQJWLPHDFWLYH 3KDVHVHTXHQFH
&KDQJHRYHUSDXVHDFW
)& )2
7& 72
3RVLWLRQHU
&ORVHV
2SHQV
1RQPDLQWDLQHG
FRPPDQGPRGH
3URWHFWLRQ
&RROLQJGRZQSHULRGDFW
3DXVHWLPHDFWLYH
(PHUJHQF\VWDUWH[HFXWHG
Figure 8-14 Status motor protection/motor control, operator panel with display -
PROFIBUS / Modbus RTU
SIMOCODE pro
94 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.3 Operator panel with display
'0)/RFDO
*HQHUDOIDXOW (QDEOLQJFLUFXLW
*HQHUDOZDUQLQJ 6ZLWFKRII
6DIHW\RN 6DIHW\
'0)/RFDO
&XUUHQWIORZLQJ
'HYLFHRN
',36DIHW\
'0)352),VDIH
%XVRN (QDEOLQJFLUFXLWV
6363/6LQ5XQ 6ZLWFKRII
352),VDIHRN 6DIHW\
352),HQHUJ\
21 21
2)) 21! 0LVFHOODQHRXV
21!! 6WDUWDFWLYH
,QWHUORFNLQJWLPHDFWLYH 'HYLFHWHVW
&KDQJHRYHUSDXVHDFW DFWLYH
232
5HPRWH 3KDVHVHTXHQFH
73)
RQO\23'DERYH
(
)& )2
7& 72
3RVLWLRQHU
&ORVHV
2SHQV
1RQPDLQWDLQHG
FRPPDQGPRGH
3URWHFWLRQ
&RROLQJGRZQSHULRGDFW
3DXVHWLPHDFWLYH
(PHUJHQF\VWDUWH[HFXWHG
Figure 8-15 Status motor protection/motor control, operator panel with display - PROFINET / EtherNet/
IP
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 95
Description of system components
8.3 Operator panel with display
6WDUWVSRVVLEOH
2QHPRUHVWDUWRQO\SRVVLEOH &DOFXODWRU
1RVWDUWSRVVLEOH
(QHUJ\FRQVXPHG>N:K@
1XPEHURISDUDPHWHUL]DWLRQV
2SHUDWLQJKRXUVEDVLFXQLW>K@
7LPHU
SIMOCODE pro
96 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.3 Operator panel with display
6WDUWVSRVVLEOH
2QHPRUHVWDUWRQO\SRVVLEOH &DOFXODWRU
1RVWDUWSRVVLEOH
1XPEHURISDUDPHWHUL]DWLRQV
2SHUDWLQJKRXUVEDVLFXQLW>K@
5HDOWLPHEDVLFXQLW
7LPHU
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 97
Description of system components
8.3 Operator panel with display
'LDJQRVWLFV
352),%860RGEXVDGGUHVV 'HYLFHIDXOW
(YHQW
352),VDIHDGGUHVV 'LDJQRVWLFV
23'DERYH
(
DQG%DVLF8QLW :DUQLQJ
6,02&2'(SUR9DERYH
(
)DXOW
%DXGUDWH
%XV
RN
0RQLWRULQJ
3/&3&6
LQ5XQ
0RQLWRULQJ
%XV3/&IDXOW5HVHW
0DQXDO
$XWR
&RPPXQLFDWLRQ
6WDUWXSSDUDPHWHUEORFN
7LPHVWDPSLQJ
$FWLYH
&RPSDWLELOLW\PRGH
&RPSDWLELOLW\PRGH
8)PRGH
8)2SHUDWLQJPRGH
'39
'39
8)EDVLFW\SH
SIMOCODE pro
98 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.3 Operator panel with display
'LDJQRVWLFV
,3FRQILJXUDWLRQ 'HYLFHIDXOW
(YHQW
'LDJQRVWLFV
,3DGGUHVV :DUQLQJ
)DXOW
6XEQHWPDVN
$GGUHVVURXWHU
'HYLFHQDPH
0$&DGGUHVV
352),VDIHDGGUHVV
%DXGUDWH
%XV
RN
0RQLWRULQJ
3/&3&6
LQ5XQ
0RQLWRULQJ
%XV3/&IDXOW5HVHW
0DQXDO
$XWR
&RPPXQLFDWLRQ
6WDUWXSSDUDPHWHUEORFN
7LPHVWDPSLQJ
$FWLYH
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 99
Description of system components
8.3 Operator panel with display
'0 '0)/RFDO
,QSXWV ,1 6WDUW
%DVLF8QLW )HHGEDFNFLUFXLW 7HPSHUDWXUHPRGXOH
&DVFDGHG
'0 '0)/RFDO
,QSXWV 6HQVRUFKDQQHOV
PD[WHPS>r&)@
'0 '0)/RFDO
2XWSXWV 2XWSXWV '0)/RFDO
777>r&)@
(QDEOLQJFLUFXLW
'0 '0)352),VDIH
37& ,QSXWV 6HQVRUW\SH 3W 3W
17& .7<
+LJKUHVLVWDQFHQRWSUHVHQW )HHGEDFNFLUFXLW .7<
'0 '0)352),VDIH
37& 2XWSXWV '0)352),VDIH 6HQVRU
RN )DXOW
6KRUWFLUFXLW (QDEOLQJFLUFXLW 2XWRI5DQJH
(0
,/,/,/>$@ *URXQGIDXOWFXUUHQW>$@
(0
,QSXWV
9ROWDJHPHDVXULQJ 2SHQFLUFXLW
6KRUWFLUFXLW
RU 8//8//8//>9@ ,QSXWV
RQO\23'DERYH
(
,QSXWV
2XWSXW>P$@
0RQRVWDEOHRXWSXWV ,QSXWV
2SHQFLUFXLW
%LVWDEOHRXWSXWV
SIMOCODE pro
100 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.3 Operator panel with display
6HWFXUUHQW,V,V
7ULS,!,
&XUUHQW/LPLWV :DUQLQJ,,
6WDOOHG5RWRU
9ROWDJH 7ULS
/LPLWV :DUQLQJ
&RV3KL 7ULS
/LPLWV :DUQLQJ
$FWLYH3RZHU 7ULS3!3
/LPLWV :DUQLQJ33
([WHUQDO 7ULS
(DUWK)DXOW :DUQLQJ
P$ $07ULS!
/LPLWV $0:DUQLQJ!
7HPSHUDWXUH 707ULS!
/LPLWV 70:DUQLQJ!
/LPLW /LPLW
PRQLWRU
Figure 8-21 Parameter settings, operator panel with display
1)
Overview of the basic units and operator panels and their product versions, which permit the
setting of parameters via the operator panel with display:
Operator panel
3UF7210-1AA00- 3UF7210-1BA0 3UF7210-1AA01 3UF7210-1BA01
0 0-0 -0 -0
SIMOCODE pro V PN 3UF7011-1A.00-0 E01 E07 E01 E01 E01
SIMOCODE pro V EIP 3UF7013-1A.00-0 E01 E07 E01 E01 E01
SIMO‐ 3UF7010-1A.00-0 E15 E10 E02 E01 E01
CODE pro V PROFI‐
BUS
SIMOCODE pro V MR 3UF7012-1A.00-0 E03 E10 E02 E01 E01
You will find usage restrictions concerning the operator panel with display in Chapter
Description of the operator panel with display (Page 86).
7 Display settings, operator panel with display
Details: See Adapt display settings (Page 119).
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 101
Description of system components
8.3 Operator panel with display
/DQJXDJHV
8)b$$ 8)b%$
(QJOLVK (QJOLVK
'HXWVFK ₼⦌
)UDQ©DLV ̷͚͑͘͘͏͐
&RQWUDVW>@ 3ROVNL 뼑霢꽩
(VSDQRO
3RUWXJX¬V
,WDOLDQR
6XRPL
,OOXPLQDWLRQ>2IIV
VPLQPLQ@
,/,O,/>$@
,/,O,/>@
,PD[>$@
3URILOHV ,PD[>@
,PD[&RV
,PD[8/1&RV6
,PD[8//&RV6
,PD[8/1&RV3
,PD[8//&RV3
9ROWDJHGLVSOD\ >P$@,QSXW2XWSXW$0
>P$@,QSXW2XWSXW$0
>P$@,QSXW,QSXW$0
>P$@,QSXW2XWSXW$0
>P$@,QSXW2XWSXW$0
3KDVHYROWDJHV >P$@,QSXW,QSXW$0
PD[7HPSHUDWXUHr&70
7HPSHUDWXUHr&70
PD[7HPSHUDWXUHr)70
7HPSHUDWXUr)70
/LQHWROLQHYROWDJHV PD[7HPSHUDWXUHr&70
7HPSHUDWXUHr&70
PD[7HPSHUDWXUHr)70
7HPSHUDWXUHr)70
:DUQLQJV 8/18/18/1
'RQRWGLVSOD\ 8//8//8//
'LVSOD\ ,PD[8/1&RV
,PD[8//&RV
,PD[8/17PD[r&
)DXOWV ,PD[8//7PD[r&
'RQRWGLVSOD\ ,PD[8/17PD[r)
'LVSOD\ ,PD[8//7PD[r)
&DOFXODWRU
&DOFXODWRU
5HWXUQWRPDLQ (QHUJ\FRQVXPHG>N:K@
GLVSOD\>0DQXDOVV
PLQPLQ@ RQO\23'DERYH
(
)DFWRU\VHWWLQJV
'LVSOD\
5HVWRUH
GLVSOD\VHWWLQJV
8 commands, operator panel with display (for pro V PB / pro V MR basic units)
Details: See Resetting, testing and parameterizing via commands (Page 121).
SIMOCODE pro
102 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.3 Operator panel with display
&RPPDQGV
([HFXWH7HVW5HVHW
352),%860RGEXV
$SSO\DGGUHVV
0HPRU\0RGXOH
3URJUDP
0HPRU\0RGXOH
&OHDU
0HPRU\0RGXOH
5HDG
'HYLFH
5HVWDUW
%DVLF8QLW
)DFWRU\VHWWLQJV
Figure 8-23 Commands, operator panel with display
7KHUPLVWRUWULS
:DUQLQJ7!
7KHUPLVWRUWULS
:DUQLQJ7!
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 103
Description of system components
8.3 Operator panel with display
7ULS7!
2YHUORDGSKDVHIDLOXUH
)DXOW
)DXOW
13 Event memory, operator panel with display (only for OPD as from *E06* and BU2 as from
*E07*)
Details: See Reading out the device-internal event memory (Page 123).
'0 '0)/RFDORU'0)352),VDIH
(YHQWPHPRU\
'0 '0)/RFDO
(QDEOLQJFLUFXLW!
'0 '0)352),VDIH
(QDEOLQJFLUFXLW!
352),VDIH$GGUHVV
'0 '0)/RFDORU'0)352),VDIH
(QDEOLQJFLUFXLW!
SIMOCODE pro
104 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.3 Operator panel with display
6\VWHP
,GHQWLILFDWLRQ 6,02&2'(SUR
Date FW version
0/)% 0/)%
Manufacturer FW version
6,(0(16
Device family
Load feeder
Device subfamily
Motor management
Device class
6,02&2'(SUR9
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 105
Description of system components
8.3 Operator panel with display
Operator panel
3UF7210-1AA00- 3UF7210-1BA00- 3UF7210-1AA01 3UF7210-1BA01
0 0 -0 -0
SIMOCODE pro V PN 3UF7011-1A.00-0 E01 E07 E01 E01 E01
SIMOCODE pro V EIP 3UF7013-1A.00-0 E01 E07 E01 E01 E01
SIMOCODE pro
106 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.3 Operator panel with display
You will find usage restrictions concerning the operator panel with display in Chapter
Description of the operator panel with display (Page 86).
• Display settings
All settings relevant to the operator panel with display can be carried out via "Display
Settings". In addition to selecting the language and adjusting the contrast or illumination, it
is also possible to select the profiles here that are relevant for adjusting the main display. For
detailed information: See also "Adapt display settings (Page 119)."
• Commands
The "Commands" menu item contains all commands relating to SIMOCODE pro, e.g. for
testing the feeder, resetting after tripping and/or transferring parameters into the memory
module or into SIMOCODE pro. For detailed information: See "Resetting, testing and
parameterizing via commands (Page 121)."
• Messages
The "Status Information" menu item provides an overview of all pending status information.
For detailed information: See "Display of all pending status information (Page 122)."
• Warnings
The "Warnings" menu item provides an overview of all pending warnings. For detailed
information: See "Display of all pending warnings (Page 122)."
• Faults
The "Faults" menu item provides an overview of all pending faults. For detailed information:
See "Display of all pending faults (Page 123)."
• Error buffer
The "Error buffer" menu item displays the SIMOCODE pro device-internal error buffer. For
detailed information: See "Reading out the device-internal error buffer (Page 123)."
• Event memory
The "Event Memory" menu item enables access to the SIMOCODE pro device-internal event
memory. For detailed information: See "Reading out the device-internal event memory
(Page 123)."
Note
Precondition for event memory display
Is only displayed if DM-F present.
• Identification
In the "Identification" menu item, you will find detailed information/labeling regarding
SIMOCODE pro hardware components (basic unit, operator panel with display). For detailed
information: See "Identification of the motor feeder and the SIMOCODE pro components
(Page 124)."
• About SIMOCODE
The "About SIMOCODE" menu item displays further information about SIMOCODE pro.
See Timing charts (Page 91).
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 107
Description of system components
8.3 Operator panel with display
SIMOCODE pro
108 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.3 Operator panel with display
Shows the current value at the two inputs of analog module 1 / 2 in mA.
• Max. temp. °C TM 1 / TM2 6)
Shows the maximum temperature of all used sensor measuring circuits of the temperature
module 1 / 2 in °C.
• Temperatures °C TM 1 / TM2 6)
Shows the individual temperatures of all used sensor measuring circuits of the temperature
module 1 / 2 in °C.
• Max. temp. °F TM 1 / TM2 6)
Shows the maximum temperature of all used sensor measuring circuits of the temperature
module 1 / 2 in °F.
• Temperatures °F TM 1 / TM2 6)
Shows the individual temperatures of all used sensor measuring circuits of the temperature
module 1 / 2 in °F.
• UL1-N, UL2-N, UL3-N 3)
Shows all phase voltages in V.
• UL1-L1, UL2-L3, UL3-L1 4)
Shows line-to-line voltages UL1-L2, UL2-L3, UL3-L1 in V.
• Imax, UL1-N, Cos phi 3)
Shows the maximum current of all three phases in amps, the phase voltage UL1-N in V, and the
power factor as absolute values.
• Imax, UL1-L2, Cos phi 4)
Shows the maximum current of all three phases in A, the line-to-line voltage UL1-L2 in V and the
power factor.
• Imax, UL1-N, °C 7)
Shows the maximum current of all three phases in amps, the phase voltage UL1-N in V, and the
maximum temperature of all used sensor measuring circuits of the temperature module in °C.
• Imax, UL1-L2, °F 7)
Shows the maximum current of all three phases in A, the line-to-line voltage UL1-L2 in V, and the
maximum temperature of all used sensor measuring circuits of the temperature module in °F.
• Calculator 1
Shows the calculated result that the function block Calculator 1 provides without units in the
range 0 ... 65535.
Permits display, for example, of a 2-byte value sent directly from the automation system on the
display of the switchboard or the display without units of each 2-byte value in SIMOCODE pro.
• Calculator 2
Shows the calculated result that the function block Calculator 2 provides without units in the
range 0 ... 65535.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 109
Description of system components
8.3 Operator panel with display
Permits display, for example, of a 2-byte or 4-byte value sent directly from the automation
system on the display of the switchboard or the display without units of each 2-byte and 4-byte
value in SIMOCODE pro.
• Energy consumed 2)
Note
Modified system expansion or hardware configuration
If the main display permanently fails to show measured values, this indicates that a profile has
been selected in the display settings that is no longer supported, due, for example, to a changed
system expansion or changed hardware configuration. The profile must be reselected.
1) Possible only if a current measuring module or current / voltage measuring module is used
2) Possible only if a current / voltage measuring module is used
3) Possible only if a current / voltage measuring module is used Values will only be displayed if
phase voltage is set/configured
4) Possible only if a current / voltage measuring module is used and line-to-line voltage is set/
configured
5) Possible only if the analog module is used
6) Possible only if the temperature module is used
7) Possible only if a current / voltage measuring module and temperature module are used
Values will only be displayed if phase voltage is set/configured
The "Measured Values" menu item displays all current SIMOCODE pro measured values.
Depending upon the type of expansion modules used, all or only some of the values listed here
will be available. These are the most important menus by way of example:
• Imax 1)
Shows the maximum current of all three phases and can be switched between A or % of Is
• IL1, IL2, IL3 1)
Shows the currents of all three phases and can be switched between A or % of Is.
• Phase unbalance 1)
Shows the current phase unbalance as a percentage.
• UL1-N, UL2-N, UL3-N 2)
Shows all phase voltages in V.
• U L1-L2, U L2-L3, U L3-L1 3)
Shows all line-to-line voltages in V.
• Cos phi, P, S 4)
Shows the power factor (0 to 100 % or absolute, switchable using the right softkey), the
active power in kW, and the apparent power in kVA.
• Frequency [Hz] 7)
SIMOCODE pro
110 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.3 Operator panel with display
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 111
Description of system components
8.3 Operator panel with display
General
• General fault, general warning
• Current flowing, device ok
• Bus ok, PLC/PCS in Run
Control
Note
Display status information
The display of the status information can vary according to the control function.
Protection
• Cooling down period active, pause time active, emergency start executed
Other
• Device test active
• Phase sequence 1-2-3, phase sequence 3-2-1
Possible only if a current / voltage measuring module is used.
SIMOCODE pro
112 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.3 Operator panel with display
Safety
• Safety DM-F Local: Status of enabling circuit, shutdown "Safety," "Safety o.k." (only with an
OPD as from product version *E04*, a SIMOCODE pro V MR / PN / EIP basic unit or a
SIMOCODE pro V PB basic unit as from product version *E07* and a DM-F Local)
• DIP switches, DM-F Local: Status of DIP switches 1, 2, 3, 4, 5, 6, 7, 8 (only with an OPD as from
product version *E04*, a SIMOCODE pro V MR/PN/EIP basic unit or a SIMOCODE pro V PB basic
unit as from product version *E07* and a DM-F Local)
• Safety DM-F PROFIsafe: Status of enabling circuit, shutdown "Safety," "PROFIsafe active" (only
with an OPD as from product version *E04*, a SIMOCODE pro V PN basic unit or a
SIMOCODE pro V PB basic unit as from product version *E07* and a DM-F PROFIsafe).
The "Statistics/Maintenance" menu item gives an overview of all SIMOCODE pro information that
is primarily relevant to maintenance. The states of timers and counters, etc. are displayed, as
well as operating hours, stop times and the number of starts.
These are the most important menus by way of example:
General
• Number of overload trips
• Motor operating hours
• Motor operating hours >: Displays overshooting of the set limit for operating hours
monitoring.
• No. of starts - actual value
• Permissible starts - actual value
• One more start only, no start
• Stop time: Displays overshooting of the set limit for motor stop time monitoring.
• Energy consumed (possible only if a current / voltage measuring module is used)
• Number of parameterizations
• Motor operating hours basic unit
• Real time basic unit
• Timer
• Timer 1 (2, 3, 4, 5, 6) actual value
• Timer 1 (2, 3, 4, 5, 6) output
• Counter
• Counter 1 (2, 3, 4, 5, 6) actual value
• Counter 1 (2, 3, 4, 5, 6) output
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 113
Description of system components
8.3 Operator panel with display
Calculators
• Calculator 1
• Calculator 2
• Calculator 3
• Calculator 4
Safety
• Time until test requirement: Remaining time until next test requirement in weeks (displayed
only when DM-F is installed).
PROFIBUS/Modbus:
In addition to the current PROFIBUS/Modbus device address, the baud rate or fieldbus-relevant
settings concerning process and diagnostic alarms to the automation system.
These are the most important menus by way of example:
• PROFIBUS/Modbus address
• PROFIsafe address: Indicates the PROFIsafe address (only for OPD versions as from *E04*,
SIMOCODE pro V PB basic unit as from *E07* and an available with a DM-F PROFIsafe)
• Baud rate
• Bus ok, Bus monitoring
• PLC/PCS in Run, PLC/PCS monitoring
• Bus/PLC fault - reset
• Startup parameter block
• Time stamping active
• Compatibility mode
• Compatibility mode 1, 3UF50 Mode
• 3UF50 mode DPV0, DPV1
• 3UF50 basic type
• Diagnostics device error, diagnostics message: Displays which diagnostic information of type
"device error" and/or "message" is sent by SIMOCODE pro to a higher-level automation system
via PROFIBUS.
• Diagnostics warning, diagnostics trip: Displays which diagnostic information of type
"warning" and/or "trip" is sent by SIMOCODE pro to a higher-level automation system via
PROFIBUS.
SIMOCODE pro
114 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.3 Operator panel with display
PROFINET:
Not only information about IP configuration, device name, MAC address, PROFIsafe address but
also settings about the status of communication and the response of SIMOCODE pro if
communication failures are displayed.
These are the most important menus by way of example:
• IP configuration
• Device name
• MAC address
• PROFIsafe address: Shows the PROFIsafe address (only when DM-F PROFIsafe is installed)
• Baud rate
• Bus OK, bus monitoring
• PLC/PCS in Run, PLC/PCS monitoring
• Bus/PLC fault - reset
• Startup parameter block
• Diagnostics device error, diagnostics message: Shows which type of diagnostic information
is sent by SIMOCODE pro to a higher-level automation system via PROFINET.
• Diagnostics warning, diagnostics trip: Shows which type of diagnostic information is sent by
SIMOCODE pro to a higher-level automation system via PROFINET.
Basic unit
• Inputs 1 (2, 3, 4)
• Outputs 1 (2, 3)
• PTC high resistance/not present
• PTC ok, PTC short circuit
Current measurement
IL1, Il2, IL3: Displays the currents (in A) in all three phases (possible only if a current measuring
module or current / voltage measuring module is used).
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 115
Description of system components
8.3 Operator panel with display
Voltage measurement
• UL1-N, UL2-N, UL3-N: Displays all line-to-line voltages in V (possible only if a current / voltage
measuring module is used and the OPD is version *E04* or higher and line-to-line voltage is
set/configured).
• U L1-L2, U L2-L3, U L3-L1: Displays all line-to-line voltages in V (possible only if a current /
voltage measuring module is used, line-to-line voltage is set/configured and the OPD used is
version *E04* or higher).
Note
Display
For OPD up to product version *E03*, the display is different.
Ground-fault module
Possible only if the ground-fault module is used.
• Ground-fault current [mA]
• Inputs
- Open circuit
- Short-circuit.
SIMOCODE pro
116 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.3 Operator panel with display
Analog module
Possible only if the analog module is used.
• Input 1, input 2
• Output
• Open circuit
Temperature module
Possible only if the temperature module is used.
• Max. temperature
• T1, T2, T3
• Sensor type Pt100, Pt1000, NTC, KTY83, KTY85
• Sensor fault sensor out of range
8.3.3.9 Parameters
You can set the following parameters using the operator panel with display:
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 117
Description of system components
8.3 Operator panel with display
SIMOCODE pro
118 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.3 Operator panel with display
Note
Password protection
It is only possible to change these parameters if password protection is not active. Only then can
you choose the parameter to be modified with the "OK" button.
The default settings configured in the basic unit can be modified via the display settings.
However, changes made in this way do not result in a change to the configured defaults. In
addition to selecting the language and adjusting the contrast or illumination, it is also possible
to select the profiles here that are relevant for adjusting the main display. In the factory settings
menu item, the changes made to the display settings can be reset to the values configured in the
basic unit.
These are the most important menus by way of example:
Languages
English (default), German, French, Polish, Spanish, Portuguese, Italian, Finnish
or alternatively
English, Chinese, Russian, Korean.
Contrast
0 % to 100 % (default: 50 %)
Illumination
Specifies how long the backlit display will remain on on the operator panel with display after the
last keystroke and enables permanent activation or deactivation of the backlit display. Off, 3 s,
10 s (default), 1 min, 5 min
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 119
Description of system components
8.3 Operator panel with display
Profiles
Enables selection of the display profiles for the main display. If a defined profile is no longer
supported by SIMOCODE pro, for example, due to a changed hardware configuration, the start
display will be shown instead of the default main display:
• IL1, IL2, IL3 [A] (default)
• Imax [A]
• IL1, IL2, IL3 [%]
• Imax [%]
• Imax, Cos phi
• Imax, UL1-N, Cos phi, S
• Imax, UL1-L2, Cos phi, S
• Imax, UL1-N, Cos phi, P
• Imax, UL1-L2, Cos phi, P
• In1/output AM1 [mA] (only if analog module 1 is present and configured)
• In2/output AM1 [mA] (only if analog module 1 is present and configured)
• In1/output AM2 [mA] (only if analog module 2 is present and configured)
• In2/output AM2 [mA] (only if analog module 2 is present and configured)
• Inputs AM 1 / inputs AM2 [mA]
• Max. temp. °C/°F TM1 (only if temperature module 1 is present and configured)
• Temperatures °C/°F TM1 (only if temperature module 1 is present and configured)
• Max. temp. °C/°F TM2 (only if temperature module 2 is present and configured)
• Temperatures °C/°F TM2 (only if temperature module 2 is present and configured)
• UL1-N, UL2-N, UL3-N
• UL1-L2, UL2-L3, UL3-L1
• Imax, UL1-N, Cos phi
• Imax, UL1-L2, Cos phi
• Imax, UL1-N °C/°F (temperature display TM1! 1))
• Imax, UL1-L2, °C/°F 1) (temperature display TM1! 1))
• Calculator 1
• Calculator 2
• Energy consumed [kWh] (only if a current / voltage measuring module is configured).
SIMOCODE pro
120 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.3 Operator panel with display
NOTICE
1) Temperatures
The temperature from temperature module 1 is always shown in this display profile.
The temperature from temperature module 2 is not shown in this profile.
Voltage display
Switch voltage display: Defines whether "phase voltages" or "line-to-line voltages" will be
displayed (available only with an OPD as from product version *E04* and a SIMOCODE pro V PB
basic unit up to product version *E06*). Configuration is performed in the basic unit as from
SIMOCODE pro V PB basic unit, product version *E07*.
Warnings
Determines whether, in the case of a pending general warning, the display is switched over to
the menu item "Warnings" so that details are displayed (not activated per default): Do not display
(default) - Display
Faults
Determines whether, in the case of a pending general fault, the display is switched over to the
menu item "Faults" so that details are displayed (switched on per default, higher priority than
pending warnings): Do not display - Display (default)
The "Commands" menu item contains all commands relating to SIMOCODE pro, e.g. for testing
the feeder, resetting after tripping and/or transferring parameters into the memory module or
into SIMOCODE pro.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 121
Description of system components
8.3 Operator panel with display
Restart
Initialization of SIMOCODE pro. New start.
Factory settings
All parameters assume their factory settings again.
Test
Execute the test function. Same function as "TEST/RESET" button on the basic unit and operator
panel
Reset
Execute a reset operation. Same function at "TEST/RESET" button on the basic unit and operator
panel.
SIMOCODE pro
122 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.3 Operator panel with display
Event memory
The event memory is displayed.
Note
Requirements
Possible only if digital module 1 is used as a DM-F Local module.
Note
Requirements
Possible only if digital module 1 is used as a DM-F PROFIsafe module.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 123
Description of system components
8.3 Operator panel with display
Note
Requirements
Possible only if digital module 1 is used as a DM-F Local or DM-F PROFIsafe module.
8.3.3.17 Identification of the motor feeder and the SIMOCODE pro components
In the "Identification" menu item, you will find detailed information about the used SIMOCODE
pro hardware components, e.g. hardware and firmware versions. This dialog box also enables
identification of the motor feeder via a plant identifier stored in SIMOCODE pro, as well as a
request for the location designation and display of the device's internal comment.
The essential menus are described by way of an example below:
Identification
• Plant identifier
• Location designation
• Date installed
• Description
Basic unit
• Order number
• Short code
• Vendor
• Device subfamily
• Device class
• System
• Ident. no.
• Hardware version
• Firmware version
• Time stamp
Display
• Order number
• Hardware version
• Firmware version
SIMOCODE pro
124 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.4 Current measuring modules (IM) for the SIMOCODE pro C, SIMOCODE pro S, and SIMOCODE pro V device series
$ $ $ $
$ $
$$ $$
The current measuring module is connected to the basic unit via a connecting cable, which also
supplies the power. Current measuring modules up to 100 A are suitable for standard rail
mounting or can be fixed directly to the mounting plate using additional push-in lugs. Basic units
can be snapped directly onto the current measuring modules. Current measuring modules up to
200 A can also be mounted on the standard mounting rail or, optionally, they can be fixed
directly to the mounting plate with the screw attachments that are integrated in the enclosure.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 125
Description of system components
8.4 Current measuring modules (IM) for the SIMOCODE pro C, SIMOCODE pro S, and SIMOCODE pro V device series
The current measuring module up to 630 A can only be mounted using the integrated screw
attachments.
Note
Current measuring modules with a current setting of up to 100 A can be connected to the basic
unit mechanically and be installed as a unit (behind one another). Larger current measuring
modules can only be mounted separately.
SIMOCODE pro
126 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.5 Current / voltage measuring modules (UM, UM+) for the SIMOCODE pro V High Performance device series
Variants
Two device generations of the current / voltage measuring modules are available:
Note
When using the 2nd generation current / voltage acquisition modules (UM+), no decoupling
module must be connected.
Function
The SIMOCODE pro V High Performance device series allows use of a current / voltage measuring
module instead of a current measuring module. In addition to measuring the motor current,
current / voltage measuring modules also enable:
• Monitoring voltages up to 690 V (UM, UM+)
• Calculation and monitoring of power and cos phi (UM, UM+)
• Determining the frequency (UM+)
• Monitoring the phase sequence (UM, UM+)
With SIMOCODE ES (TIA Portal), you can define under "Parameters → Device
configuration → Display voltage" whether the phase voltage or line-to-line voltage is to be used
system-wide (when using a SIMOCODE pro V High Performance basic unit from firmware
version V3.0).
Current / voltage measuring modules are available for the following current ranges:
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 127
Description of system components
8.5 Current / voltage measuring modules (UM, UM+) for the SIMOCODE pro V High Performance device series
The diagram below shows the various current / voltage measuring modules:
$ $ $ $
$ $
$ $ $ $
$ $
$$ $$
SIMOCODE pro
128 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.5 Current / voltage measuring modules (UM, UM+) for the SIMOCODE pro V High Performance device series
Wiring:
The current / voltage measuring modules are connected to the basic unit via a connecting cable,
which also supplies the power.
For the purpose of calculating or monitoring power-related measured values, current / voltage
measuring modules are equipped with additional, removable terminals to which the voltages of
all three phases of the main circuit are connected. An additional 3-core cable can be used, for
example, to connect the main circuit directly from the bus connections of the current / voltage
measuring module with the connection terminals of the voltage measuring module.
Mounting:
The current / voltage measuring modules UM / UM+ with a current setting of up to 115 A are
suitable for standard rail mounting or can be fixed directly to the mounting plate using additional
push-in lugs. These can be connected to the basic unit mechanically and installed as a unit
(behind one another). For current / voltage measuring modules UM+ with a current setting of up
to 115 A it is possible to mount the basic unit on the current / voltage measuring module.
Current / voltage measuring modules with a setting current up to 200 A can also be mounted on
the standard mounting rail or, optionally, they can be fixed directly to the mounting plate with
the screw attachments that are integrated in the enclosure.
The current / voltage measuring module with a current setting of up to 630 A can only be
mounted using the integrated screw attachments. In this case, basic units can only be installed
separately next to the current / voltage measuring modules.
Application notes when using a 2nd generation current / voltage measuring module
Note
MLFB
The MLFBs of 2nd generation current / voltage measuring modules end
in 010 (e.g. 3UF71101AA010)
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 129
Description of system components
8.5 Current / voltage measuring modules (UM, UM+) for the SIMOCODE pro V High Performance device series
Note
Frequency measurement
For a correct frequency measurement, the voltage measurement must be connected.
Measurement performance
The rate of measured value acquisition has been improved, and so updating of all measured
values within 200 ms can be assumed.
Tripping characteristic
The overload tripping characteristic, which is calculated in the measuring modules, has been
revised in the 2nd generation current / voltage measuring modules. By means of diverse
analyses, the characteristic curve has been adjusted further to the actual requirements for
overload release.
The tripping characteristic fulfills all basic points defined for overload protection
in IEC 60947-4-1. In particular in the range of the 2-fold motor rated current, the characteristic
curve was approximated to the practical conditions. Thus, the characteristic curve has
steepened slightly, which produces slower tripping in the range between 1.15-fold and 6-fold
motor rated current, and faster tripping in the range above 6-fold motor rated current.
The tripping characteristics can be found in Chapter "Overload protection" in the manual
Parameterizing SIMOCODE pro (https://support.industry.siemens.com/cs/ww/en/view/
109743958).
The trip classes have been extended with trip class 7. Thus, if required, finer coordination of the
trip classes can be chosen in the lower range (if, for example, there is a wish to approximate to
the characteristic curve of the class 10E current measuring modules).
SIMOCODE pro
130 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.5 Current / voltage measuring modules (UM, UM+) for the SIMOCODE pro V High Performance device series
NOTICE
Connecting current / voltage measuring modules to the basic unit
The 2nd generation current / voltage measuring modules must be connected directly to the
basic unit in order to achieve the full performance capability.
NOTICE
Compatibility/compatibility mode
• The 2nd generation current / voltage measuring modules also function with older
SIMOCODE basic units. In this case, they behave compatibly with the 1st generation
current / voltage measuring modules and can replace them in an application (compatibility
mode). The prerequisite is that the current setting must lie within the permitted range of the
2nd generation current/voltage measuring module. Example: A 1st generation current /
voltage measuring module 3UF7111-1AA00-0 (2.4 - 25 A) is to be replaced. If the current
setting lies within the range of 2.4 to 3.0 A, a 2nd generation current / voltage measuring
module 3UF7110-1AA01-0 (0.3 - 4 A) must be used.
• If both the SIMOCODE pro basic unit and also the current / voltage measuring module are
replaced and the hardware parameterization is unchanged (the SIMOCODE ES
parameterization still contains a 1st generation current / voltage measuring module), the
compatibility mode of the current / voltage measuring module is also active.
• In the event that a 1st generation current / voltage measuring module is replaced by a
2nd generation current / voltage measuring module, an existing decoupling module must
be removed to ensure fault-free operation.
Specifically, this means:
• The tripping characteristic remains as in the 1st generation current / voltage measuring
modules.
• The measurement accuracy figures and measured values correspond to those of the 1st
generation current / voltage measuring modules.
• The new measured values stored as float in the data records are not entered (see manual
SIMOCODE pro - Communication (https://support.industry.siemens.com/cs/ww/en/view/
109743960) → Tables, data records - definitions").
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 131
Description of system components
8.5 Current / voltage measuring modules (UM, UM+) for the SIMOCODE pro V High Performance device series
NOTICE
Maximum configuration of the SIMOCODE system with older basic units
SIMOCODE pro V PB (≤ E14) or pro V MR (E01) and a 2nd generation current / voltage
measuring module
• When using BU / UM+: max. 4 expansion modules
• When using BU / UM+ / OP:
– max. 4 expansion modules
– max. 3 expansion modules when using AM, TM and EM
• when using BU / UM+ / OPD: Max. 3 expansion modules, of which one AM, TM or EM or max.
2 expansion modules from AM, TM and EM when using a BU 24 V DC
• when using BU / UM+ / OPD: Max. 2 expansion modules, of which one AM, TM or EM when
using a BU 110-240 V AC/DC
In this case, the installation guidelines for configuration with the 2nd generation current /
voltage measuring modules must be observed.
See also Configuration information for SIMOCODE pro V when using an older basic unit
(Page 145) for more information.
NOTICE
Rated motor current is in the range from 2.4 - 2.99 A and a 1st generation current / voltage
measuring module with the 2.4 - 25 A measuring range is used
In this case, the 0.3 - 4 A measuring range must be used for the 2nd generation current / voltage
measuring modules.
This requires a change of the parameterization to the smaller measuring range (0.3 - 4 A).
Attention must be paid to this with regard to code conversion of the MLFB numbers.
The installation width of the two measuring ranges is identical.
SIMOCODE pro
132 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.6 Decoupling module (DCM) for 1st generation current/voltage measuring modules (e.g. 3UF711.1AA00-0)
Note
Connectable expansion modules
When using a decoupling module, note that the type and number of expansion modules that
can be connected to a basic unit are limited! See Chapter Configuration information for
SIMOCODE pro V when using an older basic unit (Page 145).
Note
Using the decoupling module
Do not use the decoupling module with the 2nd generation current / voltage measuring
modules.
In the event that a 1st generation current / voltage measuring module is replaced by a
2nd generation current / voltage measuring module, remove the decoupling module.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 133
Description of system components
8.6 Decoupling module (DCM) for 1st generation current/voltage measuring modules (e.g. 3UF711.1AA00-0)
Star networks:
N
PE
R
N
PE
PE
SIMOCODE pro
134 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.6 Decoupling module (DCM) for 1st generation current/voltage measuring modules (e.g. 3UF711.1AA00-0)
PE
PE
Delta configurations
PE
PE
N
PE
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 135
Description of system components
8.6 Decoupling module (DCM) for 1st generation current/voltage measuring modules (e.g. 3UF711.1AA00-0)
Single-phase systems
SIMOCODE pro
136 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.7 Spectrum of the expansion modules
Note
When an operator panel with display and/or a decoupling module is used, you may have to take
further restrictions into consideration concerning the number of expansion modules
connectable per basic unit.
See Chapters Configuration information for SIMOCODE pro V when using an older basic unit
(Page 145) and Configuration notes for use of a SIMOCODE pro V MR and SIMOCODE pro V EIP
basic unit (Page 148)
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 137
Description of system components
8.8 Digital module (DM)
Up to 2 digital modules can be connected to one SIMOCODE pro basic unit. 4 additional binary
inputs and 2 additional binary outputs are thus provided by each module. All types can be
combined with each other. SIMOCODE pro can therefore be expanded to provide a maximum of
12 binary inputs and 7 relay outputs.
With the monostable version, the relay outputs open after disconnection/failure/interruption of
the supply voltage. With the bistable version, the switching state of the relay outputs is
maintained even after disconnection/failure/interruption of the supply voltage.
You can set a debouncing time for the digital module inputs if required (see Chapter "Digital
module inputs" in the manual Parameterizing SIMOCODE pro (https://
support.industry.siemens.com/cs/ww/en/view/109743958)).
Power supply to the inputs: See Chapter Wiring basic units, expansion modules and the
decoupling module (Page 182).
Note
To implement some motor control functions, a further digital module is required in addition to
the relay outputs on the basic unit.
Note
If 2 digital modules are being used, the digital module connected the closest to the basic unit via
the system interface will be identified as digital module 1. The digital module connected next in
line will be identified as digital module 2. If one digital module is connected to the front and
another to the lower system interface of the basic unit, the digital module on the front system
interface of the basic unit will always be identified as digital module 1.
SIMOCODE pro
138 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.9 Fail-safe digital module (DM-F)
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 139
Description of system components
8.9 Fail-safe digital module (DM-F)
Table 8-5 Inputs, outputs and voltage supply to the digital module Fail-safe Local (DM‑F Local)
The fail-safe DM-F PROFIsafe digital module provides safety-related tripping of a motor feeder
by a fail-safe control (F-CPU) via PROFIBUS with the fail-safe PROFIsafe profile.
From a non-safety-related perspective, the DM-PROFIsafe module comprises:
Table 8-6 Inputs, outputs and voltage supply to the digital module Fail-safe PROFIsafe
(DM‑F PROFIsafe)
WARNING
Hazardous voltage
For the 24 V DC power supply, always use an SELV or PELV power supply unit!
Surge suppressors are required for inductive loads!
SIMOCODE pro
140 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.10 Analog module (AM)
Note
The inputs of the analog module are passive inputs that have to be supplied in each case by an
external, isolated current source (e.g. isolating transformer). If the output of the analog module
is not being utilized, it can be used as current source for an input.
Note
Requirements for using an analog module with SIMOCODE pro V PB
Use of an analog module requires a SIMOCODE pro V PB basic unit, at least version *E02* or
later (from 04/2005).
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 141
Description of system components
8.11 Ground-fault module (EM)
NOTICE
Use of residual current transformers
The 3UF7 500-1AA00-0 ground-fault module requires the 3UL22 residual current transformer.
The 3UF7 510-1AA00-0 ground-fault module requires the 3UL23 residual current transformer.
Requirements for use of ground-fault modules in combination with SIMOCODE pro V basic
unit:
Note
Requirements for use of a 3UF7 500-1AA00-0 ground-fault module with
SIMOCODE pro V PB
Use of a ground-fault module requires a SIMOCODE pro V PB basic unit, at least version *E02*
or later (from 04/2005).
Note
Requirements for use of a 3UF7 510-1AA00-0 ground-fault module with
SIMOCODE pro V PB
Use of this ground-fault module requires a SIMOCODE pro V PB basic unit, with at least product
version *E10* (from 09/2013).
SIMOCODE pro
142 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.12 Temperature module (TM)
Note
The same sensor type must be used in all sensor measuring circuits.
• 1 temperature module can be connected to the SIMOCODE pro V PB and pro V MR basic units
• 1 temperature module with 1 sensor to the SIMOCODE pro S basic unit
• 2 temperature modules can be connected to the SIMOCODE pro V PN and pro V EIP basic units
• 1 temperature module to the SIMOCODE pro V PN GP basic unit
• 3 sensor measuring circuits in 2 or 3-wire systems.
Note
Requirements for using a temperature module with SIMOCODE pro V PB
Use of a temperature module requires a SIMOCODE pro V PB basic unit, at least version *E02* or
later (from 04/2005).
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 143
Description of system components
8.13 Multifunction module
Note
Use of expansion modules of SIMOCODE pro V with the SIMOCODE pro S basic unit
One of the following expansion modules of SIMOCODE pro V can be used with the
SIMOCODE pro S basic unit (3UF7020-1AB01-0 or 3UF7020-1AU01-0) instead of the 3UF76*
multifunction module:
• 24 V DC digital module with monostable relay outputs (3UF7300-1AB00-0) or
110 ... 240 V AC/DC digital module (3UF7300-1AU00-0)
• Ground-fault module (3UF7510-1AA0-0)
• Temperature module (3UF7700-1AA00-0), limited to use of one sensor input only
SIMOCODE pro
144 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.14 Configuration information for SIMOCODE pro V when using an older basic unit
Note
Restrictions for the SIMOCODE pro V device series
The restrictions mentioned here apply to the SIMOCODE pro V High Performance device series
with the following product versions:
• SIMOCODE pro V PB: Before E15
• SIMOCODE pro V PN: Before E10
• SIMOCODE pro V MR: Before E03
Devices with the stated product versions or later can be used without restriction with an
operator panel with display and 2nd generation current/voltage measuring modules.
You will find usage restrictions concerning the operator panel with display in Chapter
Description of the operator panel with display (Page 86).
Table 8-7 Maximum configuration with expansion modules when using an operator panel/operator panel with display, a
1st generation current/voltage measuring module and a decoupling module for SIMOCODE pro V PB basic units
(3UF7010-1A.00-0) with a 24 V DC or 110 V - 240 V AC/DC supply
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 145
Description of system components
8.14 Configuration information for SIMOCODE pro V when using an older basic unit
1) No bistable relay outputs and no more than 5 of 7 relay outputs active simultaneously (> 3 s)
2) No bistable relay outputs and no more than 3 of 5 relay outputs active simultaneously (> 3 s)
3) Analog module output is not used.
4) 1st generation current/voltage measuring modules; MLFB ending in 000
(e.g. 3UF7110-1AA00-0)
5) AM and TM cannot be used at the same time
Table 8-8 Maximum configuration with expansion modules when using an operator panel/operator panel with display, a
2nd generation current/voltage measuring module and a SIMOCODE pro V-PB basic unit with a product version
earlier than E15 / SIMOCODE pro V Modbus basic unit with product version E01
- - ✓ ✓ -
- - ✓ - ✓
- - - ✓ ✓
Note
Decoupling module
A decoupling module is not necessary for 2nd generation current/voltage measuring modules.
SIMOCODE pro
146 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Description of system components
8.14 Configuration information for SIMOCODE pro V when using an older basic unit
Fail-safe digital Number of expansion Digital module 2 Analog module Temperature Ground-fault
module modules module module
DM-F Local max. 4 ✓ ✓ ✓ ✓
DM-F PROFIsafe max. 3 ✓ ✓ ✓ —
Note
Restrictions for the SIMOCODE pro V device series
The restrictions mentioned here apply to the SIMOCODE pro V High Performance device series
with the following product versions:
• SIMOCODE pro V PB: Before E15
• SIMOCODE pro V PN: Before E10
• SIMOCODE pro V MR: Before E03
Devices with the stated product versions or later can be used without restriction with an
operator panel with display and 2nd generation current/voltage measuring modules.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 147
Description of system components
8.15 Configuration notes for use of a SIMOCODE pro V MR and SIMOCODE pro V EIP basic unit
SIMOCODE pro
148 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Compartment identification 9
9.1 Applications and advantages of compartment identification
The compartment identification described in this chapter is mainly used in application in which
SIMOCODE pro is used in a withdrawable motor control center (MCC).
In withdrawable motor control centers, all components belonging to the motor feeder are
grouped together as one unit in a switchboard-specific enclosure. In this way, a complete
withdrawable module can be replaced very quickly and without isolating the MCC if a
component is defective.
This principle is very often used in the various branches of the process industry. That is why a
SIMOCODE pro with such a design is used in very many of its applications.
With the compartment identification mechanism, programming a SIMOCODE pro S/pro V device
when a withdrawable module is replaced is completely automated.
The initialization module (3UF7 902-0AA00-0) permanently installed in the switchboard
contains a copy of the SIMOCODE device parameters and the device addressing, which are taken
over completely automatically by the new SIMOCODE pro device after replacement of the
withdrawable module.
No special knowledge of SIMOCODE is necessary any longer to replace withdrawable modules
and at the same time the risk of incorrect parameterization in the SIMOCODE device is reduced.
8)&$ 8)$$
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 149
Compartment identification
9.1 Applications and advantages of compartment identification
CAUTION
Basic units SIMOCODE pro C (3UF7000*) and basic units SIMOCODE pro V (3UF7010*) to
E08, V3.0
These basic units do not support the initialization module and start with the internal
parameters.
SIMOCODE pro
150 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Compartment identification
9.2 Hardware and software requirements for compartment identification
NOTICE
Basic units SIMOCODE pro C (3UF7000*) and basic units SIMOCODE pro V (3UF7010*) to
E08, V3.0
These basic units do not support the initialization module and start with the internal
parameters.
NOTICE
Current measuring module required
To operate SIMOCODE pro with an initialization module, a current measuring module or a
current / voltage measuring module must be connected to the basic unit.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 151
Compartment identification
9.3 Operating compartment identification
Safety guidelines
Note
Startup with an initialization module
During device startup with an initialization module, there must be no memory module in the
system interface of the SIMOCODE basic unit.
If there is a memory module in the system interface of the SIMOCODE pro basic unit,
• the "Fault - parameterization" fault message will be output
• the "Gen.Fault" LED will flash red.
Note
Contacting of the initialization module
The initialization module must be contacted before or together with the voltage supply of the
basic unit.
Note
Loading parameters from the initialization module into the SIMOCODE pro V basic units
with an earlier product version
Basic units SIMOCODE pro C (3UF7000*) and SIMOCODE pro V (3UF7010*) to E08, V3.0 do not
detect the initialization module and ignore its parameters!
Note
Connecting a SIMOCODE pro S basic unit or a SIMOCODE pro V basic unit
Because a basic unit in these device series does not find any valid parameters on start-up with
an empty initialization module, "Trip - Parameterization" is signaled. The "general fault" LED of
the basic unit flashes red.
Reparameterization of the device, e.g. with SIMOCODE ES (TIA Portal), writes valid parameters
to the basic unit and the initialization module again.
You can then acknowledge the fault message.
SIMOCODE pro
152 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Compartment identification
9.3 Operating compartment identification
Note
Device startup when the "initialization module" parameter is activated
If no initialization module is detected during device start-up, SIMOCODE pro will signal "Trip -
Configuration fault." The "General Fault" LED of the basic unit flashes.
The basic unit can only be reset when the configuration error has been remedied by connecting
an initialization module or when a configuration has been loaded into the device without the
"initialization module" option.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 153
Compartment identification
9.3 Operating compartment identification
Commands
Messages
You can check the states of the initialization module by the following events (in the
""Commissioning → Faults, warnings, event" dialog box of the "SIMOCODE ES (TIA Portal)"
software:
• Initialization module write-protected
• Initialization module write-protected, parameter changes not allowed
• Initialization module identification data write-protected
SIMOCODE pro
154 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Compartment identification
9.3 Operating compartment identification
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 155
Compartment identification
9.4 Mounting, wiring, interfaces, compartment identification
)DVWHQLQJVWUDS
Figure 9-2 Mounting the initialization module
NOTICE
Note the correct colors!
Incorrect wiring can destroy the initialization module.
Note
Cable routing
When wiring the initialization module make sure the individual conductors are routed as close
together as possible (ribbon cable).
NOTICE
Maximum length of the connecting cable
The total length of all cables must not exceed 3 m on either of the system interfaces of the basic
unit!
SIMOCODE pro
156 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Compartment identification
9.4 Mounting, wiring, interfaces, compartment identification
8)&$ 8)$$
2EVHUYHFRORUV
DVUHTXLUHG
CAUTION
SIMOCODE pro basic units with an earlier product version
SIMOCODE pro C basic units (3UF7000*) and SIMOCODE pro V PB basic units (3UF7010*) up
to E08, V3.0 do not support the initialization module and start with the internal parameters.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 157
Compartment identification
9.4 Mounting, wiring, interfaces, compartment identification
Connecting the Y connecting cable to the basic unit and to the current measuring module
or to the current / voltage measuring module
• Connect the connector in the middle of the Y connecting cable (1) on the basic unit
• Connect the connector at the end of the Y connecting cable (2) to a current measuring
module or current / voltage measuring module
• If you are using a decoupling module:
– Connect the connector at the end of the initialization cable (2) on the decoupling module.
– Connect the decoupling module with a system interface connecting cable to the current /
voltage measuring module.
Figure 9-4 Connecting the Y connecting cable to the basic unit and to the current measuring module
or to the current / voltage measuring module
SIMOCODE pro
158 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Compartment identification
9.5 Commissioning and service compartment identification
Note
Operating Instructions
During commissioning and service work, also heed the relevant "Initialization Module"
Operating Instructions!
You will find the operating instructions for SIMOCODE pro at Manuals/operating instructions
(https://support.industry.siemens.com/cs/ww/en/ps/16027/man).
Sequence for initial startup of a new SIMOCODE pro basic unit and a new initialization
module
Step Description
1 Connect the SIMOCODE pro basic unit to the planned expansion modules and to the initialization module.
2 Switch on the power supply. The following LED states result:
• The "DEVICE" LED lights up green
• The "BUS" LED lights up or flashes green when the bus is connected
• The "GEN.FAULT" LED flashes red
At the same time, the "Fault - parameterization" fault message is output.
3 Parameterize SIMOCODE pro with a PC with the SIMOCODE ES (TIA Portal) software installed. For this, connect the
PC/PG to the system interface with the PC cable (see the figure below) or to the basic unit via the communication
bus.
4 Acknowledge the pending fault either locally on the device or via the SIMOCODE ES software by means of the
"TEST/RESET button".
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 159
Compartment identification
9.6 Alarm, fault, and system events for compartment identification
Messages
SIMOCODE pro
160 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Compartment identification
9.7 Compartment identification dimension drawings
[PP
Figure 9-6 Dimension drawing initialization module
4 x 1 mm2
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 161
Compartment identification
9.8 Technical data compartment identification
SIMOCODE pro
162 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Accessories 10
Accessories overview
The following figure shows selected accessories:
,QLWLDOL]DWLRQPRGXOH
&RQQHFWLQJFDEOH
USB PC cable
For device parameterization, for connecting a PC via its USB interface or serial interface to the
system interface of a basic unit.
Note
PC cable variant
For SIMOCODE pro V PN / EIP, a serial PC cable 3UF7940-0AA00-0 as from product version *E02*
or a USB PC cable USB 3UF7941-0AA00-0 can be used.
USB-to-serial adapter
For connecting an RS -232 PC cable to the USB interface of a PC.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 163
Accessories
Memory module
Enable all system parameter settings to be backed up and transferred to a new system without
the need for additional resources or specialist expertise, for example, if the device is replaced
(see also Chapter Replacing SIMOCODE pro components (Page 264)).
Note
Memory module type
• The SIMOCODE pro C and SIMOCODE pro V PB basic units up to product version *E08* only
support the 3UF7900* memory module.
• The SIMOCODE pro S, SIMOCODE pro V MR and SIMOCODE pro V PB basic units support all
memory modules as from product version *E09*.
• A 3UF7901* memory module is required for the SIMOCODE pro V PN and
SIMOCODE pro V EIP basic units. The 3UF7900* memory module is not supported.
Initialization module
The initialization module enables all system parameter settings to be backed up and transferred
to a new system without the need for additional resources or specialist expertise, for example,
if the device is replaced. It can be installed permanently in the switchboard.
Note
Basic unit support
The SIMOCODE pro S and SIMOCODE pro V PB basic units (as from product version *E09*)
support the initialization module.
Addressing plug
For "hardware" assignment of the PROFIBUS DP address without PC/PG on SIMOCODE pro via the
system interface. Setting the PROFIBUS DP address with the addressing plug: See
Chapter Setting the PROFIBUS DP address (Page 244).
Connecting cable
Different types and lengths of connecting cable are available. It is required to connect the basic
unit to its current measuring module and, if applicable, to its expansion modules or the operator
panel.
Note
The total length of all cables must not exceed 3 m on either of the system interfaces of the basic
unit!
SIMOCODE pro
164 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Accessories
Door adapter
The door adapter is used to facilitate access to the SIMOCODE pro system interface, for example
via the front panel, to ensure fast parameterization.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 165
Accessories
SIMOCODE pro
166 System Manual, 06/2021, A5E40507475002A/RS-AE/005
3UF50 compatibility mode 11
11.1 Application, Win-SIMOCODE-DP converter
Safety guidelines
Note
Communication with a DP master (class 2 master), e.g. with the Win-SIMOCODE-DP Professional
software via PROFIBUS DP, is not covered by the 3UF50 compatibility mode.
Note
In the 3UF50 compatibility mode, the startup parameter block is always set, i.e. the transmission
of the device parameters created using the SIMOCODE-DP GSD or the SIMOCODE-DP Object
Manager cannot be integrated into SIMOCODE pro V PB.
Note
The 3UF50 compatibility mode supports SIMOCODE-DP projects in which SIMOCODE-DP is
integrated via GSD SIEM8031.gs?, SIEM8069.gs? or via the SIMOCODE-DP Object Manager
(OM).
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 167
3UF50 compatibility mode
11.2 Diagram of send and receive data
Receive
Basic Basic Basic Basic Basic Basic
type 1, SI‐ type 1, SI‐ type 2, SI‐ type 2, SI‐ type 3, SI‐ type 3, SI‐
MOCODE MO‐ MOCODE MO‐ MOCODE MO‐
DP CODE pro V DP CODE pro V DP CODE pro V
0 Receive da‐ Cyclic re‐ 0 Receive da‐ Cyclic re‐ 0 Receive da‐ Cyclic re‐
1 ta ceive 1 ta ceive 1 ta ceive
bit 0 to 1.7 bit 0 to 1.7 bit 0 to 1.7
2 Not suppor‐ 2 Not suppor‐ 2 Not suppor‐
3 ted 3 ted 3 ted
Send
Basic Basic Basic Basic Basic Basic
type 1, SI‐ type 1, SI‐ type 2, SI‐ type 2, SI‐ type 3, SI‐ type 3, SI‐
MOCODE MO‐ MOCODE MO‐ MOCODE MO‐
DP CODE pro V DP CODE pro V DP CODE pro V
0 Send data Cyclic 0 Send data Cyclic 0 Send data Cyclic
1 send 1 send 1 send
bit 0 to 1.7 bit 0 to 1.7 bit 0 to 1.7
2 Motor cur‐ Specified: 2 Motor cur‐ Specified: 2 Acycl. Send
3 rent max. cur‐ 3 rent max. cur‐ 3 Bit 0 to 1.7
rent Imax rent Imax
4 Number of Specified:
5 starts Number of
starts
6
(Byte 0)
7 Counter 1 Specified:
8 value Counter 1 -
Actual value
9 Counter 2 Specified:
10 value Counter 2 -
Actual value
11 Sensor val‐ Specified:
ue TM - Max.
tempera‐
ture
Note
The send data bytes 2 - 11 are always permanently assigned in compatibility mode (see Table
"'Send' configuration").
SIMOCODE pro
168 System Manual, 06/2021, A5E40507475002A/RS-AE/005
3UF50 compatibility mode
11.3 Diagram of diagnostics data
Table 11-3 Diagram of the diagnostics data in the 3UF50 compatibility mode
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 169
3UF50 compatibility mode
11.3 Diagram of diagnostics data
SIMOCODE pro
170 System Manual, 06/2021, A5E40507475002A/RS-AE/005
3UF50 compatibility mode
11.3 Diagram of diagnostics data
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 171
3UF50 compatibility mode
11.3 Diagram of diagnostics data
SIMOCODE pro
172 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting 12
12.1 Mounting
12.1.1 Mounting basic units, expansion modules, and the decoupling module
You can attach these system components as follows:
• Snap-on mounting onto a 35 mm standard mounting rail, without tools
• Snap-on mounting of basic units (no tools required) onto current measuring modules of
45 mm and 55 mm in width (up to 100 A or 115 A (UM+))) with integrated standard
mounting rail
• Screw fixing with fixing lugs (article number: 3RP1903 or 3ZY1311-0AA00 for
SIMOCODE pro S) and screws on a flat surface. These fixing lugs are only suitable for basic
units, expansion modules and the decoupling module!
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 173
Mounting, wiring, connecting
12.1 Mounting
6FUHZ DWWDFKPHQW
53 53
PP PP
Figure 12-1 Mounting basic unit, expansion modules or the decoupling module, SIMOCODE pro C/V
SIMOCODE pro
174 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.1 Mounting
=<$$
Figure 12-2 Mounting of basic unit and multifunction module, SIMOCODE pro S
Sequence for mounting the bus terminal on the SIMOCODE pro S basic unit
Proceed as follows:
Table 12-1 Mounting the bus terminal on the SIMOCODE pro S basic unit
Step Description
1 Screw the two PROFIBUS cables to the bus terminal as shown
2 Attach the bus terminal to the SIMOCODE pro S basic unit as shown.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 175
Mounting, wiring, connecting
12.1 Mounting
s
8)$$
*1
5'
FOLF
D
E
Figure 12-3 Mounting the bus terminal on the SIMOCODE pro S basic unit
SIMOCODE pro
176 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.1 Mounting
8)$$ $ XS WR $ 8)$$$XSWR$
8)$$ $ XS WR $
6QDSRQ PRXQWLQJ
PP ZLGWK PP ZLGWK
6FUHZ DWWDFKPHQW
59% PP VSDFHU 59%
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 177
Mounting, wiring, connecting
12.1 Mounting
Note
Current / voltage measuring modules with a current setting of up to 115 A can be connected to
the basic unit mechanically and installed as a unit (behind one another).
Larger current / voltage measuring modules can only be mounted separately.
ZLGWK PP ZLGWK PP
PP VSDFHU
59% 59%
VFUHZPRXQWLQJ
Figure 12-5 Mounting the current / voltage measuring modules UM+ with through-hole technology
SIMOCODE pro
178 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.1 Mounting
PP ZLGWK PP ZLGWK
6FUHZ DWWDFKPHQW
59% PP VSDFHU 59%
Figure 12-6 Mounting the current / voltage measuring modules UM with through-hole technology
Figure 12-7 Mounting the current / voltage measuring modules UM with bus connection system
12.1.6 Mounting of the operator panel and operator panel with display
The operator panels are designed for installation in the front panels of motor control centers, for
example, or in control cabinet doors.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 179
Mounting, wiring, connecting
12.1 Mounting
Table 12-2 Sequence for installing the operator panel / operator panel with display
Step Description
1 Make a cutout, e.g. in the front panel or switchgear cabinet door. Dimensions (see figure
"Mounting the operator panel" or figure "Mounting the operator panel with display").
2 Position the operator panel or the operator panel with display in the cutout.
3 Snap the four mounting brackets onto the operator panel.
4 Lock the operator panel in position by tightening the four screws on the securing brackets.
&XWRXW
)URQW SDQHO
VZLWFKJHDU
FDELQHW GRRU
HWF
SIMOCODE pro
180 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.1 Mounting
&XWRXW
)URQW SDQHO
VZLWFKJHDU FDELQHW GRRU
HWF
WARNING
Tightening torque of the screws
To ensure that the panel will function correctly and is sealed to comply with IP54, the tightening
torque of the screws provided must not be set too high when mounting and the seal must be
properly fitted.
Note
Only one connecting cable is required for connecting the operator panel with display to
SIMOCODE pro (see Chapter An overview of system components (Page 63)). Additional wiring
for the power supply or ground is not required.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 181
Mounting, wiring, connecting
12.2 Wiring, connecting
12.2.1 Wiring basic units, expansion modules and the decoupling module
Removable terminals
Basic units, expansion modules and the decoupling module have removable terminals. You do
not have to detach the wiring to exchange these devices!
5HPRYDEOH WHUPLQDOV
%DVLF XQLWV ([SDQVLRQ PRGXOHV
GHFRXSOLQJ PRGXOH
' '
& &
$ $
$ & ' &RGLQJ
Figure 12-10 Removable terminals for basic units, expansion modules, or the decoupling module,
SIMOCODE pro C/V
Note
The removable terminals are mechanically coded and will only fit in a certain position!
SIMOCODE pro
182 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.2 Wiring, connecting
8 9
DEFG
Figure 12-11 Removable terminals for SIMOCODE pro C and pro V basic units
2
1
2 1
Figure 12-12 Removable terminals for basic unit and multifunction module, SIMOCODE pro S
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 183
Mounting, wiring, connecting
12.2 Wiring, connecting
'
' &
&
$ $
Figure 12-13 Removable terminals for SIMOCODE pro V PN / pro V EIP basic units, expansion modules
and decoupling module
Cables
The conductor cross sections are the same for all devices. The following table shows conductor
cross sections, stripped lengths, and tightening torques of the cables for the removable
terminals:
Table 12-3 Conductor cross sections, stripped lengths, and tightening torques of the cables for the basic units
SIMOCODE pro C and pro V
SIMOCODE pro
184 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.2 Wiring, connecting
Table 12-4 Conductor cross sections, stripped lengths, and tightening torques of the cables for the basic unit SIMOCODE pro S
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 185
Mounting, wiring, connecting
12.2 Wiring, connecting
Table 12-5 Assignment of the removable terminals, SIMOCODE pro C / pro V PB basic units
Terminal Assignment
Upper terminals 287 ,1 ,1 7
1 Common potential for relay outputs 1 and 2
2 Relay output OUT1
287 9 ,1 ,1 7
3 Relay output OUT2
4 Digital input IN3 ˽
5 Digital input IN4
6,02&2'( 352
T2 Thermistor connection (binary PTC)
6 Relay output OUT3
7 Relay output OUT3 '(9,&(
8 24 V DC only for IN1 to IN4 %86
9 Digital input IN1
*(1)$8/7
10 Digital input IN2
T1 Thermistor connection (binary PTC)
Lower terminals
352),%86'3
7(67
A1 Supply voltage terminal 1
5(6(7
A2 Supply voltage terminal 2
A PROFIBUS DP terminal A
B PROFIBUS DP terminal B
SPE 1) System shielding
$ $ $ % 63(
1)
Note
Connect SIMOCODE pro via terminal SPE with the maximum possible cross-section and with as
short a cable as possible to the functional ground of the control cabinet, e.g. to the grounded
mounting plate of the control cabinet.
SIMOCODE pro
186 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.2 Wiring, connecting
Table 12-6 Assignment of the removable terminals, SIMOCODE pro S basic unit
Terminal Assignment
Upper terminals
IN+ 24 V DC only for IN1 to IN4
A1 Supply voltage terminal 1
A2 Supply voltage terminal 2
A PROFIBUS DP terminal A
B PROFIBUS DP terminal B
SPE 1) System shielding
IN1 Digital input IN1
IN2 Digital input IN2
IN3 Digital input IN3
Lower terminals
T1 Thermistor connection 1 (binary PTC)
T2 Thermistor connection 2 (binary PTC)
IN4 Digital input IN4
13 Common potential for relay outputs 1
and 2
14 Relay output OUT1
1)
Note
Connect SIMOCODE pro via terminal SPE with the maximum possible cross-section and with as
short a cable as possible to the functional ground of the control cabinet, e.g. to the grounded
mounting plate of the control cabinet.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 187
Mounting, wiring, connecting
12.2 Wiring, connecting
Table 12-7 Pin assignments of the removable terminals of the basic unit
Terminal Assignment
Upper terminals
1 Common potential for relay out‐
puts 1 and 2
287 ,1 ,1 7 287 ,1 ,1 7
2 Relay output OUT1
3 Relay output OUT2
4 Digital input IN3 287 9 ,1 ,1 7 287 9 ,1 ,1 7
5 Digital input IN4
T2 Thermistor connection (binary PTC)
6 Relay output OUT3 6,02&2'(352931*3 6,02&2'(352931*3
7 Relay output OUT3
8 24 V DC only for IN1 to IN4 '(9,&( !V '(9,&( !V
8)
8)
9 Digital input IN1 %86 V %86 V
10 Digital input IN2 *(1)$8/7 *(1)$8/7
T1 Thermistor connection (binary PTC) 3257 3257
Lower terminals 3257 3257
A1 Supply voltage terminal 1 7(67 7(67
A2 Supply voltage terminal 2 5(6(7 5(6(7
31/$1
31/$1
PORT 1 PROFINET connection 1
PORT 2 1) PROFINET connection 2
SPE 2))
System shielding
$ $ 63( $ $ 63(
Note
Connect SIMOCODE pro via terminal SPE with the maximum possible cross-section and with as
short a cable as possible to the functional ground of the control cabinet, e.g. to the grounded
mounting plate of the control cabinet.
SIMOCODE pro
188 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.2 Wiring, connecting
Table 12-8 Pin assignments of the removable terminals of the basic unit
Terminal Assignment
Upper terminals 287 ,1 ,1 7
1 Common potential for relay outputs 1 and 2
2 Relay output OUT1
287 9 ,1 ,1 7
3 Relay output OUT2
4 Digital input IN3
5 Digital input IN4
6,02&2'(352931
T2 Thermistor connection (binary PTC)
6 Relay output OUT3
'(9,&( !V
7 Relay output OUT3
8)
%86 V
8 24 V DC only for IN1 to IN4
*(1)$8/7
9 Digital input IN1
3257
10 Digital input IN2
3257
T1 Thermistor connection (binary PTC)
Lower terminals 7(67
5(6(7
A1 Supply voltage terminal 1
31/$1
A2 Supply voltage terminal 2
PORT 1 PROFINET connection 1
PORT 2 PROFINET connection 2
SPE 1) System shielding
$ $ 63(
1)
Note
Connect SIMOCODE pro via terminal SPE with the maximum possible cross-section and with as
short a cable as possible to the functional ground of the control cabinet, e.g. to the grounded
mounting plate of the control cabinet.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 189
Mounting, wiring, connecting
12.2 Wiring, connecting
D E F
9'&LQWHUQDOLQSXWVXVDEOH 9'&H[WHUQDOLQSXWVXVDEOH 9'&H[WHUQDOLQSXWVXVDEOH
,1
,1 ,1
,1 ,1
FDQQRWEHXVHG ,1
,1 ,1
,1
$
9 '&
$
2QO\SRVVLEOHIRUEDVLFXQLWZLWK9'&
VXSSO\YROWDJH
Figure 12-14 24 V DC to supply the inputs, basic units SIMOCODE pro C / pro 'V PB pro V MB RTU / pro V S
D E F
9'&LQWHUQDOLQSXWVXVDEOH 9'&H[WHUQDOLQSXWVXVDEOH 9'&H[WHUQDOLQSXWVXVDEOH
,1 ,1 ,1
FDQQRWEHXVHG
,1 ,1 ,1
,1 ,1 ,1
,1
,1 ,1
$
9 '&
$
2QO\SRVVLEOHIRUEDVLFXQLWZLWK9'&
VXSSO\YROWDJH
Figure 12-15 24 V DC to supply the inputs, basic units SIMOCODE pro V PN / pro V EIP
All inputs work reaction-free, i.e. the signal statuses on neighboring inputs do not influence
each other.
Wiring sequence of the removable terminal of the SIMOCODE pro C/V basic units
Proceed as follows:
Table 12-9 Wiring of the removable terminals of the SIMOCODE pro C/V basic units
Step Description
1 Connect the cables to the upper and lower terminals.
2 If you wish to use the A/B terminals for PROFIBUS DP, connect the PROFIBUS DP cable shield to the SPE / PE terminal.
3 Connect the equipment shield to the SPE 1) terminal.
SIMOCODE pro
190 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.2 Wiring, connecting
1)
Note
Connect SIMOCODE pro via terminal SPE with the maximum possible cross-section and with as
short a cable as possible to the functional ground of the control cabinet, e.g. to the grounded
mounting plate of the control cabinet.
Note
The A / B terminals are an alternative to the 9-way SUB-D connection! Baud rates of up to
1.5 Mbit / s 1) are possible.
Note
1) Baud rates > 1.5 Mbit / s
At baud rates > 1.5 Mbit / s, the "Bus" fault is generated and the "Bus" LED lights up.
Wiring sequence of the PROFIBUS cable for SIMOCODE pro S basic units
Proceed as follows:
Step Description
1 Insulate the PROFIBUS cable as shown below.
2 Screw the SPE cable to the bus terminal as shown below.
3 Connect the PROFIBUS cables A and B and the SPE cable to terminals A, B, and SPE 1) as shown below.
Note
Connect SIMOCODE pro via terminal SPE with the maximum possible cross-section and with as
short a cable as possible to the functional ground of the control cabinet, e.g. to the grounded
mounting plate of the control cabinet.
CAUTION
SPE connection
Connect the SPE cable to the SPE terminal or alternatively to the bus connection terminal with
a ring cable lug.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 191
Mounting, wiring, connecting
12.2 Wiring, connecting
10 +1 37 ±3 10
1
2
Figure 12-16 Wiring sequence of the PROFIBUS cable for SIMOCODE pro S basic units
Sequence for wiring the removable terminals for SIMOCODE pro V PN / pro V EIP / pro V PN GP basic
units
Proceed as follows:
Step Description
1 Connect the cables to the upper and lower terminals.
2 Connect the equipment shield to the SPE 1) terminal.
DANGER
Hazardous voltage. Can cause death or serious injury
To ensure touch protection and degree of protection IP20 for SIMOCODE pro S, screw in all
screws which are not used for conductor clamping and close the terminal covers.
SIMOCODE pro
192 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.2 Wiring, connecting
1)
Note
Connect SIMOCODE pro via terminal SPE with the maximum possible cross-section and with as
short a cable as possible to the functional ground of the control cabinet, e.g. to the grounded
mounting plate of the control cabinet.
E
37& D
7 7
,1 ,1 ,1 ,1 9
287
'HYLFH
287
%XV
*HQ )DXOW
287
352),%86 '3
$ $ $ % 63(
PD[ 0%G
9'&
99$&'&
Figure 12-17 Connection example SIMOCODE pro C / pro V PB / pro V MR basic units
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 193
Mounting, wiring, connecting
12.2 Wiring, connecting
E
37& D
7 7
,1 ,1 ,1 ,1 ,1
9
287
'HYLFH
287
%XV
*HQ )DXOW
352),%86 '3
$
$ $ % 63(
9'& 0D[ 0%G
99$&'&
Note
Only three inputs can be used
With an external 24 V DC supply, only three inputs can be used (see section "Power supply to the
inputs of the basic unit" above).
Note
Baud rates PROFIBUS DP
Baud rates up to 1.5 Mbits are possible via bus terminals A/B.
SIMOCODE pro
194 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.2 Wiring, connecting
37&
D
7 7
,1 ,1 ,1 ,1 9
'(9,&(
287
%86
287
*(1)$8/7
3257
3257
287
$ $ 63(
9'&
99$&'&
Figure 12-19 Connection examples for SIMOCODE pro V PN / pro V EIP basic units
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 195
Mounting, wiring, connecting
12.2 Wiring, connecting
Table 12-12 Pin assignment of the removable terminals of the digital module
Terminal Assignment
Upper terminals
287
20 Common potential for relay outputs 1 and 2
21 Relay output OUT1
22 Relay output OUT2 ,1 ,1
5($'<
1)
Note
Connect SIMOCODE pro via terminal SPE with the maximum possible cross-section and with as
short a cable as possible to the functional ground of the control cabinet, e.g. to the grounded
mounting plate of the control cabinet.
SIMOCODE pro
196 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.2 Wiring, connecting
,1 ,1
,1 ,1
,1 ,1
a $&
'&
ದ
,1 ,1 ,1 ,1 10
5HDG\
287
287
63(
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 197
Mounting, wiring, connecting
12.2 Wiring, connecting
Terminal Assignment
Upper terminals
IN1 Digital input IN1
IN2 Digital input IN2
IN3 Digital input IN3
SPE 1) System shielding
IN- Ground for IN1 to IN4
IN4 Digital input IN4
C1 Terminal 1, 3UL23 residual current trans‐
former
C2 Terminal 2, 3UL23 residual current trans‐
former
Lower terminals
T1 Input T1, temperature sensor
T2 Input T2, temperature sensor
T3 Input T3, temperature sensor
13 Common potential for relay outputs 1 and 2
14 Relay output OUT1
24 Relay output OUT2
DANGER
Hazardous voltage. Can cause death or serious injury
To ensure touch protection and degree of protection IP20 for SIMOCODE pro S, screw in all
screws which are not used for conductor clamping and close the terminal covers.
1)
Note
Connect SIMOCODE pro via terminal SPE with the maximum possible cross-section and with as
short a cable as possible to the functional ground of the control cabinet, e.g. to the grounded
mounting plate of the control cabinet.
SIMOCODE pro
198 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.2 Wiring, connecting
/
/
/
1
∼ $&
'&
287
5HDG\
& 287
8/
&
63(
7 7 7 63(
ϑ ZLUHWHPSHUDWXUHVHQVRUV
ZLUHWHPSHUDWXUHVHQVRUV
6KLHOGHGFDEOHUHFRPPHQGHG
NOTICE
Routing the connecting cables / using shielded cables
To avoid interference injection, which could result in incorrect measurements, route these
connecting lines parallel and twisted, if possible, or use shielded cables.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 199
Mounting, wiring, connecting
12.2 Wiring, connecting
Table 12-14 Terminal assignment of the removable terminals of the ground-fault module
Terminal Assignment
Upper terminals
&
40 Input C1 residual current transformer
43 Input C2 residual current transformer
Lower terminals &
SPE 1) System shielding
5($'<
(0
8)ದ$$ದ
*<<00'' ([[
63(
1)
Note
Connect SIMOCODE pro via terminal SPE with the maximum possible cross-section and with as
short a cable as possible to the functional ground of the control cabinet, e.g. to the grounded
mounting plate of the control cabinet.
NOTICE
Types of ground-fault module
The 3UF7 500-1AA00-0 ground-fault module requires the 3UL22 residual current transformer.
The 3UF7 510-1AA00-0 ground-fault module requires the 3UL23 residual current transformer.
SIMOCODE pro
200 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.2 Wiring, connecting
/
/
/
1
=
8/RU8/
=
&DEOH VKLHOGLQJ UHFRPPHQGHG
& &
5HDG\
63(
The output signal of the transformers 3UL22/3UL23 is connected to terminals C1 and C2 of the
corresponding ground-fault module.
Information on installing the residual current transformer 3UL23: See Manual 3UG4/3RR2
Monitoring Relay (https://support.industry.siemens.com/cs/ww/en/view/54397927), Chapter
13.2.5.
NOTICE
Routing the connecting cables / using shielded cables
To avoid interference injection, which could result in incorrect measurements, route these
connecting lines parallel and twisted, if possible, or use shielded cables.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 201
Mounting, wiring, connecting
12.2 Wiring, connecting
Table 12-15 Pin assignment of the removable terminals of the temperature module
Terminal Assignment
Upper terminals
777
50 Input T3, temperature sensor 1
51 Input T3, temperature sensor 2
52 Input T3, temperature sensor 3 777
53 Input T2, temperature sensor 1
54 Input T2, temperature sensor 2
55 Input T2, temperature sensor 3
Lower terminals
56 Input T1, temperature sensor 1 to 3
57 Input T1, temperature sensor 1 to 3
SPE 1) System shielding
5($'<
70
8)ದ$$ದ
*<<00'' ([[
7 63(
1)
Note
Connect SIMOCODE pro via terminal SPE with the maximum possible cross-section and with as
short a cable as possible to the functional ground of the control cabinet, e.g. to the grounded
mounting plate of the control cabinet.
SIMOCODE pro
202 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.2 Wiring, connecting
[ PD[ [ PD[
˽ ˽
&DEOH VKLHOGLQJ UHFRPPHQGHG
5HDG\
7 7
63(
-
Figure 12-24 Temperature module connection example
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 203
Mounting, wiring, connecting
12.2 Wiring, connecting
Table 12-16 Pin assignment of the removable terminals of the analog module
Terminal Assignment
Upper terminals
,1 ,1
30 Analog input IN1+
31 Analog input IN2+
33 Analog input IN1+ ,1 ,1
34 Analog input IN2+
Lower terminals
36 Analog output OUT+
37 Analog output OUT+
SPE 1) System shielding
5($'<
$0
8)ದ$$ದ
*<<00'' ([[
287 63(
1)
Note
Connect SIMOCODE pro via terminal SPE with the maximum possible cross-section and with as
short a cable as possible to the functional ground of the control cabinet, e.g. to the grounded
mounting plate of the control cabinet.
SIMOCODE pro
204 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.2 Wiring, connecting
,1 ,1
,1 ,1
5HDG\
287 287
63(
&DEOH VKLHOGLQJ UHFRPPHQGHG IRU XS WR P
DQG IRU RXWVLGH RI WKH VZLWFKJHDU FDELQHW
&DEOH VKLHOGLQJ QHFHVVDU\ IRU RYHU P
5/
, 287 $ P$
5/ 2KP
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 205
Mounting, wiring, connecting
12.2 Wiring, connecting
Table 12-17 Pin assignment of the removable terminals of the decoupling module
Terminal Assignment
Upper terminals
—
Lower terminals
SPE 1) System shielding
5($'<
'&0
8)ದ$$ದ
*<<00'' ([[
63(
1)
Note
Connect SIMOCODE pro via terminal SPE with the maximum possible cross-section and with as
short a cable as possible to the functional ground of the control cabinet, e.g. to the grounded
mounting plate of the control cabinet.
SIMOCODE pro
206 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.2 Wiring, connecting
5HDG\
Wiring the removable terminals of the expansion modules and the decoupling module
Connect the equipment shield to the SPE terminal.
Safety guidelines
See Manual Fail-safe Digital Modules SIMOCODE pro (https://support.automation.siemens.com/
WW/view/en/50564852), Chapter "Mounting and connection."
WARNING
Loss of safety function is possible
For the 24 V DC power supply, always use an SELV or PELV power supply unit!
Note
Surge suppressors are required for inductive loads.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 207
Mounting, wiring, connecting
12.2 Wiring, connecting
Table 12-18 Terminal assignment of the removable terminals of the digital module DM-F Local, 24 V DC
version and 110 to 240 V UC version.
Terminal Assignment
Upper terminals
60, 66 Digital module, relay outputs 1 (60)
and 2 (66)
61, 67 Relay enabling circuit 1, NO
62, 68 Relay enabling circuit 2, NO
Y12, Y22 Sensor input channel 1, channel 2
T1, T2 Supply for sensor inputs (24 V DC,
pulsed)
Y33 Start button (start after rising and fall‐
ing edge)
Y34 Feedback circuit
Lower terminals
A1 (+) Power supply connection 110 to
240 V AC/DC or +24 V DC
A2 (-) N or -24 V
M Ground (reference potential for sen‐
sor inputs, 3UF7320-1AU00-0 only)
1 Cascading input
T3 Supply for sensor inputs (24 V DC,
static)
SPE 1) System shielding
SIMOCODE pro
208 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.2 Wiring, connecting
1)
Note
Connect SIMOCODE pro via terminal SPE with the maximum possible cross-section and with as
short a cable as possible to the functional ground of the control cabinet, e.g. to the grounded
mounting plate of the control cabinet.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 209
Mounting, wiring, connecting
12.2 Wiring, connecting
Table 12-19 Terminal assignment of the removable terminals of the digital module DM-F PROFIsafe,
24 V DC version and 110 to 240 V UC version.
Terminal Assignment
Upper terminals
80, 86 Digital module, relay outputs 1 (80)
and 2 (86)
81, 87 Relay enabling circuit 1, NO
82, 88 Relay enabling circuit 2, NO
83 (IN1) Digital module, inputs 1, 2, 3
85 (IN2)
89 (IN3)
84 Power supply, diigital module, inputs
1 to 3, 24 V DC
90 (T) Feedback circuit supply (FBC) 24 V DC
91 (FBC) Feedback circuit
Lower terminals
A1 (+) Power supply connection 110 to
240 V AC/DC or +24 V DC
A2 (-) N or -24 V
M Ground (reference potential inputs,
only 3UF7320‑1AU00-0)
1 Cascading input
T3 Supply for sensor inputs (24 V DC,
static)
SPE 1) System shielding
1)
Note
Connect SIMOCODE pro via terminal SPE with the maximum possible cross-section and with as
short a cable as possible to the functional ground of the control cabinet, e.g. to the grounded
mounting plate of the control cabinet.
SIMOCODE pro
210 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.2 Wiring, connecting
WARNING
Fuse protection required!
Always install the prescribed fuse protection.
This ensures safe tripping in the event of a fault.
1(2=('$J/J*6(
&ODVV&&$TXLFNUHVSRQVH
4 1:+*
67$57
4
5($'<
&+
'(9,&(
287
,1
6DIHW\/RJLF
6) &+
287
'LJLWDO0RGXOH2XWSXW
287
$ $ 63(
/ 1
4 4 4 4
Figure 12-27 Connection example for "DM-F Local with cross-circuit detection, 2 NCs, 2 channels,
monitored start"
For further connection examples: See Manual Fail-safe Digital Modules SIMOCODE pro (https://
support.automation.siemens.com/WW/view/en/50564852).
WARNING
Fuse protection required!
Always install the prescribed fuse protection.
This ensures safe tripping in the event of a fault.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 211
Mounting, wiring, connecting
12.2 Wiring, connecting
4 1(2=('$J/J*6(
&ODVV&&$TXLFNUHVSRQVH
67$57 1:+*
4
0
5($'<
&+
'(9,&(
287 6DIHW\/RJLF
6) &+
287
'LJLWDO0RGXOH2XWSXW
287
$ $ 63(
/ 1
4 4 4 4
Selection
Select the appropriate current measuring module according to the motor current:
• Through-hole connection up to 200 A: The cables of the three phases are passed through the
feed-through openings.
• Bus connection system from 20 A to 630 A, also for direct connection to Siemens contactors.
SIMOCODE pro
212 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.2 Wiring, connecting
3UF7104-1BA00-0; 63 to 630 A
Conductor cross section: 50 to 240 mm²,
AWG 1/0 to 500 kcmil
L1
L2
L3
N
L1 L2 L3
T1 T2 T3
M
3~
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 213
Mounting, wiring, connecting
12.2 Wiring, connecting
Note
When connecting or routing the cables of the individual phases of the main circuit, ensure
correct assignment of the phases on the current measuring module and correct routing
direction!
Please note the information in the Operating Instructions. You will also find the Operating
Instructions for SIMOCODE pro at Operating instructions (https://
support.industry.siemens.com/cs/ww/en/ps/16027/man)
Selection
Select the appropriate current / voltage measuring module according to the motor current.
• Through-hole connection up to 200 A: The cables of the three phases are passed through the
feed-through openings.
• Bus connection system from 20 A to 630 A, also for direct connection to Siemens contactors.
SIMOCODE pro
214 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.2 Wiring, connecting
The following table shows the various current / voltage measuring modules:
1) 3UF7113-1AA00-0; 20 - 200 A
2) 3UF7113-1AA01-0; 20 - 200 A
3) 3UF7123-1AA01-0; 20 - 200 A
Ø feed-through openings: 25 mm
1) 3UF7113-1BA00-0; 20 - 200 A Bus connection system
2) 3UF7113-1BA01-0; 20 - 200 A
3) 3UF7123-1BA01-0; 20 - 200 A
Conductor cross section: 16 to 95 mm²,
AWG 5 to 3/0
1) 3UF7114-1BA00-0; 63 - 630 A
2) 3UF7114-1BA01-0; 63 - 630 A
3) 3UF7124-1BA01-0; 63 - 630 A
Conductor cross section: 50 to 240 mm²,
AWG 1/0 to 500 kcmil
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 215
Mounting, wiring, connecting
12.2 Wiring, connecting
L1
L2
L3
N
L1 L2 L3 L1 L2 L3
T1 T2 T3
M
3~
Safety guidelines
WARNING
1) Short-circuit proof wiring or line protection recommended
Note
Acquisition of the line supply voltage
A voltage tap between the circuit breaker or fuse and the contactor is recommended for
acquisition of the line supply voltage.
Thus, when the motor is shut down, its operable state can be derived from the presence of the
supply voltage.
Note
Measurement of voltage or power-related variables
Connect the main circuit L1, L2, L3 of a current / voltage measuring module to the clamps (L1,
L2, L3) of the removable terminal with a 3-core cable. The supply cables may require additional
cable protection, for example via short-circuit proof cable or fuses.
Note
When connecting or routing the cables of the individual phases of the main circuit, ensure
correct assignment of the phases on the current / voltage measuring module and correct routing
direction!
Please note the information in the Operating Instructions. You will also find the Operating
Instructions for SIMOCODE pro at Operating instructions (https://
support.industry.siemens.com/cs/ww/en/ps/16027/man)
SIMOCODE pro
216 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.2 Wiring, connecting
Removable terminals
The following tables show conductor cross-sections, stripped lengths, tightening torques of
conductors and pin assignments of the removable terminals of the current / voltage measuring
modules:
Table 12-22 Conductor cross-sections, stripped lengths, tightening torques of conductors of the 2nd generation 45 mm and
55 mm current / voltage measuring modules
Table 12-23 Conductor cross-sections, stripped lengths, tightening torques of conductors of the 2nd generation 120 mm and
145 mm current / voltage measuring modules
Pin assignments of the removable terminals of the 2nd generation current / voltage
measuring modules
L1, L2, L3: Terminals for connecting the 3-wire cable of the main circuit
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 217
Mounting, wiring, connecting
12.2 Wiring, connecting
Table 12-24 Conductor cross-sections, stripped lengths, tightening torques of conductors of the 1st generation current /
voltage measuring modules
Pin assignments of the removable terminals of the 1st generation current / voltage
measuring modules
%RWWRP 8SSHU
L1, L2, L3: Terminals for connecting the 3-wire cable of the main circuit
Functional principle
SIMOCODE pro can be operated with external current transformers. The secondary cables of the
current transformer are looped through the three feed-through openings of the current
measuring module, and short-circuited. The secondary current of the external current
transformer is the primary current of the SIMOCODE pro current measuring module.
Note
If the main circuit is using rated current, the secondary current of the current transformer must
be within the setting range of the current measuring module used!
SIMOCODE pro
218 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.2 Wiring, connecting
.
.
&XUUHQW PHDVXULQJ %DVLF XQLW
. PRGXOH 8) 8)
/
Transformation ratio
The transformation ratio is calculated using the following formula:
In the following examples, the displayed actual current flowing does not need to be converted,
even when an interposing transformer is used, since SIMOCODE pro only outputs the
proportional value, based upon the parameterized current setting Is.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 219
Mounting, wiring, connecting
12.2 Wiring, connecting
Example 1
• 3UF1868-3GA00 current transformer:
– Primary current: 820 A at nominal load
– Secondary current: 1 A
• SIMOCODE pro with 3UF7100-1AA00-0 current measuring module, current setting
0.3 A to 3 A. This means:
– The secondary current of the current transformer is 1 A at rated load and is, therefore,
within the 0.3 to 3 A setting range of the current measuring module used
– The current setting Is to be parameterized in SIMOCODE pro is 1 A.
.
&XUUHQW PHDVXULQJ
.
PRGXOH 8) %DVLF XQLW
. $GMXVWPHQW UDQJH 8)
/ $ $
Figure 12-31 Example (1 of 2) for measuring current with an 3UF18 external current transformer
Example 2
• 3UF1868-3GA00 current transformer:
– Primary current: 205 A at nominal load
– Secondary current: 0.25 A
• SIMOCODE pro with 3UF7100-1AA00-0 current measuring module, current setting 0.3 to 3
A. This means:
– The secondary current of the current transformer is 0.25 A at rated load and is,
therefore, not within the 0.3 to 3 A setting range of the current measuring module used.
– The secondary current must be boosted by multiple looping of the secondary cables
through the feed-through openings of the current measuring module. Double-looping
results in 2 x 0.25 A = 0.5 A.
– The current setting Is to be parameterized in SIMOCODE pro is 0.5 A.
SIMOCODE pro
220 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.2 Wiring, connecting
.
&XUUHQW PHDVXULQJ
.
PRGXOH 8) %DVLF XQLW
. $GMXVWPHQW UDQJH 8)
/ $ $
Figure 12-32 Example (2 of 2) for measuring current with an external 3UF18 current transformer
Note
If the SIMOCODE pro V PB basic unit as from version *E03* is used, the current setting does not
have to be converted but is the same as the nominal primary current.
By additionally entering the transformation ratio of the current transformer (interposing
transformer), conversion will be performed automatically in the device.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 221
Mounting, wiring, connecting
12.3 System interfaces
WARNING
Hazardous voltage
Connect the system interfaces only when they are fully de-energized!
SIMOCODE pro
222 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.3 System interfaces
See also
Closing the system interfaces with the system interface cover (Page 232)
Examples of connection of system components to the system interface and system structure
Close system interfaces not in use with the system interface cover (see Closing the system
interfaces with the system interface cover (Page 232).
WARNING
System interface on the operator panels (degree of protection IP54):
To ensure degree of protection IP 54
• press the cover into the socket as far as it will go when it is used for the first time!
• When fastening the operator panel with the screws supplied, do not apply an excessive
tightening torque.
The following figure shows an example for SIMOCODE pro C/V of connecting system
components to the
system interfaces:
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 223
Mounting, wiring, connecting
12.3 System interfaces
2XWJRLQJ WR 2XWJRLQJ WR
ವ H[SDQVLRQ PRGXOHRQO\SUR9 ವ H[SDQVLRQ PRGXOH
ವ RSHUDWRU SDQHO ವ RSHUDWRU SDQHO
&RQQHFWLRQPHPRU\PRGXOHDGGUHVVLQJSOXJ3&FDEOH &RQQHFWLRQPHPRU\PRGXOHDGGUHVVLQJSOXJ
3&FDEOH
'LJLWDOPRGXOHV'0) /RFDO 'HFRXSOLQJPRGXOH'&0
'0) 352),VDIH
,QFRPLQJ IURP
ವ H[SDQVLRQ PRGXOH
,QFRPLQJ IURP
ವ EDVLF XQLWSUR9
ವ H[SDQVLRQ PRGXOH
ವ EDVLF XQLWSUR9
,QFRPLQJ IURP
EDVLFXQLWSUR9
Figure 12-33 Example of system interfaces - SIMOCODE pro C/V with system component IM, UM+
The following figure shows an example for SIMOCODE pro S of connecting system components
to the system interfaces:
SIMOCODE pro
224 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.3 System interfaces
2SHUDWRUSDQHO23
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 225
Mounting, wiring, connecting
12.3 System interfaces
2SHUDWRUSDQHO23
Step Description
1 Place the plug in the plug shaft, keeping it is as straight as possible. Ensure the locking
mechanisms of the connector slot audibly snap onto the connector enclosure.
2 System interfaces not in use can be closed using the system interface cover.
SIMOCODE pro
226 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.3 System interfaces
&DWFKHV &RORUFRGLQJ
6\VWHPLQWHUIDFHVRQWKH
IURQWVLGHDQERWWRP &DWFKHV
([DPSOH6,02&2'( SUR 6
&DWFKHV &RORUFRGLQJ
6\VWHPLQWHUIDFHFRYHU
6\VWHPLQWHUIDFHVRQWKH &DWFKHV
IURQWVLGH
Figure 12-37 Sequence for connecting cables to the system interfaces
Safety guidelines
Note
Only a current / voltage measuring module may be connected to the right-hand system interface
of the decoupling module. Memory modules, addressing plugs or PC cables will not be
recognized there.
Note
Observe the color coding of the connecting cable (see diagram)!
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 227
Mounting, wiring, connecting
12.3 System interfaces
12.3.3 System interfaces on the digital modules DM-F Local and DM-F PROFIsafe
See System Manual SIMOCODE pro fail-safe digital modules (https://
support.automation.siemens.com/WW/view/en/50564852), Chapter "Mounting and
connection."
12.3.4 System interfaces on the operator panel and the operator panel with display
WARNING
Hazardous voltage
Connect the system interfaces only when they are fully de-energized!
WARNING
System interface on the operator panels (degree of protection IP54):
To ensure degree of protection IP 54
• press the cover into the socket as far as it will go when it is used for the first time!
• When fastening the operator panel with the screws supplied, do not apply an excessive
tightening torque.
SIMOCODE pro
228 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.3 System interfaces
Sequence for connecting cables to the system interface of the operator panel and the operator
panel with display
Proceed as follows:
Step Description
1 Place the plug in the plug shaft, keeping it is as straight as possible. Ensure the locking
mechanisms of the connector slot audibly snap onto the connector enclosure.
The incoming connecting cable is connected on the rear.
2 System interfaces not in use can be closed using the system interface cover.
Note
Throughout connection, you can place the cover on one of the two "park positions" (see figure
below).
Note
Observe the color coding of the connecting cable (see diagram)!
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 229
Mounting, wiring, connecting
12.3 System interfaces
)URQW
5HDU
&DWFKHV
&DWFKHV
&RORU FRGLQJ
&RQQHFWLQJ FDEOH
Figure 12-38 Sequence for connecting cables to the system interface of the operator panel
SIMOCODE pro
230 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.3 System interfaces
)URQW
&RYHU
3DUN SRVLWLRQ
5HDU
Figure 12-39 Sequence for connecting cables to the system interface of the operator panel with display
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 231
Mounting, wiring, connecting
12.3 System interfaces
12.3.5 Closing the system interfaces with the system interface cover
Examples of closing the system interface with the system interface cover
Figure 12-40 Examples of closing the system interface with the system interface cover
WARNING
System interface on the operator panels (degree of protection IP54):
To ensure degree of protection IP 54
• press the cover into the socket as far as it will go when it is used for the first time!
• When fastening the operator panel with the screws supplied, do not apply an excessive
tightening torque.
SIMOCODE pro
232 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.3 System interfaces
PROFIBUS DP connection
The PROFIBUS DP can be connected to the basic unit.
Note
The 9-way SUB-D connection is an alternative to the A / B terminals!
Sequence for connecting PROFIBUS DP to the SIMOCODE pro C and SIMOCODE pro V basic units
Proceed as follows:
Step Description
1 Connect the PROFIBUS DP cable with the 9-pole SUB-D plug to the PROFIBUS DP interface.
SROH
68%' SOXJ
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 233
Mounting, wiring, connecting
12.3 System interfaces
NOTICE
Ethernet connector
Connect using only Industrial Ethernet connectors, e.g.
• Siemens IE FC RJ45 PLUG 180 2x2, RJ45 connector (10/100MBIT/S) with robust metal
housing and Fast Connect connection method, for IE FC Cable 2x2 180° cable outlet, order
number 6GK1901-1BB10-2AA0 or
• Siemens IE FC RJ45 PLUG 90 2x2, RJ45 connector (10/100MBIT/S) with robust metal
housing and Fast Connect connection method, for IE FC Cable 2x2 90° cable outlet, order
number 6GK1901-1BB20-2AA0.
Table 12-28 Connecting the ETHERNET cable to the basic unit pro V
Step Description
1 Connect the Ethernet cable to the Ethernet interface 1 and/or Ethernet interface 2
Figure 12-42 Connecting the Ethernet cable to the basic unit pro V
SIMOCODE pro
234 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.3 System interfaces
NOTICE
9-pin sub-D connection
The 9-way sub-D connection is an alternative to the A/B terminals!
Connecting Modbus RTU to the SIMOCODE pro V Modbus basic unit via the device terminals
Terminal assignment:
Connecting Modbus RTU to the SIMOCODE pro V Modbus basic unit via the sub-D connector
The pin assignments of the 9-pin sub-D socket for SIMOCODE pro correspond to the assignments
defined for PROFIBUS DP. The sub-D connector has the following assignments:
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 235
Mounting, wiring, connecting
12.3 System interfaces
Figure 12-43 Connecting the 9-pin sub-D connector to the SIMOCODE pro V Modbus RTU basic unit
NOTICE
Using the PROFIBUS DP connector
When the PROFIBUS DP connector is used, the bus terminator does not conform to the Modbus
specification.
Possible functional constraints resulting from the use of the PROFIBUS DP bus terminator with
a MODBUS TCP are the user's responsibility.
You can find recommendations for a suitable layout of the serial communication bus in the
document MODBUS over Serial Line - Specification and Implementation Guide - V1.02 (http://
www.modbus.org/docs/Modbus_over_serial_line_V1_02.pdf) on the Internet.
SIMOCODE pro
236 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.4 Configuration guidelines
Definition
The key data contained in this chapter is valid for Siemens products and cables.
Publisher:
PROFIBUS-Nutzerorganisation e. V.
Haid-und-Neu-Strasse 7
76131 Karlsruhe / Germany
Phone: ++49 721 965 85 90
Fax: ++49 721 965 85 89
Internet: PROFIBUS user organization (http://www.profibus.com)
Guideline: Order no. 2.111
See also Manual "SIMATIC NET PROFIBUS Networks (https://
support.automation.siemens.com/WW/view/en/1971286)."
Note
Use of SIMOCODE pro S basic units
In particular, when using SIMOCODE pro S basic units, use the bus termination module for
connecting a PROFIBUS segments.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 237
Mounting, wiring, connecting
12.4 Configuration guidelines
Publisher:
PROFIBUS-Nutzerorganisation e. V.
Haid-und-Neu-Strasse 7
76131 Karlsruhe / Germany
Phone: +49 (721) 965-8590
Fax: +49 (721) 965-8589
Internet: PI - PROFIBUS & PROFINET International Home (http://www.profibus.com)
SIMOCODE pro
238 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Mounting, wiring, connecting
12.4 Configuration guidelines
• PROFINET commissioning
Version: 1.01
Order No.: 8.081
Language: German
• PROFINET commissioning
Checklist version: 1.01
Order No.: 8.091
Language: German
For an overview of the structure and configuration of Industrial Ethernet networks with
SIMATIC NET: See also "Industrial Ethernet Networking Manual" system manual (https://
support.automation.siemens.com/WW/view/en/27069465)
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 239
Mounting, wiring, connecting
12.4 Configuration guidelines
SIMOCODE pro
240 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Commissioning, service, troubleshooting 13
13.1 General information about commissioning and service
Safety guidelines
WARNING
Hazardous voltage!
Can cause electric shock and burns.
Before starting work, disconnect the system and the device from the power supply.
Note
Please also observe the following SIMOCODE pro Operating Instructions (supplied with the
devices):
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 241
Commissioning, service, troubleshooting
13.1 General information about commissioning and service
Prerequisites
The following prerequisites must be fulfilled for commissioning and servicing:
• SIMOCODE pro is already installed and wired
• The motor is switched off.
Parameterization methods
You can parameterize SIMOCODE pro as follows:
• With the memory module in which the parameters have already been saved from a basic unit.
The memory module is plugged into the system interface. If the memory module is
connected to the system interface and the supply voltage returns to the basic unit, the basic
unit will be automatically parameterized by the memory module. The parameters can also be
downloaded to the basic unit from the memory module by pressing the TEST / RESET button
briefly.
• With the SIMOCODE ES software via serial or USB interface: The PC / PG is connected to the
system interface with a PC cable.
• With an automation system and/or SIMOCODE ES software via PROFIBUS DP. For this purpose,
the PROFIBUS DP cable is connected to the PROFIBUS DP interface of the basic unit.
• With the initialization module in which the parameters have already been saved from a basic
unit. The initialization module is permanently installed in the switchboard in a Motor
Control Center (MCC). If a withdrawable unit with a SIMOCODE pro S or SIMOCODE pro V
basic unit into the MCC and the power supply returns to the basic unit, it will automatically
be parameterized by the initialization module.
Commissioning options
There are two commissioning options:
1. Standard case: SIMOCODE pro has not yet been parameterized and has the factory setting
2. SIMOCODE pro has already been parameterized:
– The parameters have already been loaded into the basic unit.
– The parameters from a previous application still exist. Check whether the parameters
(e.g. the set current) are correct for the new application. Change these accordingly, if
necessary.
SIMOCODE pro
242 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Commissioning, service, troubleshooting
13.2 Commissioning
13.2 Commissioning
Step Description
1 Switch on the power supply. In a fault-free state, the following LEDS should light up or flash green:
• "Device" (lights up)
• "Bus" if PROFIBUS DP is connected (lights up or flashes).
Proceed to Step 2.
Otherwise, carry out diagnostics according to the LED display. For more information, see Chapter Diagnostics
via LED display on the basic unit and on the operator panel (PROFIBUS) (Page 245). Try to rectify the fault.
2 If you wish to make SIMOCODE pro available on the PROFIBUS DP, set the PROFIBUS DP address. For more
information, see Chapter Setting the PROFIBUS DP address (Page 244).
3 Parameterize SIMOCODE pro or check the existing parameterization, e.g. with a PC on which SIMO‐
CODE ES (TIA Portal) software is installed. For this, connect the PC / PG to the system interface with the PC cable
(see the figure below).
Notice
With SIMOCODE pro C use the system interface on the front and with SIMOCODE pro S use the right-hand
system interface.
4 Start SIMOCODE ES.
3& FDEOH
2UGHU 1R 8)$$
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 243
Commissioning, service, troubleshooting
13.2 Commissioning
Note
This setting cannot be made if the TEST / RESET button has been blocked.
Proceed as follows:
Table 13-3 Setting the PROFIBUS DP address via the addressing plug
Step Description
1 Set the desired valid address on the DIP switch.
The switches are numbered.
For example, address 21: Put the "16"+"4"+"1" switches in the "ON" position.
2 Plug the addressing plug into the system interface. The "Device" LED lights up yellow.
3 Briefly press the TEST / RESET button. The address you set is now stored. The "Device" LED flashes yellow for
approx. 3 seconds.
4 Remove the addressing plug from the system interface.
Table 13-4 Setting the PROFIBUS DP address via SIMOCODE ES (TIA Portal)
Step Description
1 Switch on the power supply of the basic unit.
2 Connect the USB interface of the PC/PG and the system interface of the basic unit to the Sirius USB PC cable.
It may be necessary to install a device driver for the parameterization cable when using the USB PC cable for the
first time.
3 Observe the status LED on the basic unit. The "Device" LED should light up green.
SIMOCODE pro can be started up.
4a Setting the address of a device configured in SIMOCODE ES (TIA Portal) (as started in steps 2 and 3):
Under "Parameters → Fieldbus interface", set the "Station address" to the required address and then download
the parameterization to the device.
4b Setting the address of a SIMOCODE device without integration in the current project:
In the project navigator, open "Online access" via "Online & Diagnostics". Here, the device currently connected
to the serial interface can be accessed using "COM<x> [SIRIUS PtP] → Update accessible devices". If the serial
interface COM<x> should indicate a protocol other than SIRIUS PtP, you can change this via the context menu
(right mouse button) → Properties. There, under "Parameters → Fieldbus interface", set the "Station address"
to the required address and then download the change into the device again.
5 After the parameters have been transferred to the basic unit, the message confirming successful downloading
appears under "Info → General" in the status window.
SIMOCODE pro
244 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Commissioning, service, troubleshooting
13.2 Commissioning
13.2.1.3 Diagnostics via LED display on the basic unit and on the operator panel (PROFIBUS)
The basic units and the operating panel have three LEDs for displaying specific device states:
Table 13-5 Diagnostics via LED display on the basic unit and on the operator panel
13.2.1.4 Diagnostics via LED display on the modules DM-F Local or DM-F PROFIsafe
See Manual Fail-safe Digital Modules SIMOCODE pro (https://support.automation.siemens.com/
WW/view/en/50564852).
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 245
Commissioning, service, troubleshooting
13.2 Commissioning
Step Description
1 Switch on the power supply. In a fault-free state, the following LEDS should light up green:
• "Device" (lights up)
• "PORT 1 / PORT 2" when the PROFINET cable is connected (lighted or flashing).
Continue with step 2.
Otherwise, carry out diagnostics according to the LED display. For more information, see Chapter Diagnostics
via LED display on the basic unit and on the operator panel (PROFINET) (Page 250). Try to rectify the fault.
2 If you want to make SIMOCODE pro available to PROFINET, you must set the IP parameters and the PROFINET
device names. For more information, see Chapter Setting IP parameters and PROFINET device name
(Page 247).
3 Parameterize SIMOCODE pro or check the existing parameterization, e.g. with a PC on which SIMO‐
CODE ES (TIA Portal) software is installed. For this, connect the PC / PG to the system interface with the PC cable
(see the figure below).
4 Start SIMOCODE ES.
SIMOCODE pro
246 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Commissioning, service, troubleshooting
13.2 Commissioning
Setting IP parameters and PROFINET device name with SIMOCODE ES (TIA Portal) via PC cable
Proceed as follows:
Table 13-7 Setting IP parameters and PROFINET device name with SIMOCODE ES (TIA Portal) via PC cable
Step Description
1 Plug the PC cable into the system interface.
2 Start SIMOCODE ES (TIA Portal).
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 247
Commissioning, service, troubleshooting
13.2 Commissioning
Step Description
3 1st option: Create new project 2nd option: Do not create a new project
• In the Project view, create a new project via • In the portal view, click on the button "Online & Di‐
"Project → New" agnostics"
• Add a new device by double-clicking the button "Add new • Click "Accessible devices". The "Accessible devices"
device" in the project navigator and select the application window opens
in the device wizard. The selected application corre‐ • Click the "Start search" button
sponds to the description in the manual SIMOCODE pro -
• Select a station
Application examples (https://
support.industry.siemens.com/cs/ww/en/view/
109743959).
• Check the device configuration and adapt it to the actual
configuration, if applicable
• Select the communication settings under "Parame‐
ters → PROFINET parameters" and set the IP parameters
and the device name
• Under "Parameters → Motor protection", set the current
setting and, if applicable, other parameters
• Adapt other parameters in the parameter editor if neces‐
sary
• Save the project and transfer the device parameters to the
device
4 Select the type of the PG/PC interface (SIRIUS PtP in this case)
5 Select the PG/PC interface via which the USB PC cable is con‐
nected to the computer.
6 Click on the "Start search" button and load the parameteriza‐
tion into the device.
After successfully transferring the parameters into the device
(see message in inspector window), the device is ready to
operate.
7 Select a suitable station. You can show the following devices/
stations:
• devices with the same addresses
• all compatible stations
• accessible stations
8 Click the "Connect..." button.
9 Open the "PROFINET parameters" dialog box in the parameter editor
10 Activate/deactivate "Overwrite IP parameters in device" and set the IP address, subnet mask, and router as appropriate.
The IP parameters are configured with SIMOCODE ES and transferred to the device. In this case, the "Overwrite IP
parameters in device" checkbox must be selected. Choose the IP parameters to match the configuration in the auto‐
mation system. If the IP parameters are assigned by the IO controller in the automation system, no setting is necessary
here and the "Overwrite IP parameters in device" checkbox must not be selected 1)
11 Enter the IP address.
12 Activate the checkbox "Use router" if you want to use a router
13 Enter the IP address (gateway) of the router
14 Select the device name to match the configuration in the automation system
15 Activate the "Overwrite device name in device" checkbox if you want to transfer the device name to the device.
SIMOCODE pro
248 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Commissioning, service, troubleshooting
13.2 Commissioning
Step Description
16 If necessary, select the "Web server activated" checkbox
17 If necessary, select the "OPC-UA server activated" checkbox
18 Select the "Activate NTP synchronization" checkbox if you want to synchronize the unbuffered real-time clock of SIMO‐
CODE pro V PN using the NTP procedure.
19 Enter the NTP server address when the "Activate NTP synchronization" checkbox is selected.
20 Enter a value for the time shift: -1440 min to +1440 min (default value: 0 min)
21 Enter a value for the cyclic update interval when the "Activate NTP synchronization" checkbox is selected: 10 to 86400 s
(default value: 10 s)
22 Load the data to the basic unit via "Online → Load to device" or click the corresponding button in the menu bar
1)
Note
Initial transfer of device name
The initial transfer of the device name must take place via the SIMOCODE pro system interface,
since the device cannot be reached via PROFINET as address settings are missing.
13.2.2.3 Setting the time manually after switch-on or recovery of the supply voltage
Step Description
1 Go online, e.g. via "Online & Diagnostics" → Accessible devices
2 • In the project navigator, double-click "Commissioning".
• Click on "Command"
• Choose "Set time (=PC time in UTC)
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 249
Commissioning, service, troubleshooting
13.2 Commissioning
13.2.2.4 Diagnostics via LED display on the basic unit and on the operator panel (PROFINET)
The basic unit and the operating panel have LEDs for displaying specific device states:
SIMOCODE pro
250 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Commissioning, service, troubleshooting
13.2 Commissioning
Table 13-9 Commissioning sequence of the SIMOCODE pro V Modbus basic unit
Step Description
1 Switch on the power supply. In a fault-free state, the "Device" LED should light up green.
2 Connect the PC / PG to the system interface with the PC cable (see the figure below)
3 Parameterize SIMOCODE pro or check the existing parameterization with a PC on which
SIMOCODE ES (TIA Portal) is installed
4 If automatic baud rate detection is activated, the "Bus" LED flashes green as soon as the
setting selected by the controller is found.
When the controller exchanges data with the device, the "Bus" LED lights up green.
86%3& FDEOH
2UGHU 1R 8)$$
Figure 13-3 Connecting a PC to the SIMOCODE pro V Modbus RTU basic unit
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 251
Commissioning, service, troubleshooting
13.2 Commissioning
Note
The SIMOCODE ES Premium software does not have more functionality than
SIMOCODE ES Standard for SIMOCODE pro Modbus devices, but it can nevertheless be used for
commissioning.
The functional principle of SIMOCODE ES software is described in the online help. A "Getting
Started" is available on the internet in a multimedia format to help you become more familiar
with the software in the initial fundamental steps: Guided Tour (https://
www.industry.siemens.com/topics/global/en/tia-portal/tia-portal-framework/tabcardpages/
Pages/guided-tour.aspx)
Device addressing
As supplied, the default setting for the device address 126. This must be reassigned when
commissioning the devices.
Table 13-10 Setting the Modbus RTU address via addressing plug
Step Description
1 Set the desired valid address on the DIP switch.
The switches are numbered. Addresses from 1 to 247 can be assigned.
For example, address 21: Put the "16"+"4"+"1" switches in the "ON" position. 1)
2 Plug the addressing plug into the system interface. The "Device" LED lights up yellow.
3 Briefly press the "TEST/RESET" button. The address you set is now stored. The "Device" LED
flashes yellow for approx. 3 seconds.
4 Remove the addressing plug from the system interface.
1)
Note
Labeling for the address "128"
Labeling for the address "128" is not available on the addressing plug, that is, the unlabeled
switch corresponds to the address "128".
SIMOCODE pro
252 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Commissioning, service, troubleshooting
13.2 Commissioning
Table 13-11 Setting the Modbus RTU address with SIMOCODE ES (TIA Portal)
Step Description
1 Plug the PC cable into the system interface.
2 Start SIMOCODE ES
3 Select "Online → Go online" or click the "Go online" button
Communication parameters
The following Modbus communication parameters can be set in the SIMOCODE ES (TIA Portal)
software under "Parameters → Modbus":
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 253
Commissioning, service, troubleshooting
13.2 Commissioning
• Baud rate: The baud rate of SIMOCODE pro V Modbus can be set in the range from 0.3 - 57.6
kbps. The parameter setting "auto" activates automatic baud rate detection with which the
device autonomously determines the setting selected by the controller. Automatic baud rate
search encompasses baud rates in the range from 4.8 ... 57.6 kbps.
Note
Automatic baud rate detection
Use of this function is only possible when the "Watchdog" function is activated.
Idle time:
Messages begin and end with a transmission break of at least 3.5 characters. The shortest
idle time depends on the baud rate. The following table shows the default values:
• Baud rate (detected): Information about the detected baud rate, if automatic baud rate
detection (baud rate = auto) is set.
• Modbus address: Setting the Modbus address for the SIMOCODE device. The address can be
set in the range from 1 - 247. As supplied, the address for SIMOCODE pro V devices is set to
the default value of 126
• Port configuration: The number of stop bits and the selected parity of the Modbus interface
can be set here. The following settings are possible:
– 8E1 - 1 stop bit, even parity
– 8O1 - 1 stop bit, odd parity
– 8N2 - 2 stop bits, no parity
– 8N1 - 1 stop bit, no parity
SIMOCODE pro
254 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Commissioning, service, troubleshooting
13.2 Commissioning
• Wait time / wait time (default value): The time duration of the pause between a received
request and the reply from SIMOCODE pro can be set with the "Wait time" and "Wait time
(default value)" parameters. If the default value of the Modbus specification is to be used,
selection of the "Wait time (default value)" parameter is recommended. The "Wait time"
parameter is available for free setting. The setting is made in ms. The smallest settable value
corresponds to the default value of the Modbus specification. If longer wait times are
required, these can be defined using the "Wait time" parameter.
• Watchdog / Watchdog time: Monitoring of the bus communication can be activated with
these parameters. This is necessary when automatic baud rate detection is selected, or if the
SIMOCODE device were to experience a fault if the bus communication fails. If the watchdog
is activated, SIMOCODE monitors whether a valid read or write access to the device occurs
within the set watchdog time. If this is not the case, SIMOCODE begins a new search for a
valid baud rate if automatic rate detection is set. In addition, a "Fault - bus" is generated if the
"Watchdog → Bus monitoring" parameter is also activated.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 255
Commissioning, service, troubleshooting
13.2 Commissioning
Step Description
1 Switch on the power supply. In a fault-free state, the following LEDS should light up green:
• "Device" (lights up)
• "PORT 1 / PORT 2" when the Ethernet cable is connected (lighted or flashing).
Continue with step 2.
Otherwise, carry out diagnostics according to the LED display. For more information, see Chapter Diagnostics
via LED display on the basic unit and on the operator panel with EtherNet/IP (Page 259). Try to rectify the fault.
2 If you want to make SIMOCODE pro available to EtherNet/IP, you must set the IP parameters and the device
name. For more information, see Chapter Setting IP parameters and EIP device name (Page 256).
3 Parameterize SIMOCODE pro or check the existing parameterization, e.g. with a PC on which SIMOCODE ES
software is installed. For this, connect the PC / PG to the system interface with the PC cable (see the figure
below).
4 Start SIMOCODE ES.
SIMOCODE pro
256 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Commissioning, service, troubleshooting
13.2 Commissioning
These parameters can be set in different ways, depending on the needs of the plant
configuration.
Setting IP parameters and EtherNet/IP device name with SIMOCODE ES via PC cable
Proceed as follows:
Table 13-13 Setting IP parameters and EtherNet/IP device name with SIMOCODE ES via PC cable
Step Description
1 Plug the PC cable into the system interface
2 Start SIMOCODE ES (TIA Portal)
3 1st option: Create new project 2nd option: Do not create a new project
• In the Project view, create a new project via • In the portal view, click on the button "Online & Di‐
"Project → New" agnostics"
• Add a new device by double-clicking the button "Add new • Click "Accessible devices". The "Accessible devices"
device" in the project navigator and select the application window opens
in the device wizard. The selected application corre‐ • Click the "Start search" button
sponds to the description in the manual SIMOCODE pro -
• Select a station
Application examples (https://
support.industry.siemens.com/cs/ww/en/view/
109743959).
• Check the device configuration and adapt it to the actual
configuration, if applicable
• Select the communication settings under "Parameters →
Ethernet parameters" and set the IP parameters and the
device name
• Under "Parameters → Motor protection", set the current
setting and, if applicable, other parameters
• Adapt other parameters in the parameter editor if neces‐
sary
• Save the project and transfer the device parameters to
the device
4 Select the type of the PG/PC interface (SIRIUS PtP in this case)
5 Select the PG/PC interface via which the USB PC cable is con‐
nected to the computer.
6 Click on the "Start search" button and load the parameteriza‐
tion into the device.
After successfully transferring the parameters into the device
(see message in inspector window), the device is ready to
operate.
7 Select a suitable station. You can show the following devices/
stations:
• devices with the same addresses
• all compatible stations
• accessible stations
8 Click the "Connect..." button.
9 Open the "Ethernet parameters" dialog box in the parameter editor
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 257
Commissioning, service, troubleshooting
13.2 Commissioning
Step Description
10 Select "Use BOOTP/DHCP" if the IP parameters are obtained from a DHCP server and assigned to the IO Device.
If the DHCP mode is selected, SIMOCODE pro immediately receives an IP address if the DHCP server is available in the
same network. Otherwise the device searches for an IP address. If SIMOCODE pro finds no IP address when setting up
an online connection or during a loading operation, because no DHCP server is available in the network, SIMOCODE ES
assigns the device a temporary IP address. If the DHCP mode is selected, SIMOCODE pro accepts this temporary address
as if it came from a DHCP server. There are two options for deactivating a temporary IP address again:
• Restart the device by means of "Commissioning → Command → Restart/Cold start"
• Switch the device off and on again. After the restart, the device runs in the DHCP mode and looks for an IP address
again.
11 Activate/deactivate "Overwrite IP parameters in device" and set the IP address, subnet mask, and router as appropriate.
The IP parameters are configured with SIMOCODE ES and transferred to the device. In this case, the "Overwrite IP
parameters in device" checkbox must be selected. Choose the IP parameters to match the configuration in the auto‐
mation system. If the IP parameters are assigned by the IO controller in the automation system, no setting is necessary
here and the "Overwrite IP parameters in device" checkbox must not be selected 1)
12 Enter the IP address.
13 Activate the checkbox "Use router" if you want to use a router
14 Enter the IP address (gateway) of the router
15 Select the EtherNet/IP device name to match the configuration in the automation system.
16 Activate the "Overwrite device name in device" checkbox if you want to transfer the device name to the device.
17 If necessary, select the "Web server activated" checkbox
18 Select the "Activate NTP synchronization" checkbox if you want to synchronize the unbuffered real-time clock of SIMO‐
CODE pro V EIP using the NTP procedure.
19 Enter the NTP server address when the "Activate NTP synchronization" checkbox is selected.
20 Enter a value for the time shift: -1440 min to +1440 min (default value: 0 min)
21 Enter a value for the cyclic update interval when the "Activate NTP synchronization" checkbox is selected: 10 to 86400 s
(default value: 10 s)
22 Load the data to the basic unit via "Online → Load to device" or click the corresponding button in the menu bar
1)
Note
Initial transfer of device name
The initial transfer of the device name must occur via the SIMOCODE pro system interface, since
the device is not yet accessible via EtherNet/IP due to the missing address settings.
13.2.4.3 Set the time manually after switch-on or recovery of the supply voltage
SIMOCODE pro
258 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Commissioning, service, troubleshooting
13.2 Commissioning
Set the time manually after switch-on or recovery of the supply voltage
Step Description
1 Start SIMOCODE ES
2 Establish an online connection.
3 Set the device-internal real time clock via "Commissioning → Command → Set time (= PC time in UTC)"
13.2.4.4 Diagnostics via LED display on the basic unit and on the operator panel with EtherNet/
IP
The basic unit and the operating panel have LEDs for displaying specific device states:
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 259
Commissioning, service, troubleshooting
13.3 Service
13.3 Service
SIMOCODE pro
260 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Commissioning, service, troubleshooting
13.3 Service
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 261
Commissioning, service, troubleshooting
13.3 Service
Saving parameters from the basic unit into the memory module
Note
This function will not be available if the TEST / RESET button has been disabled.
Proceed as follows:
Step Description
1. Plug the memory module into the system interface. The "Device" LED lights up yellow for
approx. 10 seconds. During this time, press the "TEST / RESET" button for approx. 3 seconds. The
parameters will be saved in the memory module. After successful data transfer, the "Device"
LED flickers yellow for approx. 3 seconds.
2. If necessary, unplug the memory module from the system interface.
Saving parameters from the memory module into the basic unit
Note
This function will not be available if the TEST / RESET button has been disabled.
Proceed as follows:
Table 13-16 Saving parameters from the memory module into the basic unit
Step Description
1. Plug the memory module into the system interface. The "Device" LED lights up yellow for approx.
10 seconds. During this time, briefly press the "TEST / RESET" button. The parameters will be
transferred to the basic unit. After successful data transfer, the "Device" LED flashes yellow for
approx. 3 seconds.
2. If necessary, unplug the memory module from the system interface.
Note
If the memory module is plugged in, the parameters will be transferred from the memory
module to the basic unit when the supply voltage is switched on.
SIMOCODE pro
262 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Commissioning, service, troubleshooting
13.3 Service
Step Description
1. Plug the PC cable into the system interface.
2. Start SIMOCODE ES.
3. Create a new project via "Create new project".
4. Switch to the project view.
5. Go online, e.g. via "Online & Diagnostics" in the project navigator
6. Open the "Online access" menu in the project navigator and select the suitable interface by
double-clicking it.
7. Double-click on "Update accessible devices".
8. Select "Online → Upload device as new station (hardware and software) ...".
9. Save the project.
Note
This function will not be available if the TEST / RESET button has been disabled.
Table 13-18 Saving parameters from a SIMOCODE ES file into the basic unit
Step Description
1. Plug the PC cable into the system interface.
2. Start SIMOCODE ES.
3. Open a project.
4. Select Online → Extended online connection.
5. Select the type of the PG/PC interface (SIRIUS PtP or PN/IE).
6. Select the PG/PC interface.
7. Click the "Start search" button. A search is made for compatible stations.
8. Select a station.
9. Load the parameters to the device via "Online → Load to device".
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 263
Commissioning, service, troubleshooting
13.3 Service
Safety guidelines
WARNING
Replacing current measuring modules and current/voltage measuring modules
The main power for the feeder and the supply voltage for the basic unit must be switched off
before replacing current measuring modules and current/voltage measuring modules.
Note
Please observe the information contained in the Operating Instructions!
You will also find the Operating Instructions for SIMOCODE pro at Operating Instructions (https://
support.industry.siemens.com/cs/ww/en/ps/16027/man)
Note
It is not necessary to detach the wiring from the removable terminals to replace the components!
Step Description
1. Save the parameters. For information on this, see Chapter Backing up and saving parameters (Page 262).
2. Switch off the main power for the unit feeder and the power supply for the basic unit.
3. Withdraw the PC cable if necessary, then remove the cover or the connecting cable from the system interface.
4. Withdraw the removable terminals. You do not need to detach the wiring.
5. Dismantle the basic unit.
6. Withdraw the removable terminals from the new basic unit.
7. Mount the new basic unit.
8. Connect the wired, removable terminals.
9. Connect the cables to the system interfaces.
10. Switch on the supply voltage for the basic unit.
11. Save the parameters into the basic unit. For information on this, see Chapter Backing up and saving parameters
(Page 262).
12. Switch on the main power for the unit feeder.
SIMOCODE pro
264 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Commissioning, service, troubleshooting
13.3 Service
Step Description
1. Switch off the main power for the feeder and switch off the power supply for the basic unit and the DM-F.
2. Withdraw the PC cable if necessary, then remove the cover or the connecting cable from the system interface.
3. Withdraw the removable terminals. You do not need to detach the wiring.
4. Remove the expansion module or decoupling module.
5. Withdraw the removable terminals from the new expansion module or decoupling module.
6. Install the new expansion module or decoupling module.
7. Connect the wired, removable terminals.
8. Connect the cables to the system interfaces.
9. Switch on the supply voltage for the basic unit.
10. Switch on the main power for the unit feeder.
Replacing a DM-F
Proceed as follows:
Step Description
1 First, switch off the main power for the feeder and then the supply voltage for the basic unit and the DM-F.
2 Withdraw the PC cable if necessary, then remove the cover or the connecting cable from the system interface.
3 Withdraw the removable terminals. You do not need to detach the wiring.
4 Dismantle the DM-F.
5 Withdraw the removable terminals from the new DM-F.
6 Mount the new DM-F.
7 Connect the wired, removable terminals.
8 Connect the cables to the system interfaces.
9 DM-F PROFIsafe only:
Set the DIP switches for the PROFIsafe address according to the configuration in the F-controller (see Chapter "Con‐
figuring the DM-F PROFIsafe and integrating it into the fail-safe automation system" in the manual Manual Fail-safe
Digital Modules SIMOCODE pro (https://support.automation.siemens.com/WW/view/en/50564852)).
10 Switch on the power supply for the DM-F and the basic unit.
11 DM-F Local only
Configure the DM-F Local accordingly (see Chapter "Configuring the DM-F Local" in manual Manual Fail-safe Digital
Modules SIMOCODE pro (https://support.automation.siemens.com/WW/view/en/50564852)).
12 Switch on the main power for the unit feeder.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 265
Commissioning, service, troubleshooting
13.3 Service
Replacing the current measuring module and the current/voltage measuring module
WARNING
Replacing current measuring modules and current/voltage measuring modules
The main power for the feeder and the supply voltage for the basic unit must be switched off
before replacing current measuring modules and current/voltage measuring modules.
Proceed as follows:
Table 13-22 Replacing the current measuring module and the current/voltage measuring module
Step Description
1 Switch off the main power for the unit feeder and the power supply for the basic unit.
2 Pull out the connecting cable from the system interface.
3 Remove the removable terminal from the module as illustrated below (current / voltage measuring modules only)
4 Disconnect the three cables of the three phases of the main circuit.
5 Replace the module (see Chapter Mounting of current measuring modules (Page 177) and Chapter Mounting the
current / voltage measuring modules (Page 178)).
6 Connect the three cables of the main circuit, leading them through the feed-hole openings.
7 Plug the removable terminals onto the module (current / voltage measuring modules only).
8 Connect the cable to the system interface.
9 Switch on the supply voltage for the basic unit.
10 Switch on the main power for the unit feeder.
SIMOCODE pro
266 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Commissioning, service, troubleshooting
13.3 Service
8 9
DEFG
Replacing a 1st generation current/voltage measuring module (UM) with a 2nd generation current/
voltage measuring module (UM+)
WARNING
Replacing current measuring modules and current/voltage measuring modules
The main power for the feeder and the supply voltage for the basic unit must be switched off
before replacing current measuring modules and current/voltage measuring modules.
The following table shows which 2nd generation current/voltage measuring module replaces a
1st generation current/voltage measuring module:
1st generation current/voltage measuring module 2nd generation current/voltage measuring module
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 267
Commissioning, service, troubleshooting
13.3 Service
Note
Conversion to a 2nd generation current/voltage measuring module
Depending on the previous parameterization of the SIMOCODE basic unit, the Device LED and
the General Fault LED may flash red when downloading a parameterization with a 2nd
generation current / voltage measuring module.
This behavior can be corrected with a reset. The device LED changes to green; the Gen. Fault LED
goes out.
After a reset, the basic unit is in the UM+ mode. The device LED changes to green; the Gen. Fault
LED goes out.
Table 13-23 Exchanging a 3UF52 operator panel for a 3UF720 operator panel
Step Description
1 Unscrew the four mounting bracket screws and remove the 3UF52 operator panel from the front panel or
switchgear cabinet door.
2 Ensure that the dimensions of the cutout in the front panel or cabinet door measure 91.5 + 0.5 mm (width) and
54.5 + 0.5 mm (height) (see figure).
3 Slide the seal provided onto the operator panel adapter (see figure).
4 Position the operator panel adapter in the cutout.
5 Position the operator panel in the adapter.
6 Snap the four mounting brackets onto the operator panel.
7 Lock the operator panel in position by tightening the four mounting bracket screws (see figure and safety infor‐
mation!).
SIMOCODE pro
268 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Commissioning, service, troubleshooting
13.3 Service
[
,3
WARNING
Tightening torque of the screws
To ensure that the panel will function correctly and is sealed to comply with IP54, the tightening
torque of the screws provided must not be set too high when mounting and the seal must be
properly fitted.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 269
Commissioning, service, troubleshooting
13.3 Service
Note
A SIMOCODE pro 3UF7 system operator panel is not compatible with SIMOCODE DP 3UF5, and
vice versa.
Restoring the factory settings with the TEST / RESET button on the basic unit
Proceed as follows (also deletes any previous password setting!):
Table 13-24 Restoring the factory settings with the TEST / RESET button
Step Description
1 Switch off the supply voltage for the basic unit.
2 Press the TEST / RESET button on the basic unit and keep it pressed.
3 Switch on the supply voltage for the basic unit. The "Device" LED lights up yellow.
4 Release the TEST / RESET button after approx. two seconds.
5 Press the TEST / RESET button again after approx. two seconds.
6 Release the TEST / RESET button after approx. two seconds.
7 Press the TEST / RESET button again after approx. two seconds.
8 The factory setting is restored.
Note
If any of the steps stated above are not carried out correctly, the basic unit will revert to normal
operation.
Note
This function is always active, irrespective of the "TEST / RESET keys disabled" parameter.
Restoring the factory settings with the software SIMOCODE ES (TIA Portal)
Prerequisite: SIMOCODE pro is connected to the PC / PG via PROFIBUS DP or via the system
interface and SIMOCODE ES is started.
SIMOCODE pro
270 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Commissioning, service, troubleshooting
13.3 Service
Table 13-25 Restoring the factory settings with the software SIMOCODE ES (TIA Portal)
Step Description
1 Go online, e.g. via "Online → Connect online".
2 In the Project navigation view, select "Online accesses → COM [Sirius PtP] → Update accessible
stations → SIMOCODE → Commissioning → Command".
3 Click on the "Factory settings" button. The factory setting is restored.
4 "Factory settings OK" is displayed in the inspector window.
Note
The parameterization of the device is retained after the firmware has been updated.
NOTICE
Connection to the device
The connection by USB PC cable or Ethernet must not be interrupted during the update
procedure.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 271
Commissioning, service, troubleshooting
13.3 Service
Requirements:
• The basic unit must be connected to SIMOCODE ES via online connection, USB PC cable (PtP)
or Ethernet.
• The supply voltage must be present at the basic unit at the start of and during the firmware
update.
• A firmware update is only possible if
– The motor is in the "off" state and there is no motor current
– The control station is in "Local manual" status
– The device is not protected by a password
Firmware update
You can perform the firmware update as follows:
• for the SIMOCODE pro V PB and pro V MR basic units, via the SIRIUS PC USB cable (SIRIUS PtP)
with the assistance of the SIMOCODE ES (TIA Portal) software, all versions
Basic / Standard / Premium V15 or higher or Professional V16 or higher.
• for the SIMOCODE pro V PN and pro V EIP basic units: via Ethernet with the assistance of the
SIMOCODE ES (TIA Portal) software, all versions Basic / Standard / Premium V13 or higher or
Professional V16 or higher.
WARNING
Risk of impermissible system states.
The installation of the firmware update switches the basic unit into "station failure" state. This
state can affect the operation of an online process or a machine.
Unexpected operation of a process or a machine can lead to fatal or severe injuries and/or to
property damage.
Before installing the firmware update, ensure that the basic unit is not involved in an active
process.
Update procedure:
1. Select the module in the device configuration
2. Select the "Online & diagnostics" command from the shortcut menu
3. Select the "Firmware update" group from the "Functions" folder.
4. Click the "Browse" button to select the path to the firmware update files.
5. Select the firmware file from the folder into which you previously unpacked the download
file. The table in the "Firmware update" area lists those modules under "Suitable for modules
with" for which an update is possible with the selected firmware file.
6. Click the "Run update" button. If the module can interpret the selected file, the file is
downloaded to the module
Updating the firmware
SIMOCODE pro
272 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Commissioning, service, troubleshooting
13.3 Service
The "Run firmware after update" check box is always selected. When the loading process is
complete, the module works with the new firmware.
Note
Avoid interrupting the firmware update
If you interrupt a firmware update, the device is not ready for use. In this case, the "BUS" and
"GEN FAULT" LED indicators flash alternately and the "DEVICE" LED lights up red.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 273
Commissioning, service, troubleshooting
13.4 Troubleshooting
13.4 Troubleshooting
SIMOCODE pro
274 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Commissioning, service, troubleshooting
13.4 Troubleshooting
Figure 13-10 Example of event logging using the SIMOCODE ES (TIA Portal)
Example:
The most recent "power-on" event was logged at a device operating time of 17 days, 21 hours
and 31 minutes. Therefore, at the moment of "Power - On", the device was operating (supplied
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 275
Commissioning, service, troubleshooting
13.4 Troubleshooting
with voltage) for 17d 21h 31min. The "Number of starts >" fault was logged at a device operating
time of 18 days, 22 hours, 17 minutes, i.e. 24h 46min after the most recent "Power - On."
When using a DM-F, the events "Enabling circuit closed" and "Enabling circuit open" are logged
for the DM-F Local and/or the DM-F PROFIsafe in a separate window:
• Time
• Event: "Enabling circuit closed" or "Enabling circuit open"
– Number:
Line 1 200 or 202
Line 2 201 or 203
– Text:
Line 1 "DM-F Local enabling circuit 0 -> 1" or "DM-F PROFIsafe enabling circuit 0 -> 1"
Line 2 "DM-F Local enabling circuit 1 -> 0" or "DM-F PROFIsafe enabling circuit 1 -> 0."
The current DIP switch position of the "DM-F Local" and/or the "DM-F PROFIsafe" is displayed
under "DIP switch position DM-F during the last event".
See also Chapter "Data record 72 - Error buffer" in the manual SIMOCODE pro - Communication
(https://support.industry.siemens.com/cs/ww/en/view/109743960).
Note
This event memory is supported by the SIMOCODE pro V basic unit as from firmware
version V3.0.
The following events are stored:
• last event "DM-F enabling circuit closed"
• last event "DM-F enabling circuit open"
• Initialization module read in
• Initialization module written.
See also Chapter "Data record 73 - Event buffer" in the manual SIMOCODE pro - Communication
(https://support.industry.siemens.com/cs/ww/en/view/109743960).
SIMOCODE pro
276 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Commissioning, service, troubleshooting
13.4 Troubleshooting
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 277
Commissioning, service, troubleshooting
13.4 Troubleshooting
SIMOCODE pro
278 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Commissioning, service, troubleshooting
13.4 Troubleshooting
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 279
Commissioning, service, troubleshooting
13.4 Troubleshooting
SIMOCODE pro
280 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Commissioning, service, troubleshooting
13.4 Troubleshooting
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 281
Commissioning, service, troubleshooting
13.4 Troubleshooting
SIMOCODE pro
282 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Commissioning, service, troubleshooting
13.4 Troubleshooting
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 283
Commissioning, service, troubleshooting
13.4 Troubleshooting
SIMOCODE pro
284 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Commissioning, service, troubleshooting
13.4 Troubleshooting
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 285
Commissioning, service, troubleshooting
13.4 Troubleshooting
1) See also "Error number" in Chapter "Data record 72 - Error buffer" in the manual SIMOCODE pro
- Communication (https://support.industry.siemens.com/cs/ww/en/view/109743960).
Note
2) Parameter block
On devices in the as-delivered condition or after the factory settings have been restored, the
parameter block is not active!
SIMOCODE pro
286 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Safety and commissioning information for Ex areas 14
14.1 Motor protection functions (overload protection, thermistor
protection)
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 287
Safety and commissioning information for Ex areas
14.1 Motor protection functions (overload protection, thermistor protection)
Note
This safety and commissioning information is also valid for devices with certificate numbers BVS
04 ATEX F 003.
The devices are suitable for protecting motors in potentially explosive areas in accordance with
the above standards.
WARNING
Use in hazardous locations
The components of SIMOCODE pro are not suitable for installation in hazardous areas.
The device is only allowed to be installed in a control cabinet with the minimum degree of
protection of IP 4x.
If you have any questions, ask your explosion protection specialist.
WARNING
Qualified personnel required
All work involved in connecting, commissioning and maintenance must be carried out
by qualified, responsible personnel.
Failure to follow proper procedures may result in personal injury and damage to property.
SIMOCODE pro
288 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Safety and commissioning information for Ex areas
14.1 Motor protection functions (overload protection, thermistor protection)
NOTICE
SIMOCODE pro Operating Instructions
Please observe the SIMOCODE pro Operating Instructions (enclosed with the devices).
You can find the Operating Instructions for SIMOCODE pro listed in Chapter General
information about commissioning and service (Page 241) or at Operating Instructions (https://
support.industry.siemens.com/cs/ww/en/ps/16027/man) in the Industry Online Support.
Notes/example
Set the 3UF7 to the rated motor current (according to the type plate or design test certificate of
the motor).
NOTICE
Trip class / tripping characteristic
Pay attention to the trip class or the tripping characteristic of the 3UF7.
Choose the trip class so that the motor is thermally protected even with a blocked rotor.
The motor, cables, and contactor must be dimensioned for the selected trip class.
NOTICE
Setting the "response" of the overload protection
Set the response of the overload protection to "Trip"!
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 289
Safety and commissioning information for Ex areas
14.1 Motor protection functions (overload protection, thermistor protection)
E
E
E
E
TE = 11 s E
IA/Is = 5.5
Figure 14-1 Tripping conditions of the Ex e motor, selected: CLASS 10E when using a 3UF710* current
measuring module
The latest tripping characteristics for SIMOCODE pro can be found in the Industry Online Support
(Tripping characteristics 3UF7 (https://support.industry.siemens.com/cs/search?
search=3UF7&type=Characteristic&lc=en-WW)).
NOTICE
Tripping characteristic
The type of tripping characteristic is dependent on the configured measuring module.
If a 3UF711*-1AA00-0 1st generation current / voltage measuring module is configured in a
parameter assignment, although a 3UF711*-1AA01-0 2nd generation current / voltage
measuring module is used, then the tripping characteristic remains that of the 1st generation
current / voltage measuring module.
If only the hardware of the measuring module is replaced, this does not result in any change to
the tripping behavior.
SIMOCODE pro
290 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Safety and commissioning information for Ex areas
14.1 Motor protection functions (overload protection, thermistor protection)
Depending on the number of sensors, the following tripping and restart temperatures will result
based on the TNF (rated response temperature of the sensor):
CAUTION
Response setting
Set the response for the activated thermistor to "Trip"!
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 291
Safety and commissioning information for Ex areas
14.1 Motor protection functions (overload protection, thermistor protection)
NOTICE
Installing the measuring circuit cables
Lay the measuring circuit cables as separate control cables. It is not permissible to use the cores
of the motor supply cable or other main supply cables.
Shielded control cables should be used if extremely inductive or capacitive interference is
expected as a result of power cables routed in parallel.
NOTICE
Evaluation of the short-circuit detection of the sensor cable
Evaluating the short-circuit detection of the sensor cable is recommended.
If the short-circuit detection of the sensor cable is not evaluated, when commissioning or after
modifications / maintenance work (assembly, disassembly) of the system, the sensor resistor
must be measured using a suitable measuring instrument.
NOTICE
Fuse protection of the contactor for type of coordination 2
When combining with other contactors, observe the respective maximum fuse protection of
the contactor for type of coordination 2.
SIMOCODE pro
292 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Safety and commissioning information for Ex areas
14.1 Motor protection functions (overload protection, thermistor protection)
NOTICE
Cable cross sections
Avoid impermissibly high cable surface temperatures by correctly dimensioning the cross
sections!
Choose a sufficient cable cross section, especially for heavy-starting motors CLASS 20E to
CLASS 40E (see Chapter Short-circuit protection with fuses for motor feeders for short-circuit
currents up to 100 kA and 690 V for 1st generation current / voltage measuring module
(Page 343))
14.1.3.7 Test
Test phases
• Phase 1: Hardware test / lamp test (0 to 2 s):
The hardware (e.g. the thermistor electronics) is tested, all LEDs and displays are activated,
including the lamp control. Contactor controls remain unchanged.
• Phase 2: Hardware test results (2 s to 5 s):
If there is a fault, the "HW fault basic unit" fault is triggered.
If there is no fault:
– the "GEN. FAULT" LED flashes if no main current is flowing
– the "GEN. FAULT" LED flickers; if main current is flowing in all three phases (exception:
with a "1-phase load" in one phase).
• Phase 3: Relay test (> 5 s):
If testing is carried out with tripping, the contactor controls are deactivated.
The contactor control can only be shut down by means of the "Test 1" function block and in the
"Local 1-3" operating mode, using the "TEST / RESET" button on the basic device / operator panel.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 293
Safety and commissioning information for Ex areas
14.1 Motor protection functions (overload protection, thermistor protection)
The following table shows the test phases performed when the "TEST / RESET" button is pressed
for the required length of time:
Table 14-3 States of the status LEDs / contactor controls during testing
WARNING
Safety information for DM-F Local and DM-F PROFIsafe fail-safe digital modules
Pay attention to the safety notes in the Manual Fail-safe Digital Modules SIMOCODE pro (http://
support.automation.siemens.com/WW/view/en/50564852).
CAUTION
Using relay outputs for the protection function
For the protection function, only the relay outputs of the 3UF70 basic unit, of a monostable
digital module 3UF730, of a multifunction module 3UF76, or of a fail-safe expansion
module 3UF732/3UF733 may be used, and only if connected to the corresponding contactor
controls "QE" of the control function!
SIMOCODE pro
294 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Safety and commissioning information for Ex areas
14.1 Motor protection functions (overload protection, thermistor protection)
WARNING
The 3UF7 is not suitable for installation in hazardous areas.
The device is only allowed to be installed in a control cabinet with the minimum degree of
protection of IP 4x.
If installed in hazardous areas, there must be no ignition hazard from the 3UF7. Appropriate
measures must be taken (e.g. encapsulation).
WARNING
Electrical isolation required
For SIMOCODE pro devices with a 24 V DC control supply, galvanic isolation must be ensured
with a battery or a safety isolating transformer according to DIN EN 61558-2-6.
Note
The 3UF7 is not suitable for load-side operation on frequency converters.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 295
Safety and commissioning information for Ex areas
14.1 Motor protection functions (overload protection, thermistor protection)
WARNING
Repairs
Repairs to the device may only be carried out by the manufacturer.
14.1.5 Warranty
Note
To meet the conditions of the warranty, you must observe the safety and commissioning
instructions from the operating instructions.
You can find the Operating Instructions for SIMOCODE pro listed in Chapter General information
about commissioning and service (Page 241) or at Operating Instructions (https://
support.industry.siemens.com/cs/ww/en/ps/16027/man) in the Industry Online Support.
SIMOCODE pro
296 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Safety and commissioning information for Ex areas
14.2 Dry-running protection for centrifugal pumps by active power monitoring
WARNING
Use in hazardous locations
The components of SIMOCODE pro are not suitable for installation in hazardous areas.
The device is only allowed to be installed in a control cabinet with the minimum degree of
protection of IP 4x.
If you have any questions, ask your explosion protection specialist.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 297
Safety and commissioning information for Ex areas
14.2 Dry-running protection for centrifugal pumps by active power monitoring
NOTICE
Overall ignition protection concept
According to the overall ignition protection concept for the centrifugal pump, further
independent monitoring devices may be necessary, depending on the requirement level, to
avoid ignition sources in the event of expected and/or rare malfunctions. Failure of this "dry-
running protection for centrifugal pumps by active power monitoring" device for control of
ignition sources is regarded as a rare malfunction.
WARNING
Qualified personnel required
All work involved in connecting, commissioning and maintenance must be carried out
by qualified, responsible personnel.
Failure to follow proper procedures may result in personal injury and damage to property.
With SIMOCODE pro the dry-running protection for centrifugal pumps (non-electrical device)
works by active power monitoring and shutdown of the motor if a minimum flow rate is
undershot. This corresponds to the following type of ignition protection: Control of ignition
sources b, ignition protection system b1, e.g. according to DIN EN 80079‑37
SIMOCODE pro is registered for dry-running protection for centrifugal pumps by active power
monitoring according to both ATEX and IEC Ex.
Increased danger in hazardous areas means it is necessary to carefully observe the following
notes and standards:
• IEC 60079‑14 / EN 60079‑14 / DIN VDE 0165‑1 Electrical apparatus for explosive gas
atmospheres ‑ Electrical installations in hazardous areas (other than mines)
• IEC 60079‑17 / EN 60079‑17 / DIN VDE 0165‑10‑1 Electrical apparatus for explosive gas
atmospheres ‑ Explosive atmospheres. Electrical installations inspection and maintenance
(other than mines)
• DIN EN 50495 Safety devices required for the safe functioning of equipment with respect to
explosion risks
• VDE 0118 Erection of electrical installations in mines
• DIN EN ISO 80079‑36 Explosive atmospheres - Part 36: Non-electric equipment for use in
explosive atmospheres - Basic method and requirements
• DIN EN ISO 80079‑37 Explosive atmospheres - Part 37: Non-electrical equipment for
explosive atmospheres - Non-electrical type of protection constructional safety ''c'', control of
ignition sources ''b'', liquid immersion ''k''
• DIN EN 1127‑1 Explosive atmospheres - Explosion prevention and protection - Part 1: Basic
concepts and methodology
SIMOCODE pro
298 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Safety and commissioning information for Ex areas
14.2 Dry-running protection for centrifugal pumps by active power monitoring
• DIN EN 13237 Potentially explosive atmospheres – Terms and definitions for equipment and
protective systems intended for use in potentially explosive atmospheres
• DIN EN 15198 Methodology for the risk assessment of non-electrical equipment and
components for intended use in potentially explosive atmospheres
• National implementation of Directive 1999/92/EC
Marking on the nameplate of the SIMOCODE pro device with meaning with regard to the
possible applications of the centrifugal pumps to be protected in hazardous areas:
• PTB 18 ATEX 5003 X
• IECEx PTB 18.0004 X
• I (1G/M2) [Ex h Ga/Mb]
• II (1/2) G [Ex h Ga/Gb]
• II (1G/2D) [Ex h Ga/Db]
Explanation of marking:
Notes regarding the term "device":
• The electrical device to be marked (SIMOCODE pro) is installed in the non-hazardous area.
• The marking refers to the requirements for the non-electrical device (centrifugal pump) to be
protected, which is installed in the hazardous area or in which a hazardous area may be
present.
• The protection function of the SIMOCODE pro device is achieved by monitoring/avoiding
ignition sources on the device to be protected (centrifugal pump) by preventing dry running.
All valid device combinations (see Module integration (Page 297)) are permitted:
• For explosion protection outside of the equipment (centrifugal pump)
– Under Equipment Group I, Equipment category M2 (mining) for mines endangered by
firedamp
– Under Equipment Group II, Equipment category 2G (potentially explosive gas
atmospheres, zone 1)
– Under Equipment Group II, Equipment category 2D (potentially explosive dust
atmospheres, zone 21)
• For explosion protection within the equipment (centrifugal pump). In this case, approval
relates to both stated Equipment Groups and Equipment category 1G (potentially explosive
gas atmospheres, zone 0).
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 299
Safety and commissioning information for Ex areas
14.2 Dry-running protection for centrifugal pumps by active power monitoring
NOTICE
Monitoring equipment required
Take steps to ensure that the system cannot operate without any additional monitoring
equipment required by the overall ignition protection concept.
NOTICE
Points to observe
To ensure that SIMOCODE pro is used as intended for dry-running protection for centrifugal
pumps by active power monitoring in hazardous areas, observe the stipulations from this
manual as well as the stipulations from the manuals provided by the manufacturers of the
centrifugal pump and the motor.
The devices are suitable for dry-running protection of centrifugal pumps by active power
monitoring in hazardous areas in accordance with the above standards.
Tests other than those legally stipulated (Ordinance on Industrial Safety and Health) are
not required.
NOTICE
SIMOCODE pro Operating Instructions
Please observe the SIMOCODE pro Operating Instructions (enclosed with the devices).
You can find the Operating Instructions for SIMOCODE pro listed in Chapter General
information about commissioning and service (Page 241) or at Operating Instructions (https://
support.industry.siemens.com/cs/ww/en/ps/16027/man) in the Industry Online Support.
SIMOCODE pro
300 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Safety and commissioning information for Ex areas
14.2 Dry-running protection for centrifugal pumps by active power monitoring
NOTICE
Operating instructions from the manufacturer of the centrifugal pump and the
manufacturer of the motor used to drive the pump
Observe the operating instructions from the manufacturer of the centrifugal pump that is to be
protected against dry running as well as those from the manufacturer of the motor used to
drive the pump
WARNING
Qualified personnel required
All work involved in connecting, commissioning and maintenance must be carried out
by qualified, responsible personnel.
Failure to follow proper procedures results in personal injury and damage to property.
NOTICE
Information provided by the pump manufacturer
Observe all information provided by the pump manufacturer concerning installation /
mounting / preconditions for commissioning.
NOTICE
Setting the motor's rated current
Set the motor's rated current IE (see nameplate) correctly in SIMOCODE pro.
The automatic zero point measurement at I < 0.1*IE can lead to unintended shutdowns if IE is
set too high.
NOTICE
Commissioning and operation of the centrifugal pumps to be protected
You must commission and operate the centrifugal pumps that are to be protected in
accordance with the pump manufacturer's stipulations.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 301
Safety and commissioning information for Ex areas
14.2 Dry-running protection for centrifugal pumps by active power monitoring
NOTICE
Suitability of the device for control of ignition sources
The device for control of ignition sources is suitable for centrifugal pumps with progressive
flow characteristics with sufficient distance between the active powers PMIN at the minimum
flow rate QMIN and POPT at the operating point QOPT with PMIN / POPT < 0.80.
CAUTION
Setting the required switching levels
Set the dry-running protection by active power monitoring to the required switching level and
check that it is working correctly.
The equipment may not be used as a device for control of ignition sources for monitoring the
liquid filling of a centrifugal pump installed in a potentially explosive atmosphere until the
combination pump/motor/shutdown has been successfully tested.
NOTICE
Checking the set parameter values
Check the parameter values that have been set with respect to their suitability for the
protection function in terms of avoiding dry running when required (following any changes in
the pump or system characteristics, e.g. as a result of changing the operating medium or of
intervention in the plant configuration). Correct the parameter values where necessary.
To determine the active power from which the trip level is derived, you must either use the
same 3UF7 system, with which the shutdown function is realized, or an identical system with
the same functionality. External measuring equipment is not permitted for determining the
active power.
NOTICE
Monitoring limit values
Make sure that the pump is shut down when the limit values for monitoring are reached.
CAUTION
No automatic restart
Take steps to ensure that the drive motor cannot automatically restart.
Acknowledge any fault manually once it has been remedied.
NOTICE
Periodic function tests
Test the device for control of ignition sources in accordance with the operating instructions on
a periodic basis to make sure it is working correctly (see sections Test (Page 305) and Periodic
tests (Page 308)).
SIMOCODE pro
302 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Safety and commissioning information for Ex areas
14.2 Dry-running protection for centrifugal pumps by active power monitoring
Example
Set the following parameters in SIMOCODE pro:
• Trip level: PTRIP threshold value for active power monitoring to prevent dry running:
PTRIP < (lower limit): 0 - 750000 W (default setting: 0)
• Delay time for preventing incorrect tripping caused by short undershooting of the PTRIP
threshold value during operation: tV,TRIP: 0 - 10 s (default setting: 0.5 s, incrementally: 0.1 s)
• Start-up bridging time for preventing incorrect tripping caused by short undershooting of
the PTRIP threshold value during start-up of the centrifugal pump (depending on the
procedure used to open the pressure-side shut-off valve): tBRIDGE : 0 - 60 s (default setting: 0 s,
incrementally: 0.5 s). During the start-up bridging time, the dry-running protection function
is suppressed. If the trip level is still undershot after expiry of tBRIDGE , then the delay time tV,TRIP
starts to run from this instant.
Parameters can be entered directly in SIMOCODE ES.
To determine the trip level, you must perform an active power measurement with a
corresponding 3UF7 system beforehand (either with the same system, which is also used for
monitoring, or with an identical system with the same functionality). You will find the
parameters in the project for the respective SIMOCODE pro device in the parameter editor under
"Dry-running protection". You must upload the parameters manually to the device.
However, we recommend a "teach-in" to determine and enter the parameters. This must be
carried out with the medium being pumped. You can initially carry out the teach-in with water
during the cold commissioning of the production plant. However, it is essential that you repeat
the procedure with operating medium under operational conditions.
SIMOCODE ES engineering software will support you when carrying out the teach-in by
providing a dry-running wizard.
To start the wizard, go to the online view and open the commissioning editor for the respective
SIMOCODE device in the project. You will find the wizard there under "Dry running wizard".
Note
Teach-in procedure
The teach-in procedure as well as that for direct entry of the parameters is described in the
chapter "Dry-running protection for centrifugal pumps" in the manual Parameterizing
SIMOCODE pro (https://support.industry.siemens.com/cs/ww/en/view/109743958).
Note
Log file
For verification purposes, we recommend generating a log file (see Chapter "Dry-running
protection of centrifugal pumps" in the manual Parameterizing SIMOCODE pro (https://
support.industry.siemens.com/cs/ww/en/view/109743958)) after setting the parameters
(whether done as a teach-in or by means of direct entry using SIMOCODE ES).
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 303
Safety and commissioning information for Ex areas
14.2 Dry-running protection for centrifugal pumps by active power monitoring
Note
Activating the dry-running protection function
This function is deactivated in the as-delivered state.
The function is activated following a successful run-through with the wizard. The response of
the dry-running protection at PTRIP < (lower threshold) is set to "Trip".
Note
Default setting for response
The response of the dry-running protection at PTRIP < (lower threshold) is preset to "Trip".
Note
Setting the warning level
You have the option of configuring an additional warning level for undershooting of active
power using the "Active power monitoring" function (see Chapter "Active power monitoring" in
the manual Parameterizing SIMOCODE pro (https://support.industry.siemens.com/cs/ww/en/
view/109743958)). This becomes effective before the trip level PTRIP is undershot.
However, this warning level is of no relevance with respect to approval for use in hazardous
areas.
NOTICE
Manufacturer's instructions on the centrifugal pump
Observe the manufacturer's instructions for the centrifugal pump, which must be protected
against dry running, in particular the characteristic curve which supplies the information on
the minimum flow rate and possible information for the procedure during startup and
shutdown of the pump / motor.
NOTICE
Cable / conductor cross sections
Avoid impermissible maximum cable surface temperatures by correctly dimensioning the cross
sections!
Choose a sufficient cable cross section, especially for heavy-starting motors CLASS 20E to
CLASS 40E (see Chapter Short-circuit protection with fuses for motor feeders for short-circuit
currents up to 100 kA and 690 V for 1st generation current / voltage measuring module
(Page 343))
SIMOCODE pro
304 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Safety and commissioning information for Ex areas
14.2 Dry-running protection for centrifugal pumps by active power monitoring
14.2.3.6 Test
Note
Must be carried out periodically
You must repeat the general system tests at least every 3 years (cf. IEC 60079-17, Section 4.4.2).
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 305
Safety and commissioning information for Ex areas
14.2 Dry-running protection for centrifugal pumps by active power monitoring
Note
Automation
If you wish to reduce the amount of manual intervention, you can store appropriate sequences
in your process control system for (partially) automated running of the system test with
operating medium.
SIMOCODE pro
306 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Safety and commissioning information for Ex areas
14.2 Dry-running protection for centrifugal pumps by active power monitoring
WARNING
Safety information for DM-F Local and DM-F PROFIsafe fail-safe digital modules
Pay attention to the safety notes in the Manual Fail-safe Digital Modules SIMOCODE pro (http://
support.automation.siemens.com/WW/view/en/50564852).
CAUTION
Using relay outputs for the protection function
For the protection function, only the relay outputs of the 3UF70 basic unit, of a monostable
digital module 3UF730, of a multifunction module 3UF76, or of a fail-safe expansion
module 3UF732/3UF733 may be used, and only if connected to the corresponding contactor
controls "QE" of the control function!
WARNING
Electrical isolation required
For SIMOCODE pro devices with a 24 V DC control supply, you must ensure galvanic isolation
with a battery or a safety isolating transformer according to DIN EN 61558‑2‑6.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 307
Safety and commissioning information for Ex areas
14.2 Dry-running protection for centrifugal pumps by active power monitoring
Note
SIMOCODE pro is not suitable for load-side operation on frequency converters.
Note
Calibration of active power measurement
Active power measurement is calibrated just once prior to shipment of the equipment.
It is not necessary to repeat calibration during the equipment's lifetime when used in hazardous
areas for dry-running protection for centrifugal pumps by means of active power monitoring.
SIMOCODE pro
308 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Safety and commissioning information for Ex areas
14.2 Dry-running protection for centrifugal pumps by active power monitoring
WARNING
Repairs
Repairs to the device may only be carried out by the manufacturer.
14.2.6 Warranty
Note
To meet the conditions of the warranty, you must observe the safety and commissioning
information from the operating instructions.
You can find the Operating Instructions for SIMOCODE pro listed in Chapter General information
on installation and commissioning (Page 301) or at Operating Instructions (https://
support.industry.siemens.com/cs/ww/en/ps/16027/man) in the Industry Online Support.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 309
Safety and commissioning information for Ex areas
14.2 Dry-running protection for centrifugal pumps by active power monitoring
SIMOCODE pro
310 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Technical data 15
15.1 Common technical data
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 311
Technical data
15.1 Common technical data
SIMOCODE pro
312 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Technical data
15.2 Technical specifications of the SIMOCODE pro C / pro S / pro V PB / pro V MR basic units
Technical specifications of the SIMOCODE pro C / pro S / pro V PB / pro V MR basic units
Mounting Snap-mounted onto 35-mm standard mounting rail or screw-mounted us‐
ing additional push-in lugs
Cabinet mounting basic unit SIMOCODE pro S Minimum distance to be maintained
(3UF7020) • from cabinet rear wall for series mounting at side: 0 mm
• from grounded parts at side: 2 mm
Display
Red / green / yellow "DEVICE" LED • Red: "Function test negative, device disabled"
• Green: "Ready for operation"
• Yellow: "Memory module or addressing plug detected"
• OFF: "No control supply voltage"
Green "BUS" LED • Continuous light: "Communication with PLC/PCS"
• Flashing: "Baud rate recognized/communication with PC/PG"
Red "GEN. FAULT" LED Continuous light/flashing: "Feeder fault," e.g. overload tripping
"TEST/RESET" button • Resets the device after tripping
• Function test (system self-test)
• Operation of memory module or addressing plug
System interfaces
Front, right-hand side (pro S) For connecting an operator panel or expansion modules. The memory
module, addressing plug or a PC cable can also be connected to the system
interface for parameterization purposes.
Bottom, front (pro C, pro V) Connection of a current measuring module or a current/voltage measuring
module
Front, left-hand side (pro S) Connection of a current measuring module
PROFIBUS DP interface
Interface (physical) RS485
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 313
Technical data
15.2 Technical specifications of the SIMOCODE pro C / pro S / pro V PB / pro V MR basic units
Technical specifications of the SIMOCODE pro C / pro S / pro V PB / pro V MR basic units
Connection technology 1) 9-way sub D socket (12 Mbit)
Pin assignment acc. to DIN EN 61158-2
Terminals (1.5 Mbit)
Connection of a PROFIBUS DP cable via terminal connection or a 9-pole sub
D socket.
Pin assignment:
1: n. c.: Reserved
2: n. c.: Reserved
3: BUS B: Data line B
4: RTS: Transmission request
5: P-: Ground
6: P+: Supply voltage
7: n. c.: Reserved
8: BUS A: Data line A
9: n. c.: Reserved
-: SHIELD: Shield over connector housing
Load rating 5 V DC on PROFIBUS DP: Max. 100 mA
Support for the transfer rates defined by the PROFIBUS DP standard:
9.6 Kbit / s, 19.2 Kbit / s, 45.45 Kbit / s, 93.75 Kbit / s, 187.5 Kbit / s,
500 Kbit / s, 1500 Kbit / s, 3000 Kbit / s, 6000 Kbit / s, 12000 Kbit / s.
Note
The 5 V power supply is only sufficient to power the bus termination mod‐
ule, not any other loads.
Supported data transfer rates for Modbus RTU:
300 baud, 600 baud, 1,200 baud, 2,400 baud, 4,800 baud, 9,600 baud,
19,200 baud (default), 57,600 baud
Rated control supply voltage Us (according to 110 V to 240 V AC/DC, 50/60 Hz 24 V DC
DIN EN 61131-2)
Warning
For the 24 V DC power supply, always use an SELV
or PELV power supply unit!
Operating range 0.85 x Us to 1.1 x Us 0.8 x Us to 1.2 x Us
Power consumption
SIMOCODE pro
314 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Technical data
15.2 Technical specifications of the SIMOCODE pro C / pro S / pro V PB / pro V MR basic units
Technical specifications of the SIMOCODE pro C / pro S / pro V PB / pro V MR basic units
SIMOCODE pro C (3UF7000) / pro S (3UF7020). SIMOCODE pro C basic unit:
Measurement conditions: Room temperature, 5.3 VA / 2.9 W 2.3 W
combination of basic unit, current acquisition
SIMOCODE pro S basic unit:
module and operator panel, each with 2 LEDs
switched on and active inputs and outputs, active 4.7 VA / 2.5 W 2.1 W
thermistor, and 1.5 MBd bus transmission rate
SIMO‐ SIMOCODE pro V PB basic unit:
CODE pro V PB (3UF7010) / pro V MR (3UF7012): 8.3 VA / 3.6 W 2.6 W
Measurement conditions: Room temperature,
SIMOCODE pro V MR basic unit:
combination of basic unit, current/voltage acquis‐
ition modules and operator panel with display, 8.3 VA / 3.6 W 2.6 W
each with 2 LEDs switched on and active inputs
and outputs, active thermistor, and 1.5 MBd bus
transmission rate
Rated insulation voltage Ui 300 V (at pollution degree 3)
Rated impulse withstand voltage Uimp 4 kV
Power failure backup time (longer power fail‐ SIMOCODE pro C
ures lead to shutdown of the relay outputs 24 V DC Typ. 50 ms
(monostable))
110 V to 240 V AC/DC
SIMOCODE pro S Typ. 50 ms
SIMOCODE pro V - 24 V DC Typ. 50 ms
SIMOCODE pro V - 110 V - Typ. 200 ms
240 V AC/DC
Relay outputs
Number Monostable relay outputs:
3 (SIMOCODE pro C, pro V)
2 (SIMOCODE pro S)
Function Isolated NO contacts (NO contact response parameterizable via internal
signal conditioning), 2 relay outputs connected to common potential, one
separate relay output, freely-assignable to control functions (e.g. line, star
or delta contactor or operating state status information.)
Stipulated short-circuit protection for auxiliary • 6 A fuse inserts, operational class gG; 10 A quick-response
contacts (relay outputs) (IEC 60947-5-1)
• Miniature circuit breaker 1.6 A, C characteristic (IEC 60947-5-1)
• Miniature circuit breaker 6 A, C characteristic (Ik < 500 A)
Rated uninterrupted current 5A
6 A at max. +50 °C
Rated switching capacity • AC-15:
6 A / 24 V AC;
6 A / 120 V AC;
3 A / 230 V AC
• DC-13:
2 A / 24 V DC;
0.55 A / 60 V DC;
0.25 A / 125 V DC
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 315
Technical data
15.2 Technical specifications of the SIMOCODE pro C / pro S / pro V PB / pro V MR basic units
Technical specifications of the SIMOCODE pro C / pro S / pro V PB / pro V MR basic units
Inputs (binary) 4 inputs connected to common potential that are supplied via the device
electronics (24 V DC) for measuring process signals (e.g. local control sta‐
tion, key-operated switch, limit switch, etc.), freely-assignable to control
functions.
24 V DC
Cable lengths (single) 300 m
Input characteristic Type 1 according to EN 61131-2
Thermistor motor protection (PTC binary)
Total cold resistance ≤ 1.5 kOhm
Response value 3.4 kOhm to 3.8 kOhm
Return value 1.5 kOhm to 1.65 kOhm
Sensor short-circuit response value < 9 ohm
Cable lengths (single), conductor cross sections: 250 m: 2.5 mm2
150 m: 1.5 mm2
50 m: 0.5 mm2
Dry-running protection for centrifugal pumps by active power monitoring (for 3UF7010-1A.00-0 basic unit)
Trip level – active power 0 - 750000 W (default setting: 0)
Delay time during pump operation 0 s ... 10 s
Start-up bridging time when starting pump 0 s ... 60 s
Connection of SIMOCODE pro C / pro V basic units
• Tightening torque TORQUE: 7 lb.in to 10.3 lb.in 0.8 Nm to 1.2 Nm
• Connection cross sections
- Solid 2 x0.5 mm2 ... 2.5 mm2; 1 x 0.5 mm2 ... 4 mm2
2 x AWG 20 to 14 / 1 x AWG 20 to 12
- Finely stranded with end sleeve 2 x 0.5 mm2 ... 1.5 mm2; 1 x 0.5 mm2 ... 2.5 mm2
2 x AWG 20 to 16 / 1 x AWG 20 to 14
- PROFIBUS cable 2 x 0.34 mm2 AWG 22
Connection of SIMOCODE pro S basic unit
• Tightening torque TORQUE: 5.2 lb.in to 7.0 lb.in
0.6 Nm to 0.8 Nm
• Connection cross sections
- Solid 2 x 0.5 mm2 ... 1.5 mm2; 1 x 0.5 mm2 ... 2.5 mm2
2 x AWG 20 to 16 / 1 x AWG 20 to 14
- Finely stranded with end sleeve 2 x 0.5 mm2 ... 1.0 mm2; 1 x 0.5 mm2 ... 2.5 mm2
- PROFIBUS cable 2 x 0.34 mm2 / 1 x 0.34 mm2
AWG 22
SIMOCODE pro
316 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Technical data
15.2 Technical specifications of the SIMOCODE pro C / pro S / pro V PB / pro V MR basic units
1)
Note
Bus termination module
The bus termination module is powered by a voltage of max. 5 V.
The current drawn for the bus termination module is limited.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 317
Technical data
15.3 Technical specifications of the SIMOCODE pro V PN / pro V PN GP / pro V EIP basic units
Technical specifications of the SIMOCODE pro V PN / pro V PN GP / pro V EIP basic units
Mounting Snap-mounted onto 35-mm standard mounting rail or screw-mounted us‐
ing additional push-in lugs
Mounting position Any
Display
Red/green/yellow "DEVICE" LED • Red: "Function test negative, device disabled"
• Green: "Ready for operation"
• Yellow: "Memory module detected"
• OFF: "No control supply voltage"
Green "BUS" LED • Continuous light: "Communication with PLC/PCS"
• Flashing: "Baud rate recognized/communication with PC/PG"
Red "GEN. FAULT" LED Continuous light/flashing: "Feeder fault", e.g. overload tripping
Green "PORT1" LED • Continuous light: Ethernet connection available
• Flashing: Station flash test
Green "PORT2" LED • Continuous light: Ethernet connection available
• Flashing: Station flash test
"TEST/RESET" button • Resets the device after tripping
• Function test (system self-test)
• Operation of memory module
System interfaces
Front For connecting an operator panel or expansion modules. The memory
module or a PC cable can also be connected to the system interface for
parameterization purposes.
Bottom Connection of a current measuring module or a current/voltage measuring
module
ETHERNET interface
Connection system 2 x RJ45 (LAN)
Transmission rate Max. 100 Mbit/s
Number of interfaces according to PROFINET 2
1 (SIMOCODE pro V PN GP 3UF7011-1A.00-2 basic units)
PROFINET conformity class B
Protocols supported PROFINET IO, PROFIsafe, LLDP, SNMP, Address Resolution Protocol (ARP),
HTTP, HTTPS, OPC UA Server, NTP
Autonegation Yes
Autosensing Yes
MRP/MRRP redundancy procedure Yes
No (SIMOCODE pro V PN GP 3UF7011-1A.00-2 basic units)
PROFINET IO system redundancy Yes
PROFIenergy measured values Yes
PROFIenergy shutdown Yes
SIMOCODE pro
318 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Technical data
15.3 Technical specifications of the SIMOCODE pro V PN / pro V PN GP / pro V EIP basic units
Technical specifications of the SIMOCODE pro V PN / pro V PN GP / pro V EIP basic units
Rated control supply voltage Us (according to 110 V to 240 V AC/DC, 50/60 Hz 24 V DC
DIN EN 61131-2)
Warning
For the 24 V DC power supply, always use an SELV
or PELV power supply unit!
Operating range 0.85 x Us to 1.1 x Us (startup) 0.85 x Us to 1.2 x Us (startup)
0.85 x Us to 1.1 x Us (operation) 0.80 x Us to 1.2 x Us (operation)
Power consumption
SIMOCODE pro V PN (3UF7011) and SIMO‐ SIMOCODE pro V PN basic unit:
CODE pro V EIP (3UF7013): 8.3 VA / 4.8 W 3.9 W
Measurement conditions: Room temperature,
SIMOCODE pro V EIP basic unit:
combination of basic unit, current/voltage acquis‐
ition module and operator panel with display, 8.3 VA / 4.8 W 3.9 W
each with 2 LEDs switched on and active inputs
and outputs, active thermistor, and 100 MBd bus
transmission rate
Rated insulation voltage Ui 300 V (at pollution degree 3)
Rated impulse withstand voltage Uimp 4 kV
Power failure backup time (longer power fail‐ • 24 V DC Typ. 20 ms
ures lead to shutdown of the relay outputs • 110 V to 240 V AC/DC
(monostable))
Relay outputs
Number 3 monostable relay outputs
Function Isolated NO contacts (NO contact response parameterizable via internal
signal conditioning), 2 relay outputs connected to common potential, one
separate relay output, freely-assignable to control functions (e.g. line, star
or delta contactor or operating state status information.)
Stipulated short-circuit protection for auxiliary • 6 A fuse inserts, operational class gG; 10 A quick-response
contacts (relay outputs) (IEC 60947-5-1)
• Miniature circuit breaker 1.6 A, C characteristic (IEC 60947-5-1)
• Miniature circuit breaker 6 A, C characteristic (Ik < 500 A)
Rated uninterrupted current • 5A
• 6 A at max. +50 °C
Rated switching capacity • AC-15:
6 A / 24 V AC;
6 A / 120 V AC;
3 A / 230 V AC
• DC-13:
2 A/24 V DC;
0.55 A / 60 V DC;
0.25 A / 125 V DC
Contact rating of the auxiliary contacts according B300/R300
to UL
Electrical durability (operating cycles) Typical: 100 000
Mechanical durability (operating cycles) Typical: 10 000 000
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 319
Technical data
15.3 Technical specifications of the SIMOCODE pro V PN / pro V PN GP / pro V EIP basic units
Technical specifications of the SIMOCODE pro V PN / pro V PN GP / pro V EIP basic units
Inputs (binary) 4 inputs connected to common potential that are supplied via the device
electronics (24 V DC) for measuring process signals (e.g. local control sta‐
tion, key-operated switch, limit switch, etc.), freely-assignable to control
functions.
24 V DC
Cable lengths (single) 300 m
Input characteristic Type 1 according to EN 61131-2
Thermistor motor protection (PTC binary)
Total cold resistance ≤ 1.5 kOhm
Response value 3.4 kOhm to 3.8 kOhm
Return value 1.5 kOhm to 1.65 kOhm
Sensor short-circuit response value < 9 ohm
Cable lengths (single), conductor cross sections: 250 m: 2.5 mm2
150 m: 1.5 mm2
50 m: 0.5 mm2
Dry-running protection for centrifugal pumps by active power monitoring (for 3UF7011-1A.00-0 and 3UF7013-1A.00-0
basic units)
Trip level – active power 0 - 750000 W (default setting: 0)
Delay time during pump operation 0 s ... 10 s
Start-up bridging time when starting pump 0 s ... 60 s
Connection
Tightening torque TORQUE: 7 lb.in - 10.3 lb.in; 0.8 Nm - 1.2 Nm
Connection cross sections
• Solid 2 x 0.5 mm2 - 2.5 mm2; 1 x 0.5 mm2 - 4 mm2;
2 x AWG 20 to 14 / 1 x AWG 20 to 12
• Finely stranded with end sleeve 2 x 0.5 mm2 - 1.5 mm2; 1 x 0.5 mm2 - 2.5 mm2;
2 x AWG 20 to 16 / 1 x AWG 20 to 14
SIMOCODE pro
320 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Technical data
15.4 Technical data of the current measuring modules and the current / voltage measuring modules
15.4 Technical data of the current measuring modules and the current /
voltage measuring modules
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 321
Technical data
15.4 Technical data of the current measuring modules and the current / voltage measuring modules
SIMOCODE pro
322 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Technical data
15.4 Technical data of the current measuring modules and the current / voltage measuring modules
Technical data of the current measuring modules or the 1st generation current / voltage measuring modules
Mounting
Current set‐ Snap-mounted onto 35-mm standard mounting rail or screw-mounted using ad‐
ting Is = 0.3 A to 3 A; 2.4 A to 25 A; 10 A to ditional push-in lugs
100 A
(3UF7100*, 3UF7101*, 3UF7102*,
3UF7110.0-0, 3UF7111.0-0, 3UF7112.0-0)
Current setting Is = 20 A to 200 A Snap-on mounting onto 35-mm standard mounting rails, screw attachment onto
(3UF7103*, 3UF7113.0-0) the mounting plate or direct mounting onto the contactor
Current setting Is = 63 A to 630 A Screw attachment to the mounting plate or direct mounting onto the contactor
(3UF7104*, 3UF7114.0-0)
System interface for main circuit For connection to a basic unit or decoupling module
Current setting Is 3UF7100*0-0, 3UF7110*0-0: 0.3 A - ´3 A 3UF7103*0-0,
3UF7101*0-0, 3UF7111*0-0: 2.4 A - 25 A 3UF7113*0-0: 20 A to 200 A
3UF7102*0-0, 3UF7112*0-0: 10 A - 3UF7104*0-0,
100 A 3UF7114*0-0: 63 A to 630 A
Rated insulation voltage Ui (at pollution de‐ 690 V 1)
gree 3)
Rated operating voltage Ue 690 V
Rated impulse withstand voltage Uimp 6 kV 2)
Rated frequency 50/60 Hz
Type of current Three-phase
Short circuit Additional short-circuit protection is required in the main circuit 3)
Operating range 0.1 x Iu ≤ Is ≤ 10 x Io
Accuracy of current measuring (ranging ± 3% (typically)
from 1 x minimum current setting Iu to 8 x
maximum current setting Io)
Typical voltage measuring range
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 323
Technical data
15.4 Technical data of the current measuring modules and the current / voltage measuring modules
Technical data of the current measuring modules or the 1st generation current / voltage measuring modules
Line-to-line voltage / voltage between lines 110 V - 690 V (depending on the setting, either the line-to-line voltage/phase-to-
(e.g.: UL1L2) ground voltage or the phase voltage is displayed)
Phase voltage (e.g.: UL1) 65 V to 400 V
Voltage measuring accuracy in the range ± 3% (typically)
from 230 V to 400 V
Accuracy of cos phi measurement (in the ± 5% (typically)
nominal load range cos phi = 0.4 to 0.8)
Accuracy of apparent power measurement ± 5% (typically)
(in the nominal load range)
Notes on voltage measurement
Current / voltage measuring modules must be Caution
used with a decoupling module in certain Note that the supply cables for voltage measurement may require additional
types of power system. See the table in Chap‐ cable protection.
ter Decoupling module (DCM) for 1st genera‐
tion current/voltage measuring modules (e.g.
3UF711.1AA00-0) (Page 133).
Feed-through opening Diameter Design of cable insulation
Current setting 0.3 A to 3 A; 2.4 A to 25 A 7.5 mm 6 kV according to IEC 60947-1
Current setting 10 A to 100 A: 14.0 mm 6 kV according to IEC 60947-1
Current setting 20 A to 200 A: 25.0 mm UM: 6 kV, IM: 8 kV according to
IEC 60947-1
Bus connection
Current setting Is 20 A to 200 A 63 A to 630 A
Connection screw M8x25 M10x30
Tightening torque 10 Nm to 14 Nm 14 Nm to 24 Nm
Solid with cable lug 16 mm - 95 mm
2 2) 4) 5)
50 mm2 - 240 mm 2) 4) 6)
Stranded with cable lug 25 mm - 120 mm
2 2) 4) 5)
70 mm2 - 240 mm 2) 4) 6)
AWG cable 6 kcmil to 300 kcmil 1/0 kcmil to 500 kcmil
Connection for voltage measurement
• Tightening torque TORQUE: 7 lb.in - 10.3 lb.in
0.8 Nm to 1.2 Nm
• Connection cross sections
- Solid 1 x 0.5 mm2 - 4 mm2 / 1 x AWG 20 to 12
2 x 0.5 mm2 - 2.5 mm2 / 2 x AWG 20 to 14
SIMOCODE pro
324 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Technical data
15.4 Technical data of the current measuring modules and the current / voltage measuring modules
Technical data of the current measuring modules or the 1st generation current / voltage measuring modules
- Finely stranded with end sleeve 1 x 0.5 mm2 - 2.5 mm2 / 1 x AWG 20 to 14
2 x 0.5 mm2 - 1.5 mm2 / 2 x AWG 20 to 16
1) for 3UF7103 or 3UF7104 to 1000 V
2) for 3UF7103 or 3UF7104 to 8 kV
3) You will find more information at SIMOCODE pro (https://www.siemens.com/simocode) and in Chapter Short-circuit pro‐
tection with fuses for motor feeders for short-circuit currents up to 100 kA and 690 V for 1st generation current / voltage
measuring module (Page 343)
4) Screw connection is possible with an appropriate 3RT19 box terminal.
5) When connecting cable lugs complying with DIN 46235 to cables with a cross section larger than 95 mm2, the 3RT19 56-4EA1
terminal cover is required to maintain phase separation.
6) When connecting cable lugs complying with DIN 46234 to cables with a cross section larger than 240 mm2 and when
connecting cable lugs complying with DIN 46235 to cables with a cross section larger than 185 mm2, the 3RT19 56-4EA1
terminal cover is required to maintain phase separation.
7) Valid for float values
8) A current range of 0.4 - 8 A is necessary for the 3UF7110-1AA01-0 version
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 325
Technical data
15.5 Technical data of the decoupling module
SIMOCODE pro
326 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Technical data
15.6 Technical data of the expansion modules
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 327
Technical data
15.6 Technical data of the expansion modules
15.6.2 Technical data, digital modules DM-F Local and DM-F PROFIsafe
Technical data of the DM-F Local and DM-F PROFIsafe digital modules
Mounting Snap-mounted onto 35-mm standard mounting rail or screw-mounted using additional
push-in lugs
Enclosure width 45 mm
System interfaces For connecting to a basic unit, an additional expansion module, a current measuring
module or a current / voltage measuring module or the operator panel
Rated control supply volt‐ • 24 V DC
age Us (according to • 110 V to 240 V AC/DC, 50/60 Hz
DIN EN 61131-2)
Operating range • 24 V DC: 0.8 to 1.2 x Us
• 110 V to 240 V AC/DC: 0.85 to 1.1 x Us
Power consumption DM-F LOCAL:
• 24 V DC: 3 W
• 110 V to 240 V AC/DC: 9.5 VA/4.5 W
DM-F PROFIsafe:
• 24 V DC: 4 W
• 110 V to 240 V AC/DC: 11.0 VA/5.5 W
Protective separation according Between relay enabling circuits / relay outputs and electronics
to IEC 60947-1
Rated insulation voltage Ui 300 V (at pollution degree 3)
Rated impulse withstand volt‐ 4 kV
age Uimp
Mains buffering time • 24 V DC: typically 20 ms at 0.8 x Us
• 110 V to 240 V AC/DC: typically 20 ms at 0.85 x Us, typically 200 ms at 230 V
Relay outputs 2 monostable relay outputs
• Number • Common potential connection is internally disconnected in a fail-safe manner by a
relay enabling circuit
• Function • Normally open contact, freely assignable to the control functions
SIMOCODE pro
328 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Technical data
15.6 Technical data of the expansion modules
Technical data of the DM-F Local and DM-F PROFIsafe digital modules
Electrical service life of relay out‐ 0.1 million switching cycles (AC-15, 230 V/3 A)
puts
Relay enabling circuits
• Number 2 common switching-type, fail-safe relay enabling circuits
• Function Fail-safe normally open contacts
• Stipulated short-circuit protec‐ Fuse links operating class gL/gG 4 A (IEC 60947-5-1), separate for each relay enabling
tion for relay enabling cir‐ circuit
cuits / relay outputs
• Rated uninterrupted current of 5A
relay enabling circuits
• Rated switching capacity of re‐ AC-15: 3 A / AC 24 V; 3 A / AC 120 V; 1.5 A / AC 230 V
lay enabling circuits DC-13: 4 A / DC 24 V; 0.55 A / DC 60 V; 0.22 A / DC 125 V; 0.11 A / DC 250 V
• Electrical service life of relay en‐ 0.1 million switching cycles (AC-15, 240 V/ 2 A)
abling circuits
• Switching rate of the relay ena‐ 2000/h
bling circuits
Connection Removable terminals with screw connection
• Tightening torque TORQUE: 7 LB.IN to 10.3 LB.IN 0.8 Nm - 1.2 Nm
• Connection cross sections
- Solid 2x 0.5 mm2 to 2.5 mm2 / 1x 0.5 mm2 to 4 mm2
2x AWG 20 to 14 / 1x AWG 20 to 12
- Finely stranded with end sleeve 2x 0.5 mm2 to 1.5 mm2 / 1x 0.5 mm2 to 2.5 mm2
2x AWG 20 to 16 / 1x AWG 20 to 14
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 329
Technical data
15.6 Technical data of the expansion modules
SIMOCODE pro
330 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Technical data
15.6 Technical data of the expansion modules
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 331
Technical data
15.6 Technical data of the expansion modules
15.6.5 Safety-related technical data of the digital modules DM-F Local and DM-F
PROFIsafe
See "Technical Data" in the Manual "SIMOCODE pro Safety" fail-safe digital modules (https://
support.automation.siemens.com/WW/view/en/50564852).
SIMOCODE pro
332 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Technical data
15.6 Technical data of the expansion modules
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 333
Technical data
15.6 Technical data of the expansion modules
SIMOCODE pro
334 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Technical data
15.6 Technical data of the expansion modules
Connection
Tightening torque TORQUE: 7 LB.IN to 10.3 LB.IN 0.8 Nm to 1.2 Nm
Connection cross sec‐
tions
• Solid 2x 0.5 mm2 to 2.5 mm2 / 1x 0.5 mm2 to 4 mm2
2x AWG 20 to 14 / 1x AWG 20 to 12
• Finely stranded with 2x 0.5 mm2 to 1.5 mm2 / 1x 0.5 mm2 to 2.5 mm2
end sleeve 2x AWG 20 to 16 / 1x AWG 20 to 14
1) Technical data residual current transformer 3UL23: See Manual 3UG4/3RR2 Monitoring Relay
(https://support.industry.siemens.com/cs/ww/en/view/54397927).
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 335
Technical data
15.6 Technical data of the expansion modules
SIMOCODE pro
336 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Technical data
15.7 Technical data of the multifunction module
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 337
Technical data
15.7 Technical data of the multifunction module
SIMOCODE pro
338 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Technical data
15.7 Technical data of the multifunction module
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 339
Technical data
15.8 Technical data of the operator panels
SIMOCODE pro
340 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Technical data
15.8 Technical data of the operator panels
Note
Product version of the operator panel with display
• For use with the SIMOCODE pro V PN/pro V EIP basic units, an operator panel with display
version *E07* or higher is required
• For use with the SIMOCODE pro V MB basic unit, an operator panel with display
version *E09* or higher is required.
Note
Usage restrictions concerning the operator panel with display
• SIMOCODE pro V PB basic unit: The operator panel with display can only be used with
SIMOCODE pro V PB basic unit from version *E03*.
• SIMOCODE pro V PN, pro V EIP basic unit: An operator panel with display from version *E07*
is required for use with these basic units.
• In combination with the SIMOCODE pro PN basic unit, version *E09* or higher is required
when using the operator panel with the 3UF7210-1AA00-0 display.
• In combination with the SIMOCODE pro MR basic unit, version *E09* or higher is required
when using the operator panel with the 3UF7210-1AA00-0 display.
• When using the "Dry-running protection" function, the following operator panels with
display are necessary:
– 3UF7210-1AA00-0: ≥ E12
– 3UF7210-1AA01-0: ≥ E03
– 3UF7210-1BA00-0: ≥ E04
– 3UF7210-1BA01-0: ≥ E03
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 341
Technical data
15.9 Technical data of the compartment identification
SIMOCODE pro
342 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Technical data
15.10 Short-circuit protection with fuses for motor feeders for short-circuit currents up to 100 kA and 690 V for 1st
generation current / voltage measuring module
15.10 Short-circuit protection with fuses for motor feeders for short-
circuit currents up to 100 kA and 690 V for 1st generation current /
voltage measuring module
Short-circuit protection with fuses for motor feeders for short-circuit currents up to 100 kA and
690 V
You will find selection tables for fuseless and fused motor feeders in the following manuals:
• Configuration Manual Load Feeders – Configuring the SIRIUS Modular System (https://
support.automation.siemens.com/WW/view/en/39714188)
• Configuration Manual Configuring SIRIUS Innovations UL - Selection Data for Fuseless and
Fused Load Feeders (https://support.automation.siemens.com/WW/view/en/53433538)
The manufacturer's declarations can be found in the Industry Online Support:
Declarations, manufacturer (https://support.industry.siemens.com/cs/ww/en/view/
109741638)
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 343
Technical data
15.11 Typical reaction times
15.11.1 Typical reaction times of the SIMOCODE pro C/V device series
1) Based upon a typical hardware set-up: Basic unit + current measuring module + 2 expansion
modules
Reaction time = inputs conversion time + internal processing time + outputs conversion time
Example:
You wish to switch a relay output of the basic unit via PROFIBUS when the "remote" bit is set:
• SIMOCODE pro C: Reaction time = 30 ms + 30 ms + 10 ms = 70 ms
• SIMOCODE pro V: Reaction time = 5 ms + 5 ms + 10 ms = 20 ms.
SIMOCODE pro
344 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Technical data
15.11 Typical reaction times
For the data from and to the PLC, you must also add the times for bus execution time, IM/CP
cycles, and PLC-CPU cycle.
You will find the corresponding information in the device descriptions.
2) 2nd generation current / voltage measuring modules
3) + set delay
4) Existing values are valid in compatibility mode
Table 15-3 Typical reaction times of the SIMOCODE pro device series
1) QE2 and QE3 must be parameterized to the outputs of the basic unit.
Example:
You wish to switch a relay output of the basic unit via PROFIBUS when the "remote" bit is set:
Reaction time = 30 ms + 30 ms + 10 ms = 70 ms
In the case of the data from and to the PLC, you must also add the times for bus runtime, IM/CP
cycles, and PLC-CPU cycle.
You will find the corresponding information in the device descriptions.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 345
Technical data
15.11 Typical reaction times
1) Based upon a typical hardware set-up: Basic unit + current measuring module + 2 expansion
modules
Reaction time = inputs conversion time + internal processing time + outputs conversion time
Example:
You wish to switch a relay output of the basic unit via PROFIBUS when the "remote" bit is set:
Reaction time = 5 ms + 5 ms + 10 ms = 20 ms.
For the data from and to the PLC, you must also add the times for bus execution time, IM/CP
cycles, and PLC-CPU cycle.
You will find the corresponding information in the device descriptions.
SIMOCODE pro
346 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Technical data
15.12 Technical data in Siemens Industry Online Support
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 347
Technical data
15.12 Technical data in Siemens Industry Online Support
SIMOCODE pro
348 System Manual, 06/2021, A5E40507475002A/RS-AE/005
CAx data, dimension drawings 16
16.1 CAx data
You can find the CAx data in the Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/).
1. Enter the full article number of the desired device in the "Product" field, and confirm with the
Enter key.
2. Click the "CAx data link.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 349
CAx data, dimension drawings
16.1 CAx data
SIMOCODE pro
350 System Manual, 06/2021, A5E40507475002A/RS-AE/005
List of abbreviations A
A.1 List of abbreviations
Abbreviation Term
AM Analog module
AS Alarm switch
ATEX "Atmosphère explosible" according to ATEX Directive 2014/34/EU
AWG American Wire Gauge
Acycl. Acyclic
OP Operator panel
OPD Operator Panel with Display for SIMOCODE pro
BP Basic Performance
OPO Operational Protection Off
CPU Central Processing Unit
DCM Decoupling module
DHCP Dynamic Host Configuration Protocol
DIP Dual In-Line Package
DM Digital module
DM-F Fail-safe digital module (DM-FL or DM-FP)
DM-FL Digital Module Failsafe Local
DM-FP Digital Module Failsafe PROFIsafe
TO Torque open
TC Torque closed
DP Distributed peripherals
DS Data record
DTM Device Type Manager
EEx European Norm EXplosion-proof: Specifies the protection classes for categorizing motors for
use in hazardous areas.
EIP EtherNet/IP
ex Explosion-proof
EM Ground-fault module
EMF Electromotive force
EMC Electromagnetic compatibility
F-CPU Fail-safe CPU (controller)
FMS Fieldbus Message Specification
BU Basic unit
BU0 SIMOCODE pro S basic unit
BU1 SIMOCODE pro C basic unit
BU2 1st generation SIMOCODE pro V PB basic unit (for UM)
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 351
List of abbreviations
A.1 List of abbreviations
Abbreviation Term
BU2+ 2nd generation SIMOCODE pro V PB basic unit (for UM+)
BU2_MR 1st generation SIMOCODE pro V Modbus RTU basic unit (for UM)
BU2_MR+ 2nd generation SIMOCODE pro V Modbus RTU basic unit (for UM+)
BU3 SIMOCODE pro V PN basic unit
BU3 GP SIMOCODE pro V PN GP basic unit
GP General Performance
GSD Device master data
HFT Hardware failure tolerance
HP High Performance
AUXS Auxiliary switch
I&M Identification and Maintenance
InM Initialization module
IT Isolation-Terre (isolation ground)
IM Current measuring module
MM Multifunction module
MR Modbus RTU
NTC Negative temperature coefficient (resistance dependent on temperature)
OB Organization block
OM Object Manager for PROFIBUS DP slaves for integration into STEP 7
OSSD Part of the electro-sensitive protective equipment (ESPE) that is connected to the machine
control system and that switches to the OFF state if the sensor part is tripped during operation
for the intended purpose.
PB PROFIBUS
PCS Process Control System
PDM Process Device Manager
PELV Protective Extra Low Voltage
PFD Probability of failure of demand: Probability of dangerous failure of a safety function on demand
PFDavg Average probability of failure of demand: Average probability of dangerous failure of a safety
function on demand
PFHD Probability of dangerous failure per hour: Average probability of hazardous failure occurring
each hour
PG Programming device
PL Performance Level
PCS Process Control System
PN PROFINET
PROFIBUS Process fieldbus
PTC Positive temperature coefficient (resistance dependent on temperature)
PZ Pozidriv
FB Feedback
FO Feedback open
TPF Test position feedback
FC Feedback closed
SELV Safety Extra Low Voltage
GF, CF Group fault, control function
SIMOCODE pro
352 System Manual, 06/2021, A5E40507475002A/RS-AE/005
List of abbreviations
A.1 List of abbreviations
Abbreviation Term
SIL Safety Integrity Level
SFB System function block
SFC System function
SFF Safe failure fraction
PLC Programmable logic controller
Th Thermistor
TM Temperature module
DRP Dry-running protection
TOFDT Total one fault delay time (maximum response time when error is present)
TWCDT Total worst case delay time (maximum response time in error-free state)
UM 1st generation current/voltage measuring module
UM+ 2nd generation current/voltage measuring module
TUL Useful lifetime
UM+_TL 2nd generation current/voltage measuring module for dry-running protection
UVO Undervoltage off
LC Local control
Cycl. Cyclic
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 353
List of abbreviations
A.1 List of abbreviations
SIMOCODE pro
354 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Glossary
0/4 to 20 mA monitoring
SIMOCODE pro supports two-phase monitoring of the analog signals of a transducer
(standardized 0/4 - 20 mA output signal). The analog signals are fed to the
"0/4 to 20 mA monitoring" function block via the analog module.
Addressing plug
The addressing plug is necessary to enable the hardware-based allocation of the PROFIBUS DP
address to a basic unit without a PC / PG.
ATEX
French abbreviation for "atmosphère explosible" (explosive atmosphere).
Synonym for the ATEX Directive 2014/34/EU.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 355
Glossary
Baud rate
The baud rate is the speed at which data is transferred and indicates the number of transmitted
bits per second (baud rate = bit rate). For example, with PROFIBUS DP, baud rates between
9.6 kbaud and 12 Mbaud are possible.
Bus
A common transmission path with which all stations are connected. It has two defined ends.
With PROFIBUS, the bus is a two-wire cable (copper cable) or a fiber optic cable.
Bus segment
PROFIBUS DP consists of at least one bus segment. A bus segment has at least two stations, one
of which must be a DP master. A maximum of 32 stations can be connected to a bus segment.
Cascading input
Safe, 1-channel input of a safety relay, e.g. DM-F LOCAL and DM-F PROFIsafe. Internally, this
input is evaluated like a sensor signal. If no voltage is present, the safety relay trips the enabling
circuits (outputs) in a safety-related way.
Class
Unit for the trip class. Indicates the maximum tripping time in which SIMOCODE must trip at a
current that is 7.2 times the value of the current setting Is in a cold state (motor protection
according to IEC 60947). If Class 10E is set for SIMOCODE pro, for example, it is ensured that the
(cold) motor will switch off after 10 seconds if a current occurs that is 7.2 times the current
setting. The trip class can be set to eight different settings ranging from Class 5E to Class 40E.
Class 1 master
Active station on PROFIBUS DP. It is characteristically used for cyclic data exchange with other
stations. Typical Class 1 masters include PLCs with a PROFIBUS DP connection.
SIMOCODE pro
356 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Glossary
Class 2 master
Optional station on PROFIBUS DP. Typical class 2 masters include:
• PC/PG with SIMOCODE ES (TIA Portal)
• PDM (PCS7)
• PC with "SIMARIS manager" software (power management).
Connecting cable
Connecting cables are necessary for connecting the individual basic units with their current
measuring modules and, if required, with their expansion modules or operator panels. They are
available in various versions and lengths (ribbon cable 0.025 m, 0.1 m, 0.15 m, 0.3 m, 0.5 m;
round cable 0.5 m, 1.0 m, 2.5 m).
Notice
Maximum length of connecting cables:
The total length of all cables must not exceed 3 m on either of the system interfaces of the basic
unit!
Contactor
Electromagnetically operated low-voltage switch with only one position of rest; it cannot be
manually operated. Contactors can energize, carry, and deenergize currents in a circuit under
normal operating conditions, including operational overload. The contact system consists of
main and auxiliary contacts (NC, NO). Depending on the size of the contactor, the main contacts
can switch several hundred amps while the auxiliary contacts are only rated for control currents
of a few amps.
Control functions
Control functions (e.g. direct-on-line starters, reversing starters) are used for controlling load
feeders. They are characterized by the following important features:
• Monitoring the switch-on / switch-off process (no current flows in the main circuit without
the ON command)
• Monitoring the OFF state (no current flows in the main circuit without the ON command)
• Monitoring the ON status
• Tripping if a fault occurs.
Control stations
Control stations are places from which control commands are issued to the motor. The "Control
Stations" function block is used for administration, switching and prioritization of these
different control stations. SIMOCODE pro allows parallel administration of up to four different
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 357
Glossary
control stations. Dependent on the control function, up to 5 different control commands can be
transmitted from every control station to SIMOCODE pro.
• Local control, in the direct vicinity of the motor. Control commands via pushbuttons.
• PLC/PCS, switching commands are issued by the automation system (remote).
• PC, control commands are issued via an operator control and monitoring station or via
PROFIBUS DPV1 with SIMOCODE ES (TIA Portal).
• Operator panel / operator panel with display, control commands are issued via the buttons of
the operator panel / operator panel with display in the switchgear cabinet door.
SIMOCODE pro
358 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Glossary
Decoupling module
A module for connection between a current/voltage measuring module and the basic unit at the
system interface when voltage and power measurements are implemented in non-grounded
networks.
Device name
Before an IO device can be addressed by an IO controller, it must have a device name because the
IP address is permanently assigned to the device name. In the case of PROFINET, this method was
chosen because names are easier to handle than complex IP addresses.
Assignment of a device name for a specific IO device is comparable to setting the PROFIBUS
address on a DP slave.
An IO device does not have a device name when it is delivered. It can only be addressed by an
IO controller once a device name has been assigned to it, e.g. for transmission of the
configuration data (including the IP address) during startup or for exchanging useful data in
cyclic operation.
DIP switch
Small switch used to make certain basic settings. The abbreviation stands for Dual In-line
Package, a device package with two parallel rows of electrical connection pins.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 359
Glossary
Door adapter
The door adaptor is necessary for making the system interface of a basic unit available at an
easily accessible location (e.g. front panel), thus enabling fast parameterization.
DP master
A master that works with the DP protocol according to the EN 50170 standard, Volume 2,
PROFIBUS. Cyclic send data is exchanged between the DP master and the DP slave once in every
DP cycle. The DP master sends the cyclic receive data to SIMOCODE pro. In response,
SIMOCODE pro sends the cyclic send data to the DP master.
Emergency start
Emergency start deletes the thermal memory from SIMOCODE pro each time it is activated. This
allows the motor to be immediately restarted after an overload trip. This function can be used
to:
• Enable an immediate restart/reset after an overload trip
• Influence the thermal memory (motor model) during operation, if required.
Since the emergency start is edge-triggered, this function cannot permanently affect the
thermal motor model.
EMERGENCY STOP
Shutdown in case of an emergency according to EN 418 (ISO 13850).
An action in an emergency that is intended to stop a process or motion that would result in a
hazard.
SIMOCODE pro
360 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Glossary
Enabling circuit
An enabling circuit is used to generate a safety-related output signal. From an external
viewpoint, enabling circuits act as NO contacts (however, in terms of functionality, safety-
related opening is always the most important aspect). A single enabling circuit, that is internally
redundantly configured in the safety relay (two-channel) can be used for Category 3/4 according
to EN 954‑1 (ISO 13849-1).
EtherNet/IP
EtherNet/IP (EtherNet Industrial Protocol, often simply called EIP) is a real-time Ethernet that is
used mainly in automation engineering. EtherNet/IP was developed by Allen-Bradley (belongs
to Rockwell Automation) and was later handed over to the Open DeviceNet Vendor
Association (ODVA) as an open standard. In 1998, a working group of ControlNet International
designed a process for basing the already-published application protocol, Common Industrial
Protocol, on Ethernet. Based on this process, EtherNet/IP was published as an open industrial
standard in March 2000. ControlNet International (CI), the Open DeviceNet Vendor Association
(ODVA) and the Industrial Ethernet Association (IEA) were involved.
Besides PROFINET and Modbus/TCP, EtherNet/IP is an Ethernet-based fieldbus that is currently
widely spread.
Expansion modules
Expansion modules are intended as optional additions for the basic units. The following
expansion modules are available:
• Digital module (DM)
• Analog module (AM)
• Ground-fault module (EM, EM+)
• Temperature module (TM)
• Multifunction module (MM).
All expansion modules are equipped with 2 system interfaces (incoming/outgoing) and
removable terminals.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 361
Glossary
F_WD_Time
Monitoring time in the fail-safe PROFIsafe option. A valid, current safety message frame must be
received from the F-CPU within this monitoring time. Otherwise, the PROFIsafe option goes to
the safe state.
Factory settings
The factory settings are used to reset all parameters of a device to the default settings to which
they were set at the factory. The factory settings can be restored using either the "TEST / RESET"
button on the basic unit or via SIMOCODE ES (TIA Portal).
Feedback circuit
A feedback circuit is used to monitor controlled actuators (e.g., relays or contactors with
positively driven contacts). The evaluation unit can only be activated if the feedback circuit is
closed.
Note:
The NC contacts of the relays to be monitored are connected in series and integrated into the
feedback circuit of the safety relay. If a contact in the enabling current path is welded, the safety
relay can no longer be activated because the feedback circuit remains in the open position.
Field/field level
The field or field level of an automation system contains the individual sensors and actuators, as
opposed to the control level, which is located above it in the hierarchy.
Fieldbus
Industrial communication system that connects a large number of field devices such as probes
(sensors), actuators and drives to a control device.
Function block
Defined group of functions that can be freely parameterized by the user and connected to other
function blocks to create a complete feeder-specific logic system. This means conventional wired
control circuits containing auxiliary relays, time relays, etc. can be completely replaced.
SIMOCODE pro
362 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Glossary
ground-fault monitoring function which is supported by both device series, SIMOCODE pro can
be extended by an additional and more precise external ground-fault monitoring system.
Ground-fault monitoring
SIMOCODE pro acquires and monitors all three phase currents. By evaluating the summation
current of the three current values, the motor feeder can be monitored for a possible residual
current or ground fault. There is a difference between internal and external ground-fault
monitoring:
Internal ground-fault monitoring:
Internal ground-fault monitoring via current measuring modules or current/voltage measuring
modules is only possible for motors with a 3-phase connection in power systems that are either
grounded solidly or with low impedance. The basic unit uses the total current to detect a
possible residual current / ground-fault current.
External ground-fault monitoring:
The external ground-fault monitoring using residual current transformer and ground-fault
module is normally used for power systems that are grounded with high impedance, or in cases,
in which precise detection of the ground-fault current is necessary, for example, for condition
monitoring. The ground-fault module (EM) or the multifunction module (MM) evaluates rated
fault currents using an externally connected summation current transformer (e.g. 3UL23).
GSD file
The properties of a PROFINET device are described in a GSD (General Station Description) file that
contains all the necessary information for configuration. You can use a GSD file to integrate a
PROFINET device in exactly the same way as a PROFIBUS device into an automation system
(SIMATIC S7 environment or any DP standard master system).
In the case of PROFINET IO, the GSD file is in XML format. The structure of the GSD file conforms
to ISO 15734, the worldwide standard for device descriptions.
I&M data
Identification and maintenance data.
Information stored in a module that helps you to check the plant configuration, to locate
hardware modifications in a plant, or to remedy faults in a plant. I&M data can be used to identify
modules uniquely on the network.
I/O
The term I/O devices is used in automation engineering to refer to peripheral devices, for
example, devices that are connected to centralized controls.
Independent operation
SIMOCODE pro protects and controls the motor feeder, independently of the automation
system. Even if the automation system (PLC) fails, or if communication is disrupted, the motor
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 363
Glossary
feeder remains fully protected and controllable. SIMOCODE pro can be used without being
connected to the communication bus. This can easily be connected later, if required.
Initialization module
Memory module permanently installed in the switchboard or the motor control center in which
the device parameters of intelligent switching devices are stored.
The initialization module is used in motor control centers with a withdrawable design in which
all functions concerning the motor feeder are fitted in an exchangeable withdrawable module.
The initialization module can be permanently installed in the switchboard and enables backup
of all parameters of a system and completely automatic transmission to a new system, e.g.
device replacement.
IP address
To enable a PROFINET device to be addressed as a node on Industrial Ethernet, this device also
requires an IP address that is unique within the network. The IP address is made up of 4 decimal
numbers with a range of values from 0 through 255. The decimal numbers are separated by a
decimal point.
The IP address is made up of
• The address of the (sub)net and
• The address of the node (generally called the host or network node)
IT system
The IT system (FR Isolé Terre) is a specific type of ground connection for increased fail-safe
protection in case of insulation faults.
Logic modules
Logical operations, time relay functions and counter functions are implemented using logic
modules.
Low voltage
All voltage levels used for the distribution of electricity that are within a range whose upper limit
in AC systems is generally 1000 V.
MAC address
Each PROFINET device is assigned a globally unique device identification at the factory. This 6-
byte-long device identifier is the MAC address.
SIMOCODE pro
364 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Glossary
Master
PROFIBUS DP is based on a master-slave architecture. Telegrams are sent by the master to the
addressed station (slave) and responded to by the slave.
Media redundancy
SIMOCODE pro V PN supports media redundancy according to the Media Redundancy Protocol
(MRP). This function is configured using the configuration tool of the automation system, e.g.
HW Config with STEP 7.
Memory module
The memory module is plugged into the system interface and is used for fast reading in or out
of the entire SIMOCODE pro parameterization, e.g. if a unit is exchanged.
Note
The SIMOCODE pro C and SIMOCODE pro V PB basic units up to product version *E08* only
support the 3UF7900-0AA00-0 memory module. The basic units SIMOCODE pro S and
SIMOCODE pro V (PB as from product version *E09*) also support the memory module
3UF7910-0AA00-0.
Modbus RTU
Modbus RTU (Remote Terminal Unit) is a standard protocol for network communication and uses
the electrical RS485 connection for serial data transmission between Modbus devices in the
network.
Modbus RTU uses a master/slave network in which the entire communication is triggered by only
one master device while the slaves can only respond to the request of the master. The master
sends a request to a slave address and only this slave address responds to the command
(exception: broadcast frames to slave address 0 which are not acknowledged by the slaves).
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 365
Glossary
Monitoring functions
The following monitoring functions
• Ground-fault monitoring
• Current limit monitoring
• Voltage monitoring
• Cos phi monitoring
• Active power monitoring
• 0/4 to 20 mA monitoring
• Operation monitoring
• Temperature monitoring (analog)
Operate "in the background" in the same way as motor protection and motor control. They can
be active or not, according to the control function selected.
Motor protection
The basic unit has several protection mechanisms for current-dependent motor protection:
• Overload protection
• Unbalance protection
• Stalled rotor protection
• Thermistor protection.
Multifunction module
Universal module of the SIMOCODE pro S device series with the following functions:
• Digital module function with four digital inputs and two monostable relay outputs
• Ground fault module function with the possibility of implementing powerful external
ground-fault monitoring in conjunction with the 3UL23 residual-current transformer
• Temperature module function with one input for connecting an analog PT100, PT1000,
KTY83, KTY84 or NTC temperature sensor.
SIMOCODE pro
366 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Glossary
Octet
Sequence of bytes. Octet n: string of n bytes.
Offset
A reference within an address table.
OPC UA client
An OPC UA client is a user program that accesses process data via the OPC UA interface. Access
to the process data is made possible by the OPC UA server.
OPC UA server
The OPC server provides the OPC client with a wide range of functions with which it can
communicate via industrial networks. SIMOCODE pro V PN provides extensive process data via
OPC UA.
Operation monitoring
SIMOCODE pro can monitor the operating hours and stop times of a motor and restrict the
number of startups in a defined time frame in order to avoid plant downtimes due to failed
motors caused by running or being stopped for too long.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 367
Glossary
Organization block
Organization blocks form the interface between the CPU operating system and the user
program. The order in which the user program is processed is specified in the organization
blocks.
Overload protection
SIMOCODE pro protects three-phase or AC motors in accordance with IEC 60947-4-1
requirements. The trip class can be set to eight different settings ranging from CLASS 5E to
CLASS 40E.
Pause time
The pause time is the specified time for the cooling down response of the motor when tripped
under normal operating conditions (not in the case of an overload trip). After this interval, the
thermal memory in SIMOCODE pro is erased and a new cold start is possible. This means that
many startups can be performed in a short space of time.
PC cable
The PC cable is used to connect the serial interface of the PC to the system interface of a basic
unit for device parameterization.
Note
PC cable variant
For SIMOCODE pro V PN, a serial PC cable 3UF7940-0AA00-0 as from product version *E02* or
a USB PC cable 3UF7941-0AA00-0 can be used.
PELV
Protective Extra-Low Voltage. Protective measure against electric shock (formerly referred to as
"protective extra low voltage with safe isolation").
SIMOCODE pro
368 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Glossary
In contrast to an SELV circuit, live parts and exposed conductive parts of the equipment may be
grounded and connected to the protective conductor. Safe isolation means that the primary
circuit of the transformer must be separated from the secondary circuit by double or reinforced
insulation. PELV is used whenever operational reasons dictate that live conductors of the low
voltage or bodies of the equipment must be grounded. This is the case, for instance, if
equipotential bonding is necessary to prevent sparking in containers or hazardous areas.
However, owing to the chassis ground, dangerous leakage currents can flow through the body
regardless of the low voltage if a fault occurs in the higher-level power system.
Use of power supply units according to IEC 60536, protection class III (SELV or PELV):
See Chapters "Safety-related tripping", "Fail-safe digital modules (DM-F)", and "DM-F Local and
DM-F PROFIsafe digital modules".
Pozidriv (PZ)
Type of fixing screws and cross-tip screwdrivers.
PROFIBUS
Process Fieldbus, a European process and fieldbus standard defined in the PROFIBUS standard
(EN 50170, Volume 2, PROFIBUS). It specifies the functional, electrical and mechanical
characteristics of a bit-serial fieldbus system.
PROFIBUS is a bus system that networks PROFIBUS-compatible automation systems and field
devices at the cell and field level. PROFIBUS is available with the DP (= Distributed Peripherals),
FMS (= Fieldbus Message Specification), PA (= Process Automation), or TF (= Technological
Functions) protocol.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 369
Glossary
PROFIBUS DP
PROFIBUS bus system with the DP (distributed I/Os - decentralized peripherals) protocol. The
main task of PROFIBUS DP is to manage the fast, cyclic data exchange between the central DP
devices and the I/O devices.
PROFIBUS DP interface
SIMOCODE pro has an integrated PROFIBUS DP interface (SUB-D socket or terminal connection
on the basic units).
PROFIBUS DPV1
Extension of the DP protocol. It enables acyclic data exchange of parameter, diagnostic, receive
and test data.
PROFIenergy
Profile for power management in production plants.
PROFIenergy uses the PROFINET communication protocol. It controls the power consumption of
automation equipment in production via a PROFINET network.
PROFINET
PROFINET (Process Field Network) is the open Industrial Ethernet Standard from Profibus &
Profinet International (PI) for automation.
Within the context of Totally Integrated Automation (TIA), PROFINET is the systematic
development of the following systems:
• PROFIBUS DP, the established fieldbus
• Industrial Ethernet, the communications bus for the cell level.
Experiences from both systems have been and are being integrated in PROFINET.
PROFINET IO controller
Device via which the connected IO devices are addressed. This means the IO controller
exchanges input and output signals with assigned field devices. The IO controller is often the
controller on which the automation program runs.
PROFINET IO device
Distributed field device assigned to one of the IO controllers.
SIMOCODE pro
370 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Glossary
PROFINET IO Supervisor
PG/PC for commissioning and diagnostics.
PROFIsafe
The PROFIBUS safety profile specifies communication between fail-safe I/O devices and fail-safe
controllers. It is based on the standards for safety-related applications as well as on the
experience of PLC users and manufacturers who are members of PROFIBUS International (PI).
The PROFIBUS safety profile has TÜV and BIA (Institute for Occupational Safety and Health of the
German Social Accident Insurance) certification. The newest version of the PROFIsafe
specification is the Profile for Safety Technology V1.11 specification, published in 07/2001.
Programming device
A compact and transportable PC, suitable for industrial purposes. Its distinguishing feature is the
special hardware and software for SIMATIC programmable logic controllers.
Protection functions
The protection functions
• Overload protection
• Unbalance protection
• Stalled rotor protection
• Thermistor protection
• Dry-running protection
operate alongside motor control "at a higher level in the background." They can be active or not,
according to the control function selected.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 371
Glossary
Record
Record.
RT communication
As a motor management system, SIMOCODE pro V PN does not have any time-critical
communication functions itself but it does support the PROFINET hardware RT used. The
integrated 2-port switch is therefore used to forward RT data.
SELV
Safety extra low voltage Low electric voltage that offers significant protection against electric
shock due to its low value and insulation. For certain requirements, the highest voltage must be
defined below 50 V AC or 120 V smoothed DC, especially if direct contact with live parts is
permissible. At a nominal voltage of 120 V, the greatest peak value in a smoothed DC system is
140 V, and at a nominal voltage of 60 V it is 70 C.
Use of power supply units according to IEC 60536, protection class III (SELV or PELV):
SFB
System function block A block integrated in the S7 CPU operating system that can be called like
a function block (FB) in the user program if required.
SFC
System function:
A function integrated in the S7 CPU operating system that can be called like a function (FC) in
the user program if required.
Shared device
Shared device is the function with which an IO device is used simultaneously by two or more IO
controllers.
Use of this function depends on whether the automation system supports the function. It is
configured using the configuration tool of the automation system, e.g. with STEP 7 HW Config.
SIMOCODE pro
372 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Glossary
The IEC standard defines four SIL levels SIL1 to SIL4, which are defined as the safety
implementations of electrical and electronic equipment. The SIL value describes the specified
safety function in the event of a fault.
SIMATIC
Name of products and systems for industrial automation from Siemens AG.
SIMATIC PDM
You can also configure SIMOCODE pro using the SIMATIC PDM (Process Device Manager)
software. The following options exist:
• SIMATIC PDM as a standalone program
• PDM integrated in STEP 7
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 373
Glossary
Slave
PROFIBUS DP is based on a master-slave architecture. Telegrams are sent by the master to the
addressed station (slave) and responded to by the slave.
Standard function
Standard functions are typical motor functions that can be activated according to need and, as
applicable, individually set for each motor feeder. They are already available, work
independently of the selected control function and can be used/activated as optional additions.
Station
A device that can send, receive or amplify data via the bus, e.g. master, slave.
Statistical data
SIMOCODE pro makes statistical data available, which can be read out, for example, with
SIMOCODE ES (TIA Portal) under Commissioning → Service Data / Statistical Data.
STEP7
The basic STEP 7 software is the standard tool for the SIMATIC S7, SIMATIC C7, and
SIMATIC WinAC automation systems.
Stop category 0
Non-controlled shutdown by immediately switching off the power to the machine's drive
elements.
SIMOCODE pro
374 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Glossary
integrated into the process, can be monitored and are also available for a higher-level
automation system. You can, for example, implement analog temperature monitoring of the
motor windings, bearings, coolant or gearbox oil. SIMOCODE pro V supports various sensor
types (NTC, KTY83/84, PT100 and PT1000) for use with solid, liquid, or gaseous media.
Temperature monitoring
See temperature module (TM).
Terminal block
Insulating part comprised of one or more terminals, insulated from one another, for mounting
on a strip.
Thermistor protection
SIMOCODE pro V provides the option of connecting thermistor sensors (binary PTC) for
monitoring the motor temperature.
TN-C system
In a TN-C system (FR Terre Neutre Combiné) 1 wire is used simultaneously as a protective
earth (PE) and neutral wire (N).
TN-S system
In a TN-S system (FR Terre Neutre Séparé) the neutral wire and the protective earth are led
separately from the transformer up to the appliance.
Trip class
See "Class".
Unbalance protection
The extent of the phase unbalance can be monitored and transmitted to the control system. A
definable and delayable response can be triggered when an adjustable limit has been overshot.
If the phase unbalance is more than 50 %, the tripping time is also automatically reduced in
accordance with the overload characteristic since the heat generation of the motors increases
in asymmetrical conditions.
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 375
Glossary
USB PC cable
The USB-PC cable is used to connect the USB interface of the PC to the system interface of a basic
unit for device parameterization.
Voltage monitoring
See monitoring voltage
Voltage monitoring
SIMOCODE pro supports two-phase undervoltage monitoring of either a three-phase network or
a one-phase network for freely selectable limits, direction of rotation (for AC) or readiness to
start. The response of SIMOCODE pro on reaching a prewarning level or trip level can be freely
parameterized and delayed. Voltage measurement is performed using current/voltage
measuring modules.
Y connecting cable
Connecting cable with which a connection can be made via the system interface from a
SIMOCODE pro basic unit to both an initialization module and a current measuring module.
SIMOCODE pro
376 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Index
" B
"Park position" for memory module, 85, 88 Backing up and saving parameters, 262
"SET/RESET" button DM-F Local, 330 Basic unit commissioning, 246, 256
"SET/RESET" button DM-F PROFIsafe, 332 Basic units, 24, 63
"TEST/RESET" button, 81, 313, 318 Baud rate, 254
"TEST/RESET" DM-F button, 139 Baud rate (detected), 254
Baud rates, 51
Box terminal blocks, 77
0 Bus and controller monitoring on Modbus, 255
Bus connecting terminal, 77
0/4-20 mA limits, 118
Bus connection current measuring modules / current/
voltage measuring modules, 322, 324
Bus connection system from 20 A to 630 A, 212, 214
3 Bus termination module, 77, 237
3UF50 compatibility mode, 51, 167 Buttons of the operator panel, 340
Buttons of the operator panel with display, 341
A
Accessories, 74
C
Active power limits, 118 Cabinet mounting, 313
Active power monitoring, 39, 46 Cable cross sections, 293
Acyclic services, 51 Cable length (single) DM-F Local, 331
Adapt display settings, 119 Cable length (single) DM-F PROFIsafe, 332
Addressing plug, 75, 83, 164, 222, 228 Cable lengths of the sensor circuit cables, 292
Alarm, fault, and system events, 277 Calculation modules (calculators), 55
Alarm, fault, and system events for compartment Catalog IC 10, 63
identification, 160 Certificates, 11, 296, 309
Alarms according to DPV1, 51 Characteristic curve of a type A sensor, 291
Ambient conditions, 295 Circuit breaker, 40, 50
Analog module, 26, 70 Circuit breaker control (MCCB), 81
Analog module (AM), 137, 141 Clear initialization module data, 154
Analog module connection example, 205 Clear memory module, 121
Analog module 1/2 open circuit, 277 Color coding of connecting cable, 227
Analog multiplexer, 55 Color coding of the connecting cable, 229
Antivalence, 277 Commands, 107, 154
Application description Saving Energy with SIMATIC Commands, operator panel with display, 102
S7 and ET200 S, 11 Commissioning, 289, 300
Applications of SIMOCODE pro, 37 Commissioning and service compartment
Assignment of the removable terminals, identification, 159
SIMOCODE pro S basic units, 187 Commissioning sequence of the
ATEX, 296, 309 SIMOCODE pro V Modbus basic unit, 251
Autoactivation of compartment identification, 153 Commissioning the basic unit, 243
Automatic baud rate detection, 51 Commissioning the initialization module, 159
Common technical data, 311, 312
Communication, 40, 106
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 377
Index
SIMOCODE pro
378 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Index
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 379
Index
Event memory, operator panel with display, 104 Ground-fault module function multifunction
Example of a tripping characteristic with 3UF710* module, 337
current/voltage measuring modules and Ground-fault monitoring, 39, 45
3UF711*-1AA00-0 1st generation current/voltage
measuring modules, 290
Exchanging a 3UF52 operator panel for a 3UF720 H
operator panel, 268
Hardware fault, 280
Execution ON command, 277
High Performance units, 24
Execution STOP command, 277
Expansion modules, 61, 137
External fault, 54, 280
External ground fault, 280
I
External ground-fault monitoring, 45 Identification, 107
Identification of the motor feeder and the SIMOCODE
pro components, 124
F Identification, operator panel with display, 104
Idle time, 254
Factory settings, 122, 270
Industrial Ethernet Networking Manual system
Fail-safe digital module DM-F, 139
manual, 239
Fault - bus, 283
Industry Online Support, 11
Fault - EM open circuit, 283
Information and Download Center, 11, 296, 309
Fault - PLC/PCS, 283
Information and standards, 287, 297
Fault - temporary components, 283
Initialization module, 74, 164
Fault antivalence, 283
Initialization module cleared, 160, 281
Fault end position, 283
Initialization module identification data write
Fault memory, operator panel with display, 104
protection off, 154
Fault message, 10
Initialization module programmed, 160, 281
Fault - EM short-circuit, 283
Initialization module read in, 160, 281
Faults, 107
Initialization module write protection for identification
Faults, operator panel with display, 104
data on, 154
Fault-tolerant S7-400H systems manual, 11
Initialization module write protection off, 154
Feedback OFF, 282
Initialization module write protection on, 154
Feedback ON, 282
Initialization module write-protected, 160, 280
Feed-through opening current measuring modules /
Initialization module write-protected, parameter
current/voltage measuring modules, 322, 324
changes not allowed, 160, 280
Firmware update, 271
Initialization module - identification data write-
Flashing, 55
protected, 281
Flicker, 55
Initialization module identification data write-
Frequencies, 311
protected, 160
Frequency, 127
Input characteristic DM-F Local, 331
Frequency measurement, 130
Input characteristic DM-F PROFIsafe, 332
Full motor protection, 39
Inputs (binary), 316, 337
Further information, 296
Basic unit, 320
DM-F PROFIsafe, 332
Inputs (binary) digital modules, 327
G Inputs of the analog module, 332
General performance units, 24 Inputs with safety relay function DM-F Local, 331
Ground fault limits, 118 Inputs with safety relay function DM-F
Ground-fault detection, 26 PROFIsafe, 332
Ground-fault module, 70 Installation, 289, 300
Ground-fault module (EM), 137, 142 Installation guidelines for the PROFIBUS DP, 237
Ground-fault module connection example, 201 Installing the measuring circuit cables, 292
SIMOCODE pro
380 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Index
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 381
Index
SIMOCODE pro
382 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Index
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 383
Index
SIMOCODE pro
384 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Index
Connection of system components, 229 Technical specifications of the SIMOCODE pro C / pro S /
Operator panel, 228 pro V PB / pro V MR basic units, 313, 314, 315, 316
Operator panel with display, 228 Technical specifications of the SIMOCODE pro V PN /
System interface analog module, 332 pro V PN GP / pro V EIP basic units, 318, 319, 320
System interface cover, 165, 223, 228 Temperature limits, 118
System interface ground-fault module, 334 Temperature module, 46, 71
System interface main circuit current measuring Temperature module (TM), 143
modules / current/voltage measuring modules, 321, Temperature module connection example, 203
323 Temperature module function multifunction
System interface multifunction module, 337 module, 338
System interface temperature module, 335 Temperature module 1/2 - trip level exceeded, 284
System interfaces, 82, 222, 313 Temperature module 1/2 - warning level
System interfaces decoupling module, 326 exceeded, 284
System interfaces digital modules, 327 Temperature module 1/2 out of range, 284
System interfaces digital modules DM-F Local and DM- Temperature module 1/2 sensor fault, 284
F PROFIsafe, 228 Temperature monitoring, 39, 46, 143
System interfaces DM-F digital modules, 328 Temperature sensor, 26
System interfaces of basic unit, 318 Terminal assignment for digital module DM-F
System interfaces of the operator panel, 340 Local, 208
System interfaces of the operator panel with Terminal assignment for digital module DM-F
display, 341 PROFIsafe, 210
System manual SIMATIC PROFINET System Terminal assignment of the analog module, 204
Description, 11 Terminal assignment of the decoupling module, 206
Terminal assignment of the digital module, 196
Terminal assignment of the ground-fault
T module, 200
Terminal assignment of the multifunction
Technical data of the 2nd generation current / voltage
module, 198
measuring modules, 321, 322, 323
Terminal assignment of the temperature
Technical data of the analog module, 332, 333
module, 202
Technical data of the current measuring modules or
Terminal covers, 76
the 1st generation current / voltage measuring
Test, 54, 122
modules, 323, 324, 325
Test phases, 293
Technical data of the decoupling module, 326
Test Position Feedback (TPF), 54, 282
Technical data of the digital modules, 327, 328
Test trip, 284
Technical data of the DM-F Local digital module, 329,
Test verification documents, 311
330, 331
Thermistor motor protection, 39
Technical data of the DM-F Local and DM-F PROFIsafe
Thermistor motor protection (PTC binary), 316
digital modules, 328, 329
Thermistor motor protection with PTC (binary), 320
Technical data of the DM-F PROFIsafe digital
Thermistor open circuit, 284
module, 331, 332
Thermistor protection, 43
Technical data of the ground-fault module
Thermistor short circuit, 284
3UF7510-1AA00-0, 334, 335
Thermistor trip level, 284
Technical data of the ground-fault
Third-party software components, 19
module 3UF7500-1AA00-0, 334
Through-hole connection up to 200 A, 212, 214
Technical data of the initialization module, 162, 342
Tightening torques, 184
Technical data of the multifunction module, 337, 338,
Time stamping, 54
339
Time synchronization via PROFIBUS, 51
Technical data of the operator panel, 340
Timers, 55
Technical data of the operator panel with display, 340,
Transformation ratio current transformer, 219
341
Trip class, 289
Technical data of the temperature module, 335, 336
Trip level 0/4 - 20 mA < undershot, 278
Technical data of the Y connecting cable, 162, 342
SIMOCODE pro
System Manual, 06/2021, A5E40507475002A/RS-AE/005 385
Index
Trip level 0/4 - 20 mA > overshot, 278 Win SIMOCODE-DP converter, 167
Trip level cos phi <, 277 Wiring basic units, expansion modules, decoupling
Trip level I < undershot, 277 module, 182
Trip level I > overshot, 278 Wiring digital modules DM-F Local and DM-
Trip level P < undershot, 278 F PROFIsafe, 207
Trip level P > overshot, 278 Wiring of current / voltage measuring modules, 214
Trip level U < undershot, 278 Wiring of current measuring modules, 212
Tripping characteristic, 130, 289 Wiring sequence of the PROFIBUS cable for
Tripping conditions of the Exe motor, selected: SIMOCODE pro S basic units, 191
CLASS 10E when using a 3UF710* current measuring Wiring sequence of the removable terminal of the
module, 290 SIMOCODE pro C/V basic units, 190
Truth tables, 55 Wiring the initialization module, 156
Type of ignition protection b, 297 Wiring the removable terminals of the basic unit, 192
Types of basic units, 79 Wiring the removable terminals of the expansion
Types of current measuring modules, 125 modules and the decoupling module, 207
Types of protection EEx d, EEx e and EEx n, 287 Working range DM-F digital modules, 328
Typical hardware configurations, 35 Working range of basic unit, 314, 319
Typical reaction times of SIMOCODE pro C, 344 Wrong parameter, 281
Typical reaction times of SIMOCODE pro S, 345 Wrong password, 282
Typical reaction times of SIMOCODE pro V, 344
Y
U Y connecting cable, 75
Unbalance protection, 39, 43
USB PC cable, 75, 163
USB-to-serial adapter, 75, 163
V
Variants of current / voltage measuring modules, 127
Voltage limits, 117
Voltage monitoring, 39, 46, 127
W
Wait time, 255
Wait time (default value), 255
Warning level 0/4 - 20 mA < undershot, 286
Warning level 0/4 - 20 mA > overshot, 286
Warning level cos phi <, 285
Warning level I< undershot, 285
Warning level I> overshot, 285
Warning level P< undershot, 285
Warning level P> overshot, 285
Warning level U< undershot, 285
Warnings, 107
Warnings, operator panel with display, 103
Watchdog, 255
Watchdog (PLC/PCS Monitoring), 54
Watchdog time, 255
Web server, 52, 53
SIMOCODE pro
386 System Manual, 06/2021, A5E40507475002A/RS-AE/005
Introduction 1
Function blocks 2
Software for
Industrial Controls parameterization, control, 3
diagnostics and testing
06/2021
A5E40507630002A/RS-AE/005
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage
to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices
referring only to property damage have no safety alert symbol. These notices shown below are graded according to
the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance
are required to ensure that the products operate safely and without any problems. The permissible ambient
conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may
be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions.
1 Introduction ........................................................................................................................................... 7
1.1 Important notes................................................................................................................... 7
1.2 Siemens Industry Online Support ......................................................................................... 9
1.3 Siemens Industry Online Support app................................................................................. 11
1.4 Support Request ................................................................................................................ 12
1.5 Security information .......................................................................................................... 13
1.6 Current information about operational safety ..................................................................... 14
1.7 Recycling and disposal ....................................................................................................... 15
2 Function blocks.................................................................................................................................... 17
2.1 Function blocks - input and output types, structure ............................................................ 17
2.2 Function blocks - overview ................................................................................................. 20
3 Software for parameterization, control, diagnostics and testing........................................................ 29
3.1 Software packages............................................................................................................. 29
3.2 Software components........................................................................................................ 34
4 Parameters........................................................................................................................................... 35
4.1 Motor protection................................................................................................................ 35
4.1.1 Motor protection functions................................................................................................. 35
4.1.2 Overload protection ........................................................................................................... 37
4.1.2.1 Description of overload protection functions ...................................................................... 37
4.1.2.2 Set current Is1 ................................................................................................................... 37
4.1.2.3 Set current Is2 ................................................................................................................... 39
4.1.2.4 Application example .......................................................................................................... 40
4.1.2.5 Further overload protection parameters.............................................................................. 41
4.1.3 Unbalance protection......................................................................................................... 50
4.1.4 Stalled rotor protection ...................................................................................................... 50
4.1.5 Thermistor protection ........................................................................................................ 51
4.2 Dry-running protection of centrifugal pumps by active power monitoring ........................... 53
4.3 Motor control..................................................................................................................... 71
4.3.1 Control stations ................................................................................................................. 71
4.3.1.1 Description of functions of control stations......................................................................... 71
4.3.1.2 Operating modes and mode selectors ................................................................................ 74
4.3.1.3 Enables and enabled control command .............................................................................. 76
4.3.1.4 Control station settings ...................................................................................................... 78
4.3.2 Control functions ............................................................................................................... 79
4.3.2.1 Overview and description of control functions.................................................................... 79
4.3.2.2 Application selection, settings and definitions of control functions...................................... 85
4.3.2.3 "Overload relay" control function ........................................................................................ 90
4.3.2.4 "Direct starter" control function .......................................................................................... 91
Scope of application
This manual is applicable to the listed SIMOCODE pro system components. It contains a
description of the components applicable at the time of printing the manual. SIEMENS reserves
the right to include updated information about new components or new versions of
components in a Product Information.
Manual Collection
A Manual Collection (https://support.industry.siemens.com/cs/ww/en/view/109743951), a
collection of the following five SIMOCODE pro manuals is at your disposal in Industry Online
Support:
• SIMOCODE pro - 1 Getting Started
• SIMOCODE pro - 2 System Manual
• SIMOCODE pro - 3 Parameterization
• SIMOCODE pro - 4 Applications
• SIMOCODE pro - 5 Communication
Further information
Please read the operating instructions of the respective components. You can find the operating
instructions for SIMOCODE pro at Operating instructions (https://
support.industry.siemens.com/cs/ww/en/ps/16027/man).
You can find further information on the Internet:
• SIMOCODE pro (https://www.siemens.com/simocode)
• Information and Download Center (https://support.industry.siemens.com/cs/ww/en/ps/
16027/catl)
• Siemens Industry Online Support (SIOS) (https://
support.industry.siemens.com/cs/ww/en/ps)
• Certificates (https://support.industry.siemens.com/cs/ww/en/ps/16027/cert)
Disclaimer of liability
The products described here have been developed to carry out safety-related functions as part
of a complete plant or machine. In general, a complete safety system consists of sensors,
evaluation units, signaling devices and methods for safe tripping. The manufacturer is
responsible for ensuring safe functioning of the complete plant or machine. Siemens AG, its
subsidiaries, and associated companies (hereinafter referred to as "Siemens") are not in a
position to guarantee every characteristic of a complete plant or machine not designed by
Siemens.
Siemens also denies all responsibility for any recommendations that are made or implied in the
following description. No new guarantee, warranty, or liability claims above those beyond the
scope of the Siemens general terms of delivery can be derived from the following description.
Product support
You can find information and comprehensive know-how covering all aspects of your product
here:
• FAQs
Answers to frequently asked questions
• Manuals/operating instructions
Read online or download, available as PDF or individually configurable.
• Certificates
Clearly sorted according to approving authority, type and country.
• Characteristics
For support in planning and configuring your system.
• Product announcements
The latest information and news concerning our products.
• Downloads
Here you will find updates, service packs, HSPs and much more for your product.
• Application examples
Function blocks, background and system descriptions, performance statements,
demonstration systems, and application examples, clearly explained and represented.
• Technical data
Technical product data for support in planning and implementing your project
Link: Product support (https://support.industry.siemens.com/cs/ww/en/ps)
mySupport
The following functions are available in your personal work area "mySupport":
• Support Request
Search for request number, product or subject
• My filters
With filters, you limit the content of the online support to different focal points.
• My favorites
With favorites you bookmark articles and products that you need frequently.
• My notifications
Your personal mailbox for exchanging information and managing your contacts. You can
compile your own individual newsletter in the "Notifications" section.
• My products
With product lists you can virtually map your control cabinet, your system or your entire
automation project.
• My documentation
Configure your individual documentation from different manuals.
• CAx data
Easy access to CAx data, e.g. 3D models, 2D dimension drawings, EPLAN macros, device
circuit diagrams
• My IBase registrations
Register your Siemens products, systems and software.
Android iOS
DANGER
Hazardous Voltage
Can Cause Death, Serious Injury or Risk of Property Damage
Please take note of our latest information!
Systems with safety-related characteristics are subject to special operational safety
requirements on the part of the operator. The supplier is also obliged to comply with special
product monitoring measures. We therefore also provide information in the newsletters
Industrial controls (https://new.siemens.com/global/en/products/automation/industrial-
controls/forms/newsletter.html) and Safety Integrated (https://new.siemens.com/global/en/
products/automation/topic-areas/safety-integrated/factory-automation/newsletter.html)
about new products, further technical developments as well as standards and guidelines.
Properties
Function blocks are stored internally in the SIMOCODE pro system, e.g. for the administration of
various control stations, for the set control function, or for motor protection. Every function
block has a name and can be equipped with inputs and outputs. The inputs and outputs are used
for the internal connection of the various function blocks and, thus, the setup of a device-
internal logic instead of an externally wired logic in the control circuit.
The following table shows the possible input types of the internal function blocks of
SIMOCODE pro:
Table 2-1 Input types of the internal function blocks of SIMOCODE pro
Input Example
Plugs (binary) Function blocks in the basic unit may have binary plugs. These are connected to binary
sockets via software. They are relevant for parameterization, e.g. with SIMO‐
CODE ES (TIA Portal).
Plugs (analog) Function blocks in the basic unit may have analog plugs. These are connected via soft‐
ware to analog sockets. They are relevant for parameterization, e.g. with SIMO‐
CODE ES (TIA Portal).
Example: 2-byte word for cyclic send data.
Screw terminals Screw terminals are outside, e.g. "BU Inputs" function block. Control devices and auxil‐
iary switches are normally connected there.
Control data from the communica‐ e. g. from the DP master to SIMOCODE pro
tion bus
The following table shows the possible output types of the internal function blocks of
SIMOCODE pro:
Table 2-2 Output types of the internal function blocks of SIMOCODE pro
Output Example
Sockets (binary) Function blocks in the basic units may have binary sockets. These sockets are assigned
to binary plugs in the software. They are relevant for parameterization, e.g. with SIMO‐
CODE ES (TIA Portal).
Sockets (analog) Function blocks in the basic units may have analog sockets. These sockets are assigned
to analog plugs in the software. They are relevant for parameterization, e.g. with SIMO‐
CODE ES (TIA Portal).
Example: 2-byte word, max. current I_max.
Screw terminals Screw terminals are outside, e.g. "BU Output" function block. The contactors, for exam‐
ple, are connected here.
Analog terminal block Internal analog signals (analog sockets) that are not assigned to a function block, e.g.
"Phase Unbalance" (in the CFC editor).
&\FOLF
)XQFWLRQ %ORFN % &\FOLF
5HFHLYH 6HQG
%LW %LW
7R '3
&RQWURO )XQFWLRQ
)URP '3 %LW %LW 0DVWHU
0DVWHU )XQFWLRQ %ORFN '
'3 %LW %LW '3
/RJLF )XQFWLRQ
Note
The function block plugs and sockets have not already been connected at the factory with the
binary inputs and the relay outputs of the basic unit.
The internal wiring (connection between plugs and sockets) is determined by the selected
application. 1)
Note
When you have already installed external wiring, but have not yet parameterized SIMOCODE pro:
If you press a button now, the contactors will not be energized. 1)
1) If you select and load a preset application (e.g. the reversing starter) in SIMOCODE ES (TIA
Portal), all links and interlocks for the reversing starter will be set up in the basic unit.
Software overview
With the communication-capable switching devices, the user-friendliness of the
parameterization software and good system integration (in other words, the ability to integrate
optimally and quickly into the most diverse plant configurations and process automation
systems) also play an important role alongside the device functionalities and the hardware
configuration.
For this reason, the SIMOCODE pro system provides suitable software tools for consistent, time-
saving parameter assignment, configuring and diagnostics:
• SIMOCODE ES (TIA Portal) for totally integrated commissioning and service
• SIMOCODE pro PCS 7 function block library for total integration into PCS 7
More information
• Industry Mall (see Parameter assignment, configuration and visualization for SIRIUS (https://
mall.industry.siemens.com/mall/en/de/Catalog/Products/10026777))
• Industry Mall (see Technical specifications (https://support.industry.siemens.com/cs/ww/en/
ps/16716/td))
• Software download:
– SIMOCODE ES V16 (TIA Portal), basic functional scope including Professional Trial License
(https://support.industry.siemens.com/cs/ww/en/view/109771523)
– SIMOCODE ES V15.1 (TIA Portal), basic functional scope including Premium Trial License
(https://support.industry.siemens.com/cs/ww/en/view/109763898)
– SIMOCODE ES 2007 (https://support.industry.siemens.com/cs/ww/en/view/109750623).
SIMOCODE ES 2007
SIMOCODE ES 2007 is the previous version of the SIMOCODE ES (TIA Portal) software for
SIMOCODE pro. It only includes the basic units for PROFIBUS and PROFINET.
SIMOCODE ES 2007 provides the SIMOCODE pro motor management system with a user-friendly
and clear user interface with which to configure, operate, monitor and test SIMOCODE pro in the
field or from a central location via PROFIBUS. By displaying all operating, service and diagnostic
data, SIMOCODE ES supplies important information on whether maintenance work is required
or, in the event of a fault, helps prevent faults or localize and rectify them once they have
occurred.
Unnecessary plant downtimes can be prevented by changing parameters online (even during
operation).
In addition, the graphical editor enables extremely ergonomic and user-friendly
parameterization by dragging and dropping: Inputs and outputs of function blocks can be linked
graphically and the parameters set. Configured functions can be described in detail and device
parameterization can be documented graphically using comments. This speeds up
commissioning and simplifies plant documentation. The optimized user interface and
integrated graphic editor are used to assign parameters.
Further functions: Operation, diagnostics, testing, S7 routing, teleservice via MPI, STEP 7 object
manager.
The following software packages are available:
• SIMOCODE ES 2007 Basic
• SIMOCODE ES 2007 Standard
• SIMOCODE ES 2007 Premium
See also Software components (Page 34) for more information.
You will find a demo version and the latest updates on the Internet: SIMOCODE ES 2007 (https://
support.industry.siemens.com/cs/ww/en/view/109750623)
Note
The PCS 7 libraries are subject to continual updating and improvement.
You can download the current service packs and hot fixes from SIMOCODE pro (https://
www.siemens.com/simocode) → Download Software.
Note
Observe the respective system versions!
GSD file
To integrate SIMOCODE pro as a standard slave into SIMATIC S7 or any standard DP master
system (automation system). The latest version is on the Internet at GSD file (https://
support.industry.siemens.com/cs/ww/en/ps/14280/dl). Further information on integrating DP
slaves can be found in the automation system documentation.
Description
The motor protection functions "Overload Protection", "Unbalance Protection", "Stalled Rotor
Protection", and "Thermistor Protection" are described in the following Chapters:
Overload protection (Page 37)
Unbalance protection (Page 50)
Stalled rotor protection (Page 50)
Thermistor protection (Page 51).
Schematic
The following schematic shows the "Extended Protection" function block ("Overload protection,"
"Unbalance protection," and "Stalled rotor protection") with optional parameter settings and
events.
3URWHFWLRQ&RQWURO
2YHUORDG 3URWHFWLRQ
4(
6HW FXUUHQW , V 4(
7ULSSLQJ 4(
7UDQVIRUPDWLRQ UDWLR
DFWLYH 4(
4(
7UDQVIRUPDWLRQ UDWLR
SULPDU\
7UDQVIRUPDWLRQ UDWLR
VHFRQGDU\
6HW FXUUHQW , V
3DXVH WLPH
8QEDODQFH 3URWHFWLRQ
VHH
8QEDODQFH SURWHFWLRQ OHYHO WDEOH 8QEDODQFH
UHVSRQVH
VHH
6WDOOHG URWRU SURWHFWLRQ OHYHO WDEOH 6WDOOHG URWRU
UHVSRQVH
Figure 4-1 "Extended Protection" function block ("Overload Protection," "Unbalance Protection," and
"Stalled Rotor Protection")
Adjustable responses "Overload Protection," "Unbalance Protection," and "Stalled Rotor Protection"
Response Prewarning level "over‐ Trip level "overload pro‐ Level "unbalance" Level "stalled rotor
load protection" tection" protection"
deactivated X X X X
signal X X X X
warn X X X X
trip — X X X
delay 0 to 25.5 s (0.5 s) — 0 to 25.5 s (0.5 s) 0 to 25.5 s (0.5 s)
Responses for "Overload Protection", "Unbalance Protection" and "Stalled Rotor Protection"
See also "Tables of responses of SIMOCODE pro" in Chapter Important notes (Page 7).
Note
Deactivate Unbalance Protection in SIMOCODE ES when the load type is set to single-phase!
Current setting Is1 when using a current measuring module or a 1st generation current / voltage
measuring:
• 0.3 to 3 A (default: 0.3)
• 2.4 to 25 A
• 10 to 100 A
• 20 to 200 A
• 63 to 630 A
Current setting Is1 when using a 2nd generation current / voltage measuring module:
• 0.3 to 4 A (default: 0.3)
• 3 to 40 A
• 10 to 115 A
• 20 to 200 A
• 63 to 630 A
Note
This parameter is only available when using SIMOCODE pro V PB basic unit above version *E03*.
Note
This parameter is only available when using SIMOCODE pro V PB above version *E03*.
Note
In the case of motors with two speeds, the same or different transformation ratios can be set for
each speed, depending upon whether the same or two different interposing transformers is/are
used for each speed.
Example 1:
Rated motor current: 700 A.
A 3UF18 68‑3G current transformer (205 to 820 A) is used as interposing transformer
(transformation ratio 820 : 1), the secondary side is looped once through a current measuring
module (0.3 A to 3 A):
Transformation ratio for Is = 820 : 1; Is = 700 A
Settings (primary and secondary)
• Set current Is1: 700 A
• Is1 Transformation ratio primary: 820
• Is1 Transformation ratio secondary: 1
Example 2:
Rated motor current: 225 A.
A 3UF1868‑3G current transformer (205 to 820 A) is used as interposing transformer
(transformation ratio 820 : 1), the secondary side is looped twice through a current measuring
module (0.3 A to 3 A):
Transformation ratio for Is = 820 : 2; Is = 225 A
Settings (primary and secondary)
• Set current Is1: 225 A
• Is1 Transformation ratio primary: 820
• Is1 Transformation ratio secondary: 2
Example 3:
The motor cable is looped twice through a current measuring module (0.3 to 3 A, for a motor
with a rated current of 0.25 A):
Transformation ratio for Is = 1 : 2; Is = 0.25 A
Class
The Class (trip class) defines the maximum time within which SIMOCODE pro must trip from cold
at 7.2 times the current setting Is (motor protection to IEC 60947). SIMOCODE pro meets the
requirements of tolerance band E according to IEC / EN 60947-4-1 in respect of the accuracy of
the tripping times. Please note that with startups > "Class 10E", the permissible AC3 current of
the contactor may have to be reduced (derated), i.e. you must select a larger contactor.
Overload characteristics for 2nd generation current / voltage measuring modules (e.g.
3UF7110-1AA01-0) and dry-running protection (e.g. 3UF712.-1.A01-0)
The following graph shows the trip classes 5E, 7E, 10E (d), 15E, 20E, 25E, 30E, 35E and 40E for
3-pole balanced loads:
10000
Time-current characteristics with three
100
50
CLASS
40(
35(
30(
10 25(
20(
15(
5
10(
7(
5(
0,5
0,1
0.6 0.8 1 1.5 2 5 10 15 20
Ie
Figure 4-2 Trip classes for 3-pole loads, 2nd generation current / voltage measuring modules
The following graph shows the trip classes 5E, 7E, 10E (d), 15E, 20E, 25E, 30E, 35E, and 40E for
2-pole loads:
10000
100
50
10
CLASS
40(
35(
30(
5
25(
20(
15(
10(
7(
1
5(
0,5
0,1
0.6 0.8 1 1.5 2 5 10 15 20
Ie
Figure 4-3 Trip classes for 2-pole loads, 2nd generation current / voltage measuring modules
Overload characteristics for current measuring modules, 1st generation current / voltage
measuring modules (e.g. 3UF7110-1AA00-0) and 2nd generation current / voltage
measuring modules in compatibility mode (e.g. 3UF7110-1AA01-0)
The following graph shows the trip classes 5E, 10E (d), 15E, 20E, 25E, 30E, 35E and 40E for 3-
pole balanced loads:
E
E
E
E
E
Figure 4-4 Trip classes for 3-pole balanced loads, current measuring modules and 1st generation
current / voltage measuring modules
The following graph shows the trip classes 5E, 10E (d), 15E, 20E, 25E, 30E, 35E, and 40E for 2-
pole loads:
E
E
E
E
E
Figure 4-5 Trip classes for 2-pole loads, current measuring modules and 1st generation current / voltage
measuring modules
Note
Type of tripping characteristic
If a 1st generation 3UF711*-1AA00-0 current / voltage measuring module is configured in a
parameterization, but a 2nd generation 3UF711*-1AA01-0 current / voltage measuring module
is used, the tripping characteristic remains that of the 1st generation current / voltage
measuring module.
Merely replacing the measuring module hardware does not change the tripping behavior.
Note
Tripping characteristics
The latest tripping characteristics for SIMOCODE pro can be found in Siemens Industry Online
Support (SIOS) (https://support.industry.siemens.com/cs/ww/en/ps). Enter the search term
"3UF7" and filter for "characteristic" in the search area.
Response to overload
The SIMOCODE pro response to overload can be additionally adjusted here.
Further information: See also "Tables of responses of SIMOCODE pro" in Chapter Important notes
(Page 7) and Table "Responses" in Chapter Motor protection functions (Page 35).
Note
With motors for Ex e applications, the response must remain set to "trip"!
Table 4-1 Factors for trip times at operating temperature for 2nd generation current/voltage measuring modules
When the rated motor current (Ie) is at 100%, the value "thermal motor model" is 79% in a steady
state, and 100% at the moment of an overload trip.
Table 4-2 Factors for trip times at operating temperature for current measuring modules and 1st generation current/voltage
measuring modules and 2nd generation current/voltage measuring modules in compatibility mode.
Pause time
The pause time is the specified time for the cooling down response of the motor when tripped
under normal operating conditions (not in the case of an overload trip). After this interval, the
thermal memory in SIMOCODE pro is erased and a new cold restart is possible. This means that
many startups can be performed in a short space of time.
The following schematic shows the cooling down response with and without pause time:
Motor
ON
OFF
t
Thermal memory (motor model)
Without pause time
Overload trip
No overload trip
Pause time t
Thermal memory will be deleted after the pause time
elapses
Figure 4-6 Cooling down response with and without pause time
Note
Both the motor and the switching devices must be dimensioned specifically for this load!
Load type
You can select whether SIMOCODE pro is to protect a 1-phase or a 3-phase load. For a 1-phase
type of load, the internal ground-fault monitoring and the unbalance protection must be
deactivated. Phase failure monitoring is deactivated automatically.
Note
Decoupling module
When using a 1st generation current / voltage measuring module a decoupling module may be
necessary.
See table "Decoupling module requirements for star networks" in Chapter 8.6 "Decoupling
module (DCM) for 1st generation current/voltage measuring modules (e.g. 3UF711.1AA000)"
in SIMOCODE pro – System Manual (https://support.industry.siemens.com/cs/ww/en/view/
109743957).
Delay prewarning
The "Delay" parameter (default: 0.5 s) defines the length of time for which the prewarning level
(1.15 x Is) must be permanently exceeded before SIMOCODE pro will execute the desired
response. If no setting is made, there will be no response. In the event of a loss of phase or an
unbalance > 50%, the prewarning level will be reached earlier, at approximately 0.85 x Is.
Reset
If the "Reset" parameter is set to "Auto," the "Overload," "Overload + Unbalance," and
"Thermistor" faults will be acknowledged automatically:
• If the cooling time has expired
• If the thermistor value has dropped back down to the specified resetting value
If the "Reset" parameter is set to "Manual", the faults must be acknowledged by a reset signal:
• "TEST/RESET" button on the basic unit
• "TEST/RESET" button on operator panel
• Standard functions "Reset"
For this, the "Reset - Input" (plugs) must be connected to the corresponding sockets, e.g. using
reset via bus.
WARNING
Unexpected restart of the motor
The "Auto-Reset" mode must not be used for applications where an unexpected motor restart
may cause personal injury or damage to property.
See also
Tripping characteristics 3UF7 (https://support.industry.siemens.com/cs/search?
search=3UF7&type=Characteristic&lc=en-WW)
Description
The extent of the phase unbalance can be monitored and transmitted to the control system. A
definable and delayable response can be triggered when an adjustable limit has been overshot.
If the phase unbalance is more than 50 %, the tripping time is also automatically reduced in
accordance with the overload characteristic since the heat generation of the motors increases
in asymmetrical conditions.
Level
The level of unbalance to which SIMOCODE pro should react is set here.
Response
Here you can choose the response of SIMOCODE pro in case of phase unbalance:
See also "Tables of responses of SIMOCODE pro" in Chapter Important notes (Page 7) and Table
"Responses" in Chapter Motor protection functions (Page 35).
Delay
The unbalance level must be exceeded for the period of the set delay time before SIMOCODE pro
executes the desired response. If no setting is made, there will be no response.
Description
If the motor current rises above an adjustable stalled rotor protection level (current threshold), a
defined and delayable response can be configured for SIMOCODE pro. In this case, for example,
the motor can be shut down independently of the overload protection. The stalled rotor
protection is only active after the parameterized class time has elapsed, e.g. for Class 10E after
10 seconds, and prevents unnecessarily high thermal and mechanical loads as well as premature
aging of the motor.
Level
When the stalled rotor level is exceeded, SIMOCODE pro reacts according to the selected
response.
Level: 0 to 1020 % of ls (default: 0).
Note
Rounding
Intermediate values are automatically rounded.
Response
You can define the response to overshoot of the stalled rotor level here: See also "Tables of
responses of SIMOCODE pro" in Chapter Important notes (Page 7) and Table "Responses" in
Chapter Motor protection functions (Page 35).
Delay
The "Delay" parameter determines the length of time that the stalled rotor level must be
permanently exceeded before SIMOCODE pro executes the desired response. If no setting is
made, there will be no response. Setting range: 0 to 25.5 s (default: 0.5 s).
Description
Thermistor protection is based on a direct temperature measurement in the motor via binary PTC
thermistors which can be connected to the SIMOCODE pro basic unit.
Thermistor protection is used in the case of:
• Motors with high switching frequencies
• Converter operation
• Motors with heavy starting
• Intermittent duty and/or braking operation
• Restricted air supply
• Speeds below the rated speed.
In this case, the sensors are mounted in the winding slot or bearing of the motor.
5 4(
7KHUPLVWRU
4(
7ULSSLQJ
4(
υ
4(
Response
• Overtemperature:
Here you can select the SIMOCODE pro response to violation of the trip level for
overtemperature.
Note
With motors for Ex e applications, the response must be set to "trip"!
• Sensor fault (sensor circuit fault): Here you can select the SIMOCODE pro response in the case
of a short circuit or open circuit in the thermistor sensor cable.
See also "Tables of responses of SIMOCODE pro" in Chapter Important notes (Page 7).
Description
With the function shown here, you can implement dry-running protection for centrifugal pumps
with a radial-flow impeller, even in hazardous areas, by active-power monitoring. You can use
this protection function either alone or in addition to the general "active-power monitoring"
described in Chapter Active power monitoring (Page 146). The general function "active-power
monitoring" is not approved for use in hazardous areas. SIMOCODE pro can indirectly monitor
the state of a device or system via the active power. By monitoring the active power of a pump
motor, conclusions can be drawn about the flow rate from the active power level. As the flow
rate (delivery rate) decreases, the active power decreases in centrifugal pumps with a radial-
flow impeller (progressive delivery characteristic). For dry-running protection, the motor and
therefore the pump is disconnected when the active power falls below a minimum value. In
addition to avoiding damage to the pump, SIMOCODE pro can contribute, in particular, to
explosion protection of centrifugal pumps that handle flammable media or are installed in
hazardous areas. In this case, the explosion protection conforms with type of protection b by
"control of ignition sources", ignition protection system b1, e.g. acc. to DIN EN 80079‑37. The
response of SIMOCODE pro on reaching the freely selectable trip level can be delayed. A startup
bridging time can also be parameterized.
The protective function "dry-running protection of centrifugal pumps by active-power
monitoring" requires the use of a basic unit combined with a current/voltage measuring module
and is implemented in the following device types:
Basic units with PTB 18 ATEX 5003 X:
• 3UF7010-1A.00-0 (from product version *E16*)
• 3UF7011-1A.00-0 (from product version *E13*)
• 3UF7013-1A.00-0 (from product version *E04*)
• Current/voltage measuring modules: 3UF712.-1.A01-0.
Note
Use exclusively with the control function "direct starter" (direct-on-line starter)
The function "dry-running protection of centrifugal pumps by active-power monitoring" can be
used exclusively with the control function "direct starter" (direct-on-line starter).
&XUUHQWYROWDJH %DVLFXQLW
PHDVXUHPHQWPRGXOH &RQWDLQVQHZILUPZDUHIRUWKH
GU\UXQQLQJSURWHFWLRQIXQFWLRQ
GU\UXQQLQJSURWHFWLRQIXQFWLRQ
6SHFLDOW\SHH[WHQGHGZLWK
6,02&2'(SUR9 6WDUWEXWWRQHWF
0DLQIXVH
&RPPXQLFDWLRQ 7HVWRQGU\UXQQLQJ
RQWKHEDVLFXQLWYLD *HQHUDWLQJWKH
352),VDIH
352),1(7
352),VDIH
23&8$
(WKHU1HW,3
7KHUPLVWRUPRWRUSURWHFWLRQ
0RWRUFRQWDFWRU
4 VLJQDOIRURII
,QVWDOODWLRQRIWKH6,02&2'(SUR9 RQGU\UXQQLQJ
FRPSRQHQWVLQDQRQKD]DUGRXVDUHD RQPRWRUFRQWDFWRU
,QVWDOODWLRQRISXPSDQG
GULYHPRWRULQDKD]DUGRXVDUHD 4
When the motor contactor is closed, the function "dry-running protection of centrifugal pumps
by active-power monitoring" is activated. In the current/voltage measuring module, the
measured values for the active power are calculated from the rms values of the measured
currents and voltages of the 3 phases and transferred to the basic unit. There, the measured
values are compared with the stored trip level. If the system is not in the start-up bridging phase,
the delay time starts on undershooting. If the undershooting is pending for the entire delay time,
after the delay time expires a signal for "motor off" is generated and sent to the motor contactor.
This disconnects the motor from the line power supply. At the same time, the error message "dry-
run pump" appears.
NOTICE
Interposing transformers are not permissible
Use of interposing transformers in conjunction with the function dry-running protection is not
permissible.
Note
Measuring range of the current / voltage measuring module
The measuring range of the current/voltage measuring module selected for the "dry-running
protection of centrifugal pumps by active-power monitoring" function must include the currents
both at the minimum delivery flow rate QMIN / PMIN / IMIN and at the operating point QOPT / POPT / IOPT
(as well as the rated motor current IN).
If necessary, you can modify the use range of a module by mounting multiple primary windings
(see Chapter "Measuring current with an external current transformer (interposing
transformer)") in the SIMOCODE pro – System Manual (https://
support.industry.siemens.com/cs/ww/en/view/109743957)).
Note
An additional warning threshold can be set
You can optionally configure an additional warning threshold for undershooting the active
power using the function "active-power monitoring" (see Active power monitoring (Page 146))
which will give an alarm before the trip level PTRIP is undershot.
However, this warning threshold is not part of the approval for use in hazardous areas.
4(
4(
4(
'U\UXQQLQJSURWHFWLRQ 7ULSSLQJ
4(
4(
7ULSOHYHO3
6WDUWXSEULGJLQJWLPH
Table 4-4 "Trip level" response for dry-running protection by active-power monitoring
Note
Delay time
The delay time (ongoing operation, including regular switch-off) is used to increase reliability by
avoiding false tripping (e.g. due to measured-value noise or transient voltage dips) or on
undershooting PTRIP on regular switch-off of the pump and prior closure of the shut-off valve on
the discharge side.
Specify a startup bridging time if the trip level PTRIP is undershot while the pump is starting
(depending on the procedure for opening the shut-off valve on the discharge side).
Reset
You must acknowledge the faults with a reset signal, after checking and remedying the fault
where applicable.
• "TEST/RESET" button on the basic unit
• "TEST/RESET" button on operator panel
• Standard function "Reset"
For this purpose, you must connect the inputs "reset input" (connector) to the corresponding
sockets, e.g. on reset via the bus.
Application areas
SIMOCODE pro can be used for dry-running protection of centrifugal pumps with a sufficiently
progressive pump characteristic curve (sufficiently steep). This chapter provides some example
pump characteristic curves for various types of impeller. A characteristic curve is progressive
when the active power P increases continuously as the flow rate Q increases (see radial-flow
impeller; in practice, most centrifugal pumps have a radial-flow impeller).
A pump characteristic curve is progressive when the ratio of the active power PMIN with the
minimum flow rate QMIN to the active power POPT at the optimum flow rate (operating point) QOPT
meets the following condition:
PMIN / POPT < 0.80
This condition is met on nearly all centrifugal pumps with an radial-flow impeller.
NOTICE
Test before installation of SIMOCODE pro for dry-running protection of centrifugal pumps
Before installing SIMOCODE pro for dry-running protection of centrifugal pumps, check
whether the condition for a sufficiently progressive pump characteristic curve is met based on
the medium-specific pump characteristics of the pump manufacturer. For approximation, you
can assume that the ratio of the pump shaft outputs (PP,MIN / PP,OPT) is similar in magnitude to the
ratio of the active powers (PMIN / POPT).
NOTICE
Coordination of the "pump + motor" combination is required
Coordinate the "pump + motor" combination in a suitable way.
In particular, you must not overdimension the motor too much.
In the partial load range, the efficiency of the motor decreases disproportionately. The
characteristic of the pump + motor combination is therefore less steep.
1 2 3 4
Figure 4-8 Example types of impeller of centrifugal pumps (source: SIHI Group)
① Vane-type impeller
② Radial-flow impeller
③ Mixed-flow impeller
④ Axial-flow impeller (propeller)
1 2 3 4
4
Figure 4-9 Example pump characteristic curve for different types of impeller of centrifugal
pumps (source: SIHI Group)
① Vane-type impeller
② Radial-flow impeller
③ Mixed-flow impeller
④ Axial-flow impeller
SIMOCODE pro can be used, in particular, also for dry-running protection of centrifugal pumps
that handle flammable media or are installed in a hazardous area.
WARNING
Ex applications
Before using SIMOCODE pro for Ex applications check whether the Ex approvals of
SIMOCODE pro cover the relevant use case (see SIMOCODE pro – System Manual (https://
support.industry.siemens.com/cs/ww/en/view/109743957), Chapter "Safety and
commissioning information for Ex areas" and the labeling on the device).
NOTICE
Example evaluation of ignition hazard assessment
You will find information on the possible contribution of SIMOCODE pro to the Ex protection
concept for centrifugal pumps in the example ignition hazard assessment at the end of this
chapter.
Note
Sealing system
For centrifugal pumps that are monitored for dry running with SIMOCODE pro, there are no
restrictions with respect to the sealing system. For example, simple and double-acting
mechanical seals, magnetic drive pumps, and canned motor pumps are conceivable.
Parameter input
The parameters used for the "dry-running protection of centrifugal pumps by active power
monitoring" function
• PTRIP: Trip value for the active power on undershooting (trip level)
• tV,TRIP: Delay time for tripping during ongoing operation
• tBRIDGE: Start-up bridging time
can be set either by direct input into the device via the engineering software SIMOCODE ES or
via the menu-guided input sequence during teach-in with the wizard (see separate description
in this chapter). With direct input you additionally have to set the "Behavior" parameter manually
to "Trip". With teach-in this is done automatically after leaving the last dialog window.
At the start of the wizard, you open the commissioning editor in the project for the SIMOCODE
device in question in the online view. You will find the wizard there under "dry-running
protection".
NOTICE
The conditions for sufficient distance from dry running and a sufficiently progressive
pump characteristic curve must be met
If you enter the trip level directly via the engineering software, you must take the following
measures:
• Check that the conditions for sufficient distance of the trip level from the dry-run state
(PTrip > 1.1*PMIN) are met.
• Check by active power monitoring that the conditions for a sufficiently progressive pump
characteristic curve (PMIN / POPT < 0.80) are met
• Manually check that the permissible range of current (IU < I < IO) and voltage
(93 V < U < 794 V) have been met using the respective 3UF7 system
External measuring equipment is not approved for determining the operating point
parameters.
NOTICE
Access/authorization concept for input or modification of parameter values
When using SIMOCODE pro for Ex applications, ensure a suitable access/authorization concept
for input or modification of parameter values.
The method of operation of the parameters is illustrated in the following figure and described in
the following sections.
2SHUDWLRQ /HQJWK\IDXOW
HJFORVHGYDOYH
ൺVKXWGRZQRIWKHPRWRU
3 75,3
0RWRURII
2SHQLQJWKHYDOYH
6WDUWLQJDJDLQVW
SDUWLDOO\RSHQHGYDOYHRQWKHGLVFKDUJHVLGH
7LPHW
6WDUWVXSSUHVVLRQV
GHOD\WLPHWY75,3bV
ൺQRVKXWGRZQ
Figure 4-10 Method of operation of the parameters used for dry-running protection of centrifugal
pumps by active-power monitoring
NOTICE
Partial load operating states of the pump.
When defining the trip level, consider any potential partial load operating states of the pump.
WARNING
Preventing back flow of the content of the pipe on the discharge side
Prevent back flow of the content of the pipe on the discharge side with suitable measures.
Reason: Back flow of pumps with permanent-magnet motors can result in a generator effect
with the danger of sparking on the terminal board.
NOTICE
Signal "motor off" is pending
As soon as the signal "motor off" is pending (the criterion being contactor control), the dry-
running protection no longer triggers a fault.
NOTICE
Delay time
Select the delay time tV,TRIP to be sufficiently short so that the dry-running protection function
is retained for the specific "pump + motor" system.
Note
Minimum active power threshold
During start-up, the following effect can occur: Undershooting a minimum active power
threshold by starting the pump against a (partially opened) valve on the discharge side.
NOTICE
Start-up bridging time tBRIDGE
Provide a start-up bridging time tBRIDGE against false tripping during which the dry-running
protection by active power monitoring is deactivated due to active-power.
If the trip level is still undershot after expiry of tBRIDGE , then the delay time tV,TRIP starts to run from
this instant.
As part of a safety assessment, you must decide whether additional measures for dry-running
protection are required based on the start-up bridging time tBRIDGE for starting and how they
should be handled (e.g. organizationally or by devices).
NOTICE
Manufacturer specifications
Note any data of the manufacturer of the centrifugal pump on the length of the starting
operation against a (partially opened) valve on the discharge side.
The following effects may also occur during starting of the pump:
• Transient (< 1 s) undershooting of the active power threshold because starting is performed
based on active power = 0 and based on electrical effects (e.g. inertia of the motor contactor).
False trips are avoided by a start-up override of 500 ms that is permanently in the device and
cannot be modified.
• Transient (< 1 s) starting overcurrent (inrush) during which no dry running can be detected
by undershooting a minimum active power threshold. Does not result in false tripping and is
therefore non-critical in respect of the Ex protection because of the short duration.
Note
Log reset
If you modify the dry-running parameters without using a wizard, an existing log from a wizard
is reset.
NOTICE
Measuring devices
Ensure that the measuring devices used are functioning correctly when inspected (e.g. flow
meter). Calibrate them, if necessary.
Requirements:
Perform the teach‑in with the real medium to be pumped under real operating conditions (e.g.
temperatures, pressures).
Requirements:
• The starting phase of the pump must have been completed.
• As a prerequisite in the plant, we recommend flow rate measurement on the discharge side.
Note
Automation
To reduce manual interventions, you can store the relevant sequences for a (partially)
automated teach-in in your process control system, if required.
Note
Password protection must have been deactivated
If password protection is activated, you must deactivate it.
Note
Setting a temporary trip level
In teach‑in, the plant is temporarily operated with minimum flow rate QMIN, which results in
minimum active power PMIN.
To avoid false tripping, but still ensure basic protection against dry running, you should set a
temporary trip level before teach‑in, the value of which is smaller than the expected minimum
active power PMIN.
We recommend the following settings:
• Temporary trip level: At least 30% above the pump shaft power at zero delivery (see pump
characteristic curve)
• Delay time tV,TRIP = 0 or as short as possible
As the trip level, enter this value by direct input using the SIMOCODE ES engineering software
and transfer the change to the device. You will find the parameters in the project for the
SIMOCODE pro device in question in the parameter editor under the respective SIMOCODE
parameters "Parameters → Dry-running protection".
WARNING
Using and resetting the temporary trip level
The temporary trip level only provides basic protection and does not provide dry-running
protection for applications in hazardous areas.
Reset this temporary trip level before resuming production if the teach‑in sequence is not
completed!
WARNING
Qualified personnel required
The teach-in has to be carried out by qualified responsible specialist personnel.
Failure to follow proper procedures results in personal injury and damage to property.
WARNING
Information provided by the pump manufacturer
The manufacturer's instructions must be observed.
NOTICE
Device parameterization during starting (only affects system in which SIEMENS process
controls are used)
If the startup parameter block is deactivated (for PROFINET, "Fieldbus interface→ Startup
parameter block" has the default setting "deactivated"), the SIMOCODE pro device parameters
are stored in the CPU of the automation system and transferred to SIMOCODE pro via PROFIBUS
or PROFINET when the system starts. Parameters that were transferred directly to the device
during the teach-in would then be overwritten.
Therefore ensure before teach-in starts that the startup parameter block is activated and
effective in the device.
If you want to use the device parameterization during startup nevertheless, proceed as follows:
• Compile the control hardware after completion of the teach-in and load it into the CPU. In
this way, the SIMOCODE pro device parameters with the up-to-date settings for the dry-
running protection function are loaded into the CPU
• Now deactivate the startup parameter block in the SIMOCODE pro device parameters and
transfer this change to the SIMOCODE pro basic unit. This procedure ensures that the device
parameters transferred to SIMOCODE pro during system startup contain the up-to-date
settings for the dry-running protection function.
NOTICE
Use of a memory module
If a memory module is used, you must ensure that the parameter settings are updated on the
memory module after the teach-in process.
NOTICE
Time monitoring of the teach-in
The teach-in is monitored by a timer in the device's firmware, which becomes active when
inactivity is detected.
If the system remains at the same dialogue window for a period of 10 min and if simultaneously
the timer is not reset manually SIMOCODE pro goes into the fault condition; an error message
to that effect is displayed and the motor is switched off.
You can restart the timer manually at any time during ongoing operation in each dialogue
window of the wizard with the "Reset Timer" button.
First start the pump (according to the instructions provided in the documentation of the pump
manufacturer) and ensure that the pump has attained operating conditions (especially
temperature).
Next, perform the following steps as you are prompted in the input sequence:
1. Starting the dry-running protection wizard: Start the dry-running protection wizard in the
online view of the commissioning editor of SIMOCODE ES
2. Check the currently active settings during teach-in: After the wizard has been started, the
parameters of the dry-running protection function currently active in the device are
displayed:
– Response
– Trip level
– Tripping delay time
– Start-up bridging time
Check the settings for use of a temporary trip level (see instruction "Setting a temporary trip
level" at the beginning of this chapter)
NOTICE
Changing the currently active setting
You can only change the currently active setting by entering the parameters directly in the
engineering software. Close the dry-running protection wizard to do this.
Remember that the pump is still in operation (limited by the timer that monitors during
inactivity).
3. Setting the flow rate to the operating point Qopt: Set the optimum flow rate within your plant
configuration and manually enter the numeric value for the operating point QOPT that you can
read off from the flow rate measuring device on the discharge side (SIMOCODE pro records
the associated active power POPT).
4. Setting of the flow rate to QMIN: Set the minimum flow rate within your plant configuration
and manually enter the numeric value for the minimum flow rate QMIN that you can read off
the flow rate measuring device on the discharge side (SIMOCODE pro records the associated
active power PMIN).
5. Display of the calculated trip level: The trip value determined by the system PTRIP = 1,1*PMIN for
the active power is displayed.
6. Setting of the delay times:
– Enter the delay time tV,TRIP for ongoing operation of the centrifugal pump (default
value: 0.5 s)
– Enter the start-up bridging time tBRIDGE (default value: 0 s)
7. Display of the summary, checking and activation of the dry-running protection function:
Check the displayed parameter values (PTRIP, tV,TRIP, tBRIDGE) for the dry-running protection by
active-power monitoring and the set values pairs POPT / QOPT and PMIN / QMIN.
After confirmation, the input sequence is exited and the modified parameter values are activated
in the device by the teach-in.
NOTICE
Delivery flow rate must be sufficiently large
Before activation of the parameter values, make sure that the delivery flow rate is sufficient at
this instant.
This avoids unwanted tripping.
NOTICE
Tests performed by the device
In SIMOCODE pro, the preconditions for the use of the function "dry-running protection" are
checked during the teach-in. A check is made to see whether the following conditions are met:
• Progressive pump characteristic curve (PMIN / POPT < 0.80)
• Current in the permissible range (IU < I < Io)
• Voltage in the permissible range (93 V < U < 794 V)
If one of the above conditions is not met, an error message is output. In this case you must
• close the dry-running protection wizard
• eliminate the error and then restart the dry-running protection wizard
• if necessary also restart the pump beforehand.
Check the determined absolute values for POPT and PMIN for plausibility irrespective of this (where
applicable by comparing the pump characteristics). Determine the cause for obvious deviations
before activating the dry-running protection function.
NOTICE
Checks in case of manual direct input of the trip level
If you entered the trip level manually with the engineering software, check for the following
conditions:
• the conditions for a sufficiently progressive pump characteristic curve
• the conditions for sufficient distance of the trip level from the dry-run state
• the conditions for the permissible range of current and voltage
Note
Log file
For documentation purposes, we recommend generating and printing out a log file after
parameter setting by teach-in.
H[m]
Q[m³/h]
P opt
P[kW]
P min
Ignition hazard assessment acc. to ISO 80079‑36 for centrifugal pumps in hazardous areas –
prevention of an ignition source from becoming active with the help of dry-running protection by
active power monitoring with SIMOCODE pro (example illustration)
According to the data in DIN EN ISO 80079‑37, Chapter 1 and Chapter 4, for non‑electrical
devices (centrifugal pumps in this case) for use in explosive atmospheres, an ignition hazard
assessment must be performed according to DIN EN ISO 80079‑36 (protection by control of
ignition sources "b"). For each individual identified ignition hazard, suitable protection measures
must be defined depending on the fault conditions to be considered. This ignition hazard
assessment must be performed by the manufacturer of centrifugal pumps that are approved for
use in hazardous areas.
As the plant operator, you are responsible for use of devices as intended, in particular in
hazardous areas, considering the influencing factors of the environment.
The following exemplary ignition hazard assessment according to DIN EN ISO 80079‑36 is an
example illustration and documentation for centrifugal pumps. It refers exclusively to ignition
hazards that can be reduced by the use of SIMOCODE pro for dry-running protection by active-
power monitoring and lists the control measures required for this. It does not purport to be
complete. As the plant operator, you must adapt, detail, and expand this ignition hazard
assessment to the local conditions in any case.
serial no. 1 2 3 4
Ignition hazard Assessment of the frequency of occurrence without application of an additional measure Measures applied to prevent the ignition source becoming effec-tive Frequency of occurrence incl. measures applied
a b a b c d e a b c a b c d e f
Potential Description / basic cause In normal during during Not Reasons for assessment Description of the measure applied Basis Technical documentation In normal During during Not Resulting Necessary
ignition source (Which conditions originate which operation foresee- rare mal- relevant (citation of standards, technical (evidence including relevant features operation foreseeabl rare mal- relevant EPL in restrictions
ignition hazard?) able function rules, experimen-tal results) listed in column 1) e function respect of
mal- this ignition
Figure 4-12
function hazard
1.1 Hot surface power losses dissipated as heat The maximum surface temperature of the pump has Monitoring of minimum flow by Control Products ch. 6.5.1 of ISO 80079-37 EU-type examination certificate /
been defined by the pump supplier in the course of (e.g. SIMOCODE pro) (by monitoring if the Certificate of Conformity (CoC)
a type-examination for worst case conditions during active power falls below a minimum value); trip according to IEC Ex; Manual Collection
X X Gb T...
normal operation. criteria have been defined according to the SIMOCODE pro; SIL Verification Report
operating manual for the pump (Dekra Exam) con-cerning functional
safety; instructions according to the
1.2 flow and temperature monitoring, failure of operating manual for the pump
monitoring devices cannot be ex-cluded (rare
X malfunction) X Ga T...
1.3 temperature of the pumped medium in The maximum surface temperature was defined in a
conjunction with hydraulic losses of the type test of the manufacturer in the most
pump as well as power dissipation of the unfavorable conditions, but in normal operation The
motor X permissible temperature of the medium to be X Gb T…
pumped is defined in the operating instructions.
1.7 mechanical Impeller hits casing (in case of malfunction Formation of sparks inside pump - only relevant if Monitoring of permanent liquid filling inside pump
spark without or with only little liquid) simultaneously too less liquid is present during operation by Control Product (e.g.
X SIMOCODE pro) (by monitoring if the active X Ga T…
power falls below a minimum value); avoidance
1.8 Loose metal parts in the medium being of simultaneous occur-rence of an effective
pumped (in case of a fault without liquid or ignition source and an explosive atmosphere
X X Ga T…
with just a little liquid)
Unintended ingress of particles from Monitoring of permanent liquid filling inside pump
outside (in case of malfunction without or during operation by Control Product (e.g.
with only little liquid) SIMOCODE pro) (by monitoring if the active
power falls below a minimum value); avoidance
X of simultaneous occur-rence of an effective X Ga T…
1.10
ignition source and an explosive atmos-phere;
prevention of ingress of particles from outside,
e.g. installation of a strain-er, operator's respon-
sibility.
Electrical Backflow of liquid through the pump Pump is operating as electric generator; Monitoring of minimum flow by Control Products
sources caused by “slurping mode” (repeated electro-magnetic induc-tion of voltage at terminal (e.g. SI-MOCODE pro) (by monitoring if the
periods of incomplete conveying of liquid box of motor; formation of sparks by flashover active power falls below a minimum value); trip
rests) after emptying of a ves-sel criteria have been defined according to the
1.11 X operating manual for the pump; application of a X Gb T…
motor with adequate type of protection (e.g. Ex
d, Ex e)
prevent an ignition source from becoming active with the help of dry-running protection by
Control stations
• Control station - local control: In this case, the command devices are usually in the
immediate vicinity of the motor and are wired to the inputs of SIMOCODE pro. The plugs of
the "Control Stations" function block must be connected to any sockets (normally the
function blocks for the basic units or the digital module inputs – BU Inputs, DM Inputs) for the
control commands to take effect.
Note
The OFF command "LC OFF" is 0-active. This ensures that SIMOCODE pro shuts the motor
down safely if an open circuit occurs in the supply cable, for example. The precondition is that
the control station is active.
3XVKEXWWRQ %8 ,QSXWV
/RFDO FRQWURO
21 VWDWLRQ >/&@ 5HOHDVHV
,1
21 21
,1
2))
,1 2))
21 !
,1
21 !!
3/&3&6
21 5HOHDVHV
• PLC/PCS or PLC/PCS [PN] control station: This control station is primarily intended for
control commands from the automation system (PLC / PCS) via the cyclic receive telegram of
the bus. The plugs of the "Control Stations" function block must be connected to any sockets,
typically with cyclic receive, for the control commands to take effect.
ON >>
PLC/PCS Releases
Cyclic Receive ON <<
Bit 0.0
PLC ON < ON
OFF
DP Number: 16 OFF
ON >
ON >>
Bit 1.7
PC
ON << Releases
• PC or PC/OPC UA [HMI] control station: This control station is primarily intended for
switching commands on an arbitrary PC that, along with the automation system, is used as
a second master on PROFIBUS DP or that, as a client, accesses the data made available by
SIMOCODE pro, as server, via OPC UA. The control commands are sent via the Acyclic receive
telegram from PROFIBUS DPV1 or are transferred using a client-server connection via
OPC UA.
Note
If the SIMOCODE ES or SIMATIC PDM PC software is connected to SIMOCODE pro via
communication bus, its control commands automatically take effect via the PC [DPV1] or
"PC PC/OPC UA" control station. At the same time, the enabled commands for this control
station also take effect for SIMOCODE ES.
$F\FOLF 5HFHLYH
3& >'39@
%LW 21 5HOHDVHV
3&
21
21
2))
'3 1XPEHU
2))
21 !
21 !!
%LW
• Control station - operator panel: This control station is primarily intended for control
commands issued via the buttons on the 3UF72 operator panel, which is mounted in a
control cabinet door, for example. The plugs of the "Control Stations" function block must be
connected to any sockets (normally to the function block for the buttons of the operator
panel - OP buttons) for the control commands to take effect.
Note
Control functions with two speeds
Since the operator panel only has four buttons for controlling the motor feeder, one button
must be used as a speed changeover button for control functions with two speeds and two
directions of rotation. For this purpose, this button must be assigned to the internal control
command "[OP]<>/<<>>".
Note
"Operator panel [OP]" control station
If the SIMOCODE ES PC software on a programming device is connected to SIMOCODE pro via
the system interface, its control commands automatically take effect via the "Operator
panel [OP]" control station. At the same time, the enabled commands for this control station
also take effect for SIMOCODE ES.
21 !!
Operating modes
You can use the control stations either individually or in combination. There are four different
operating modes available for selection:
• Local 1
• Local 2
• Local 3
• Remote / Automatic: In this operating mode, the system must communicate via PLC.
Not all control stations are usually connected. If more than one control station (e.g. local and
PLC / PCS) is connected, it makes sense and is also mandatory to operate the control stations
selectively. Four operating modes are provided for this purpose which can be selected via two
control signals (mode selectors). For each individual control station in every operating mode, it
can be stipulated if "ON commands" and / or "OFF commands" are to be accepted. The operating
modes are controlled in such a way that only one operating mode is active at any one time.
Example: There are three operating modes in a system:
The key-operated switch must be read in via an input to select these operating modes. The
remote switching operation should be controlled via the bus. The key-operated switch operation
has priority over all other operating modes.
Mode selector
The S1 / S2 mode selectors are used to switch between the operating modes "Local 1," "Local 2,"
"Local 3," and "Remote/Automatic." To do this, plugs S1 and S2 must be connected to any sockets
(e.g. device inputs, communication bus control bits, etc.).
The table below shows the operating modes depending on the signal states of mode selectors
S1 and S2:
The different operating modes for enabling the control stations can be used to specify the switch
authorizations for the individual control stations:
• Local control [LC]
• PLC/PCS [DP] or PLC/PCS [PN]
• PC [DPV1] or PC/OPC-UA [HMI]
• Operator panel (OP)
Only the following are active:
• the operating mode set by plugs S1 and S2 of the "Control Stations" function block and
• the enables selected there.
Example of a dynamic mode selection as a function of time:
6
6
7LPH W
Figure 4-13 Example - mode selection
Enables
Enables, which have to be activated, are assigned to the "ON" and "OFF" control commands for
each control station in every operating mode. That is, depending on the mode, it is possible to
define for each control station whether it is permitted to switch the motor on only, off only, or
on and off. The relevant checkbox is selected in the "Control stations" dialog box in
SIMOCODE ES.
&RQWURO VWDWLRQV
0RGH VHOHFWRU
6
$FWLYDWLRQ RI UHOHDVHV IRU
6
FRQWUROFRPPDQGV21DQG
/RFDO /RFDO /RFDO 5HPRWH 2))LQ6,02&2'((6
/RFDO FRQWURO
21 5HOHDVHV
VWDWLRQ >/&@
21 21 (QDEOHG
2))
2)) 'LVDEOHG
21 !
21 !!
3/&3&6
21 5HOHDVHV
21 21
2)) 7R WKH FRQWURO IXQFWLRQ
2)) 3URWHFWLRQ&RQWURO
21 ! 21
21 !! (QDEOHG 21
&RQWURO 2))
21 3& FRPPDQG
5HOHDVHV 21 !
21 21 21 !!
2))
2))
21 !
21 !!
2S SDQHO
!!! >23@ 5HOHDVHV
21 21
2))
2))
21 !
21 !!
In the example, the motor can only be switched on and off in the "Local 2" operating mode via
the buttons (local) connected to the inputs of the basic unit and the digital module.
Control functions (e.g. direct starters, reversing starters) are used for controlling load feeders.
They are characterized by the following important features:
• Monitoring the switch-on / switch-off process
• Monitoring the ON / OFF status
• Tripping if a fault occurs.
SIMOCODE pro monitors these statuses using the "Feedback ON" auxiliary control input, which
is usually derived directly from the current flow in the main circuit, via the current measuring
modules.
All the necessary interlocks and logic operations for the respective applications are already
implemented in the control functions. Control functions include:
• Plugs for control commands ON <<, ON <, OFF, ON >, ON >> that are usually connected with
the "Enabled control command" sockets.
• Auxiliary control inputs (plugs), e.g. Feedback ON
• Sockets for
– Contactor controls QE1 to QE5.
– Displays (lamp controls) QL, QLS.
– Statuses, e.g. "Status - ON <<, Status - ON >>."
– Faults, e.g. "Fault - feedback (FB) ON," "Fault - antivalence."
• Settings, e.g. interlocking time, non-maintained command mode ON / OFF, etc.
• A logic component with all necessary interlocks and connections for the control function.
• Like control functions, the motor protection with its parameters and signals is active "at a
higher level in the background". Motor protection and thermistor protection are independent
functions that switch off the motor when activated via the control functions. Detailed
description: See Chapter Motor protection (Page 35).
&RQWUROFRPPDQGV &RQWDFWRUFRQWUROV
&RQWURO VWDWLRQV
21 21 3URWHFWLRQ&RQWURO 4(
21 21 4(
&RQWURO IXQFWLRQ
2)) 2)) 4(
0RWRU SURWHFWLRQ
21 ! 21 ! 4(
21 !! 21 !! 4(
'LVSOD\V
(QDEOHG 6HWWLQJV ODPSFRQWURO
&RQWUROFRPPDQG 4/(
ವ&RQWURO FRPPDQGV 21
ವ$X[LOLDU\ FRQWURO LQSXWV 4/( 21
4/$
$X[ FRQWURO LQSXWV
2))
)% 21 4/(!
21 !
)& 4/(!!
21 !!
)2 4/6
)DXOW
$EEUHYLDWLRQV 7& 6WDWXV LQIRUPDWLRQ
21 HJ352),%86'3
)%21)HHGEDFN21 72
21
)&)HHGEDFN&/26(' 2))
21 !
)2)HHGEDFN23(1
21 !!
Contactor controls
The QE contactor controls are switched dependent on the incoming control commands and
taking the specified control function into consideration including all corresponding interlocks,
feedbacks, corresponding parameters and the higher-level motor protection. In general, the QE
contactor controls are directly connected to the outputs of the basic unit or the digital modules
and switch the connected contactors using relays. The number of usable QE contactor controls
is directly dependent on the set control function.
• In addition to the status signals, the "QL..." lamp controls additionally indicate the following:
– Unacknowledged fault (lamp output general fault QLS is flashing)
– Saving change-over command (QLE lamp outputs are flickering)
– Lamp test: All QL outputs are activated for approx. 2 s.
6HWWLQJV )% &/26('
ವ7LPLQJV )% 23(1
ವ2SHUDWLQJ PRGH
74 &/26('
ವ6WDUGHOWD
74 23(1
)DXOW )% 21
)DXOW )% 2))
7ULS 'RXEOH
7ULS 'RXEOH
7ULS $QWLYDOHQFH
Application selection
If you select and load a preset application via the "Add new device" command (e.g. the reversing
starter) in SIMOCODE ES, all protective functions, links and interlocks for the reversing starter are
set up in the basic unit. These can be flexibly adapted and expanded.
Depending on the basic unit used, you can choose from among the following control functions:
Parameter Description
ON <<, ON <, OFF, ON >, ON >> Are usually connected with the "Enabled control command" sockets of the "Con‐
trol Station" function block. From there, the control commands come from the
different control stations. The number of active inputs depends on the control
function chosen. With a direct starter, for example, only the inputs "ON >" and
"OFF" are active.
Default setting: Connected
FB ON 1) Auxiliary control input "Feedback ON" (connection with any socket, usually with
"Status - Motor current flowing" socket) as factory default. An auxiliary contact
from the contactor is not required for signaling. Depending on the control func‐
tion chosen, this state is signaled by the QLE1 to QLE5 displays and by the "Sta‐
tus ‑ ON <<, ‑ ON <, ‑ ON >, ‑ ON >>" signals.
"No motor current flowing" means: the motor is switched off. An auxiliary contact
from the contactor is not required for signaling. This state is signaled by the QLA
display and the "Status - OFF" signal.
Default setting: Status - Motor current flowing
FC, FO, TC, TO Auxiliary control inputs for the "Positioner" and "Solenoid valve" control functions
that are normally connected with the inputs of the basic unit or the digital mod‐
ules and are used to query the present status of the torque switch and the limit
switches that are hard-wired to the inputs.
Non-maintained command mode • Deactivated (default setting): The control command on the corresponding
plug of the control stations "ON <, ON <<, ON >, ON >>" is saved. It can only
be revoked by an "OFF" control command from the corresponding control
station. An auxiliary contact for locking the contactor is not required. Motor
feeders are usually operated in locking mode. Locking is preset.
• Activated: Depending on the control function chosen, non-maintained com‐
mand mode acts on the plugs of all control stations "ON <, ON <<, ON >,
ON >>". A control command is only effective as long as there is a "high signal".
Saving change-over command • Deactivated (default setting): Change-over commands for switching from
one direction of rotation / rotational speed to the other are only implemented
with a previous "OFF" and after the interlocking time / change-over pause has
elapsed. This setting is usually used and is preset.
• Activated: Change-over commands for switching from one direction of rota‐
tion / rotational speed to the other are implemented without a previous "OFF"
once the interlocking time / change-over pause has elapsed. If the selected
direction / speed cannot be executed immediately due to a parameterized
interlocking time / change-over pause, the selection is signaled by flickering
QLE displays. Your selection can be cancelled at any time with "OFF".
Separating DM-FL/FP function from control • Deactivated (default setting): Safety-related tripping via the DM-F modules
function also affects the SIMOCODE pro control function, so that the contactor control
is always tripped, too. This setting is selected for applications where safety-
related tripping directly affects the motor controlled by SIMOCODE pro.
• Activated: Safety-related tripping via the DM‑F modules does not affect the
SIMOCODE pro control function, so that the contactor control is not tripped.
This setting is selected for applications where safety-related tripping does not
affect the motor controlled by SIMOCODE pro.
Parameter Description
Load type You can select from the following:
• Motor (default)
• Resistive load (e.g. heater): Since overcurrent generally does not flow during
start-up on a resistive load, the "Start active" status is not signaled. In this
case, the startup override does not occur for the "signal," "warn," and "trip‐
ping" functions.
Feedback time 1) SIMOCODE pro monitors the status of the feeder (ON or OFF) via FB ON. If the
status of FB ON changes - without a corresponding switching command - "Fault
- Feedback (FB)" switches off the feeder.
Default setting: 0.5 s
The feedback time can be used to suppress such "feedback faults" for a defined
period of time, e.g. in the case of network switchover.
When the motor is switched off, SIMOCODE pro continuously checks whether FB
ON = 0. If the current flows longer than the set feedback time without the "ON"
control command being issued, a fault message "Fault - feedback (FB) ON" is
issued. The contactor controls can only be connected after the fault has been
rectified.
When the motor is switched on, SIMOCODE pro continuously checks whether
FB ON = 1. If no current flows for longer than the set feedback time without the
"OFF" control command being issued, a fault message "Fault - feedback (FB) OFF"
is issued. The contactor controls are deactivated.
Execution time 1) SIMOCODE pro monitors the switch-on and switch-off process. The switch-on or
switch-off process must be completed within this time.
Default setting: 1.0 s
After the "ON" control command is issued, SIMOCODE pro must be able to detect
current in the main circuit within the execution time. Otherwise, the fault mes‐
sage "Fault - Execution ON command" will be issued. SIMOCODE pro deactivates
the contactor controls.
After the "OFF" control command is issued, SIMOCODE pro must not be able to
detect current in the main circuit after expiry of the execution time. Otherwise,
the fault message "Fault - Execution OFF command" will be issued. The contactor
controls can only be connected after the fault has been rectified.
Interlocking time SIMOCODE pro prevents, e.g. in the case of reversing starters, both contactors
from switching on at the same time. Changing from one direction of rotation to
the other can be delayed via the interlocking time.
Default setting: 0 s.
Change-over pause With the control functions "Dahlander starter" and "Pole-changing starter",
switching from FAST to SLOW can be delayed by the time configured.
In the "Star-delta" control function, the change-over pause extends the time be‐
tween switching off the star contactor and switching on the delta contactor by
the time configured.
Default setting: 0.00 s
Parameter Description
Max. star time With the "Star-delta starter" and the "Star-delta reversing starter" control func‐
tions:
Time-dependent switching from star to delta.
Max. star time: 0 - 255 s.
Default setting: 20 s.
Current measuring module built into the With control function "Star-delta starter" or "Star-delta reversing starter":
delta circuit or the supply cable The current setting and the switching levels for star-to-delta switching depend on
the installation location of the current measuring module:
• in delta circuit (default): current setting Is is reduced to Irated x 1/√3
• In supply cable: current setting
4(
6ZLWFK 21 21 7ULSSLQJ
2)) 2))
9ROWDJH IDLOXUH
)% 21 HJ SXOVDWLQJ FXUUHQW
2))
(7 )7 (7 )7
1)
Note
Behavior with a current less than 12 % of Is
At a current less than 12% of the motor's rated current Ie, the "Current I_max (% of Ie)' and
"Current I_Lx (% of Ie)" is indicated as 0 %. Equally, the binary "Status - Motor current flowing"
signal remains set to logical zero.
Faults
The contactor controls are deactivated.
The following signals are also output:
• A flashing signal on the QLS lamp control
• A flashing signal on the "GEN. FAULT" LED
• The "Status - General fault" signal
• The corresponding signaling bit of the fault.
Description
With this control function, SIMOCODE pro functions like a solid-state overload relay. Control
commands (e.g. ON, OFF) cannot be issued to the load. Control stations and inputs of the control
function (e.g. ON >, OFF), do not have any function in the case of overload relays. When the
control voltage is applied, SIMOCODE pro automatically closes the QE3 contactor control; it
remains active until it is deactivated by the fault message of a protection or monitoring system.
The QE3 contactor control must be connected to any relay output that switches off the contactor
coil of the motor contactor in case of overload.
Schematic
4(
2YHUORDG UHOD\
0RWRU SURWHFWLRQ
/RDG W\SH
'LVSOD\V
6HSDUDWH IDLOVDIH
$X[LOLDU\ FRQWURO LQSXWV IXQFWLRQ IURP
)% 21
FRQWURO IXQFWLRQ 4/6
)DXOW
)HHGEDFN 21
Figure 4-19 Schematic of the "Overload relay" control function, "Protection / Control" function block
Settings
You will find detailed explanations of the settings in Chapter Application selection, settings and
definitions of control functions (Page 85).
Note
In the case of overload, the QE3 output is set (=1) and is only reset after an overload trip (=0).
This output closes when the overload function is parameterized.
Note
Monitoring the number of starts is not possible for this control function.
Description
SIMOCODE pro can switch a motor on and off with this control function.
Control commands
• Start with "ON >" activates the QE1 internal contactor control.
• Stop with "OFF" deactivates the QE1 internal contactor control.
The control commands can be issued to SIMOCODE pro from any control stations (see also
Description of functions of control stations (Page 71)). Thus, the inputs (plugs) must be
connected to the corresponding sockets, preferably to the "Enabled control command" sockets.
Every fault message causes the QE1 contactor control to be deactivated.
Schematic
4/(!
)HHGEDFN WLPH 21
$X[LOLDU\ FRQWURO LQSXWV
([HFXWLRQ WLPH
)% 21
4/6
)DXOW
6WDWXV
2))
21!
)HHGEDFN 21
Figure 4-20 Schematic of the "Direct starter" control function, "Protection / Control" function block
Settings
You will find detailed explanations of the settings in Chapter Application selection, settings and
definitions of control functions (Page 85).
Description
With this control function, SIMOCODE pro can control the direction of rotation of the motor
(forwards and backwards).
Control commands
• Start with "ON >" activates the QE1 contactor control (clockwise, i.e. forwards)
• Start with "ON <" activates the QE2 contactor control (counterclockwise, i.e. reverse)
• Stop with "OFF" deactivates internal contactor controls QE1 and QE2.
The control commands can be issued to SIMOCODE pro from any control stations (see also
Description of functions of control stations (Page 71)). Thus, the inputs (plugs) must be
connected to the corresponding sockets, preferably to the "Enabled control command" sockets.
Every fault message causes contactor controls QE1 and QE2 to be deactivated.
Schematic
2))
21 !
Figure 4-21 Schematic of the "Reversing starter" control function, "Protection/Control" function block
Settings
You will find detailed explanations of the settings in Chapter Application selection, settings and
definitions of control functions (Page 85).
Description
SIMOCODE pro can mainly switch circuit breakers (e.g. 3WL, 3VA) on and off with this control
function. The circuit breakers are then connected to the bus via SIMOCODE pro.
Control commands
• Start with "ON >" activates the QE1 contactor control for a pulse of 400 ms.
• Stop with "OFF" activates contactor control QE3 for a pulse of 400 ms.
• With "Reset", the QE3 contactor control is activated for a pulse of 400 ms when the circuit
breaker is tripped (alarm switch = ON).
The pulse of a control command is always fully executed before the "counter pulse" is set.
The control commands can be issued to SIMOCODE pro from any control stations (see also
Description of functions of control stations (Page 71)). Thus, the inputs (plugs) must be
connected to the corresponding sockets, preferably to the "Enabled control command" sockets.
3. Assign the SIMOCODE pro input that is connected to the auxiliary switch (AUXS) of the circuit
breaker to the auxiliary control input "Feedback ON".
4. Assign the SIMOCODE pro input which is connected to the alarm switch (AS) of the circuit
breaker to the input (socket) of the "External fault 1" standard function.
Schematic
6WDWXV
2))
21 !
)HHGEDFN 21
Figure 4-22 Schematic of the "Circuit breaker" control function, "Protection / Control" function block
Settings
You will find detailed explanations of the settings in Chapter Application selection, settings and
definitions of control functions (Page 85).
Description
Star-delta starting is used to limit the starting current and to avoid overloading the line supply.
In this control function, SIMOCODE pro initially starts the motor with a star-connected stator
winding and then switches it to delta.
Control commands
• Start with "ON" first activates the QE1 contactor control (star contactor) and then
immediately activates the QE3 contactor control (line contactor)
• Stop with "OFF" deactivates contactor controls QE1, QE2, and QE3.
The control commands can be issued to SIMOCODE pro from any control stations (see also
Description of functions of control stations (Page 71)). Thus, the inputs (plugs) must be
connected to the corresponding sockets, preferably to the "Enabled control command" sockets.
Every fault message causes the QE1, QE2 and QE3 contactor controls to be deactivated.
Safety guidelines
Note
It is recommended that contactor controls QE* are wired to the relay outputs of the basic unit.
Note
if the SIMOCODE pro S basic unit is used, an additional multifunction module is required for this
control function.
The typical change-over time from star to delta is between 100 ms and 150 ms.
Note
Spurious tripping can occur if you use the internal ground-fault detection for star-delta
connections. During delta operation, the summation current is non-zero due to harmonics.
Note
If the current measuring module is switched to delta (normal case), a current which is 1/√3 times
smaller must be set for the star-delta starter control function.
Example: In = 100 A
Is = In x 1/√3
Is = 100 A x 1/√3 = 57.7 A
Current to be set Is = 57.7 A
Change-over pause
The switching time from star to delta can be extended by the change-over pause. Reason: For
motors with a high ratio between starting current and rated current, the line voltage plus motor
EMF might result in a very high delta starting current if the change-over pause is too short. The
motor EMF decreases if the pause is longer.
Schematic
4(
6WDU FRQWDFWRU
6WDUGHOWD VWDUWHU
4(
0RWRU SURWHFWLRQ 'HOWD FRQWDFWRU
2)) 1RQPDLQWDLQHG
4(
FRPPDQGPRGH 1HWZRUN FRQWDFWRU
21 !
6HSDUDWH IDLOVDIH 'LVSOD\V
IXQFWLRQIURP
FRQWUROIXQFWLRQ
/RDG W\SH 4/$ 2))
)HHGEDFN WLPH 4/(!
21
$X[LOLDU\ FRQWURO LQSXWV ([HFXWLRQ WLPH
)% 21
4/6
)DXOW
&KDQJHRYHU SDXVH
0D[ 6WDWXV
VWDU WLPH
7UDQVIRUPHU
2))
PRXQWHG
21 !
Figure 4-23 Schematic of the "Direct starter" control function, "Protection/Control" function block
Settings
You will find detailed explanations of the settings in Chapter Application selection, settings and
definitions of control functions (Page 85).
Note
1) If a current / voltage measuring module is in use, the transformer must be connected in the
supply cable!
It is also necessary to select "Line-to-line voltage" under "Device configuration → Voltage
display".
Description
With this control function, a motor can be started in both directions of rotation in star-delta
operation.
Control commands
• CW rotation: Start with "ON >" first activates the QE1 contactor control (star contactor) and
then immediately activates the QE3 contactor control (line contactor, clockwise rotation)
• Counter-clockwise rotation: Start with "ON <" first activates the QE1 contactor control (star
contactor) and then immediately activates the QE4 contactor control (line contactor,
counter-clockwise rotation)
• Stop with "OFF" deactivates contactor controls QE1, QE2, QE3, and QE4.
The control commands can be issued to SIMOCODE pro from any control stations (see also
Description of functions of control stations (Page 71)). Thus, the inputs (plugs) must be
connected to the corresponding sockets, preferably to the "Enabled control command" sockets.
Every fault message causes the QE1, QE2, QE3 and QE4 contactor controls to be deactivated.
Safety guidelines
Note
It is recommended that the QE1 and QE2 contactor controls are wired to the relay outputs of the
basic unit. You need at least 1 digital module for this control function.
Note
Spurious tripping can occur if you use the internal ground-fault detection for star-delta
connections. During delta operation, the summation current is non-zero due to harmonics.
Note
If the current measuring module is switched to delta (normal case), a current which is 1/√3 times
smaller must be set for the star-delta starter control function.
Example: In = 100 A
Is = In x 1/√3
Is = 100 A x 1/√3 = 57.7 A
Current to be set Is = 57.7 A
Change-over pause
The switching time from star to delta can be extended by the change-over pause. Reason: For
motors with a high ratio between starting current and rated current, the line voltage plus motor
EMF might result in a very high delta starting current if the change-over pause is too short. The
motor EMF decreases if the pause is longer.
Schematic
4(
6WDUGHOWD 6WDU FRQWDFWRU
21 UHYHUVLQJ VWDUWHU
4(
'HOWD FRQWDFWRU
2)) 0RWRU SURWHFWLRQ
1RQPDLQWDLQHG 4(
5,*+7 1HWZRUN FRQWDFWRU
21 ! FRPPDQG PRGH
&KDQJHRYHU 4(
/()7 1HWZRUN FRQWDFWRU
FRPPDQG 6DYLQJ
'LVSOD\V
6HSDUDWH IDLOVDIH 4/(
21
IXQFWLRQ IURP
4/$
FRQWURO IXQFWLRQ 2))
DFWLYH
Figure 4-24 Schematic of the "Star-delta reversing starter" control function, "Protection / Control"
function block
Settings
You will find detailed explanations of the settings in Chapter Application selection, settings and
definitions of control functions (Page 85).
Note
1) If a current / voltage measuring module is in use, the transformer must be connected in the
supply cable!
Description
With this function, SIMOCODE pro can control motors with only one stator winding at two
speeds (FAST and SLOW). SIMOCODE pro connects the stator winding via the contactors so that
there is a high pole number at low speed and a low pole number at high speed.
Control commands
• SLOW: Start with "ON >" first activates the QE2 contactor control (SLOW).
• FAST: Start with "ON >>" first activates the QE3 contactor control (star contactor, FAST) and
then immediately activates the QE1 contactor control (line contactor, FAST).
• Stop with "OFF" deactivates contactor controls QE1, QE2, and QE3.
The control commands can be issued to SIMOCODE pro from any control stations (see also
Description of functions of control stations (Page 71)). Thus, the inputs (plugs) must be
connected to the corresponding sockets, preferably to the "Enabled control command" sockets.
Every fault message causes the QE1, QE2 and QE3 contactor controls to be deactivated.
Change-over pause
The "Change-over pause" parameter can be used to delay switching from "FAST" → "SLOW" to
give the motor enough time to run down.
Note
Two current settings must be set for this control function:
• Is1 for the SLOW speed
• Is2 for the FAST speed.
Depending on the current range, the current can in many cases be directly measured at both
speeds with a single current transformer. Otherwise you will need two external current
transformers appropriate for the relevant speed (e.g. 3UF18 with a 1 A secondary transformer
rated current), whose secondary cables must lead through the current measuring module
within the range 0.3 to 3 A. The current setting Is1 or Is2 must be converted according to the
secondary currents of the external transformers. For more information, see Chapter Overload
protection (Page 37).
Schematic
4(
)$67
'DKODQGHU
4(
0RWRU SURWHFWLRQ 6/2:
2))
1RQPDLQWDLQHG 4(
6WDU FRQWDFWRU )$67
21 ! FRPPDQGPRGH
&KDQJHRYHU
21 !! FRPPDQG6DYLQJ
'LVSOD\V
6HSDUDWH IDLOVDIH
IXQFWLRQIURP
FRQWUROIXQFWLRQ 4/$ 2))
21 !
21 !!
)HHGEDFN 21
&KDQJHRYHU SDXVH
([WHQGHG FRQWURO
DFWLYH
Figure 4-25 Schematic of the "Dahlander starter" control function, "Protection/Control" function block
Settings
You will find detailed explanations of the settings in Chapter Application selection, settings and
definitions of control functions (Page 85).
Description
This control function can be used to change the direction of rotation of a motor at both speeds.
Control commands
• RIGHT-SLOW: Start with "ON >" activates contactor control QE2 (CW-SLOW)
• RIGHT-FAST: Start with "ON >>" first activates contactor control QE3 (star contactor FAST)
and then immediately activates contactor control QE1 (CW-FAST)
• LEFT-SLOW: Start with "ON <" activates contactor control QE4 (CCW-SLOW)
• LEFT-FAST: Start with "ON <<" first activates contactor control QE3 (star contactor FAST) and
then immediately activates contactor control QE5 (CCW-FAST)
• Stop with "OFF" deactivates the contactor controls.
The control commands can be issued to SIMOCODE pro from any control stations (see also
Description of functions of control stations (Page 71)). Thus, the inputs (plugs) must be
connected to the corresponding sockets, preferably to the "Enabled control command" sockets.
It does not matter in what order the control commands are given. Every fault message causes
the contactor control to be deactivated.
Change-over pause
The "Change-over pause" parameter can be used to delay switching from "FAST"→"SLOW" to give
the motor enough time to run down.
Safety guidelines
Note
You need at least one digital module for this control function. This control function cannot be
implemented with bistable relay outputs.
Note
Two current settings must be set for this control function:
• Is1 for the SLOW speed
• Is2 for the FAST speed.
Depending on the current range, the current can in many cases be directly measured at both
speeds with a single current transformer. Otherwise you will need two external current
transformers appropriate for the relevant speed (e.g. 3UF18 with a 1 A secondary transformer
rated current), whose secondary cables must lead through the current measuring module
within the range 0.3 to 3 A. The current setting Is1 or Is2 must be converted according to the
secondary currents of the external transformers. For more information, see Chapter Overload
protection (Page 37).
Schematic
4/6
)DXOW
6WDWXV
21
21
2))
21 !
)HHGEDFN 21 21 !!
&KDQJHRYHU SDXVH
([WHQGHG FRQWURO
DFWLYH
,QWHUORFNLQJ WLPH
DFWLYH
Figure 4-26 Schematic of the "Dahlander starter" control function, "Protection/Control" function block
Settings
You will find detailed explanations of the settings in Chapter Application selection, settings and
definitions of control functions (Page 85).
Description
With this control function, SIMOCODE pro can control motors with two stator windings at two
speeds (FAST and SLOW).
Control commands
• SLOW: Start with "ON >" first activates the QE2 contactor control (SLOW).
• FAST: Start with "ON >>" activates QE1 contactor control (FAST)
• Stop with "OFF" deactivates the contactor controls.
The control commands can be issued to SIMOCODE pro from any control stations (see also
Description of functions of control stations (Page 71)). Thus, the inputs (plugs) must be
connected to the corresponding sockets, preferably to the "Enabled control command" sockets.
It does not matter in what order the control commands are given.
Every fault message causes the contactor control to be deactivated.
Change-over pause
The "Change-over pause" parameter can be used to delay switching from "FAST"→"SLOW" to give
the motor enough time to run down.
Note
Two current settings must be set for this control function:
• Is1 for the SLOW speed
• Is2 for the FAST speed.
Depending on the current range, the current can in many cases be directly measured at both
speeds with a single current transformer. Otherwise you will need two external current
transformers appropriate for the relevant speed (e.g. 3UF18 with a 1 A secondary transformer
rated current), whose secondary cables must lead through the current measuring module
within the range 0.3 to 3 A. The current setting Is1 or Is2 must be converted according to the
secondary currents of the external transformers. For more information, see Chapter Overload
protection (Page 37).
Schematic
4(
)$67
3ROHFKDQJLQJ VWDUWHU
4(
6/2:
0RWRU SURWHFWLRQ
2))
1RQPDLQWDLQHG
FRPPDQG PRGH
21 !
&KDQJHRYHU
21 !! FRPPDQG 6DYLQJ
'LVSOD\V
6HSDUDWH IDLOVDIH
IXQFWLRQIURP
FRQWUROIXQFWLRQ 4/$ 2))
6WDWXV
&KDQJHRYHU SDXVH
2))
21 !
21 !!
)HHGEDFN 21
&KDQJHRYHU SDXVH
([WHQGHG FRQWURO
DFWLYH
Figure 4-27 Schematic of the "Pole-changing starter" control function, "Protection / Control" function
block
Settings
You will find detailed explanations of the settings in Chapter Application selection, settings and
definitions of control functions (Page 85).
Description
This control function can be used to change the direction of rotation of a motor at both speeds.
Control commands
• RIGHT-SLOW: Start with "ON >" first activates the QE2 contactor control (RIGHT-SLOW)
• RIGHT-FAST: Start with "ON >>" activates contactor control QE1 (CW-FAST)
• LEFT-SLOW: Start with "ON <" activates contactor control QE4 (CCW-SLOW)
• LEFT-FAST: Start with "ON <<" activates contactor control QE5 (CCW-FAST)
• Stop with OFF deactivates the contactor controls.
The control commands can be issued to SIMOCODE pro from any control stations. Thus, the
inputs (plugs) must be connected to the corresponding sockets, preferably to the "Enabled
control command" sockets.
It does not matter in what order the control commands are given. Every fault message causes
the contactor control to be deactivated.
Change-over pause
SIMOCODE pro prevents the contactors for "FAST" and "SLOW" from being switched on
simultaneously. The "Change-over pause" can be used to delay switching from "FAST"→"SLOW"
to give the motor enough time to run down.
Safety guidelines
Note
At least one additional digital module is required for this control function.
Note
Two current settings must be set for the pole-changing starter:
• Is1 for the SLOW speed
• Is2 for the FAST speed.
Depending on the current range, the current can in many cases be directly measured at both
speeds with a single current transformer. Otherwise you will need two external current
transformers appropriate for the relevant speed (e.g. 3UF18 with a 1 A secondary transformer
rated current), whose secondary cables must lead through the current measuring module
within the range 0.3 to 3 A. The current setting Is1 or Is2 must be converted according to the
secondary currents of the external transformers. For more information, see Chapter Overload
protection (Page 37).
Schematic
6WDWXV
21
21
2))
21 !
21 !!
Figure 4-28 Schematic of the "Pole-changing reversing starter" control function, "Protection / Control"
function block
Settings
You will find detailed explanations of the settings in Chapter Application selection, settings and
definitions of control functions (Page 85).
Description
SIMOCODE pro can use this function to control a solenoid valve. The solenoid valve is brought
into the corresponding end position using the control commands "OPEN" and "CLOSE".
SIMOCODE pro must be informed via corresponding limit switches (FC, FO) when the end
position has been reached.
Control commands
• OPEN: Start with "ON >" activates the QE1 internal contactor control.
• CLOSE: Start with "OFF" deactivates the QE1 internal contactor control.
The control commands can be issued to SIMOCODE pro from any control stations (see also
Description of functions of control stations (Page 71)). Thus, the inputs (plugs) must be
connected to the corresponding sockets, preferably to the "Enabled control command" sockets.
Every fault message causes the QE1 contactor control to be deactivated and puts the solenoid
valve into the "CLOSED" position.
Safety guidelines
Note
The motor protection functions are not active. A current measuring module is not necessary.
Note
If both limit switches respond at the same time (FO = 1 and FC = 1), the solenoid valve is
immediately switched off via the fault message "Fault - Double 1" (= "CLOSED").
If the end position feedback does not correspond to the control command, the valve is switched
off with the fault message "Fault - end position fault" (="CLOSED").
Note
Fault - Execution OFF command is issued if the "OPEN" end position is not reached in the
parameterized time.
Fault - Execution ON command is issued if the "CLOSED" end position is not reached in the
parameterized time.
Schematic
2))
1RQPDLQWDLQHG
FRPPDQG PRGH
21 !
6HSDUDWH IDLOVDIH
'LVSOD\V
IXQFWLRQ IURP
FRQWURO IXQFWLRQ
4/(!
23(1
$X[LOLDU\ FRQWURO LQSXWV
)% 21
4/6
)DXOW
)&
6WDWXV
)2
$EEUHYLDWLRQV
2))
)&)HHGEDFN&/26('
21 !
)&
)2)HHGEDFN23(1 ([WHQGHG FRQWURO
)2
Figure 4-29 Schematic of the "Solenoid valve" control function, "Protection / Control" function block
Settings
You will find detailed explanations of the settings in Chapter Application selection, settings and
definitions of control functions (Page 85).
Description
SIMOCODE pro can control positioners / actuators with this function. The positioner is moved
into the corresponding end position with the "OPEN" and "CLOSED" control commands and is
deactivated via its limit switches (1-active) or torque switches (0-active). The response of the
limit / torque switches must be passed to SIMOCODE pro via its inputs.
Control commands
• OPEN: Start with "ON >" activates contactor control QE1 until "End position OPEN" is reached
(Feedback OPEN)
• CLOSE: Start with "ON <" activates contactor control QE2 until "End position CLOSED" is
reached (Feedback CLOSED)
• Stop with "OFF" deactivates the contactor controls. The drive remains in the present position.
The control commands can be issued to SIMOCODE pro from any control stations (see also
Description of functions of control stations (Page 71)). Thus, the inputs (plugs) must be
connected to the corresponding sockets, preferably to the "Enabled control command" sockets.
Function schematic
7RUTXH VZLWFK
72 7&
3RVLWLRQHU
*HDU
23(1 &/26('
Figure 4-30 Function schematic of the torque and limit switches when controlling positioners
Note
The corresponding torque switch must not respond before the associated limit switch when the
torque switch TO (OPEN) and/or TC (CLOSED) is connected! In this case, the positioner is
switched off immediately with the fault message "Fault - stalled positioner." If both limit switches
respond simultaneously (FO=1 and FC=1), the positioner is switched off immediately with the
fault message 'Fault - double 1'. If both torque switches respond at the same time (FO=0 and
FC=0), the positioner is immediately switched off with the fault message "Fault - double 0." If the
end position feedback does not correspond to the control command, the positioner is switched
off with the fault message "Fault - end position fault."
Note
Fault - Execution OFF command is issued if the "OPEN" end position is not reached in the
parameterized time.
Fault - Execution ON command is issued if the "CLOSED" end position is not reached in the
parameterized time.
Schematic
4/(!
)HHGEDFN WLPH 23(1
$X[LOLDU\ FRQWURO LQSXWV
)% 21 ([HFXWLRQ WLPH
,QWHUORFNLQJ WLPH
4/6
)& )DXOW
)2 6WDWXV
21
7& &/26('
2))
72 6723
21 !
23(1
3RVLWLRQHU RSHQV
)%21)HHGEDFN21
)&
([WHQGHG FRQWURO
)&)HHGEDFN&/26(' )2
7&
)2)HHGEDFN23(1
72
7& 7RUTXH&/26('
,QWHUORFNLQJ WLPH DFWLYH
727RUTXH23(1
Figure 4-31 Schematic of the "Positioner" control function, "Protection / Control" function block
Type TC FC FO TO
Tripping Torque closed Limit closed Limit open Torque open
Positioner 1 — X X —
After reaching the end position FO (OPEN) or
FC (CLOSED).
Positioner 2 X X X X
After reaching the end position FO (OPEN) or FC
(CLOSED) and response of the associated torque
switch TO (OPEN) or TC (CLOSED)
Positioner 3 X X X —
After reaching the end position FO (OPEN). After
reaching end position (CLOSED), the respective
torque switch TC must also respond after the limit
switch FC has responded.
Positioner 4 — X X X
After reaching the end position FC (CLOSED). After
reaching end position FO (OPEN), the respective
torque switch FO must also respond after the limit
switch TO has responded.
Positioner 5 Antivalent active Antivalent active
After reaching the end position or the torque. The
valve actuator is monitored either just with the
limit switches or just with the torque switches. The
switches are implemented as change-over con‐
tacts and are checked for antivalence. In the case
of non-antivalent feedback (e.g. FC=0 and TC=0),
SIMOCODE pro detects an open circuit and deacti‐
vates the positioner with the fault message "Fault
- Antivalence"
Note
The signals of the torque switches and the limit switches must be wired to the inputs of the basic
unit. Torque switches must be 0-active, whereas the limit switches must be 1-active.
Settings
You will find detailed explanations of the settings in Chapter Application selection, settings and
definitions of control functions (Page 85).
Positioner Description
ON < Control command ON < (CLOSED) (connection with any socket, usually with "Enabled
control command - ON <" socket)
OFF Control command STOP (connection with any socket, usually with "Enabled control
command - OFF" socket)
ОN > Control command ON (OPEN) (connection with any socket, usually with "Enabled con‐
trol command - ON >" socket)
FB ON Auxiliary control input "Feedback ON" (connection with any socket, usually with "Status
- current flowing" socket)
FC Auxiliary control input "Feedback CLOSED" (connection with any socket, usually with
the socket of an input to which the limit switch is wired.)
FO Auxiliary control input "Feedback OPEN" (connection with any socket, usually with the
socket of an input to which the limit switch is wired.)
TC Auxiliary control input "Torque CLOSED" (connection with any socket, usually with the
socket of an input to which the torque switch is wired.)
TO Auxiliary control input "Torque OPEN" (connection with any socket, usually with the
socket of an input to which the torque switch is wired.)
Non-maintained command mode • Deactivated (default setting)
• Activated
Separate fail-safe function from con‐ • Deactivated (default setting): A safety-related tripping by the DM-F modules is also
trol function effected by the SIMOCODE pro control function, avoiding additional follow-on fault
messages. This setting is selected for applications where safety-related tripping
directly affects the motor controlled by SIMOCODE pro.
• Activated: A safety-related tripping by the DM-F modules does not affect the SI‐
MOCODE pro control function. This setting is selected for applications where safety-
related tripping does not affect the motor controlled by SIMOCODE pro.
Load type You can choose between:
• Motor (default)
• Resistive load (see Chapter Application selection, settings and definitions of control
functions (Page 85))
Feedback time Range 0 to 25.5 s (default: 0.5 s)
Execution time Time until the end position is reached.
Range 0 to 6553.5 s (default: 1.0 s)
Interlocking time Range 0 to 255 s (default: 0 s)
Description
With this control function, SIMOCODE pro can activate the 3RW soft starter. Thus, the 3RW soft
starters are connected via SIMOCODE pro to the bus.
Control commands
• Start with "ON >" activates contactor controls QE1 and QE4.
• Stop with "OFF" first deactivates contactor control QE4. When the signal "Feedback ON" has
expired, the QE1 contactor control is deactivated 3 s later in order to facilitate a smooth run
down via the soft starter.
• With "Reset", the QE3 contactor control is activated for 20 ms and sends the soft starter an
acknowledgement signal via a parameterizable relay output.
The control commands can be issued to SIMOCODE pro from any control stations (see also
Description of functions of control stations (Page 71)). Thus, the inputs (plugs) must be
connected to the corresponding sockets, preferably to the "Enabled control command" sockets.
Every fault message causes the contactor control to be deactivated.
Note
If the SIMOCODE pro S basic unit is used, an additional multifunction module is required for
this control function.
Schematic
0RWRU SURWHFWLRQ
2))
1RQPDLQWDLQHG 4( PV
FRPPDQG PRGH
21 !
6HSDUDWH IDLOVDIH 4(
21
IXQFWLRQ IURP
FRQWURO IXQFWLRQ 'LVSOD\V
/RDG W\SH 4/$ 2))
4/(!
)HHGEDFN WLPH 21 !
$X[LOLDU\ FRQWURO LQSXWV
([HFXWLRQ WLPH
)% 21
4/6
)DXOW
6WDWXV
2))
21 !
)HHGEDFN 21
Figure 4-32 Schematic of "Soft starter" control function, "Protection / Control" function block
Settings
You will find detailed explanations of the settings in Application selection, settings and
definitions of control functions (Page 85).
Description
With this control function, SIMOCODE pro can activate the 3RW soft starter including an
additional reversing contactor. Thus, the 3RW soft starters are connected via SIMOCODE pro to
the bus. SIMOCODE pro can also control the direction of rotation of the motor (forwards and
backwards).
Control commands
• Start with "ON >" activates contactor controls QE1 and QE4 (clockwise, i.e. forwards)
• Start with "ON <" activates contactor controls QE2 and QE4 (counterclockwise, i.e. reverse).
• Stop with "OFF" first deactivates contactor control QE4. When the "Feedback ON" signal is no
longer issued, contactor control QE1 / QE2 is deactivated 3 s later to leave enough time for
a soft run-down via the soft starter.
• With "Reset", the QE3 contactor control is activated for 20 ms and sends the soft starter an
acknowledgement signal via a parameterizable relay output.
The control commands can be issued to SIMOCODE pro from any control stations (see also
Description of functions of control stations (Page 71)). Thus, the inputs (plugs) must be
connected to the corresponding sockets, preferably to the "Enabled control command" sockets.
Every fault message causes the contactor controls to be deactivated.
Note
An additional digital module may be necessary for this control function.
Schematic
2))
21 !
)HHGEDFN 21 ,QWHUORFNLQJ WLPH
([WHQGHG FRQWURO
DFWLYH
Figure 4-33 Schematic of the "Soft starter with reversing contactor" control function, "Protection /
Control" function block
Settings
You will find detailed explanations of the settings in Chapter Application selection, settings and
definitions of control functions (Page 85).
4.3.3 Active control stations, contactor controls, lamp controls and status
information for the control functions
NOTICE
Star-delta connection
Spurious tripping can occur if you use internal ground-fault monitoring for star-delta circuits.
During delta operation, the summation current is non-zero due to harmonics.
For maximum plant availability, the ground-fault module 3UF7 510-1AA00-0 and the residual
current transformer 3UL23 were developed with the following design goals:
• High measuring accuracy: The ground-fault module in conjunction with the residual current
transformer 3UL23 achieves a measuring accuracy of ±7.5 %. This enables set limit values to
be monitored very precisely. Spurious tripping caused by measuring errors is minimized. The
combination of ground-fault module and residual current transformer 3UL23 is designed so
that a warning or alarm is triggered at the latest upon exceeding the set limit values. To
achieve this, slightly higher residual currents than those actually measured are displayed and
compared with the set limit values. The measuring accuracy is -15 % to 0 % of the value
displayed. This takes into account the measuring accuracy of monitoring relay and residual
current transformer.
• Settable prewarning and trip levels: The threshold levels for the residual current are defined
over a very wide range of 30 mA to 40 A. The response of SIMOCODE pro on reaching a
prewarning level or trip level can be freely parameterized, including a delay.
• Permanent self-monitoring: The permanent self-monitoring of the ground-fault
module 3UF7 510-1AA00-0 and the connected transformer ensures reliable monitoring of
the function. The connected 3UL23 residual current transformer is also permanently
monitored for open-circuit or short-circuit. This means cyclic manual tests to verify the
function are obsolete.
• Settable active status and delay times of the residual current protection. Depending on the
application, the monitoring function can be active permanently, only when the motor is
running, or only after the motor has started. This permits the suppression of residual currents
that are only measured during motor starting due to high starting currents. Short-term
residual currents or immitted interference can be easily suppressed by means of the
adjustable tripping delay time.
Use of the residual current transformers 3UL22 and 3UL23:
• Use the residual current transformer 3UL23 to detect residual currents with the ground-fault
module 3UF7 510-1AA00-0. The residual current transformer 3UL23 is suitable for detecting
pure AC residual currents and AC residual currents with a pulsating DC component.
Note
Precondition for using a 3UF7 510-1AA00-0 ground-fault module
Use of this ground-fault module requires a SIMOCODE pro V PB basic unit, with at least product
version *E10* (from 09/2013) or a SIMOCODE pro V PN basic unit with at least product
version E04*.
• Use the 3UL22 residual current transformer to detect residual currents with the
3UF7 500-1AA00-0 ground-fault module.
Note
Only monitoring of the residual current trip level possible
With this combination, it is only possible to monitor a trip level of the residual current. Measured
values are then not available for the residual current.
Note
Precondition for using a 3UF7 500-1AA00-0 ground-fault module
Use of this ground-fault module requires a SIMOCODE pro V PB basic unit, at least version *E02*
or later (from 04/2005).
DANGER
No personal or fire protection!
The ground-fault modules 3UF75* monitor that devices and systems are functioning correctly.
They are not suitable for personal protection or protection from fires.
Minimum adjustable parameters trip level earth fault protection for all transformer sizes at 50/60 Hz
Minimum adjustable limit IႣ [mA]
Rated current [A]
If monitoring is required within limit values that are lower than those recommended, we
recommend the use of delay times, particularly if spurious tripping occurs exclusively during
motor startup. If delay times do not lead to the desired result, the use of shield sleeves may
considerably lower the minimum possible monitoring limit.
You will find more information in Chapters "2.5.2 Installation specifications" and
"2.5.3 Optimization options" in the Manual 3UG4/3RR2 Monitoring Relay (https://
support.industry.siemens.com/cs/ww/en/ps/16367/man).
The monitored current waveforms also have a strong influence on the measuring accuracy. In
the case of loads with generalized phase control, deviations from the measuring accuracy can
occur when monitoring for high residual current limits. The cause of this is the extreme
difference between the monitored rms values and the peak values of the residual current. The
more extreme the generalized phase control, the shorter the time during which current flows,
and the lower the resulting rms value. To achieve and monitor a high rms value in such a case,
an extremely high peak value of the residual current is necessary. In the case of high currents,
current transformers tend towards saturation in which a further increase in current on the
primary side does not result in an equivalent increase on the secondary side. In the case of
extreme peak values of the residual current, the measuring accuracy suffers as a result of this
principle. Due to the great difference between the peak value and the rms value, monitoring for
lower limits is useful.
4.4.1.3 Internal ground-fault monitoring when using a 2nd generation current / voltage
measuring module
Settings
You can parameterize two different response levels (trip level, warning level) for monitoring the
ground-fault current.
If the ground-fault current exceeds the response level, the current limit monitoring will respond.
See also "Tables of responses of SIMOCODE pro" in Chapter Important notes (Page 7).
4(
4(
4(
&XUUHQW IURP 7ULSSLQJ
4(
FXUUHQWYROWDJH (DUWKIDXOWPRQLWRULQJ
4(
PHDVXULQJPRGXOH
(YHQW,QWHUQDOHDUWKIDXOW
,QWHUQDOHDUWKIDXOW
5HVSRQVH GHOD\
(YHQW:DUQLQJLQWHUQDOHDUWKIDXOW
(DUWKIDXOWFXUUHQW
([WHUQDOHDUWKIDXOW
Two use cases are distinguished depending on the effective motor current through the
measuring module:
• Normal stationary use case up to 1.2 x rated motor current Is: Residual currents greater than
the value of the set trip/warning levels are detected. Ground-fault monitoring fulfills the
accuracy requirements of IEC 60947-1 Class CI-B.
• Temporary starting or overload operation greater than 1.2 x rated motor current Is:
Responsiveness in the overload range of > 1.2 x rated motor current is reduced to reduce false
tripping. Residual currents > I_trip_level + 12.5% x (I_max - 120% x Is) are detected.
The following levels of accuracy apply to motor currents in the range from 20% x Iu to 120% x Is:
• I_Fault_Rated in the range 30% to 120% x Is: Accuracy of the detected residual current with
warning or trip level: ±10% according to IEC 60947-1, Annex T, Class CI-A
• I_Fault_Rated in the range 15% to 30% x Is: Accuracy of the detected residual current with
warning or trip level: ±25% according to IEC 60947-1, Annex T, Class CI-B
• I_Fault_Rated in the range 10% to 15% x Is: No type testing according to IEC 60947-1
Hysteresis
Here you can set the hysteresis for the ground-fault current:
4.4.1.4 Internal ground-fault monitoring when using a current measuring module or a 1st
generation current / voltage measuring module
Response
Here you can set how SIMOCODE pro will respond to an internal ground fault:
See also "Tables of responses of SIMOCODE pro" in Chapter Important notes (Page 7).
4(
&XUUHQW IURP 4(
6XPPDWLRQ FXUUHQW 4(
(DUWKIDXOW PRQLWRULQJ 7ULSSLQJ
WUDQVIRUPHU 4(
(DUWKIDXOW PRGXOH 4(
,QWHUQDO HDUWK IDXOW 5HVSRQVHGHOD\
6HH 7DEOH UHVSRQVH
(YHQW ([WHUQDO
HDUWK IDXOW
([WHUQDO HDUWK IDXOW
(DUWK)DXOWFXUUHQW
/DVW(DUWK)DXWO7ULSSLQJ&XUUHQW
Figure 4-35 "Ground-fault Monitoring" function block
You can activate internal ground-fault monitoring by parameterization. It covers two different
operating conditions:
• Normal operation up to 2 x Is. The actual operating current must be smaller than twice the
current setting Is. Residual currents of > 30 % of the current setting Is are detected.
• Start-up or overload operation to 2 x Is. The actual operating current is greater than 2x the
current setting Is. Residual currents of > 15 % of the effective motor current will be detected.
4.4.1.5 External ground-fault monitoring with a 3UF7500 ground-fault module and 3UL22
differential current transformer
Response
Here you can set how SIMOCODE pro will respond to an external ground fault.
You will find more information in Section "Tables of responses of SIMOCODE pro" in Chapter
Important notes (Page 7).
4(
4(
(DUWKIDXOW PRQLWRULQJ 4(
7ULSSLQJ
4(
&XUUHQW IURP 4(
5HVLGXDOFXUUHQW ,QWHUQDO HDUWK IDXOW
WUDQVIRUPHU (YHQW ([WHUQDO
(DUWKIDXOW PRGXOH HDUWK IDXOW
5HVSRQVHGHOD\
([WHUQDO HDUWK IDXOW 6HH 7DEOH 5HVSRQVHGHOD\
(YHQW :DUQLQJ
H[WHUQDO HDUWK IDXOW
Figure 4-36 "Ground-fault Monitoring" function block
If the response is set to "signal", the message "External ground fault" is generated for a ground
fault.
If the response is set to "warn", the message "Warning external ground fault" is generated for a
ground fault.
4.4.1.6 External ground-fault monitoring with a 3UF7510 ground-fault module and 3UL23
residual current transformer
Settings
You can parameterize two different response levels (trip level, warning level) for monitoring the
ground-fault current.
If the ground-fault current exceeds the response level, the current limit monitoring will respond.
See also "Tables of responses of SIMOCODE pro" in Chapter Important notes (Page 7).
4(
4(
(DUWKIDXOW PRQLWRULQJ 4(
7ULSSLQJ 4(
&XUUHQWIURP 4(
UHVLGXDOFXUUHQW
,QWHUQDO (DUWK )DXOW
WUDQVIRUPHU
(YHQW([WHUQDO(DUWK)DXOW
HDUWKIDXOWPRGXOH
5HVSRQVH GHOD\
([WHUQDO(DUWK)DXOW VHH WDEOH UHVSRQVHGHOD\
(YHQW:DUQLQJ([WHUQDO(DUWK)DXOW
(DUWK)DXOWFXUUHQW
/DVW(DUWK)DXWO7ULSSLQJ&XUUHQW
Hysteresis
Here you can set the hysteresis for the ground-fault current:
SIMOCODE pro supports two-phase monitoring of the motor current for freely selectable upper
and lower current limit values. The response of SIMOCODE pro can be freely configured and
delayed if it reaches a prewarning or trip level.
The motor current is measured using current measuring modules or the current / voltage
measuring modules.
4(
4(
&XUUHQW OLPLWV 4(
7ULSSLQJ
4(
4(
7ULS OHYHO ,!
7ULS OHYHO ,
6HH (YHQW
5HVSRQVH ZKHQ ,
WDEOHV 7ULS OHYHO ,
'HOD\ ZKHQ ,
:DUQLQJ OHYHO ,
6HH (YHQW
5HVSRQVH ZKHQ , WDEOHV
:DUQLQJ OHYHO ,
'HOD\ ZKHQ ,
+\VWHUHVLV
8SSHU OLPLW
/RZHU OLPLW
Figure 4-38 "Current Limits" function block
If the current of one or more phases exceeds the response level, current limit monitoring
responds.
Table 4-35 "Trip level" response for monitoring current limits I >
Table 4-36 "Warning level" response for monitoring current limits I >
Hysteresis
Here you can set the hysteresis for the current limits I> (upper limit):
Table 4-37 "Trip level" response for monitoring current limits I <
Table 4-38 "Warning level" response for monitoring current limits I <
Hysteresis
Here you can set the hysteresis for current limits I< (lower limit):
Description
SIMOCODE pro supports two-phase undervoltage monitoring of either a three-phase network or
a single-phase network for freely selectable limits. The response of SIMOCODE pro on reaching
a prewarning level or trip level can be freely parameterized and delayed.
Voltage measurement is performed using current / voltage measuring modules. This is based on
the minimum voltage of all voltages Umin.
Note
Please note that only phase voltages are available with SIMOCODE pro V PB basic units up to
version *E06*. If required, the line-to-line voltage can be calculated from the phase voltage
using the logic module "Calculator 1/2" as follows: Line-to-line voltage = phase voltage * 1.73.
From version *E07* onward, either phase voltage or line-to-line voltage can be used as the basis
for monitoring.
4(
4(
4(
9ROWDJH PRQLWRULQJ 7ULSSLQJ
4(
4(
7ULS OHYHO 8
6HH
5HVSRQVH DW WULS OHYHO (YHQW
WDEOHV
7ULS OHYHO 8
9ROWDJH 8PLQ
7ULS GHOD\
YLD
&XUUHQWYROWDJH
PHDVXULQJ PRGXOH
:DUQLQJ OHYHO 8
6HH
5HVSRQVH DW ZDUQLQJ OHYHO (YHQW
WDEOHV
:DUQLQJ OHYHO 8
:DUQLQJ GHOD\
+\VWHUHVLV
Furthermore, even when the motor is switched off, SIMOCODE pro can determine and signal the
further availability of the feeder by measuring the voltage directly at the circuit breaker or at the
fuses in the main circuit.
• If motor runs, except TPF (run) Trip level / warning level only active if the motor is
ON and not in the test position
1) When using the SIMOCODE pro V PB basic unit (product version *E03* and higher) with a
current/voltage measuring module
Hysteresis for voltage, cos phi, power 0 to 15% of the level value in steps of 1% (de‐
fault: 5 %)
Description
Cos phi monitoring monitors the load condition of inductive loads. The main field of application
is for asynchronous motors in 1-phase or 3-phase networks with loads that fluctuate
significantly. The power factor fluctuates more than either the motor current or the active power
does, particularly in the low-end performance range of a motor. Therefore, power factor
monitoring is particularly suitable for distinguishing between no-load operation and faults, e.g.
a broken drive belt or drive shaft. If the set trip level or warning level is undershot, a signal is
generated or the motor is switched off, depending upon the setting.
4(
4(
&RV SKL PRQLWRULQJ 4(
7ULSSLQJ
4(
4(
7ULS OHYHO
:DUQLQJ OHYHO
6HH
5HVSRQVH (YHQW
WDEOHV
:DUQLQJ OHYHO FRV SKL
'HOD\
+\VWHUHVLV
+\VWHUHVLV IRU YROWDJH FRV SKL SRZHU
VHH 9ROWDJH 0RQLWRULQJ IXQFWLRQ EORFN
Figure 4-40 "Cos Phi Monitoring" function block
Description
SIMOCODE pro can indirectly monitor the state of a device or system via the active power. For
example, by monitoring the active power of a pump motor, conclusions can be drawn from the
active power level about the flow rate or fluid fill levels. The active power curve of a motor is a
precise reflection of its actual load across the entire range. Excess load results in increased wear
of the motor and, thus, may lead to premature motor failure. Insufficient active power can, for
example, be a sign of no-load motor operation.
SIMOCODE pro allows two-phase active power monitoring for freely selectable upper and lower
limits. The response of SIMOCODE pro when a prewarning or trip level has been reached can be
freely parameterized and delayed.
The active power is measured by means of current / voltage measuring modules.
4(
3RZHU PRQLWRULQJ 4(
4(
7ULSSLQJ
4(
7ULS OHYHO 3! 4(
6HH (YHQW
5HVSRQVH ZKHQ 3!
WDEOHV
7ULS OHYHO 3!
'HOD\ ZKHQ 3!
:DUQLQJ OHYHO 3!
$FWLYH SRZHU IURP
&XUUHQWYROWDJH 6HH
5HVSRQVH ZKHQ 3! WDEOHV
(YHQW
PHDVXULQJ PRGXOH
:DUQLQJ OHYHO 3!
'HOD\ ZKHQ 3!
7ULS OHYHO 3
6HH
5HVSRQVH ZKHQ 3 WDEOHV (YHQW
7ULS OHYHO 3
'HOD\ ZKHQ 3
:DUQLQJ OHYHO 3
6HH
5HVSRQVH ZKHQ 3 WDEOHV
(YHQW
:DUQLQJ OHYHO 3
'HOD\ ZKHQ 3
+\VWHUHVLV
8SSHU OLPLW
/RZHU OLPLW
+\VWHUHVLV IRU YROWDJH FRV SKL SRZHU
VHH 9ROWDJH 0RQLWRULQJ IXQFWLRQ EORFN
Figure 4-41 "Power Monitoring" function block
Trip level
• P> (upper limit) 0.000 to 4294967.295 kW (default: 0.000 kW)
• P < (lower limit)
Warning level
• P> (upper limit) 0.000 to 4294967.295 kW (default: 0.000 kW)
• P < (lower limit)
Description
With the aid of an analog module, SIMOCODE pro is capable of measuring and monitoring
further process variables as desired. For example, the fill level can be monitored to protect a
pump against dry operation, or a differential pressure transducer can be used to monitor the
degree of pollution in a filter. If the fill level undershoots a specified level, the pump can be
switched off and, if a specific differential pressure value is exceeded, the filter must be cleaned.
7ULS GHOD\
6HH (YHQW
WDEOHV
0DUNLQJ WULS OHYHO 7ULS OHYHO
P$
:DUQLQJ OHYHO P$
+\VWHUHVLV
Trip level
• 0/4 to 20 > (upper limit) 0.0 ... 23.6 mA / 4.0 … 22.9 mA (default: 0.0 / 4.0
• 0/4 to 20 < (lower limit) mA)
Warning level
• 0/4 to 20 > (upper limit) 0.0 ... 23.6 mA / 4.0 … 22.9 mA (default: 0.0 / 4.0
• 0/4 to 20 < (lower limit) mA)
Response to trip level 0/4 to 20 mA > (upper limit), 0/4 to 20 mA < (lower limit)
Here, you can define the response of SIMOCODE pro in the event that the monitored variable
overshoots/undershoots the set trip level:
For further information, see also "Tables of responses of SIMOCODE pro" in Chapter Important
notes (Page 7).
Response to warning level 0/4 to 20 mA > (upper limit), 0/4 to 20 mA < (lower limit)
Here, you can define the response of SIMOCODE pro in the event that the monitored variable
overshoots/undershoots the set warning level:
For further information, see also "Tables of responses of SIMOCODE pro" in Chapter Important
notes (Page 7).
Marking
The marking is saved in the device and assigned and displayed in the Faults / Warnings online
dialog. Optional marking for identifying the message, e.g. "0/4 to 20 >"; range: maximum 10
characters.
Note
Changing the marking of Ethernet and PROFINET connections
Each change to the marking requires that the communication interface be restarted when the
web server is active. A new start interrupts all Ethernet and PROFINET links and reestablishes
them afterward.
Note
Monitoring of a second process variable via input 2 of the analog module can be done, for
example, by free limit monitors.
Note
Operating hours, motor stop times and the number of motor starts can be monitored completely
in the device and/or transmitted to the automation system via the communication bus.
4(
7ULSSLQJ
4(
2SHUDWLRQ PRQLWRULQJ 4(
4(
2SHUDWLQJ KRXUV 4(
1XPEHU RI VWDUWV
3HUPLVVLEOH VWDUWV
3HUPLVVLEOH VWDUWV
Response
Response Operating hours moni‐ Stop time monitoring - Number of starts - over‐ Number of starts - pre‐
toring - level level shoot warning
deactivated X (d) X (d) X (d) X (d)
signal X X X X
warn X X X X
trip — — X —
Level
If the operating hours exceed the set response level, the monitoring function responds.
Active status
Unless deactivated, this function is always active, independent of whether the motor is running
or not (operating state "ON").
Response
You can define the response to overshoot here.
See also "Tables of responses of SIMOCODE pro" in Chapter Important notes (Page 7) and Table
"Responses" in Chapter Operation monitoring (Page 152).
Level
The length of the permissible motor stop time is stipulated here; if exceeded, the monitoring
function responds.
Active status
Unless deactivated, this function is always active, independent of whether the motor is running
or not (operating state "ON").
Response
You can define the response to overshoot of the permissible stop time here:
See also "Tables of responses of SIMOCODE pro" in Important notes (Page 7) and Table "Response
of operation monitoring" in Operation monitoring (Page 152).
3UHZDUQLQJ 2YHUVKRW
Figure 4-44 Monitoring the number of starts
Permissible starts
The maximum permissible number of starts is set here. The time interval "Time range for starts"
commences to run after the first start. After the second to last permissible start has been
executed, the "Just one start possible" pre-warning is generated.
Active status
Unless deactivated, this function is always active, independent of whether the motor is running
or not (operating state "ON").
Response to overshoot
You can define the response to overshoot of the number of starts within the time range for starts
here:
See also "Tables of responses of SIMOCODE pro" in Chapter Important notes (Page 7) and Table
"Responses" in Chapter Operation monitoring (Page 152).
Response to pre-warning
You can define the response after the penultimate start here.
See also "Tables of responses of SIMOCODE pro" in Chapter Important notes (Page 7) and Table
"Responses" in Chapter Operation monitoring (Page 152).
Interlocking time
If a new start command is issued within the time range for starts after the last permissible start,
this new start command will no longer be executed if the setting "Response to overshoot -
tripping" has been set. "Fault - No. of starts >" will be displayed and the set interlocking time
activated.
Temperature monitoring takes into account the highest temperature of all the sensor measuring
circuits of the temperature module.
7HPSHUDWXUH PRQLWRULQJ
4(
4(
7ULS OHYHO 7ULSSLQJ
4(
+\VWHUHVLV
Settings
Temperature Description
Trip level T > -273° - 65262°C (default: -273°)
Response to trip level T > Setting of response when the temperature is overshot (see the following table and
Chapter Important notes (Page 7))
Marking for trip level T > No parameters. Optional marking for identifying the message, e.g. "Temperature>";
range: Maximum 10 characters
Warning level T > -273° - 65262°C (default: -273°)
Response to warning level T > Setting of response when the temperature is overshot (see the following table and
Chapter Important notes (Page 7))
Marking warning level T > No parameters. Optional marking for identifying the message, e.g. "Temperature>";
range: maximum 10 characters.
Hysteresis 0° to 255°C in steps of 1°C (default: 5°C)
Response
See also "Tables of responses of SIMOCODE pro" in Chapter Important notes (Page 7).
Overtemperature: Here you can select how SIMOCODE pro should respond when the
temperature has overshot the warning level / trip level.
Note
With motors for Ex e applications, the response must be set to "trip"!
Note
The sensor type, the number of measuring circuits in use and the response to a sensor fault must
be set in the Temperature module inputs (TM1 / 2 inputs) function block if temperature
monitoring is used.
Note
To monitor several sensor measuring circuits individually and independently, a suitable number
of free limit monitors can be connected to the temperature module inputs (TM1 / 2 inputs)
function block and differing limits set for the individual temperature sensors, instead of the
temperature monitoring function block.
Description
Function for monitoring the interval between the connection and the tripping of the enabling
circuit (actuator tripping). The monitoring time starts anew every time the enabling circuit
closes. This function supports you in complying with test intervals that require verification.
In the enabling circuit of the DM-F Local and the DM-F PROFIsafe, relay contacts perform safety-
related tripping. Whether the relay contacts of the enabling circuit actually open or not, can only
be established via a change in the switching state of the contacts.
The "Monitoring interval for mandatory testing" function supports the system operator in the
monitoring of the time that has elapsed since the last connection of the enabling circuit.
When the adjustable limit has been reached, the set reaction follows (deactivated, signal, warn;
see response). This is logged in the event memory.
This monitoring function is an organizational measure that supports the system operator in
detecting faults by conducting regular tests, see information in the operating instructions on
regularly testing the function of a safety device. The monitoring function itself need not be
safety-related.
Note
The function "Time until test" is not a safety-related function
0RQLWRULQJ LQWHUYDO
IRU PDQGDWRU\ WHVWLQJ
Response
You can set the response here.
See also "Tables of responses of SIMOCODE pro" in Chapter Important notes (Page 7).
Response
deactivated X
signal X
warn X
trip —
Test interval
Adjustable limit value for the interval for mandatory testing:
0HDVXUHG
YDOXH
7ULSOHYHO! +\VWHUHVLV
:DUQLQJOHYHO! +\VWHUHVLV
:DUQLQJOHYHO +\VWHUHVLV
7ULSOHYHO +\VWHUHVLV
7LPH
6LJQDOLQJ
7ULSOHYHO!
7LPH
6LJQDOLQJ
:DUQLQJOHYHO!
7LPH
6LJQDOLQJ
:DUQLQJOHYHO!
7LPH
6LJQDOLQJ
7ULSOHYHO!
7LPH
7KHK\VWHUHVHVDUHDOZD\VEDVHGRQWKHUHVSHFWLYHO\VHWUHVSRQVHOHYHO
H[FHSWLRQWHPSHUDWXUHPRQLWRULQJ
7KHWULSDQGZDUQLQJOHYHOHYHQWVFDQDOVREHGHOD\HGLQGLYLGXDOO\
4.5 Outputs
Description
SIMOCODE pro has various outputs. These are represented by different function blocks in
SIMOCODE pro. They are the external SIMOCODE pro interfaces. Within SIMOCODE pro, the
outputs are represented as plugs on the corresponding function blocks and can be assigned to
any functions or events via connections.
Outputs include:
• Output terminals , located on the outside of basic unit, digital modules, and on the analog
module
• LEDs on the operator panel for visualizing the operating state or different statuses
• Outputs to PROFIBUS DP (cyclic and acyclic).
Schematic
The following schematic shows a general representation of the various types of output:
6,02&2'( SUR
6,02&2'( SUR
6,02&2'( SUR
1) for the SIMOCODE pro S basic unit, the DM1 outputs are on the multifunction module.
2) only AM1 output available
Description
SIMOCODE pro has a "BU Outputs" function block with two or three relay outputs. You can, for
example, switch contactors or lamps via these relay outputs. For this, the inputs (plugs) of the
function block must be connected to the respective sockets (usually the QE contactor controls
of the control function). The "BU Outputs" function block consists of:
• Three plugs corresponding to the relay outputs Out1 to Out3
• Three relays
• Output terminals.
In total, one function block "BU outputs" is available on the pro C, pro S, and pro V basic units.
Schematic
The following schematics show the "BU Outputs" function block:
%8 2XWSXWV
7HUPLQDO QXPEHUV
2XW
2XW
2XW
2XWSXW WHUPLQDOV
6,02&2'( SUR6
%8 2XWSXWV
7HUPLQDO QXPEHUV
2XW
2XW
2XWSXW WHUPLQDOV
Application examples
• Activation of the main contactor in the motor feeder: You can, for example, define which
relay output is used for activating the motor contactor in the motor feeder. To do this,
connect the desired relay output to the respective "QE..." contactor activation of the control
function.
• Activation of lamps for displaying operating states: You can define, for example, which relay
outputs are to be used for controlling the lamps / LEDs that display the operating states of the
motor (Fault, ON, OFF, FAST, SLOW...). To do this, connect the desired relay output to the
respective "QE..." contactor activation of the control function. These are provided specially
for activating lamps and LEDs. In addition to the status signals, the "QL..." lamp controls
automatically signal the following using a 2-Hz flashing frequency:
– Test mode (QLE... / QLA lamp outputs are flashing)
– Unacknowledged fault (lamp output general fault QLS is flashing)
– Transfer of any other information, status information, warnings, faults, etc. to the relay
outputs.
– Lamp test: All QL outputs are activated for approx. 2 s.
In most cases, the outputs of the basic unit will be connected to the QE or QL outputs. By
referring to Table "Active control stations, contactor controls, lamp controls and status
information for the control functions," you can determine which QE outputs are required for
which control function.
Settings
BU outputs Description
Outputs 1 to 3 Control of the "BU Outputs" function block via any signal (any socket , e.g. device inputs, PRO‐
FIBUS DP control bits, etc.), usually from the QE contactor controls.
Defaults depend on the selected application (template): See Application selection, settings and
definitions of control functions (Page 85).
Description
SIMOCODE pro has an "OP LED" function block for controlling the seven freely assignable LEDs.
The LEDs are in the operator panel and can be used to display any status. For this, the inputs
(plugs) of the "OP LED" function block must be connected to the respective sockets (e.g. to the
sockets for the status information of the control function).
Note
The "OP LED" function block can only be used if the operator panel (OP) is connected and
configured in the device configuration!
7(67
5(6(7
*UHHQ
*UHHQ
*UHHQ
*UHHQ
Schematic
The following schematic shows the "OP LED" function block:
23 /('
/('
*UHHQ
*UHHQ
*UHHQ
*UHHQ
<HOORZ
<HOORZ
<HOORZ
Note
The three yellow LEDs mentioned in this section are not available for the operator panel with
display. Status information can be read out here directly via the display. While it is still possible
to connect the corresponding three plugs via the software, they remain non-functional.
Application examples
• Displaying operating states:
You can define which LEDs are to be used for displaying the operating states (Fault, ON, OFF,
FAST, SLOW...). To do this, connect the desired LED to the respective "QL." lamp control of the
control function.
In many cases, the LEDs are connected with the QL outputs. By referring to Table Active
control stations, contactor controls, lamp controls and status information for the control
functions (Page 127), you can determine which QL outputs are required for which control
functions.
• Transfer of any other information, status information, warnings, faults, etc. to the yellow
LEDs.
Settings
OP LED Description
Green 1 to Green 4 The "OP LED" function block can be activated by any signal (any sockets, e.g. "motor" operating state
feedback).
Yellow 1 to Yellow 3 1) The "OP LED" function block can be activated by any signal (any sockets, e.g. displays for status,
events, faults).
1) No function when using the operator panel with display
Defaults depend on the selected application (template): See Chapter Application selection,
settings and definitions of control functions (Page 85).
Description
SIMOCODE pro has two "DM1 Outputs" and "DM2 Outputs" function blocks, which are each
equipped with two relay outputs. You can, for example, switch contactors or lamps via these
relay outputs. For this, the inputs (plugs of the "DM Outputs" function blocks) must be
connected to the respective sockets (e.g. of the control function).
Note
"DM Outputs" function blocks can only be used if the corresponding digital modules (DM) or
multifunction modules (MM) are connected and configured in the device configuration!
Note
In addition to the two jointly-switched fail-safe enabling circuits, the fail-safe DM-F Local and
DM-F PROFIsafe digital modules are equipped with two standard relay outputs, the common
potential of which is switched off for safety reasons via an enabling circuit.
From a logical connection point of view, the standard relay outputs are always switched. The
state of the fail-safe enabling circuits is not affected by the logical wiring.
Schematic
The following schematic shows the "DM Outputs" function blocks:
2XW 2XW
2XW 2XW
Figure 4-54 Schematic of the "DM1 Outputs" / "DM2 Outputs" function blocks
Application examples
• Activation of the motor contactor in the motor feeder:
You can, for example, define which relay output is to be used for activating the main
contactor in the motor feeder. To do this, connect the desired relay output to the
respective "QE" contactor control of the control function.
• Activation of lamps for displaying operating states:
You can define, for example, which relay outputs are to be used for controlling the lamps/
LEDs that display the operating states of the motor (Fault, ON, OFF, FAST, SLOW ...). To do
this, connect the desired relay output to the respective "QL..." lamp control of the control
function.
• Transfer of any other information, status information, warnings, faults, etc. to the relay
outputs.
In many cases, the outputs of the digital module will be connected to the QE outputs. By
referring to Table Active control stations, contactor controls, lamp controls and status
information for the control functions (Page 127), you can determine which QE outputs are
required for which control functions.
Settings
Defaults depend on the selected application (template): See Chapter Application selection,
settings and definitions of control functions (Page 85).
Description
You can use analog modules 1 and 2 to expand the SIMOCODE pro V High Performance Basic Unit
with one analog output in each case. The corresponding function blocks "AM1 Output" and
"AM2 Output" (AM2 Output only in conjunction with the SIMOCODE pro V PN and pro V EIP basic
units) allow every analog value (2 bytes/1 word) in SIMOCODE pro to be output as a 0/4 A - 20 mA
signal to a connected pointer instrument, for example. If the function block is activated via the
"Assigned analog output value" plug using any integer value between 0 and 65535, an
equivalent analog signal of 0 to 20 mA or 4 to 20 mA will be sent to the output terminals of the
analog module.
Note
The "AM1 Output" and "AM2 Output" function blocks can only be used if the analog module (AM)
is connected and configured in the device configuration.
Schematic
The following schematic shows the "AM1 Output" function block:
$02XWSXW
DVVLJDQDORJYDOXH
6WDUWYDOXH
(QGYDOXH
ಹP$ 6LJQDO
Settings
Signal/value Range
Assigned analog output value Any value (1 word/2 bytes) in SIMOCODE pro
Output signal 0 to 20 mA (default) or 4 … 20 mA
Start value of value range 0 to 65535 (default: 0)
End value of value range 0 to 65535 (default: 0)
Note
Passive inputs
The inputs of the analog module are passive inputs, i.e. to configure an analog input circuit, each
input will require an additional, isolated external current source connected in series. If the
output of the analog module is not being used by another application, it can also be used as a
current source for an analog module input circuit. The "Start value of value range" and the "End
value of value range" of the analog module output have to be set to 65535 for this. Thus, the
maximum possible current will always be available via the analog module output.
Application examples
1) Output of the effective motor current - across the entire motor current range
The motor current ranges from 0 to 8 A. The rated current IN of the motor at nominal load is 2 A.
The set current in SIMOCODE ES Is corresponds to the rated current IN (2 A). In SIMOCODE pro, the
present phase currents or the maximum current (current IL_1, IL_2, IL_3, max. current I_max)
are represented as a percentage of the parameterized current setting Is in accordance with the
selected range:
• 0 A motor current corresponds to 0 % of Is
• 8 A motor current corresponds to 400 % of Is
• The smallest unit for the effective motor current in SIMOCODE pro is 1 % (see measured
values in data record 94, manual SIMOCODE pro - Communication (https://
support.industry.siemens.com/cs/ww/en/view/109743960)).
PRWRUFXUUHQW,PD[
>,PD[RI,H@
$
HQWLUHUDQJH
PRWRUFXUUHQWRI,H
,1 ,H $
$, 1
W>V@
As a result,
• The "Start value of value range" to be selected is: 0
• The "End value of value range" to be selected is: 400.
$02XWSXW
$VVLJQHG
287
DQDORJ RXWSXW YDOXH 6WDUW YDOXH RI YDOXH UDQJH
Figure 4-57 Application example: Motor current output - output values to function block AM output
2) Output of the effective motor current - only part of the motor current range (overload
range)
The motor current ranges from 0 to 8 A. The rated current IN of the motor at nominal load is 2 A.
The set current in SIMOCODE ES Is corresponds to the rated current IN (2 A). However, only the
overload range (2 A - 8 A) is to be displayed on an instrument via the analog module output. In
SIMOCODE pro, the present phase currents or the maximum current (current IL_1, IL_2, IL_3,
max. current I_max) are represented as a percentage of the parameterized current setting Is in
accordance with the selected range:
• 2 A motor current corresponds to 100 % of Is
• 8 A motor current corresponds to 400 % of Is
• The smallest unit for the effective motor current in SIMOCODE pro is 1 % (see measured
values in data record 94, manual SIMOCODE pro - Communication (https://
support.industry.siemens.com/cs/ww/en/view/109743960)).
PRWRUFXUUHQW,PD[
>,PD[RI,H@
$
3DUWLDOUDQJHRIWKHPRWRUFXUUHQW
2YHUORDGUDQJHಹGH,H
,1 ,H $
$, 1
W>V@
As a result,
• The "Start value of value range" to be selected is: 100
• The "End value of value range" to be selected is: 400.
$02XWSXW
$VVLJQHG
287
DQDORJ RXWSXW YDOXH 6WDUW YDOXH RI YDOXH UDQJH
Figure 4-59 Application example: Motor current output - output value to function block AM1 output
Note
(relating to examples 1 and 2):
In SIMOCODE pro, phase currents are available as a percentage of the current setting Is. When
using the analog module output to display the present motor current on a connected pointer
instrument, the present motor current is always indicated as a percentage of the current setting.
If the selected control function is for a motor with only one speed, the pointer instrument can
display a percentage (% of Is) and an absolute value (e.g. in A).
In the case of motors / control functions with two speeds and, thus, two current settings (e.g.
pole-changing starters or Dahlander starters), the motor current is only shown on the pointer
instrument as a percentage of the present current setting Is1 or Is2, depending upon which of the
two speeds (slow or fast) currently applies.
3) Output of any analog value from the automation system cyclically via the
communication bus
One word (2 bytes) can be transmitted cyclically from the automation system to SIMOCODE pro
via PROFIBUS; two words (2 times 2 bytes) can be transmitted via PROFINET. Any value can be
output as a 0/4 to 20 mA signal by directly connecting this cyclic control word to the analog
module output. If the transmitted value is in S7 Format (0 to 27648), this must be taken into
consideration when parameterizing:
$02XWSXW
$VVLJQHG
287
DQDORJ RXWSXW YDOXH 6WDUW YDOXH RI YDOXH UDQJH
As a result,
• The "Start value of value range" to be selected is: 0
• The "End value of value range" to be selected is: 27648.
When the parameterized "Output signal" = 0 to 20 mA
• 0: 0 mA at the analog module output
• 27648: 20 mA at the analog module output.
When the parameterized "Output signal" = 4 to 20 mA
• 0: 4 mA at the analog module output
• 27648: 20 mA at the analog module output.
Description
The "Cyclic Send" function blocks allow you to specify the information to be transferred cyclically
to the automation system via the communication bus.
"Cyclic send" function blocks consist of
• 16 bits (two bytes, byte 0 and byte 1 for binary information)
• 9 words (= 18 bytes, for up to 9 analog values, freely parameterizable).
A total of nine "Cyclic Send" function blocks (0, 1, 2/3, 4/9, 10/19, 2-5, 6-9, 10-13, 14-17) are
available.
Schematic
The following schematic shows the "Cyclic send" function blocks:
%\WH
&\FOLF6HQG &\FOLF6HQG
%\WH %\WH
%\WH
%\WH
&\FOLF6HQG
%\WH
&\FOLF6HQG
%\WH
%\WH
%\WH &\FOLF6HQG
%\WH
%\WH
%\WH
Description
In addition to "Cyclic Send" it is also possible to transfer a further 16 bits of binary information
to the PLC / PC via acyclic services. The "Acyclic Send" function blocks allow you to specify the
information to be transferred acyclically to the automation system via the communication bus.
The inputs (plugs) of the function blocks must be connected to the respective sockets.
The Acyclic Send function blocks consist of:
• Eight bits each (= two bytes, byte 0 and byte 1 for binary information)
• One output each to the communication bus
There are two "Acyclic send" function blocks.
Schematic
The following schematic shows the "Acyclic send" function blocks:
$F\FO6HQG $F\FO6HQG
%LW %LW
%LW %LW
%LW %LW
%LW %LW
%LW %LW
%LW %LW
%LW %LW
%LW %LW
Acyclic services
Acyclic send data will only be transferred on request. The information (two bytes) can be found
in data record 203. This data record can be read by every master (PLC or PC) that supports the
acyclic services of the communication bus.
Settings
Description
In addition to "Cyclic Send," it is possible to transfer a further 16 bits of binary information via
OPC UA.
With the "OPC UA Send" function block, you can specify which information is to be transferred.
The inputs (plugs) of the function blocks must be connected to the respective sockets.
The "OPC-UA send" function blocks each consist of eight bits (= two bytes, byte 0 and byte 1 for
binary information).
A total of two "OPC-UA Send" function blocks are available.
Schematic
The following schematic shows the "OPC-UA Send" function blocks:
23&8$6HQG 23&8$6HQG
%LW %LW
%LW %LW
%LW %LW
%LW %LW
%LW %LW
%LW %LW
%LW %LW
%LW %LW
Settings
Note
Data record 203 can still be read by every master (PLC or PC) as acyclic send data.
4.6 Inputs
Description
SIMOCODE pro has various inputs. These are represented by different function blocks in
SIMOCODE pro. These function blocks are the ingoing SIMOCODE pro interfaces. Within
SIMOCODE pro, these inputs are represented as sockets on the corresponding function blocks
and can be assigned via connections to any functions. Inputs can be:
• Input terminals , located on the outside of the basic units and digital modules
• Buttons on operator panels (one Test / Reset button, four freely parameterizable buttons),
and basic units (one Test / Reset button)
• Temperature module inputs
• Analog module inputs
• Inputs of the communication bus
Schematic
The following schematic shows the general representation of the various input types:
6,02&2'( SUR
6,02&2'( SUR
%XWWRQV
&RQWURO FRPPDQGV ,QSXW
6RFNHWV
7HVW5HVHW
6,02&2'( SUR
1) for the SIMOCODE pro S basic unit, the inputs and the temperature input are on the
multifunction module.
Description
SIMOCODE pro has a "BU Inputs" function block with four binary inputs connected to common
potential. You can connect, for example, the buttons for a local control station to the inputs.
These signals can be further processed in SIMOCODE pro by internally connecting the sockets of
the "BU Inputs" function block.
The "BU Inputs" function block consists of:
• Input terminals located on the outside of the basic unit, corresponding to the sockets "BU
Input 1" to "BU Input 4"
• Sockets in SIMOCODE pro that can be connected to any plugs, e.g. to the "Control Stations"
function block
• A socket for the "TEST / RESET" button:
The function of the "TEST / RESET" button is generally dependent upon the operating state of
the device:
– Reset function for the acknowledgement of pending faults
– Test function for carrying out device tests
In addition, other functions can be assigned to the "TEST / RESET" button (e.g. operation of the
memory module and of the addressing plug).
See also Chapter Test / Reset (Page 195).
There is 1 "BU Inputs" function block.
Schematic
The following schematic shows the "BU Inputs" function block:
%DVLF XQLW %8
7HUPLQDO
%8 ,QSXWV
QXPEHUV
,1
,1
,1
,1
%XWWRQ
7HVW5HVHW %8 7HVW5HVHW EXWWRQ
Application examples
The inputs can be used, for example, for connecting the start and stop buttons of the local
control station, which can then be assigned to the "Local Control Station" function block.
If assigned accordingly, the input signals can also be used to activate function blocks such as
"Reset" or "External Fault."
Settings
Inputs Description
Debounce time You can set a debounce time for the inputs, if required. Range: 6, 16, 26, 36 ms
(default: 16 ms)
Description
The operator panel contains buttons 1 to 4 as well as the "TEST / RESET" button. Correspondingly,
the "OP Buttons" function block is available in SIMOCODE pro with five sockets.
Note
The "OP Buttons" function block can only be used if the operator panel (OP) is connected and
configured in the device configuration!
Note
The operator panel with display does not have a Test / Reset button. The allocated functions can
be carried out via the operator panel menu or via softkeys. Similarly, the corresponding status
signal will then be available at the "OP Test / Reset Button" socket.
• Operator panel, buttons 1 to 4: Buttons 1 to 4 are usually used to input control commands for
the motor feeder. Control commands can be, for example:
– Motor ON (ON >), Motor OFF (OFF) for a direct starter
– Motor CCW (ON <), Motor OFF (OFF), Motor CW (ON >) for a reversing starter
– Motor SLOW (ON >), Motor FAST (ON >>), Motor OFF (OFF) for a Dahlander circuit.
However, buttons 1 to 4 are not rigidly assigned to the above mentioned control commands, and
can be assigned to other functions via different internal connection of the respective function
block socket in SIMOCODE pro.
• "TEST / RESET" button. Operator control block: The function of the "TEST/RESET" button is
generally assigned to fixed functions:
– Reset function for the acknowledgement of pending faults
– Test function for carrying out device tests.
– Operation of the memory module or the addressing plug
Nevertheless, the status of the "TEST/RESET" button can be picked off at the corresponding
socket of the function block and assigned to further functions in SIMOCODE pro.
See also chapters Test / Reset (Page 195) as well as "Setting the PROFIBUS DP address" and
"Backing up and saving parameters" in the SIMOCODE pro – System Manual (https://
support.industry.siemens.com/cs/ww/en/view/109743957).
7(67
5(6(7
%XWWRQ
%XWWRQ
%XWWRQ
%XWWRQ
Schematic
The following schematic shows the "OP buttons" function block:
%XWWRQ 23 %XWWRQ
%XWWRQ 23 %XWWRQ
%XWWRQ 23 %XWWRQ
%XWWRQ
23 7HVW5HVHW EXWWRQ
7HVW5HVHW
Description
SIMOCODE pro has two "DM Inputs" function blocks, each with 4 binary inputs connected to
common potential. You can connect, for example, the buttons for a local control station to the
inputs. These signals can be further processed in SIMOCODE pro by internally connecting the
sockets of the "DM Inputs" function blocks.
Note
"DM Inputs" function blocks can only be used if the corresponding digital modules (DM) or a
multifunction module (MM) are connected and configured in the device configuration!
Schematic
The following schematic shows the "DM1 / DM2 Inputs" function blocks:
The following schematic shows the "DM1 Inputs" function block as a DM-F Local fail-safe digital
module:
'0 ,QSXWV
,QSXW
< 6WDUW
)HHGEDFN
<
&DVFDGH
<
6HQVRU
<
6HQVRU
Figure 4-70 Schematic of the "DM1 Inputs" function block as a DM-F Local fail-safe digital module
Table 4-60 Inputs, "DM1 Inputs" function block as a DM-F Local fail-safe digital module
Input Description
Input 1 - Ready to switch on - logical linking of sensor inputs 1 and 2 and the cascading input, consideration
also of discrepancy or cross-fault errors
Start Start: Start input state (Y33)
Input Description
Feedback Feedback: Feedback circuit state (Y34):
1 - closed, 0 - open
Cascading Cascading input state (1)
Sensor 1 Sensor circuit 1 state (Y12)
Sensor 2 Sensor circuit 2 state (Y22)
The following schematic shows the "DM1 Inputs" function block as a DM-F PROFIsafe fail-safe
digital module:
'0 ,QSXWV
,QSXW
,QSXW
,QSXW
)HHGEDFN
Figure 4-71 Schematic "DM1 Inputs" function block as a DM-F PROFIsafe fail-safe digital module
Table 4-61 Inputs, "DM1 Inputs" function block as a DM-F PROFIsafe fail-safe digital module
Input Description
input 1 IN1 (84) state
input 2 IN2 (85) state
input 3 IN3 (89) state
Feedback Feedback circuit state FBC (91):
1 - closed, 0 - open
Sensor 1 —
Sensor 2 —
Application examples
Digital modules allow the number of binary inputs and binary outputs on basic unit to be
increased in increments. The high-performance SIMOCODE pro V devices can thus be extended,
for example, to a maximum of twelve binary inputs and seven binary outputs. If assigned
accordingly, the input signals can be also used to activate, for example, function blocks such as
"Reset" or "External Fault". An external fault can be, for example, the binary signal of an external
speed monitor, signaling that the nominal speed of a motor has been undershot.
Settings
Inputs Description
Debounce time You can set a debounce time for the inputs, if required.
Range: 6, 16, 26, 36 ms (default: 16 ms). These values apply to digital modules with a 24 V DC input
supply.
The values are approximately 40 ms higher for digital modules with input supplies of 110 to 240 V AC/
DC.
Note
Delays for the digital module inputs can only be set, or are only relevant, if "monostable" or
"bistable" is set for digital module 1.
If digital module 1 is a DM-F PROFIsafe, then the debouncing time cannot be set.
If digital module 1 is a DM-F Local, then the debouncing times are set using the DIP switch on the
front of the DM-F Local.
Description
SIMOCODE pro has a "TM1 Inputs" function block with three analog sockets corresponding to the
three sensor measuring circuits of the temperature module. The temperature (in K) of the three
measuring circuits can be read from these sockets and processed internally. An additional analog
socket always supplies the maximum temperature of all three measured temperatures.
Furthermore, the two binary sockets of the function block represent the status of the sensor
measuring circuits. The analog values can be processed internally and / or transmitted cyclically
to the automation system via the "Cyclic Send" function blocks.
Note
The "TM1 Inputs" function block can only be used if the temperature module (TM) or the
multifunction (MM) is connected and configured in the device configuration!
Schematic
The following schematic shows the "TM Inputs" function block:
,QSXWV 70 ,QSXWV
5 37.7<
7
0D[ WHPSHUDWXUH
7
6HQVRU W\SH 7HPSHUDWXUH
X 5DQJH
7 7HPSHUDWXUH .
5HVSRQVH DW VHQVRU IDXOW
5 17& 7 2XW RI UDQJH 7HPSHUDWXUH
7
1XPEHU RI DFWLYH VHQVRUV (YHQW
X 7
6HQVRU IDXOW
7 2XW RI UDQJH
7HUPLQDO
QXPEHUV 7
Notes on wiring
You can connect up to three 2-wire or 3-wire temperature sensors to a temperature module.
You can connect a 2-wire or 3-wire temperature sensor to a multifunction module.
See "Wiring basic units, expansion modules and the decoupling module" in SIMOCODE pro –
System Manual (https://support.industry.siemens.com/cs/ww/en/view/109743957) for further
information.
Application examples
Among other things, you can monitor the following motor components:
• Motor windings
• Motor bearings
• Motor coolant temperature
• Motor gearbox oil temperature
The individual temperatures of the three sensor measuring circuits can be monitored
independently of each other by connecting free limit monitors.
Settings
See also "Tables of responses of SIMOCODE pro" in Chapter Important notes (Page 7).
Description
SIMOCODE pro has an "AM1 Inputs" function block with two analog sockets, corresponding to
the two analog inputs of the analog module. The effective analog value of each input can be read
from these sockets and processed internally. An additional binary socket of the function block
represents the status of the analog measuring circuits. The analog values can be processed
internally and / or transmitted cyclically to the automation system via the "Cyclic Send" function
blocks.
Note
The "AM1 Inputs" function block can only be used if the respective analog module (AM) has been
connected and configured in the device configuration!
Schematic
The following schematic shows the "AM1 Inputs" function block:
$0 ,QSXWV
,QSXWV
Application examples
Typical applications are:
• Fill-level monitoring for implementing dry running protection for pumps
• Monitoring of pollution in a filter using a differential pressure transducer.
Settings
Notes
Note
The value of the analog module inputs is in S7 format.
Note
The inputs of the analog module are passive inputs, i.e. to configure an analog input circuit, each
input will require an additional, isolated external current source connected in series. If the
output of the analog module is not being used by another application, it can also be used as a
current source for an analog module input circuit. The "Start value of value range" and the "End
value of value range" of the analog module output have to be set to 65535 for this. Thus, the
maximum possible current will always be available via the analog module output.
Description
With the "Cyclic Receive" function blocks, you can specify which cyclic data from the automation
system will be further processed in SIMOCODE pro. These will normally be PLC / PCS binary
control commands. Connection with the "Control stations" function block in SIMOCODE pro will
allow the motor to be controlled via PROFIBUS DP / PROFINET / EtherNet/IP. Direct connection of
the analog value with the "AM Output" function block will result in, for example, the cyclic
output of the value sent via the communication bus at the output of the analog module.
The "Cyclic receive" function blocks consist of:
• 16 bits (byte 0 and byte 1 for binary information)
• One word (= two bytes, byte 2 to 3 for an analog value, freely programmable) for basic type 1.
Overall there are four "Cyclic Receive" function blocks (0, 1, 2/3, 4/5).
Schematic
The following schematic shows the "Cyclic receive" function blocks:
&\FOLF5HFHLYH &\FOLF5HFHLYH
%LW %LW
%LW %LW
%LW %LW
%LW %LW
%LW %LW
%LW %LW
%LW %LW
%LW %LW
&\FOLF5HFHLYH &\FOLF5HFHLYH
$QDORJ9DOXH $QDORJ9DOXH
Cyclic services
The cyclic data is exchanged between master and slave in every communication cycle. The
master sends the cyclic receive data (Cyclic Receive) to SIMOCODE pro each time. SIMOCODE pro
responds by sending the cyclic send data (Cyclic Send) to the master.
Description
In addition to "Cyclic Receive", it is possible to transfer further data acyclically to SIMOCODE pro
via PROFIBUS DP. With the "Acyclic receive" function block, you can specify which acyclic
information from the PROFIBUS DP will be further processed in SIMOCODE pro. With the "Acyclic
receive" function block, you can specify which information will be further processed in
SIMOCODE pro.
The "Acyclic receive" function blocks consist of:
• Eight bits each (byte 0 and byte 1 for binary information)
• One word (= two bytes, byte 2 to 3 for an analog value, freely parameterizable).
Overall there are three "Acyclic receive" function blocks (0, 1, 2/3)
Schematic
The following schematic shows the "Acyclic receive" function blocks:
$F\FOLF 5HFHLYH
'3 %\WH
$QDORJ YDOXH
Acyclic services
Acyclic data are transferred only on request.
The information (4 bytes) can be found in data record 202. This data record can be written by
every master (PLC or PC) that supports the acyclic services of PROFIBUS DPV1. Connection
monitoring is activated every time the data record is received. The content of the data record is
deleted after a 5-second time-out has elapsed.
Description
In addition to "Cyclic Receive," it is possible to transfer further data to SIMOCODE pro via OPC-UA.
With the "OPC UA Receive" function block, you can specify which information will be further
processed in SIMOCODE pro. For this, you only have to link the sockets of the "OPC-UA Receive"
function blocks to any other function blocks in SIMOCODE pro.
The "OPC-UA Receive" function blocks consist of:
• Eight bits each (= two bytes, byte 0 and byte 1 for binary information)
• One word (= two bytes, byte 2 to 3 for an analog value, freely parameterizable).
A total of three "OPC-UA Receive" function blocks (0, 1, 2/3) are provided.
Schematic
The following schematic shows the "OPC-UA Receive" function blocks:
23&8$5HFHLYH 23&8$5HFHLYH
%LW %LW
%LW %LW
%LW %LW
%LW %LW
%LW %LW
%LW %LW
%LW %LW
%LW %LW
23&8$5HFHLYH
$QDORJ9DOXH
4.7.2 Measured curve, function block and analog value recording application
example
Measured curve
$OORFDWHGDQDORJYDOXH
HJPRWRUFXUUHQW,PD[>@
WLPH
3UHWULJJHU>@ 6DPSOLQJUDWH>V@
WLPH
The old measured curve will be overwritten in SIMOCODE pro each time a new trigger signal is
sent to the trigger input.
Schematic
The following schematic shows the "Analog Value Recording" function block:
7ULJJHU HGJH
$VVLJQHG
DQDORJ YDOXH 6DPSOLQJ UDWH
3UHWULJJHU
Settings
Application example
Record the motor current when the motor starts / sampling time = 12 s / pre-trigger = 25 % (3 s):
3UHWULJJHU
Description
So-called "Standard functions" in the form of function blocks are also stored in SIMOCODE pro,
and can be used as required.
These function blocks may contain:
• Plugs
• Sockets in the form of status information
• Setting values, e.g. the response when an external fault occurs ("signal," "warn," or "trip").
Schematic
The following schematic shows the general representation of the function block of a standard
function:
3OXJ
6WDQGDUG )XQFWLRQ
6RFNHW Q
Schematic
The following schematic shows a general representation of the "Test / Reset" function blocks:
7HVW
7HVW
7HVW
7HVW
5HVHW
5HVHW
5HVHW
5HVHW
%8 7(675(6(7 EXWWRQ
7HVW5HVHW EXWWRQV EORFNHG
23 7(675(6(7 EXWWRQ
1) The operator panel with display does not have a "TEST/RESET" button. The respective
functions can be carried out via the operator panel menu or via softkeys.
Testing
Testing can be carried out as follows:
• Via the "TEST / RESET" button on the basic unit and on the operator panel (can be
deactivated), as well as via PC with SIMOCODE ES software.
• Via the plugs of the internal "Test 1" or "Test 2" function blocks
• Via the menu of the operator panel with display (e.g. the "Commands" menu item).
Testing can be terminated at any time - it does not influence the thermal motor model of the
overload function, i.e. after switching off via test, the system can be reset immediately. Tripping
only occurs for Test 1 when the operating mode is set to "Remote."
Reset function
Resetting can be carried out as follows:
• Via the "TEST / RESET" button on the basic unit and on the operator panel (can be
deactivated), as well as via PC with SIMOCODE ES software.
• Using the "Reset input" plug of the internal function blocks via the plugs of the internal
function blocks "Reset 1," "Reset 2," and "Reset 3."
• Via the menu of the operator panel with display (e.g. the "Commands" menu item).
The "Reset" function block consists of one plug.
Test function
A SIMOCODE pro function test can also be initialized via the test function. The test function
comprises the following steps:
• Lamp / LED test (test function activated for < 2 s)
• Test of the device functionality (test function activated for 2 to 5s)
• Switching off the QE (test function activated for > 5 s). The QE can only be switched off using
the "Test 1" function block and in the "Local 1-3" operating mode using the "TEST/RESET"
button on the basic unit / operator panel.
Test phases
The following table shows the test phases performed when the "TEST / RESET" button is pressed
for the required length of time:
Table 4-68 States of the status LEDs / contactor controls during testing
Test settings
Test 1 to 2 Description
Input Activation of the "Test" function block by any signal (any sockets, e.g. device inputs,
communication bus control bits, etc.).
Test / Reset buttons blocked The blue TEST/RESET buttons on the basic unit and the operator panel are usually
intended for acknowledging faults and for performing a device test.
The buttons can be disabled with "TEST/RESET keys disabled". These can then be
used for other purposes.
Acknowledgment of faults
Generally, the following applies to the acknowledgement of faults:
• Faults can only be acknowledged
– if the cause of the fault has been eliminated
– if there is no "ON" control command pending.
• A reset will not be possible if the cause of the fault has not been eliminated and / or if an "ON"
control command is pending. The reset will be saved depending on the type of fault. Saving
a reset is indicated by the "GEN. FAULT" LED on the basic unit and on the operator panel. The
LED changes from flashing to continuous signal.
Reset settings
Reset 1 to 3 Description
Input Activation of the "Reset" function block by any signal (any sockets, e.g. device inputs, com‐
munication bus control bits, etc.).
TEST/RESET buttons blocked The blue Test / Reset buttons on the basic unit and the operator panel are usually intended for
acknowledging faults and for performing a device test.
The buttons can be disabled with "TEST/RESET keys disabled". These can then be used for other
purposes. On the operator panel with display, the buttons are disabled via a menu function
(default: not disabled).
Description
You can carry out the "Cold run" function test using the "Test Position Feedback (TPF)" function
block. For this purpose, the function block input (plug) must be connected to the respective
socket. The activated test position will be indicated by the flashing QL of the control function.
The "Test Position Feedback (TPF)" function block consists of
• one plug
• a "Status - test position" socket. It is set if a signal is pending at the input.
• one "Fault - test position feedback error" socket. It is set when
– "TPF" is activated although current is flowing in the main circuit
– "TPF" is activated and current is flowing in the main circuit.
In total, one "Test Position Feedback" function block is available.
Note
When the test position is enabled, the QLE / QLA sockets of the control function are activated,
to indicate test operation of the motor feeder via a flashing button LED, for example.
Schematic
The following schematic shows the "Test Position Feedback" function block:
6WDWXV
73) 7HVW SRVLWLRQ
,QSXW
7\SH 7ULS
7HVW SRVLWLRQ IHHGEDFN IDXOW
Cold run
If the motor feeder is in the test position, its main circuit is isolated from the network. However,
the control voltage is connected.
The "cold run" function test is performed with the feeder in this state. This means the motor
feeder is tested without a current in the main circuit.
To differentiate this function from normal operation, it must be enabled via the socket on the
function block.
Feedback stating that the motor feeder is isolated from the line voltage on the primary current
side can be implemented, for example, via an auxiliary contact of the main switch in the motor
feeder that is connected to any device input (terminal). This is then internally connected to the
"Test position feedback (TPF) - Input" plug of the function block. When using current / voltage
measuring modules, this type of auxiliary contact is entirely unnecessary. The "TPF" function
block can be activated by monitoring for undervoltage ("Voltage Monitoring" function block).
Thereafter, the contactor outputs can be set via the control stations (see Chapter Description of
functions of control stations (Page 71)), enabling the current-free status to be tested.
If current flows erroneously during test operation, the contactor outputs are switched off by
"Fault - Test Position Feedback (TPF)."
Note
"Fault - Test Position Feedback (TPF)" will be generated if:
• "TPF" is activated, although current is flowing in the motor feeder
• "TPF" is activated and current is flowing in the motor feeder.
Settings
Description
The "External Fault 1 to 6" function blocks can be used to monitor any statuses and/or external
devices, to generate fault messages and, if necessary, to switch off the motor. To do this, the
inputs (plugs) of the External Fault function blocks must be connected to any sockets (e.g. device
inputs, communication bus control bits, etc.). External faults can also be "marked" in
SIMOCODE pro. This facilitates their allocation to the actual malfunction. Example: monitoring
the rotational speed of the motor using an external speed monitor.
The "External Fault" function block consists of:
• two plugs (1 plug for setting, 1 plug for resetting)
• one "Event - external fault" socket. It is set if a signal is pending at the input.
The following are available:
• four "External Faults 1 to 4" function blocks for the pro C and pro S basic units
• six "External faults 1 to 6" function blocks for the SIMOCODE pro V basic units
Schematic
The following schematic shows the "External Fault" function blocks:
5HVSRQVH 5HVSRQVH
5HVHW 5HVHW
5HVHW 5HVHW
0DUNLQJ 0DUNLQJ
5HVSRQVH 5HVSRQVH
5HVHW 5HVHW
5HVHW 5HVHW
0DUNLQJ 0DUNLQJ
5HVSRQVH 5HVSRQVH
5HVHW 5HVHW
5HVHW 5HVHW
0DUNLQJ 0DUNLQJ
Settings
1) Certain special characters are not displayed on the operator panel with display when
assigning a name for the external faults.
Note
Changing the marking of all Ethernet and PROFINET connections
Each change to the marking requires that the communication interface be restarted when the
web server is active.
A new start interrupts all Ethernet and PROFINET links and reestablishes them afterward.
Table 4-74 Basic operating principle of Operational Protection Off (OPO) for the "Positioner" control function
Schematic
The following schematic shows the "Operational Protection Off (OPO)" function block:
Settings
Safety guidelines
Note
A "Fault - Operational Protection Off (OPO)" fault message is not generated if the "OPO"
command attempts to run the positioner to the end position if it is approaching or has already
reached this end position.
Note
No other control command (counter command or stop command) is performed while
"Operational protection Off (OPO)" is active.
Note
The "Fault - Operational protection Off (OPO)" fault message must be acknowledged by the open
or closed control command, depending on the present "OPO" end position.
Note
Acknowledgment is performed even if the desired end position has not yet been reached.
Note
The fault message is available as diagnosis via the communication bus.
Description
The "Power Failure Monitoring (UVO)" function block is activated via the plug. This is performed
via an external voltage relay that is connected to the function block via the binary inputs of
SIMOCODE pro.
Sequence (see timing charts below):
1. All contactors (QE) are disconnected immediately after the monitoring relay has been
operated/the input has been activated (UVO).
2. If the voltage is restored within the "power failure time", the motor will be reset to its previous
state considering the signals of the control stations. This can either take place immediately
or with a time delay (restart time delay).
3. If the "power failure time" elapses before the voltage returns, the device signals a fault (UVO
fault).
Prerequisite: The SIMOCODE pro control voltage is buffered and not interrupted.
In total, one "Power Failure Monitoring" function block is available for the pro V basic units.
Schematic
The following schematic shows the "Power Failure Monitoring (UVO)" function block:
892
7ULS
3RZHU IDLOXUH 892
,QSXW
7\SH
892
W
3RZHU IDLOXUH 3RZHU IDLOXUH
WLPH WLPH
4(
)DXOW )DXOW
Settings
Description
Emergency start deletes the thermal memory from SIMOCODE pro each time it is activated. This
allows the motor to be immediately restarted after an overload trip. This function can be used
to:
• enable an immediate reset and restart after an overload trip
• delete the thermal memory (motor model) during operation, if required.
NOTICE
Thermal overload of the motor possible!
If emergency starts are performed too frequently this may result in thermal overloading of the
motor!
Since the emergency start is "edge-triggered", this function cannot permanently affect the
thermal motor model. An emergency start is carried out as follows:
• Using the plug of the function block. To do this, the input (plug) of the function block must
be connected to any socket (e.g. device inputs, communication bus control bits, etc.).
The "Emergency Start" function block consists of:
• one plug
• one "Status - emergency start executed" socket. It is set when an emergency start has been
executed.
Overall, there is one "Emergency start" function block available.
Schematic
The following schematic shows the "Emergency Start" function block:
6WDWXV
(PHUJHQF\ VWDUW (PHUJHQF\ VWDUW
H[HFXWHG
,QSXW
7KH (PHUJHQF\ VWDUW H[HFXWHG VLJQDO LV WULJJHUHG E\ WKH HGJH LQSXW DQG UHVHW
ZKHQ WKH FXUUHQW IORZV
Settings
Description
Note
Please note that the information made available for further processing is in the form of non-
safety-related signals.
Note
Please note that the safety-related tripping function block does not itself represent a safety-
related function.
The safety function of the DM-F Local is determined exclusively by the setting of the DIP switch
on the module.
The safety function of the DM-F PROFIsafe is determined by the fail-safe program in the F-CPU.
Further information: See Manual SIMOCODE pro fail-safe digital modules (https://
support.automation.siemens.com/WW/view/en/50564852).
The DM-F Local Safety-related tripping function block consists of 3 sockets:
• Event - DM-F LOCAL ok: The DM-F LOCAL is ON.
• Event - safety-related tripping: A safety-related tripping has been performed.
• Status - enabling circuit closed: The enabling circuit is closed.
The DM-F PROFIsafe Safety-related tripping function block consists of 3 sockets:
• Event - PROFIsafe active: Fail-safe communication between the F-CPU and the DM-
F PROFIsafe is active.
• Event - safety-related tripping: A safety-related tripping has been performed.
• Status - enabling circuit closed: The enabling circuit is closed.
There is 1 "Safety-related tripping" function block each for SAFETY (Local) and PROFIsafe on the
SIMOCODE pro V High Performance basic units.
Schematic
The following schematic shows the "Safety-related tripping" function block:
6DIH 7ULSSLQJ
6DIH WULSSLQJ
(QDEOLQJ FLUFXLW
6(75(6(7 EXWWRQ
DANGER
Automatic starting after power failure. Risk of death or serious injury.
In the case of automatic starting after a power failure, the enabling circuits are connected
without pressing the Start button.
Note
The target setting of the DIP switches in the SIMOCODE ES user interface (can be made using the
mouse pointer) is transferred to the basic unit on download but does not affect the function of
the DM‑F Local digital module. The desired function is thus saved as soon as the
parameterization has been created.
You must set the effective parameterization via the DIP switches on the front of the DM-F Local
(see table below and/or the manual "SIMOCODE pro fail-safe digital modules (https://
support.automation.siemens.com/WW/view/en/50564852)"). The basic unit compares the
target setting (from the download) with the actual setting on the DM‑F Local. If these differ,
"Configuration deviation" is output!
Table 4-79 Description of the settings of the DIP switches, DM-F Local
If 1 DIP switch is at ON, the respective value is active. If more than 1 DIP switch is at ON, the
respective values must be added.
• Briefly press the SET / RESET button. LEDs 1 to 10 indicate the current PROFIsafe address.
• Setting the PROFIsafe address:
– Switch off the supply voltage
– Set the DIP switch configuration
– Switch on the supply voltage again.
6(75(6(7 EXWWRQ
Note
The response of the modules is not influenced by this setting. If the conditions for safety-related
disconnection are met, the enable circuits are always disabled!
Note
In the event that the option "DM-F LOCAL / Separate PROFIsafe function from control function"
has been activated under "Motor control > Control function > Operating mode," only
"deactivated", "signal," or "warn" can be set as the response, not "trip."
Description
The "Watchdog" function block monitors communication with the PLC via communication bus,
as well as the operating state of the PLC in the "Remote" operating mode.
Bus monitoring
With this type of monitoring, the "Fault - bus" fault is generated if
• "Bus monitoring" is active.
• In the "Remote" operating mode (mode selector S1 = 1 and S2 = 1), cyclic data transfer
between the PLC and SIMOCODE pro is interrupted, e.g. by interruption of the bus
connection.
• "Status - Bus o.k." can always be evaluated. If SIMOCODE pro is cyclically exchanging data
with the PLC, "Status - Bus o.k." is set to "1".
Schematic
7ULS %XV
3/&3&6 PRQLWRULQJ
7ULS 3/&3&6
3/&3&6 PRQLWRULQJ ,QSXW %XV UHVSRQVH
OHYHO VHQVLWLYH
NOTICE
PROFIBUS DP
"Bus monitoring" and "PLC / PCS monitoring" can only be effective if the DP slave watchdog
function is activated in the DP master system.
Settings
Watchdog Description
PLC / PCS monitoring - Input Activates the "Watchdog" function block using the monitored signal (any
sockets, e.g. the communication bus control bits, etc.)
Bus monitoring • Activated (default): If a bus fault occurs, the "Fault - Bus" fault message
is generated and must be acknowledged
• Deactivated: No fault message; however, the "Status - Bus o.k." infor‐
mation can be evaluated at any time.
PLC / PCS monitoring • Activated (default): If a bus fault occurs, the "Fault - PLC/PCS" fault
message is generated and must be acknowledged.
• Deactivated: No fault message; however, the "Status - SPS/PLS in Run"
information can be evaluated at any time.
Bus/PLC fault - reset You can select whether faults are to be acknowledged automatically or
manually.
Range: Manual / Auto (default: manual).
4.8.10 Timestamping
Description
SIMOCODE pro V PB can timestamp up to eight digital signals with high temporal precision
(10 ms). In the process, every change in the state of the digital signals will be recorded.
Requirements
To use SIMOCODE pro V time stamping, the DP master being used must support time
synchronization functions via PROFIBUS (e.g. DP master connections for SIMATIC S7-400), or a
master clock must be used (e.g. SICLOCK).
Process in STEP 7
Time-of-day synchronization for SIMOCODE pro V is activated in STEP 7 HW Config in the slave
properties under "Time Synchronization".
Note
The set synchronization interval must correspond to the configuration of the clock master.
For SIMOCODE pro, transmission of time stamped information is analogous to transmission with
SIMATIC S7 IM 153-2. Therefore, the "FB 62 TIMESTMP" function block can be used for further
processing of time stamped information in the CPU, to transmit time stamped messages from
the "Standard Library → Miscellaneous Blocks" library.
Note
The "LADDR" parameter contains the diagnostic address of the DP slave from STEP 7 HW Config.
In DP mode "DPV1" of the DP master – integrated via OM SIMOCODE pro – LADDR2 contains the
diagnostic address of slot 2 of SIMOCODE pro. For all other configurations, LADDR2 will contain
the same address as LADDR.
In contrast to the STEP7 online help for the FB62, when integrating via GSD, the slot number of
the module is transmitted with Slot 1 for signal messages, and with Slot 0 for special messages.
You will find further information about the FB 62 in the STEP7 online help.
Schematic
The following schematic shows the "Timestamping" function block:
7LPHVWDPSLQJ
DFWLYHRN
,QSXW
,QSXW
,QSXW
,QSXW
,QSXW
,QSXW
,QSXW
,QSXW
7LPHVWDPSLQJDFWLYH
The "Timestamping" function block comprises eight "Timestamping - input 0 to input 7" plugs.
Overall, there is one "Timestamping" function block available.
Description
Freely programmable logic modules are function blocks that process input signals and supply
binary or analog output signals according to their internal logic components. Logic modules can
contain:
• Plugs
• An internal logic component
• Sockets
• Settings, e.g. the time for a timer.
Schematic
The following schematic shows a general representation of a logic module:
3OXJ
/RJLF PRGXOH
6RFNHW Q
/RJLF FRPSRQHQW
3OXJ Q
6HWWLQJ YDOXH
Description
The truth table for 3I / 1O consists of
• Three plugs
• one logic component
• one socket
You can choose which of the eight possible input conditions an output signal should be
generated for.
The following are available:
• three truth tables (1 to 3) for the SIMOCODE pro C basic unit
• four truth tables (1 to 4) for the SIMOCODE pro S basic unit
• six truth tables (1 to 6) for the SIMOCODE pro V PB and pro V MR basic units
• eight truth tables (1 to 6, 10, 11) for the SIMOCODE pro V PN (GP) and pro V EtherNet IP basic
units.
Schematic
The following schematic shows the "Truth Table for 3I / 1O" logic modules:
,QSXW ,QSXW
7UXWK 7DEOH ,2 7UXWK 7DEOH ,2
,QSXW ,QSXW
,QSXW ,QSXW
7UXWK 7DEOH ,2 7UXWK 7DEOH ,2
,QSXW ,QSXW
,QSXW ,QSXW
7UXWK 7DEOH ,2 7UXWK 7DEOH ,2
,QSXW ,QSXW
,QSXW ,QSXW
7UXWK 7DEOH ,2 7UXWK 7DEOH ,2
,QSXW ,QSXW
Example
You want to implement the following circuit:
6 6 6 4
,QSXW ,QSXW ,QSXW 2XWSXW
6 6
6
4
4 VZLWFKHV ZLWK
6 RU 6 DQG 6
RU
6 DQG 6 DQG 6
%8 ,QSXWV %8 2XWSXWV
%8
6 ,QSXW
7UXWK 7DEOH ,2
2XW
6 ,QSXW 2XWSXW
6 ,QSXW
Settings
Description
The truth table for 2I / 1O consists of:
• Two plugs
• one logic component
• one socket.
You can choose which of the four possible input conditions an output signal should be generated
for.
In total, two truth tables (7 to 8) are available.
Schematic
The following schematic shows the "Truth Table for 2I / 1O" logic modules:
,QSXW ,QSXW
7UXWK 7DEOH ,2 7UXWK 7DEOH ,2
2XWSXW 2XWSXW
,QSXW ,QSXW
Example
You want to implement the following circuit:
&LUFXLW
6 6 4
6 6 ,QSXW ,QSXW 2XWSXW
4 4 VZLWFKHV ZLWK
6 RU 6
Settings
Description
The truth table for 5I / 2O consists of:
• five plugs
• one logic component
• Two sockets.
You can choose which of the 32 possible input conditions a maximum of two output signals
should be generated for.
In total, one truth table 9 is available for the SIMOCODE pro V basic units.
Schematic
The following schematic shows the "Truth Table for 5I / 2O" logic modules:
,QSXW
7UXWK 7DEOH ,2
,QSXW 2XWSXW
,QSXW
2XWSXW
,QSXW
,QSXW
Settings
4.9.5 Counter
Description
Counters are integrated in the SIMOCODE pro system. These are activated via the plugs "+" or "-".
The counter output switches to "1" when the preset limit is reached. The counter is reset with
"Reset".
The current actual value is available as a socket for further internal processing and can also be
transmitted to the automation system.
• Plug +: Increases the actual value by 1 (maximum: limit).
• Plug –: Reduces the actual value by 1 (minimum: 0).
• Reset: Resets the actual value to 0.
The counter consists of
• three plugs (input +, input – and reset)
• one logic component
• one socket
• One "Actual value" analog socket with the current value in the range between 0 and the limit.
The value is retained even in the event of a power failure.
The following are available:
• two counters (1 to 2) for the SIMOCODE pro C and pro S basic units
• four counters (1 to 4) for the SIMOCODE pro V PB and pro V MR basic units
• six counters (1 to 6) for the SIMOCODE pro V PN (GP) and pro V EIP basic units.
Schematic
The following schematic shows the "Counters" logic modules:
,QSXW ,QSXW
&RXQWHU &RXQWHU
,QSXW ,QSXW
&RXQWHU &RXQWHU
,QSXW ,QSXW
&RXQWHU &RXQWHU
Note
The time between the events to be counted depends on
• The input delay
• The device cycle time.
Note
The actual value remains the same
• During parameterization or failure of the supply voltage
• If there are simultaneous input signals at input + and input -.
Note
The output is always 0 if a reset is pending.
Settings
Counters 1 to 6 Description
Input + Increments actual value by 1
Activation by any signal (any sockets, e.g. device inputs, control bits from the communication bus,
etc.)
Input - Decrements the actual value by 1.
Activation by any signal (any sockets, e.g. device inputs, control bits from the communication bus,
etc.)
Reset Reset the actual value to 0 (count value and output).
Activation by any signal (any sockets, e.g. device inputs, control bits from the communication bus,
etc.)
Limit Value that can be reached when counting and at which the counter issues an output signal.
Range: 0 to 65535 (default: 0)
4.9.6 Timer
Description
The timer consists of:
• two plugs (input and reset)
• one socket
• one "Actual value" analog socket with the actual value.
The current actual value is available as a socket for further internal processing and can also be
transmitted to the automation system.
If an input signal is pending, the timer issues an output signal according to the chosen timer type:
• With closing delay
• With closing delay with memory
• With OFF delay
• With fleeting closing
The following are available:
• two timers (1 to 2) for the SIMOCODE pro C and SIMOCODE pro S basic units
• four timers (1 to 4) for the SIMOCODE pro V PB and pro V MR basic units
• six timers (1 to 6) for the SIMOCODE pro V PN and pro V EIP basic units.
Schematic
The following schematic shows the "Timers" logic modules:
,QSXW ,QSXW
7LPHU 7LPHU
2XWSXW 2XWSXW
7\SH 7\SH
5HVHW 5HVHW
$FWXDO YDOXH $FWXDO YDOXH
9DOXH 9DOXH
,QSXW ,QSXW
7LPHU 7LPHU
2XWSXW 2XWSXW
7\SH 7\SH
5HVHW 5HVHW
$FWXDO YDOXH $FWXDO YDOXH
9DOXH 9DOXH
,QSXW ,QSXW
7LPHU 7LPHU
2XWSXW 2XWSXW
7\SH 7\SH
5HVHW 5HVHW
$FWXDO YDOXH $FWXDO YDOXH
9DOXH 9DOXH
Note
The output is always 0 if a reset is pending.
Note
The response of the plugs of all timers (input, reset) has been completely changed to level-active
for the SIMOCODE pro C basic unit from version *E05* and higher and the SIMOCODE pro V PB
basic unit from version *E03* and higher. Use of an unchanged parameter file utilizing
integrated timers may thus result in a different response if such basic units are used. For
example, if "Fixed level - '1'" is set at the timer input, the timer function is automatically restarted
after the timer reset occurs. However, in timers with the parameterized type = "Fleeting closing"
there is no change in the response.
,QSXW
5HVHW
7LPH
W W
2XWSXW
,QSXW
5HVHW
7LPH
W W W
2XWSXW
,QSXW
5HVHW
7LPH
W W W
2XWSXW
)OHHWLQJ FORVLQJ
,QSXW
5HVHW
7LPH
W
2XWSXW
Figure 4-102 Output response of timers (SIMOCODE pro C basic unit before version *E05* and
SIMOCODE pro V PB basic unit before version *E03*)
,QSXW
5HVHW
7LPH
W W W
2XWSXW
,QSXW
5HVHW
7LPH
W W W W
2XWSXW
,QSXW
5HVHW
7LPH
W W W
2XWSXW
)OHHWLQJ FORVLQJ
,QSXW
5HVHW
7LPH
W W W
2XWSXW
Timer settings
Timers 1 to 6 Description
Input Activation by any signal (any sockets, e.g. device inputs, control bits from the communication bus, etc.)
Reset Resetting the actual value to 0.
Activation by any signal (any sockets, e.g. device inputs, control bits from the communication bus, etc.)
Type Different output responses
Range: With closing delay (default), closing delay with memory, with OFF delay, with fleeting closing
Value Time during which the timer provides an output signal when activated, depending on the output
response (type).
Range: 0 to 6553.5, unit 100 ms (default: 0)
Description
If an input signal is pending, the signal conditioning issues an output signal according to the
selected signal conditioning type:
• Non-inverting
• Inverting
• Edge rising with memory
• Edge falling with memory
You can set the output response.
The signal conditioning consists of:
• two plugs (input and reset)
• one logic component
• one socket
The following are available:
• two signal conditionings (1 to 2) for the SIMOCODE pro C basic unit
• four signal conditionings (1 to 4) for the SIMOCODE pro S, pro V PB, and pro V MR basic units
• six signal conditionings (1 to 6) for the SIMOCODE pro V PN (GP) and pro V EIP basic units.
Schematic
The following schematic shows the "Signal conditioning" logic modules:
,QSXW ,QSXW
6LJQDO &RQGLWLRQHU 6LJQDO &RQGLWLRQHU
2XWSXW 2XWSXW
5HVHW 5HVHW
7\SH 7\SH
,QSXW ,QSXW
6LJQDO &RQGLWLRQHU 6LJQDO &RQGLWLRQHU
2XWSXW 2XWSXW
5HVHW 5HVHW
7\SH 7\SH
,QSXW ,QSXW
6LJQDO &RQGLWLRQHU 6LJQDO &RQGLWLRQHU
2XWSXW 2XWSXW
5HVHW 5HVHW
7\SH 7\SH
Note
The output is always 0 if a reset is pending.
,QSXW
5HVHW
2XWSXW
/HYHO LQYHUWHG
,QSXW
5HVHW
2XWSXW
,QSXW
5HVHW
2XWSXW
5HVHW
2XWSXW
NOR function
You can implement a NOR function with the "inverting" type of signal:
Settings
Description
Non-volatile elements behave like signal conditioning. However, these output signals are
retained after a power supply failure.
If an input signal is pending, the non-volatile element issues an output signal according to the
selected type:
• Non-inverting
• Inverting
• Edge rising with memory
• Edge falling with memory
You can set the output response.
The non-volatile element consists of
• two plugs (input and reset)
• one logic component
• one socket
Schematic
The following schematic shows the "Non-volatile element" logic modules:
,QSXW ,QSXW
1RQYRO (OHP 1RQYRO (OHP
2XWSXW 2XWSXW
5HVHW 5HVHW
7\SH 7\SH
,QSXW ,QSXW
1RQYRO (OHP 1RQYRO (OHP
2XWSXW 2XWSXW
5HVHW 5HVHW
7\SH 7\SH
Note
The output is always 0 if a reset is pending.
,QSXW
5HVHW
2XWSXW
/HYHO LQYHUWHG
,QSXW
5HVHW
2XWSXW
,QSXW
5HVHW
2XWSXW
,QSXW
5HVHW
2XWSXW
NOR function
You can implement a NOR function with the "inverting" type of signal:
Settings
4.9.9 Flashing
Description
If an input signal is pending at its plug, the "Flashing" logic module issues a signal to its socket,
which alternates between binary 0 and 1 at a fixed frequency of 1 Hz. You can use this to make
the LEDs on the operator panel flash, for example. The logic module consists of:
• one plug
• one logic component
• one socket
In total, 3 "Flashing" logic modules (1 to 3), are available.
Schematic
The following schematic shows the "Flashing" logic modules:
)ODVKLQJ )ODVKLQJ
)ODVKLQJ
,QSXW 2XWSXW
Settings
Flashing 1 to 3 Description
Input Activation by any signal (any sockets, e.g. device inputs, events, status, etc.)
4.9.10 Flickering
Description
You can use the "Flicker" logic modules to assign the "Flicker" function to the operator-panel
LEDs, for example.
The "Flicker" function block provides an output signal with a frequency of 4 Hz when an input
signal is present.
The function block consists of:
• one plug
• one logic component
• one socket
A total of three logic modules, "Flicker" (1 to 3), are available.
Schematic
The following schematic shows the "Flicker" logic modules:
)OLFNHULQJ )OLFNHULQJ
)OLFNHULQJ
,QSXW 2XWSXW
Settings
Flicker 1 to 3 Description
Input Activation by any signal (any sockets, e.g. events, etc.)
Description
With the limit monitor, any analog values (2 bytes / 1 word) can be monitored for limit
overshooting or limit undershooting The limit monitor issues the "Limit" signal at its socket. In
addition, limit monitors can be "marked" according to their function.
Example: Monitoring the individual sensor measuring circuits of the temperature module
(Temperature 1 to 3) for overtemperature.
The limit monitor consists of:
• one analog plug
• one logic component
• one socket
The following are available:
• four limit monitors (1 to 4) for the SIMOCODE pro V PB and pro V MR basic units
• six limit monitors (1 to 6) for the SIMOCODE pro V PN (GP) and pro V EIP basic units
Schematic
The following schematic shows the "Limit monitor" logic modules:
$FWLYLW\ $FWLYLW\
5HVSRQVH 5HVSRQVH
0DUNLQJ 0DUNLQJ
$FWLYLW\ $FWLYLW\
5HVSRQVH 5HVSRQVH
0DUNLQJ 0DUNLQJ
$FWLYLW\ $FWLYLW\
5HVSRQVH 5HVSRQVH
0DUNLQJ 0DUNLQJ
Response
Response Limits 1 to 6
trip —
warn —
signal X (d)
deactivated —
delay 0 to 25.5 s (default: 0.5 s)
See also "Tables of responses of SIMOCODE pro" in Chapter Important notes (Page 7).
Functional principle
The limit signal issued depends on:
• the operating state of the motor
• the TPF function
• the parameterized "active status":
– ON
– ON+
– RUN
– RUN+
The following display shows a flow chart with the different "active status" parameters.
$FWLYLW\
&ODVV WLPH
21
7LPH
73) 7KHUH LV WHVW SRVLWLRQ IHHGEDFN WKH PRWRU IHHGHU LV LQ WKH WHVW
SRVLWLRQ LH LWV PDLQ FLUFXLW LV LVRODWHG IURP WKH QHWZRUN +RZHYHU WKH
FRQWURO YROWDJH LV FRQQHFWHG
Figure 4-110 Active status of limit monitor
Settings
NOTICE
Changing the marking (PROFINET)
Each change to the marking requires that the communication interface be restarted when the
web server is active. A new start interrupts all Ethernet and PROFINET links and reestablishes
them afterward.
Note
When using limit monitors, always ensure that the correct range and unit are used for the analog
values connected to the limit input. These always have a direct influence on the unit of the limit
value to be set. The units and ranges of all relevant analog values can be found in chapters "Data
record 94 - Measured values" and "Data record 95 - Service data/statistical data" in the manual
SIMOCODE pro - Communication (https://support.industry.siemens.com/cs/ww/en/view/
109743960).
Unit Range
Temperatures (e.g. max. temperature) 1K 0 - 65535
Operating hours 1s 0 - 4294967295
Motor stop time 1h 0 - 65535
Active power 1W 0 - 4294967295
Apparent power 1 VA 0 - 4294967295
Timer actual value 100 ms 0 - 65535
Currents (e.g. max. current I_max) 1 % of Is 0 - 65535
Analog module inputs — 0 to 27648 (S7 format)
Thus, for example, a limit of 473 (K) must be parameterized for a limit monitor to monitor a
maximum temperature of 200 °C.
Description
The two logic modules "Calculator 1" and "Calculator 2" integrated in SIMOCODE pro V basic units
are capable of the standard calculation modes and enable all analog values featured in
SIMOCODE pro to be adapted, calculated, and converted, for example:
• Conversion of the measured temperatures from K (Kelvin) to °F or °C
• Conversion of the motor current from [%] to [A]
• Conversion of the 0/4 to 20mA signals of the analog module directly into fill levels, pressures,
and flow rates.
The analog value (2 bytes / 1 word) present at the analog sockets is calculated using a defined
formula and using freely-selectable parameters (numerators, denominators, operators,
offsets). The result of the calculation is output as an analog value (2 bytes/1 word) at the analog
socket of the logic module for further processing.
Each calculator consists of:
• one analog plug (Calculator 1) or two analog plugs (Calculator 2)
• one logic component
• one analog socket
Schematic
The following schematic shows the "Calculators" logic modules:
&DOFXODWRU
,QSXW &RXQWHU
'HQRPLQDWRU 2XWSXW
&DOFXODWRU
2SHUDWLQJ PRGH
,QSXW
&RXQWHU 2XWSXW
2IIVHW
&RXQWHU
'HQRPLQDWRU
Settings
Calculator Description
Calculator 1 - Input Any value (2 bytes / 1 word)°; Range: 0 - 65535
Calculator 1 - Output Calculated value (2 bytes/1 word); range: 0 - 65535
Calculator 1 - Numerator Range: -32766 to +32767, increment 1
Calculator 1 - Denominator Range: 0 - 255, increment 1
Calculator Description
Calculator 1 - Offset Range: -32766 to +32767, increment 1
Calculator 2 - Input 1 Any value (2 bytes / 1 word); Range: 0 - 65535
Calculator 2 - Input 2 Any value (2 bytes / 1 word); Range: 0 - 65535
Calculator 2 - Output Calculated value (2 bytes / 1 word); Range: 0 - 65535
Calculator 2 - Numerator 1 Range: -128 to +127, increment 1
Calculator 2 - Denominator 1 Range: 0 - 255, increment 1
Calculator 2 - Numerator 2 1)
Range: 0 - 255, increment 1
Calculator 2 - Denominator 2 1) Range: -128 to +127, increment 1
Calculator 2 - Offset Range: -2147483648 to +2147483647, increment 1
Calculator 2 - Operation mode 1 or 2
Calculator 2 - Operator1) +, -, *, /
1) Only relevant for operating mode = 1
Note
Special aspect
If the numerator and/or the denominator have the value "0", these values are treated as "1" inside
the device.
Calculator formulas
&DOFXODWRU
,QSXW 2XWSXW
&RXQWHU
,QSXW 2IIVHW
'HQRPLQDWRU
&DOFXODWRU
,QSXW 2XWSXW
&RXQWHU &RXQWHU
2SHUDWLQJ PRGH
&DOFXODWRU
,QSXW
+LJK &RXQWHU 2XWSXW
/RZ 'HQRPLQDWRU
2SHUDWLQJ PRGH
Examples of calculators
Example 1 - Calculator
Conversion of the maximum temperature of the temperature module from K to °C
70 ,QSXWV &DOFXODWRU
0D[ WHPSHUDWXUH
,QSXW r&
8QLW .
6HQVRU W\SH
Example 2 - Calculator
Conversion of the maximum temperature of the temperature module from K to °F
70 ,QSXWV &DOFXODWRU
0D[ WHPSHUDWXUH
,QSXW r)
8QLW .
6HQVRU W\SH
Example 3 - Calculator
Conversion of motor current I_max from % to A (e.g. current setting Is = 3.36 A) (only possible
for motors with one rotational speed)
&DOFXODWRU
0D[ FXUUHQW ,BPD[
,QSXW $
8QLW
Description
Using the "Calculator 3" and "Calculator 4" function blocks (for SIMOCODE pro V PN (GP) and
pro V EIP basic units only), analog values can be processed according to the following
arithmetic:
Output = Input 1 [Operator 1] Input 2 [Operator 2] Input 3 [Operator 3] Input 4.
You can connect the corresponding analog signals to the 4 inputs "Calculator 3/4 - Inputs 1 to 4".
As operators "Calculator 3/4 - Operator 1 to 3," you can choose one of the four standard operators
("+", "-", "*," or "/").
With "Calculator 3/4 - Priority 1 to 3," you can specify the processing sequence (high, medium,
low). You must clearly define a priority for each operator. The priority determines the processing
sequence comparable to the placement of a term inside parentheses.
Example:
Output = I1 OP1 I2 OP2 I3 OP3 I4, where
• OP1 = "*"; Medium,
• OP2 = "+"; High,
• OP3 = "-"; Low
Associated equation: Output = (I1 * (I2 + I3)) - I4.
If you interconnect the input to the device-internal analog output data element "Output 1 - Fixed
level", the input is assigned the constant "Const x" (x = 1 - 4). In this case, the respective edit
field for the constant is activated. You can enter a value between 0 and 65535.
The "Calculator 3" and "Calculator 4" function blocks each consist of:
• Four analog plugs
• One analog socket
• Logic.
Schematic
The following schematic shows the "Calculator 3" and "Calculator 4" logic modules:
&DOFXODWRU &DOFXODWRU
Settings Calculator 3, 4
Calculators 3, 4 Description
Input Any analog value
Output Calculated analog value
Constant 1 to 4 Any analog value; range: 0 to 65535 (default: 0)
Operator 1 to 3 • "+": Addition
• "-": Subtraction
• "*": Multiplication
• "/": Subtraction
Priority 1 to 3 • Priority 1: high (default), medium, low
• Priority 2: medium (default), low
• Priority 3: Low
Note
Special aspect
If the numerator and/or the denominator have the value "0", these values are treated as "1" inside
the device.
Formula Calculators 3, 4
Input 1 [Operator 1] Input 2 [Operator 2] Input 3 [Operator 3] Input 4 = Output
Description
The analog multiplexer (for SIMOCODE pro V PN (GP) /pro V EIP basic units only) outputs one of
4 possible analog values at the inputs 1 to 4, depending on control signals S1 and S2.
If you interconnect the input to "Fixed level," the input is assigned the constant "Const x"
(x = 1 ... 4). In this case, the respective edit field for the constant is activated. You can enter a
value between 0 and 65535.
The "Analog Multiplexer" function block consists of:
• two digital plugs (control signal 1 and 2)
• Four analog plugs (Input 1 to 4)
• One analog socket
• Logic.
Schematic
The following schematic shows the Analog Multiplexer logic module:
$QDORJ0XOWLSOH[HU
&RQWUROIXQFWLRQ6 2XWSXW
&RQWUROIXQFWLRQ6
,QSXW
,QSXW
,QSXW
,QSXW
&RQVWDQW
&RQVWDQW
&RQVWDQW
&RQVWDQW
S1 S2 Output
0 0 = Input 1
0 1 = Input 2
1 0 = Input 3
1 1 = Input 4
Description
The pulse width modulator (PWM) (for SIMOCODE pro V PN (GP) /pro V EIP basic units only)
modulates the analog input value into a digital output signal "PWM Output" with a variable duty
factor that is proportional to the analog input value.
If you interconnect the input to "Fixed value," the input is assigned the parameterized constant
"Input (const)." In this case, the edit field for the constant is activated. You can enter a value
between 0 and 65535.
The "Pulse Width Modulator" function block consists of:
• one analog plug (input)
• One digital socket (PWM output)
• Logic.
Schematic
3XOVH:LGWK0RG3:0
,QSXW 2XWSXW
&RQVWDQWLQSXW
0LQLPXPLQSXW
0D[LPXPLQSXW
V 7LPHSHULRG
• Length of 1-signal = PWM period * (PWM Input - PWM Input Minimum)/(PWM Input
Maximum - PWM Input Minimum)
• Length of 0-signal = PWM period - Length of 1-signal.
Note
Signal duration
The shortest signal duration for 0 and 1 is 0.1 s in each case.
If a duration for the 1 signal that is shorter than 0.1 s results from calculation, the output will
remain permanently 0, while for a duration for the 0 signal shorter than 0.1 s the output remains
permanently 1.
A load will be switched on and off with a duration of 60 minutes, dependent on a measured value
(e.g., temperature).
• If the measured value exceeds a maximum value of 50 °C (323°K), the load will be switched
on permanently, and if it falls below 20 °C (293°K), it will be switched off permanently.
• If the measured value falls within the range between the minimum and maximum value, the
On duration will be proportional to the measured value.
W2QPLQ W2IIPLQ
'XUDWLRQPLQ
H M
Hardware test, 197
Main entry, 127
Hysteresis for current limits I>, 140
Manual Collection, 7
Hysteresis for monitoring functions, 159
Manual operation, 74
Hysteresis for voltage, cos phi, power, voltage
Marking, 0/4 to 20 mA monitoring, 151
monitoring, 144
Max. star time, 89, 100, 103
Hysteresis ground-fault current, 134, 138
Mode selector, 75, 78
Hysteresis, 0/4 to 20 mA monitoring, 151
Modes for calculator 2, 242
Hysteresis, monitoring current limits I< (lower
Molded-case circuit breaker (MCCB), 86
limit), 142
R
Recycling and disposal, 8
S
Relay test, 197 Safe tripping, DM-F Local, 24
Remote operation, 74 Safe tripping, DM-F PROFIsafe, 24
Remote reset, 202 Safety-related tripping, 195, 208
Reset, 49, 194 Saving change-over command, 87, 94, 103, 106, 109,
Reset bus / PLC fault, 215 111, 115, 126
Reset function, 196, 197 Screw terminals, 17
Reset settings, 199 Sensor circuit fault, 52
Reset 1 (2, 3), 23 Sensor fault, 52
Residual current, 135 Separate fail-safe function from control function, 91,
Resistive load, 88 93, 95, 97, 99, 103, 106, 109, 112, 115, 117, 121,
Response, 7 123, 126
Response - Monitoring interval for mandatory Separating DM-FL/FP function from control
testing, 158 function, 87
Response to other control functions, OPO, 205 Set current Is1, 37
Response to overshooting the number of starts, SET/RESET button DM-F Local, 209
number of starts monitoring, 155 Setting ranges for current setting Is2, 39
Response to sensor fault, ground-fault Setting ranges for current setting ls1, 37
monitoring, 138 Settings for analog module output, 168
Response to trip level 0/4 to 20 mA> (upper limit), Settings for Dahlander starters, 105
0/4 to 20 mA< (lower limit), 0/4 to 20 mA Settings for DM1 / DM2 inputs, 185
monitoring, 151 Settings for external fault, 202
Response to trip level 0/4 to 20 mA > (upper limit), Settings for power failure monitoring (UVO), 206
0/4 to 20 mA < (lower limit), 0/4 to 20 mA Settings for truth table 2I/1O, 223
monitoring, 150 Settings for truth table 3I/1O, 221
Response to trip level P> (upper limit), P< (lower limit), Settings for truth table for 5I / 2O, 223
active power monitoring, 148 Settings of the DIP switches (DM-F PROFIsafe), 212
Response to trip level, cos phi monitoring, 146 Settings of the DIP switches on the DM-F Local, 210
Response to trip level, ground-fault monitoring, 134, Signal conditioning, 229
137 Signal conditioning settings, 232
Response to trip level, monitoring current limits I< Signal conditioning 1 (2, 3, 4, 5, 6), 24
(lower limit), 141 SIMATIC S7, 33
Response to trip level, monitoring current limits I> SIMOCODE ES, 202
(upper limit), 140 SIMOCODE ES 2007, 31
Response to trip level, monitoring voltage, 144 SIMOCODE ES in the TIA Portal, 29
Response to warning level P> (upper limit), P< (lower SIMOCODE pro PCS 7 library, 32
limit), active power monitoring, 148 Sockets (analog), 17
Response to warning level, cos phi monitoring, 146 Sockets (binary), 17
Response to warning level, ground-fault Soft run-down time, 126
monitoring, 134, 138 Soft starter, 79, 86, 127
Response to warning level, monitoring current limits Soft starter control function, 121, 123
I< (lower limit), 141 Soft starter with reversing contactor, 79, 86, 126,
Response to warning level, monitoring current limits 127
I> (upper limit), 140
U
Unbalance level, 50
Unbalance protection, 50
Undervoltage off (UVO), 26
V
Voltage monitoring, 25, 142
W
Watchdog, 26, 214
Watchdog (PLC/PCS Monitoring), 195
Watchdog settings, 215
Win SIMOCODE-DP converter, 33
Working with libraries, 30
Application examples 2
Example circuits control
functions 3
Industrial Controls
Further application
examples 4
Motor management and
control devices
SIMOCODE pro - Application List of abbreviations A
examples
Application Manual
06/2021
A5E40508055002A/RS-AE/005
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage
to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices
referring only to property damage have no safety alert symbol. These notices shown below are graded according to
the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance
are required to ensure that the products operate safely and without any problems. The permissible ambient
conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may
be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions.
1 Introduction ........................................................................................................................................... 7
1.1 Important notes................................................................................................................... 7
1.2 Siemens Industry Online Support ......................................................................................... 9
1.3 Siemens Industry Online Support app................................................................................. 11
1.4 Support Request ................................................................................................................ 12
1.5 Security information .......................................................................................................... 13
1.6 Current information about operational safety ..................................................................... 14
1.7 Recycling and disposal ....................................................................................................... 15
2 Application examples .......................................................................................................................... 17
2.1 Level monitoring................................................................................................................ 17
2.2 Dry-running of pumps........................................................................................................ 19
3 Example circuits control functions ...................................................................................................... 25
3.1 Purpose, steps, preconditions............................................................................................. 25
3.2 Control functions ............................................................................................................... 26
3.3 Overload relay ................................................................................................................... 27
3.3.1 "Overload relay" circuit diagram - SIMOCODE pro C, pro V PB, pro V MR ............................... 27
3.3.2 "Overload relay" circuit diagram - SIMOCODE pro V PN, pro V EIP ......................................... 28
3.3.3 "Overload relay" plan - SIMOCODE pro C, pro V PB, pro V MR ............................................... 29
3.3.4 "Overload relay" circuit diagram - SIMOCODE pro S ............................................................. 30
3.3.5 "Overload relay" plan - SIMOCODE pro S.............................................................................. 31
3.4 Direct starter...................................................................................................................... 32
3.4.1 "Direct starter" circuit diagram - SIMOCODE pro C, pro V PB, pro V MR ................................. 32
3.4.2 "Direct starter" circuit diagram - SIMOCODE pro V PN, pro V EIP ........................................... 33
3.4.3 "Direct starter" plan - SIMOCODE pro C, pro V PB, pro V MR.................................................. 34
3.4.4 "Direct-on-line starter" circuit diagram - SIMOCODE pro S .................................................... 35
3.4.5 "Direct-on-line starter" plan - SIMOCODE pro S .................................................................... 36
3.5 Reversing starter................................................................................................................ 37
3.5.1 "Reversing starter" circuit diagram - SIMOCODE pro C, pro V PB, pro V MR............................ 37
3.5.2 "Reversing starter" circuit diagram - SIMOCODE pro V PN, pro V EIP ..................................... 38
3.5.3 "Reversing starter" plan - SIMOCODE pro C, pro V ................................................................ 39
3.5.4 "Reversing starter" circuit diagram - SIMOCODE pro S .......................................................... 40
3.5.5 "Reversing starter" plan - SIMOCODE pro S .......................................................................... 41
3.6 3VA molded case circuit breaker (MCCB)............................................................................. 42
3.6.1 "3VA molded case circuit breaker (MCCB)" circuit diagram - SIMOCODE pro C, pro V PB,
pro V MR............................................................................................................................ 42
3.6.2 "3VA molded case circuit breaker (MCCB)" circuit diagram - SIMOCODE pro V PN, pro V EIP..... 43
3.6.3 "3VA molded case circuit breaker (MCCB)" diagram - SIMOCODE pro C, pro V....................... 44
3.6.4 "3VA molded case circuit breaker (MCCB)" circuit diagram - SIMOCODE pro S....................... 45
3.6.5 "3VA molded case circuit breaker (MCCB)" diagram - SIMOCODE pro S................................. 46
3.7 Star-delta starter ................................................................................................................ 47
3.7.1 "Star-delta starter" circuit diagram (current measuring in delta), SIMOCODE pro V PB,
pro V MR............................................................................................................................ 47
3.7.2 "Star-delta starter" circuit diagram (current measuring in delta) - SIMOCODE pro V PN, pro
V EIP .................................................................................................................................. 48
3.7.3 "Star-delta starter" plan (current measuring in delta) - SIMOCODE pro V .............................. 49
3.7.4 Circuit diagram of star-delta starter (current measuring in delta) - SIMOCODE pro S ............ 50
3.7.5 "Star-delta starter" plan (current measuring in delta) - SIMOCODE pro S .............................. 51
3.7.6 "Star-delta starter" circuit diagram (current measuring in supply cable) -
SIMOCODE pro V PB, pro V MR............................................................................................ 52
3.7.7 "Star-delta starter" circuit diagram (current measuring in supply cable) - SIMOCODE pro V
PN, pro V EIP ...................................................................................................................... 53
3.7.8 "Star-delta starter" plan (current measuring in supply cable) - SIMOCODE pro V ................... 54
3.7.9 "Star-delta starter" circuit diagram (current measuring in supply cable) - SIMOCODE pro S..... 55
3.7.10 "Star-delta starter" plan (current measuring in supply cable) - SIMOCODE pro S ................... 56
3.8 Star-delta reversing starter ................................................................................................. 57
3.8.1 "Star-delta reversing starter" circuit diagram - SIMOCODE pro V PB, pro V MR....................... 57
3.8.2 "Star-delta reversing starter" circuit diagram - SIMOCODE pro V PN, pro V EIP....................... 58
3.8.3 "Star-delta reversing starter" plan - SIMOCODE pro V ........................................................... 59
3.9 Dahlander starter............................................................................................................... 60
3.9.1 "Dahlander starter" circuit diagram – SIMOCODE pro V PB, pro V MR.................................... 60
3.9.2 "Dahlander starter" circuit diagram – SIMOCODE pro V PN, pro V EIP ................................... 61
3.9.3 "Dahlander starter" diagram – SIMOCODE pro V.................................................................. 62
3.10 Dahlander reversing starter ................................................................................................ 63
3.10.1 "Dahlander reversing starter" circuit diagram – SIMOCODE pro V PB, pro V MR..................... 63
3.10.2 "Dahlander reversing starter" circuit diagram – SIMOCODE pro V PN, pro V EIP..................... 64
3.10.3 "Dahlander reversing starter" diagram – SIMOCODE pro V ................................................... 65
3.11 Pole-changing starter......................................................................................................... 66
3.11.1 "Pole-changing starter" circuit diagram - SIMOCODE pro V PB, pro V MR............................... 66
3.11.2 "Pole-changing starter" circuit diagram - SIMOCODE pro V PN, pro V EIP .............................. 67
3.11.3 "Pole-changing starter" plan - SIMOCODE pro V................................................................... 68
3.12 Pole-changing reversing starter .......................................................................................... 69
3.12.1 "Pole-changing reversing starter" circuit diagram - SIMOCODE pro V PB, pro V MR................ 69
3.12.2 "Pole-changing reversing starter" circuit diagram - SIMOCODE pro V PN, pro V EIP................ 70
3.12.3 "Pole-changing reversing starter" plan - SIMOCODE pro V .................................................... 71
3.13 Solenoid valve ................................................................................................................... 72
3.13.1 "Solenoid valve" circuit diagram - SIMOCODE pro V PB, pro V MR ......................................... 72
3.13.2 "Solenoid valve" circuit diagram - SIMOCODE pro V PN, pro V EIP ......................................... 73
3.13.3 "Solenoid valve" plan - SIMOCODE pro V ............................................................................. 74
3.14 Positioner .......................................................................................................................... 75
3.14.1 "Positioner 1" circuit diagram - SIMOCODE pro V PB, pro V MR ............................................. 75
3.14.2 "Positioner 1" circuit diagram - SIMOCODE pro V PN, pro V EIP ............................................. 76
3.14.3 "Positioner 1" plan - SIMOCODE pro V ................................................................................. 77
3.14.4 "Positioner 2" circuit diagram - SIMOCODE pro V PB, pro V MR ............................................. 78
3.14.5 "Positioner 2" circuit diagram - SIMOCODE pro V PN, pro V EIP ............................................. 79
3.14.6 "Positioner 2" plan, SIMOCODE pro V .................................................................................. 80
3.14.7 "Positioner 3" circuit diagram - SIMOCODE pro V PB, pro V MR ............................................. 81
3.14.8 "Positioner 3" circuit diagram - SIMOCODE pro V PN, pro V EIP ............................................. 82
3.14.9 "Positioner 3" plan - SIMOCODE pro V ................................................................................. 83
3.14.10 "Positioner 4" circuit diagram - SIMOCODE pro V PB, pro V MR ............................................. 84
3.14.11 "Positioner 4" circuit diagram - SIMOCODE pro V PN, pro V EIP ............................................. 85
3.14.12 "Positioner 4" plan - SIMOCODE pro V ................................................................................. 86
3.14.13 "Positioner 5" circuit diagram - SIMOCODE pro V PB, pro V MR ............................................. 87
3.14.14 "Positioner 5" circuit diagram - SIMOCODE pro V PN, pro V EIP ............................................. 88
3.14.15 "Positioner 5" plan - SIMOCODE pro V ................................................................................. 89
3.15 Soft starter (3RW402, 3RW403, 3RW404, 3RW52) .............................................................. 90
3.15.1 "Soft starter" circuit diagram (example 3RW402, 3RW403, 3RW404, 3RW52) -
SIMOCODE pro V PB, pro V MR............................................................................................ 90
3.15.2 "Soft starter" circuit diagram (example 3RW402, 3RW403, 3RW404, 3RW52) -
SIMOCODE pro V PN, pro V EIP............................................................................................ 91
3.15.3 "Soft starter" diagram (example 3RW402, 3RW403, 3RW404, 3RW52) - SIMOCODE pro V ..... 92
3.15.4 "Soft starter" circuit diagram (example 3RW402, 3RW403, 3RW404, 3RW52) -
SIMOCODE pro S ................................................................................................................ 93
3.15.5 "Soft starter" diagram (example 3RW402, 3RW403, 3RW404, 3RW52) - SIMOCODE pro S..... 94
3.16 Soft starter (3RW405, 3RW407) ......................................................................................... 95
3.16.1 "Soft starter" circuit diagram (for example, 3RW405, 3RW407), SIMOCODE pro V PB,
pro V MR............................................................................................................................ 95
3.16.2 "Soft starter" circuit diagram (3RW405, 3RW407) - SIMOCODE pro V PN, pro V EIP ............... 96
3.16.3 "Soft starter" plan (for example, 3RW405, 3RW407) - SIMOCODE pro V ............................... 97
3.17 Soft starter with reversing contactor (3RW402, 3RW403, 3RW404, 3RW52) ........................ 98
3.17.1 "Soft starter with reversing contactor" circuit diagram (3RW402, 3RW403, 3RW404,
3RW52) - SIMOCODE pro V PB, pro V MR............................................................................. 98
3.17.2 "Soft starter with reversing contactor" circuit diagram (3RW402, 3RW403, 3RW404,
3RW52) - SIMOCODE pro V PN, pro V EIP............................................................................. 99
3.17.3 "Soft starter with reversing contactor" diagram (3RW402, 3RW403, 3RW404, 3RW52) -
SIMOCODE pro V.............................................................................................................. 100
3.18 Soft starter with reversing contactor (3RW405, 3RW407).................................................. 102
3.18.1 "Soft starter with reversing contactor" circuit diagram (3RW405, 3RW407) - SIMOCODE
pro V PB, pro V MR ........................................................................................................... 102
3.18.2 "Soft starter with reversing contactor" circuit diagram (3RW405, 3RW407) - SIMOCODE
pro V PN, pro V EIP ........................................................................................................... 103
3.18.3 "Soft starter with reversing contactor" (3RW405, 3RW407) plan - SIMOCODE pro V ........... 104
3.19 Direct starter for 1-phase loads......................................................................................... 105
3.19.1 "Direct starter for 1-phase loads" circuit diagram - SIMOCODE pro V PB, pro V MR .............. 105
3.19.2 "Direct starter for 1-phase loads" circuit diagram - SIMOCODE pro V PN, pro V EIP .............. 106
3.19.3 "Direct-on-line starter for 1-phase loads" plan ................................................................... 107
4 Further application examples............................................................................................................ 109
A List of abbreviations .......................................................................................................................... 111
A.1 List of abbreviations......................................................................................................... 111
Index .................................................................................................................................................. 113
Scope of application
This manual is applicable to the listed SIMOCODE pro system components. It contains a
description of the components applicable at the time of printing the manual. SIEMENS reserves
the right to include updated information about new components or new versions of
components in a Product Information.
Manual Collection
A Manual Collection (https://support.industry.siemens.com/cs/ww/en/view/109743951), a
collection of the following five SIMOCODE pro manuals is at your disposal in Industry Online
Support:
• SIMOCODE pro - 1 Getting Started
• SIMOCODE pro - 2 System Manual
• SIMOCODE pro - 3 Parameterization
• SIMOCODE pro - 4 Applications
• SIMOCODE pro - 5 Communication
Further information
Please read the operating instructions of the respective components. You can find the operating
instructions for SIMOCODE pro at Operating instructions (https://
support.industry.siemens.com/cs/ww/en/ps/16027/man).
You can find further information on the Internet:
• SIMOCODE pro (https://www.siemens.com/simocode)
• Information and Download Center (https://support.industry.siemens.com/cs/ww/en/ps/
16027/cat)
• Siemens Industry Online Support (SIOS) (https://
support.industry.siemens.com/cs/ww/en/ps)
• Certificates (https://support.industry.siemens.com/cs/ww/en/ps/16027/cert)
Disclaimer of liability
The products described here have been developed to carry out safety-related functions as part
of a complete plant or machine. In general, a complete safety system consists of sensors,
evaluation units, signaling devices and methods for safe tripping. The manufacturer is
responsible for ensuring safe functioning of the complete plant or machine. Siemens AG, its
subsidiaries, and associated companies (hereinafter referred to as "Siemens") are not in a
position to guarantee every characteristic of a complete plant or machine not designed by
Siemens.
Siemens also denies all responsibility for any recommendations that are made or implied in the
following description. No new guarantee, warranty, or liability claims above those beyond the
scope of the Siemens general terms of delivery can be derived from the following description.
Product support
You can find information and comprehensive know-how covering all aspects of your product
here:
• FAQs
Answers to frequently asked questions
• Manuals/operating instructions
Read online or download, available as PDF or individually configurable.
• Certificates
Clearly sorted according to approving authority, type and country.
• Characteristics
For support in planning and configuring your system.
• Product announcements
The latest information and news concerning our products.
• Downloads
Here you will find updates, service packs, HSPs and much more for your product.
• Application examples
Function blocks, background and system descriptions, performance statements,
demonstration systems, and application examples, clearly explained and represented.
• Technical data
Technical product data for support in planning and implementing your project
Link: Product support (https://support.industry.siemens.com/cs/ww/en/ps)
mySupport
The following functions are available in your personal work area "mySupport":
• Support Request
Search for request number, product or subject
• My filters
With filters, you limit the content of the online support to different focal points.
• My favorites
With favorites you bookmark articles and products that you need frequently.
• My notifications
Your personal mailbox for exchanging information and managing your contacts. You can
compile your own individual newsletter in the "Notifications" section.
• My products
With product lists you can virtually map your control cabinet, your system or your entire
automation project.
• My documentation
Configure your individual documentation from different manuals.
• CAx data
Easy access to CAx data, e.g. 3D models, 2D dimension drawings, EPLAN macros, device
circuit diagrams
• My IBase registrations
Register your Siemens products, systems and software.
Android iOS
DANGER
Hazardous Voltage
Can Cause Death, Serious Injury or Risk of Property Damage
Please take note of our latest information!
Systems with safety-related characteristics are subject to special operational safety
requirements on the part of the operator. The supplier is also obliged to comply with special
product monitoring measures. We therefore also provide information in the newsletters
Industrial controls (https://new.siemens.com/global/en/products/automation/industrial-
controls/forms/newsletter.html) and Safety Integrated (https://new.siemens.com/global/en/
products/automation/topic-areas/safety-integrated/factory-automation/newsletter.html)
about new products, further technical developments as well as standards and guidelines.
Description
The fill level of a liquid container is being monitored. A pump keeps the liquid level (reference
value) almost constant by pumping more liquid into the container. The fill level (actual value) is
measured by the fill level indicator and output as an analog signal. When the fill level sinks below
a specific level, the pump is switched on by SIMOCODE pro. Liquid is pumped in until the
reference value is re-attained. The pump is then switched off.
Schematic
4 &RQWURO VWDWLRQ
)
/RFDO FRQWURO VWDWLRQ >/&@
6 6
/LTXLG FRQWDLQHU
'LVSOD\
4
1/ದ 0RWRU FXUUHQW
4
8QLW RI , V
3XPS
3( 2SWLRQDO
8 9 :
/DSWRS ZLWK
7
0 7KHUPLVWRU 6,02&2'( (6
˽
a
7
Configuration
The following SIMOCODE pro components are required as a minimum:
• One of the following basic units with PTB 18 ATEX 5003 X:
– 3UF7010-1A.00-0 from *E16*
– 3UF7011-1A.00-0 from *E13*
– 3UF7013-1A.00-0 from *E04*
• One of the following current/voltage measuring modules for dry-running protection:
– 3UF7120-1AA01-0 (DRP)
– 3UF7121-1AA01-0 (DRP)
– 3UF7122-1AA01-0 (DRP)
– 3UF7123-1AA01-0 (TLS)
– 3UF7123-1BA01-0 (DRP)
– 3UF7124-1BA01-0 (DRP)
The measuring range must include the currents both at the minimum delivery flow
rate QMIN / PMIN / IMIN and at the operating point QOPT / POPT / IOPT (as well as the rated motor
current IN).
3
4 2
Other requirement:
If you are using an initialization module, it must not be write-protected.
Configuring
Configuring of the "Direct starter" control function and of overload protection for the direct
starter are carried out as described under Direct starter (Page 32).
NOTICE
It may be necessary to loop the cables twice through the current/module measuring
module
If the rated motor current of the pump motor is in the lower range of the smallest current/
voltage measuring module 3UF7120-1AA01-0, you have to loop the cables twice through the
current/voltage measuring module and set the transmission ratios as follows:
Transformation ratio primary: 1
Transformation ratio secondary: 2
Example:
Settings for rated motor current 0.3 A and cables looped-through twice:
• Set current: 0.3 A
• Transformation ratio active
• Transformation ratio primary: 1
• Transformation ratio secondary: 2
The following procedures are possible for configuration of the dry-running protection:
1. Determine and set the parameters of the dry-running protection function using the
SIMOCODE ES Dry-Running Protection Wizard:
A teach-in to establish PMIN can be carried out to determine the ratios at the operating point
(QOPT / POPT) and at the minimum flow rate (QMIN / PMIN) specified by the pump manufacturer. This
is supported by SIMOCODE ES in commissioning mode by means of the Dry-Running Protection
Wizard. For this, you need the operating points for the optimum and minimum flow rate from
the pump characteristic curve or in accordance with the specifications of the pump
manufacturer. These operating points are approached during teach-in by activating a control
device and the active power absorbed by the pump motor during the process is measured and
recorded by SIMOCODE.
The steps to be carried out for setting the trip level and the bridging time for startup and the
delay during ongoing operation are described in detail in the chapter "Dry-running protection of
NOTICE
Basic protection for dry running required
Provide basic protection for dry running for the period of teach-in.
You can create this basic protection by activating the dry-running protection function with
temporary parameters for trip level, delay and start-up bridging time by directly entering the
parameters.
2. Directly enter the parameters of the dry-running protection function with SIMOCODE ES
Alternatively you can also determine the necessary parameters without using the Dry-Running
Protection Wizard and directly set them in SIMOCODE ES:
In this case it is important that you determine the active power of the pump motor at minimum
flow rate for the trip level PMIN with the same SIMOCODE device that also performs the dry-
running protection function.
Direct entry of the parameters is also used to specify temporary parameters that already enable
basic protection during the teach-in sequence for dry-running protection.
Operation
• Starting the pump with pump dry-running protection function active:
– The requirements for starting the pump must be fulfilled beforehand
– Monitoring of the active power for undershooting the trip level is active after expiry of the
set start-up bridging time.
• Operation of the pump with pump dry-running protection function active:
– During operation of the pump, continuous monitoring of the active power is carried out
with the set trip level.
– Undershooting this level causes the pump to be switched off with "Fault ‑ Dry running
pump" after expiry of the set delay
• Switching off the pump with pump dry-running protection function active:
– The requirements for switching off the pump must be fulfilled.
– When the pump is switched off, undershoot of the trip level is not monitored.
• Checking the pump dry-running protection function:
– To check the function for dry-running protection of the pump you have to approach the
operating point that corresponds to the minimum flow rate.
– Undershooting this level must cause the pump to be switched off with "Fault ‑ Dry running
pump" after expiry of the set delay
Further possible application cases for using the "dry-running protection" function:
• Operation of the pump at flow rate equal to zero (e.g. with closed valve on discharge side)
In this state, the trip level of active power is also undershot and the pump is switched off.
• Conveying of gas bubbles and cavitation: Cause reduction in flow rate and active power. If the
trip level of active power is undershot in the process this causes the pump to be switched off.
Fundamental steps
• Implementation of external wiring (for control and feedback of main current switching
devices and control and signaling devices)
• Implementation / activation of internal SIMOCODE pro functions, with control and evaluation
of the SIMOCODE pro inputs / outputs (internal SIMOCODE pro wiring).
• Setting up the cyclic receive and send data for the communication of SIMOCODE pro with a
PLC: see function circuit diagrams and the "Assignment of cyclic receive and send data for
predefined control functions" tables in the SIMOCODE pro system manual.
Prerequisites
• Load feeder / Motor is present
• PLC / PCS with bus interface is present
• The main circuit is already connected
• PC / PG is present
• SIMOCODE ES software is installed
• The basic unit has the factory settings. You can find out how to restore the basic factory
settings in Section "Restoring factory settings" in the SIMOCODE pro – System Manual
(https://support.industry.siemens.com/cs/ww/en/view/109743957)
All the necessary protection functions and interlocks are already available and can be flexibly
adapted and expanded.
For a detailed description of the individual control functions: See Chapter "Motor control" in the
manual Parameterizing SIMOCODE pro (https://support.industry.siemens.com/cs/ww/en/view/
109743958).
3.3.1 "Overload relay" circuit diagram - SIMOCODE pro C, pro V PB, pro V MR
1/N AC 50Hz 230V
4 SYS
I>
3 1 2 6 7 A1 A2
OUT3
1L1
1N
-Q1
-F12
C 1,6A
7
1 3 6
OUT2
2 5
OUT1
-X19
1/N AC 50Hz 230V
2 A2
230V AC
I>
1 1 2 A1 24V
8
2L1
2N
5
-F11
C 1A
IN4
Test/reset
Gen.fault
Device
BUS
4
PROFIBUS, Modbus RTU
IN3
Mains contactor
PROFIBUS DP, Modbus RTU
SIMOCODEpro C/V/MBR
B 10
A 20 B
B
IN2
A 19 A
18
Basic Unit
SPE/PE
9
-X19
X9
IN1
T2
PTC
T1
-A10
CT
/.2
PE
3/N/PE AC50Hz 400V
PE /.2
M PE
I> I> I>
BU
1 5 6 L3 T3 5 6 4 3 W
2 3 4 L2 T2 3 4 5 2 V 3 AC
3 1 2 L1 T1 1 2 6 1 U
PE
-Q1
L1
L2
L3
Current measurement
-X1
-X1
-X2
/.5
-M1
N
-Q1
-T10
Figure 3-1 "Overload relay" circuit diagram, SIMOCODE pro C, pro V PB, pro V MR
28
L2 2N 1N
L3
3.3.2
N
PE
Figure 3-2
PE
PROFINET IO, EtherNet/IP
/.2
RJ 45
3
2
1
1
2
3
4
-X1 -X19
3.3 Overload relay
-F11 -F12
1
1
-Q1
1
3
5
I> I>
2
C 1A C 1,6A
2
2
4
6
Example circuits control functions
-A10
A1
A2
X9
PN1
PN2
SPE/PE
1
6
-T10 230V AC
L1
L2
L3
PROFINET IO, EtherNet/IP
Device
BUS
SYS
CT
Gen.fault
Basic Unit Test/reset
BU
Current measurement
PTC OUT1 OUT2 OUT3
IN1 IN2 IN3 IN4
24V
T1
T2
T3
9
4
5
8
2
3
7
10
T1
T2
A1
-Q1
1
3
5
A2
-Q1
/.5
2
4
6
-X1 -X19
1
2
3
-X2
Mains contactor
/.2
PE
U
V
W
-M1
M PE
3 AC
"Overload relay" circuit diagram - SIMOCODE pro V PN, pro V EIP
Figure 3-3 "Overload relay" plan, SIMOCODE pro C, pro V PB, pro V MR
30
L1 2L1 1L1
L2 2N 1N
3.3.4
L3
N
Figure 3-4
PE PROFIBUS
A
B
A
B
PE
/.2
3.3 Overload relay
3
2
1
1
2
3
4
18
19
20
-X1 -X19
-F11 -F12
1
1
-Q1
6
4
2
I> I>
2
C 1A C 1,6A
2
I> I> I>
5
3
1
Example circuits control functions
-A10
A1
A2
A
B
SPE/PE
13
L1
L2
L3
Device
BUS
SYS
SIMOCODEpro S
CT
Gen.fault
Basic Unit Test/reset
BU
PTC OUT1 OUT2
IN1 IN2 IN3 IN4
24V
Current measurement
T1
T2
T3
14
24
IN2
A1
-K1
1
3
5
A2
-K1
/.5
2
4
6
"Overload relay" circuit diagram - SIMOCODE pro S
6
5
4
5
-X1 -X19
1
2
3
-X2
PE
/.2 Mains contactor
U
W
V
-M1
M PE
3 AC
32
L1 2L1 1L1
3.4
L2 2N 1N
3.4.1
L3
Figure 3-6
N
PE PROFIBUS, Modbus RTU
A
B
A
B
PE
/.2
3.4 Direct starter
3
2
1
1
2
3
4
18
19
20
-X1 -X19
-Q -F11 -F12
1
3
5
1
1
I > I > I > I> I>
Example circuits control functions
C 1A C 1,6A
2
4
6
2
2
Direct starter
-A10
A
B
X9
SPE/PE
A1
A2
6
1
-T10 -A12
L1
L2
L3
Profibus DP, Modbus RTU 230V AC
Device
BUS SYS ON OFF TEST/
CT
SYS
SIMOCODEpro C/V/MBR RESET
Gen.fault
Basic Unit DEVICE BUS GEN.FAULT
Test/reset
BU
PTC Operator Panel
OUT1 OUT2 OUT3
24V
IN1 IN2 IN3 IN4
Current measurement
T1
T2
T3
7
9
4
5
8
2
3
T1
T2
10
A1
-Q2
1
3
5
A2
-Q2
2
4
6
6
5
4
11
12
10
9
8
5
6
7
-X1 -X19
1
2
3
-X2 Motor contactor
Local
On
13
21
-S11 -S12
Local
/.2
22
14
Off
PE
"Direct starter" circuit diagram - SIMOCODE pro C, pro V PB, pro V MR
U
V
W
-M1
M PE
3 AC
3.4.2
L3
Figure 3-7
N
PE
PE
PROFINET IO, EtherNet/IP
/.2
RJ 45
3
2
1
1
2
3
4
-X1 -X19
-F11 -F12
-Q
1
3
5
1
1
2
4
6
2
2
-A10
PN1
PN2
X9
SPE/PE
A1
A2
1
6
-T10 -A12
L1
L2
L3
PROFINET IO, EtherNet/IP 230V AC
Device
CT
SYS
RESET
Gen.fault
Basic Unit DEVICE BUS GEN.FAULT
Test/reset
BU
PTC Operator Panel
OUT1 OUT2 OUT3
24V
IN1 IN2 IN3 IN4
Current measurement
T1
T2
T3
9
4
5
8
2
3
7
T1
T2
10
A1
1
3
5
A2
-Q2
/.4
2
4
6
6
5
4
11
12
10
9
8
5
6
7
-X1 -X19
1
2
3
-X2 Motor contactor
Local
"Direct starter" circuit diagram - SIMOCODE pro V PN, pro V EIP
On
13
21
-S11 -S12
Local
/.2
22
14 Off
PE
U
V
W
-M1
M PE
3 AC
33
3.4 Direct starter
Example circuits control functions
Example circuits control functions
3.4 Direct starter
Figure 3-8 "Direct starter" plan, SIMOCODE pro C, pro V PB, pro V MR
3.4.4
L3
Figure 3-9
N
PE PROFIBUS
A
B
A
B
PE
/.2
3
2
1
1
2
3
4
18
19
20
-X1 -X19
-F11 -F12
6
4
2
1
1
5
3
1
2
2
-A10
13
A
B
SPE/PE
A1
A2
-T10 -A12
L1
L2
L3
Profibus DP 230V AC
Device
CT
SYS
SIMOCODEpro S RESET
Gen.fault
Basic Unit DEVICE BUS GEN.FAULT
Test/reset
BU
PTC Operator Panel
OUT1 OUT2
Current measurement
T1
T2
T3
T1
T2
14
24
IN1
IN3
IN4
IN+
IN2
A1
-Q2
1
3
5
A2
-Q2
/.4
2
4
6
=DOL
6
5
4
11
12
10
9
8
5
-X1 -X19
"Direct-on-line starter" circuit diagram - SIMOCODE pro S
1
2
3
-X2 Motor contactor
Local
On
13
21
-S11 -S12
Local
/.2
22
14 Off
PE
U
V
W
-M1
M PE
3 AC
35
3.4 Direct starter
Example circuits control functions
Example circuits control functions
3.4 Direct starter
3.5
L2 2N 1N
3.5.1
L3
N
Figure 3-11
PE
PROFIBUS, Modbus R'TU
A
B
A
B
PE
/.2
3
2
1
1
2
3
4
18
19
20
-X1 -X19
-Q -F11 -F12
1
3
5
1
1
2
4
6
2
2
Reversing starter
-A10
A
B
A1
A2
1
X9
SPE/PE
6
-T10 -A12
L1
L2
L3
Profibus DP, Modbus RTU 230V AC
Device
CT
SYS
SYS
24V
IN1 IN2 IN3 IN4
Current measurement
T1
T2
T3
7
9
4
5
8
2
3
T1
T2
10
A1
-Q2 -Q3 A1
1
3
5
1
3
5
A2
A2
-Q2 -Q3
/.4 /.4
2
4
6
2
4
6
-X1 -X19
Motor contactor
1
2
3
-X2 Run signal - right
Motor contactor
Run singal - left
13
21
-S11 -S12 -S13 13
Local
/.2
22
14
14
Off
PE
Local
U
V
W
Run signal - right
-M1
"Reversing starter" circuit diagram - SIMOCODE pro C, pro V PB, pro V MR
M PE
3 AC Local
Run signal - left
37
3.5 Reversing starter
Example circuits control functions
3/N/PE AC50Hz 400V
1/N AC 50Hz 230V 1/N AC 50Hz 230V
38
L1 2L1 1L1
L2 2N 1N
3.5.2
L3
N
Figure 3-12
PE
PE
PROFINET IO, EtherNet/IP
/.2
3
2
1
1
2
3
4
RJ 45
-X1 -X19
3.5 Reversing starter
-F11 -F12
-Q
1
3
5
1
1
I> I> I> I> I>
Example circuits control functions
C 1A C 1,6A
2
4
6
2
2
-A10
PN1
PN2
A1
A2
X9
SPE/PE
1
6
-T10 -A12
L1
L2
L3
PROFINET IO, EtherNet/IP 230V AC
Device
BUS ON< ON> OFF TEST/
CT
SYS
SYS
24V
IN1 IN2 IN3 IN4
Current measurement
T1
T2
T3
9
4
5
8
2
3
7
10
T1
T2
A1
A1
-Q2 -Q3
1
3
5
1
3
5
A2
A2
2
4
6
2
4
6
6
5
4
11
12
10
9
8
6
7
-X1 -X19
Motor contactor
1
2
3
-X2 Run signal - right
Motor contactor
Run singal - left
13
21
13
/.2
"Reversing starter" circuit diagram - SIMOCODE pro V PN, pro V EIP
22
14
14
Off
PE
Local
U
V
W
Run signal - right
-M1
M PE
3 AC Local
Run signal - left
40
L1 2L1 1L1
L2 2N 1N
3.5.4
L3
N
Figure 3-14
PE
PROFIBUS
A
B
A
B
PE
/.2
3
2
1
1
2
3
4
18
19
20
-X1 -X19
3.5 Reversing starter
-F11 -F12
6
4
2
1
1
I> I> I> I> I>
Example circuits control functions
C 1A C 1,6A
5
3
1
2
2
-A10
A
B
A1
A2
13
SPE/PE
-T10 -A12
L1
L2
L3
Profibus DP 230V AC
Device
BUS ON< ON> OFF TEST/
CT
SYS
SYS
SIMOCODEpro S RESET
Gen.fault
Basic Unit DEVICE BUS GEN.FAULT
Test/reset
BU
PTC Operator Panel
OUT1 OUT2
24V
IN1 IN2 IN3 IN4
Current measurement
T1
T2
T3
T1
T2
14
24
IN1
IN3
IN4
IN+
IN2
-Q2 -Q3
1
3
5
1
3
5
A2
A2
-Q2 -Q3
/.4 /.4
2
4
6
2
4
6
"Reversing starter" circuit diagram - SIMOCODE pro S
6
5
4
11
12
10
9
8
-X1 -X19
Motor contactor
1
2
3
-X2 Run signal - right
Motor contactor
Run singal - left
13
21
13
/.2
22
14
14
Off
PE
Local
U
V
W
Run signal - right
-M1
M PE
3 AC Local
Run signal - left
42
X1.3
X1.5
1
3
5
3/N/PE AC50Hz 400V
1/N AC 50Hz 230V 1/N AC 50Hz 230V
3.6
M
L1 2L1 1L1
3.6.1
X1.4
X1.6
L2 2N 1N
/.4
L3 I> I> I>
4
2
6
Figure 3-16
N
X20.1
X20.2
X20.5
X20.3
X20.4
PE PROFIBUS, Modbus RTU
X1.1
A
B
A
B
/.2
/.4
X1.2
/.3
1
2
3
D1
D2
D3
D4
A5
A1
A3
-X1 -X19
1
3
5
1
1
M
Example circuits control functions
2
4
6
2
2
C 1A C 1,6A
pro V PB, pro V MR
3.6 3VA molded case circuit breaker (MCCB)
-A10
X9
SPE/PE
A
B
A1
A2
6
-T10 -A11
Profibus DP, Modbus RTU
L1
L2
L3
230V AC
Device
BUS Device ON OFF TEST/
CT
SYS
SIMOCODEpro C/V/MBR RESET
SYS
Gen.fault
Basic Unit BUS GEN.FAULT
Test/reset
BU
PTC Operator Panel
OUT1 OUT2 OUT3
24V
IN1
Current measurement
IN2 IN3 IN4
T1
T2
T3
7
9
4
5
8
2
3
T1
T2
10
X1.4
X1.4
-Q1 -Q1
X20.3
X20.4
X20.5
/.6 /.6 -Q1
X1.1
X1.1
/.6
M
3VA molded case circuit breaker (MCCB)
X20.1
7
1
2
3
C4
C5
C1
-X2 -X19
Circuit-breaker (MCCB) on
Circuit-breaker (MCCB) o
Checkback signal
13
21
Circuit breaker closed via auxiliary switch AUX feedback signal
-S11 -S12
Checkback signal
22
14
"3VA molded case circuit breaker (MCCB)" circuit diagram, SIMOCODE pro C, pro V PB, pro V MR
Circuit breaker tripped via alarm switch TAS X1.1/X1.4 feedback signal
Local Control
ON
Local Control
"3VA molded case circuit breaker (MCCB)" circuit diagram - SIMOCODE pro C,
X1.3
X1.5
1
3
5
3/N/PE AC50Hz 400V
1/N AC 50Hz 230V 1/N AC 50Hz 230V
M
L1 2L1 1L1
3.6.2
X1.4
X1.6
L2 2N 1N
/.4
L3 I> I> I>
4
2
6
Figure 3-17
N
X20.1
X20.2
X20.5
X20.3
X20.4
PE
X1.1
/.2
/.4
X1.2
PROFINET IO, EtherNet IP
/.3
1
2
3
D1
D2
D3
D4
RJ 45
-X1 -X19
1
3
5
1
1
M
2
4
6
2
2
C 1A C 1,6A
pro V PN, pro V EIP
-A10
X9
SPE/PE
PN1
PN2
A1
A2
1
-T10 6 -A11
PROFINET IO
L1
L2
L3
230V AC
Device
BUS Device ON OFF TEST/
CT
SYS
RESET
SYS
Gen.fault
Basic Unit BUS GEN.FAULT
Test/reset
BU
PTC Operator Panel
OUT1 OUT2 OUT3
24V
IN1
Current measurement
IN2 IN3 IN4
T1
T2
T3
2
3
7
9
4
5
8
T1
T2
10
X1.4
X1.4
-Q1 -Q1
X20.3
X20.4
X20.5
X1.1
X1.1
/.6
X20.1
7
1
2
3
C4
C5
C1
-X2 -X19
Circuit-breaker (MCCB) on
Circuit-breaker (MCCB) o
Checkback signal
13
21
"3VA molded case circuit breaker (MCCB)" circuit diagram, SIMOCODE pro V PN, pro V EIP
-S11 -S12
Checkback signal
22
14
Circuit breaker tripped via alarm switch TAS X1.1/X1.4 feedback signal
Local Control
ON
Local Control
"3VA molded case circuit breaker (MCCB)" circuit diagram - SIMOCODE
43
3.6 3VA molded case circuit breaker (MCCB)
Example circuits control functions
Example circuits control functions
3.6 3VA molded case circuit breaker (MCCB)
3.6.3 "3VA molded case circuit breaker (MCCB)" diagram - SIMOCODE pro C, pro V
Figure 3-18 "3VA molded case circuit breaker (MCCB)" diagram, SIMOCODE pro C, pro V
X1.3
X1.5
1
3
5
3/N/PE AC50Hz 400V
1/N AC 50Hz 230V 1/N AC 50Hz 230V
M
L1
3.6.4
2L1 1L1
X1.4
X1.6
L2 2N 1N
/.4
L3 I> I> I>
4
2
6
Figure 3-19
N
X20.1
X20.2
X20.5
X20.3
X20.4
PE PROFIBUS
X1.1
A
B
A
B
/.2
/.4
X1.2
/.3
1
2
3
D1
D2
D3
D4
A5
A1
A3
-X1 -X19
1
3
5
1
1
2
4
6
2
2
C 1A C 1,6A
-A10
13
SPE/PE
A
B
A1
A2
L1
L2
L3
Profibus DP 230V AC
Device
BUS ON OFF TEST/
CT
SYS
SIMOCODEpro S RESET
SYS
Gen.fault
Basic Unit BUS GEN.FAULT
Test/reset
BU
PTC Operator Panel
OUT1 OUT2
24V
Current measurement
IN1 IN2 IN3 IN4
T1
T2
T3
T1
T2
14
24
IN1
IN3
IN4
IN+
IN2
X1.4
X1.4
-Q1 -Q1
X20.3
X20.4
X20.5
X1.1
X1.1
/.6
"3VA molded case circuit breaker (MCCB)" circuit diagram, SIMOCODE pro S
X20.1
7
1
2
3
C4
C5
C1
-X2 -X19
Circuit-breaker (MCCB) on
Circuit-breaker (MCCB) o
Checkback signal
13
21
14
Circuit breaker tripped via alarm switch TAS X1.1/X1.4 feedback signal
Local Control
ON
Local Control
"3VA molded case circuit breaker (MCCB)" circuit diagram - SIMOCODE pro S
45
3.6 3VA molded case circuit breaker (MCCB)
Example circuits control functions
Example circuits control functions
3.6 3VA molded case circuit breaker (MCCB)
3.6.5 "3VA molded case circuit breaker (MCCB)" diagram - SIMOCODE pro S
Figure 3-20 "3VA molded case circuit breaker (MCCB)" diagram, SIMOCODE pro S
3.7
L2 2N 1N
3.7.1
L3
N
Figure 3-21
PE PROFIBUS, Modbus RTU
A
B
A
B
PE
/.2
1
2
3
D1
D2
D3
D4
A5
A1
A3
-X1 -X19
-F11 -F12
-Q
1
3
5
1
1
2
4
6
I> I>
2
2
C 1A C 1,6A
Star-delta starter
-A10
A
B
A1
A2
X9
SPE/PE
6
1
-A11
-T
L1
L2
L3
Profibus DP 230V AC
Device
SYS
SYS
CT
SIMOCODEpro V/MBR RESET
Gen.fault
Basic Unit DEVICE BUS GEN.FAULT
Test/reset
BU
SIMOCODE pro V PB, pro V MR
24V
Current measurement
T1
T2
T3
7
9
4
5
8
2
3
T1
T2
10
1
3
5
1
3
5
1
3
5
A1
A1
A1
*)
-Q2 -Q3 -Q4 -Q4 -Q3 -Q2
/.5 /.4 /.4
2
4
6
2
4
6
A2
A2
A2
2
4
6
1
2
3
5
6
4
C4
C5
C3
C2
-X2 -X2 -X19 C1
Mains contactor
Delta contactor
13
21
"Star-delta starter" circuit diagram (current measuring in delta),
Star contactor
"Star-delta starter" circuit diagram (current measuring in delta), SIMOCODE pro V PB, pro V MR
-S11 -S12
Local
22
14
On
-M1
Local
W1 W2 Off
V1 M V2
/.2
U1 3 AC U2 *) An electronic/mechanical interlock is recommended for Q3/Q4
PE
PE
47
3.7 Star-delta starter
Example circuits control functions
3/N/PE AC50Hz 400V
1/N AC 50Hz 230V 1/N AC 50Hz 230V
48
L1 2L1 1L1
L2 2N 1N
3.7.2
L3
N
Figure 3-22
PE
PE
PROFINET IO, EtherNet/IP
/.2
1
2
3
D1
D2
D3
D4
RJ 45
-X1 -X19
3.7 Star-delta starter
-F11 -F12
-Q
1
3
5
1
1
I> I> I>
2
4
6
I> I>
Example circuits control functions
2
2
C 1A C 1,6A
pro V PN, pro V EIP
-A10
PN1
PN2
A1
A2
X9
SPE/PE
1
-T 6 -A11
L1
L2
L3
PROFINET IO 230V AC
Device
BUS ON OFF TEST/
SYS
CT
RESET
Gen.fault
Basic Unit DEVICE BUS GEN.FAULT
Test/reset
BU
PTC Operator Panel
IN1 IN2 IN3 IN4 OUT1 OUT2 OUT3
24V
Current measurement
T1
T2
T3
9
4
5
8
2
3
7
T1
T2
10
1
3
5
1
3
5
1
3
5
A1
A1
A1
*)
-Q2 -Q3 -Q4 -Q4 -Q3 -Q2
/.5 /.4 /.4
2
4
6
2
4
6
A2
A2
A2
2
4
6
1
2
3
5
6
4
C4
C5
C3
C2
C1
Mains contactor
Delta contactor
13
21
Star contactor
"Star-delta starter" circuit diagram (current measuring in delta), SIMOCODE pro V PN, pro V EIP
-S11 -S12
Local
22
14
On
-M1
Local
W1 W2 Off
V1 M V2
/.2
U1 3 AC U2 *) An electronic/mechanical interlock is recommended for Q3/Q4
PE
PE
"Star-delta starter" circuit diagram (current measuring in delta) - SIMOCODE
Figure 3-23 "Star-delta starter" plan (current measuring in delta), SIMOCODE pro V basic unit
3/N/PE AC50Hz 400V 1/N AC 50Hz 230V 1/N AC 50Hz 230V 1/N AC 50Hz 230V
3.7 Star-delta starter
L2 2N 1N 1N
L3
N
PE PROFIBUS
A
B
A
B
PE
Figure 3-24
/.2
1
2
3
D1
D2
D3
D4
D3
D4
A5
A1
A3
-X1 -X19
Example circuits control functions
1
3
5
1
1
1
2
4
6
I> I> I>
2
2
2
C 1A C 1,6A C 1,6A
-A10
A
B
A1
A2
13
13
SPE/PE
Profibus DP 230V AC
L1
L2
L3
Device Device
BUS
SYS
SYS
SYS
CT
SIMOCODE pro S Gen.fault
Basic Unit Test/reset Multifunction module
BU
ϑ
Current measurement
PTC OUT1 OUT2 OUT1 OUT2
IN1 IN2 IN3 IN4
24V
IN1 IN2 IN3 IN4 IN-
T1
T2
T3
T1
T2
T3
T1
T2
T3
14
24
IN-
14
IN1
IN2
IN3
IN4
IN +
IN1
IN2
IN3
IN4
1
3
5
1
3
5
1
3
5
A1
A1
A1
*)
-Q2 -Q3 -Q4 -Q4 -Q3 -Q2
/.5 /.4 /.4
2
4
6
2
4
6
A2
A2
A2
2
4
6
1
2
3
5
6
4
C4
C5
C3
C2
C1
C10
C9
C8
C7
C6
Mains contactor
Delta contactor
13
21
Star contactor
-S11 -S12
22
14
Local
On
-M1
Local
W1 W2
Off
V1 M V2
/.2
U1 3 AC U2 *) An electrical/mechanical interlock is recommended for Q3/Q4
PE
PE
Figure 3-25 "Star-delta starter" plan (current measuring in delta), SIMOCODE pro S
52
L1 2L1 1L1
L2 2N 1N
3.7.6
L3
N
Figure 3-26
PE PROFIBUS, Modbus RTU
A
B
A
B
PE
/.2
1
2
3
D1
D2
D3
D4
A5
A1
A3
-X1 -X19
3.7 Star-delta starter
-F11 -F12
1
3
5
1
1
-Q
2
4
6
I> I>
Example circuits control functions
2
2
C 1A C 1,6A
-A10
A
B
A1
A2
X9
SPE/PE
-T10 6 -A11
L1
L2
L3
Profibus DP, Modbus RTU 230V AC
Device
BUS ON OFF TEST/
SYS
SYS
CT
SIMOCODEpro V/MBR Gen.fault RESET
Basic Unit DEVICE BUS GEN.FAULT
Test/reset
BU
SIMOCODE pro V PB, pro V MR
24V
Current measurement
T1
T2
T3
7
9
4
5
8
2
3
T1
T2
10
1
3
5
1
3
5
1
3
5
A1
A1
A1
*)
-Q2 -Q3 -Q4 -Q4 -Q3 -Q2
/.5 /.4 /.4
2
4
6
2
4
6
A2
A2
A2
2
4
6
1
2
3
5
6
4
C4
C5
C3
C2
C1
Mains contactor
Delta contactor
13
21
Star contactor
-S11 -S12
Local
22
14
On
-M1
"Star-delta starter" circuit diagram (current measuring in supply cable), SIMOCODE pro V PB, pro V MR
Local
W1 W2 Off
"Star-delta starter" circuit diagram (current measuring in supply cable) -
V1 M V2
/.2
U1 3 AC U2 *) An electronic/mechanical interlock is recommended for Q3/Q4
PE
PE
3.7.7
L3
N
Figure 3-27
PE
PE
PROFINET IO, EtherNet/IP
/.2
1
2
3
D1
D2
D3
D4
RJ 45
-X1 -X19
-F11 -F12
-Q
1
3
5
1
1
2
4
6
I> I>
2
2
C 1A C 1,6A
-A10
PN1
PN2
A1
A2
X9
SPE/PE
1
6
-A11
-T
L1
L2
L3
PROFINET IO 230V AC
Device
CT
RESET
Gen.fault
Basic Unit DEVICE BUS GEN.FAULT
Test/reset
BU
SIMOCODE pro V PN, pro V EIP
24V
Current measurement
T1
T2
T3
9
4
5
8
2
3
7
T1
T2
10
1
3
5
1
3
5
1
3
5
A1
A1
A1
*)
-Q2 -Q3 -Q4 -Q4 -Q3 -Q2
/.5 /.4 /.4
2
4
6
2
4
6
A2
A2
A2
2
4
6
1
2
3
5
6
4
C4
C5
C3
C2
C1
Mains contactor
Delta contactor
13
21
Star contactor
-S11 -S12
Local
22
14
On
-M1
"Star-delta starter" circuit diagram (current measuring in supply cable), SIMOCODE pro V PN, pro V EIP
Local
W1 W2 Off
"Star-delta starter" circuit diagram (current measuring in supply cable) -
V1 M V2 /.2
U1 3 AC U2 PE *) An electronic/mechanical interlock is recommended for Q3/Q4
PE
53
3.7 Star-delta starter
Example circuits control functions
Example circuits control functions
3.7 Star-delta starter
3.7.8 "Star-delta starter" plan (current measuring in supply cable) - SIMOCODE pro
V
Figure 3-28 "Star-delta starter" plan (current measuring in supply cable), SIMOCODE pro V
3/N/PE AC50Hz 400V 1/N AC 50Hz 230V 1/N AC 50Hz 230V 1/N AC 50Hz 230V
L1 2L1 1L1 1L1
L2 2N 1N 1N
L3
N
PE PROFIBUS
A
B
A
B
PE
Figure 3-29
1
2
3
D1
D2
D3
D4
D3
D4
A5
A1
A3
-X1 -X19
SIMOCODE pro S
1
3
5
1
1
1
2
4
6
I> I> I>
2
2
2
C 1A C 1,6A C 1,6A
A
B
A1
A2
13
13
SPE/PE
Profibus DP 230V AC
L1
L2
L3
Device Device
BUS
SYS
SYS
SYS
CT
SIMOCODE pro S Gen.fault
Basic Unit Test/reset Multifunction module
BU
PTC OUT1 OUT2 ϑ OUT1 OUT2
Current measurement
IN1 IN2 IN3 IN4
24V
IN1 IN2 IN3 IN4
T1
T2
T3
T1
T2
T1
T2
T3
14
24
IN-
14
IN1
IN2
IN3
IN4
IN +
IN1
IN2
IN3
IN4
1
3
5
1
3
5
1
3
5
A1
A1
A1
*)
-Q2 -Q3 -Q4 -Q4 -Q3 -Q2
/.5 /.4 /.4
2
4
6
2
4
6
A2
A2
A2
2
4
6
1
2
3
5
6
4
C4
C5
C3
C2
C1
C10
C9
C8
C7
C6
Mains contactor
Delta contactor
13
21
Star contactor
-S11 -S12
22
14
Local On
-M1
Local Off
W1 W2
V1 M V2
/.2
U1 3 AC U2 *) An electronic/mechanical interlock is recommended for Q3/Q4
PE
PE
"Star-delta starter" circuit diagram (current measuring in supply cable) -
"Star-delta starter" circuit diagram (current measuring in supply cable), SIMOCODE pro S
55
3.7 Star-delta starter
Example circuits control functions
Example circuits control functions
3.7 Star-delta starter
3.7.10 "Star-delta starter" plan (current measuring in supply cable) - SIMOCODE pro
S
Figure 3-30 "Star-delta starter" plan (current measuring in supply cable), SIMOCODE pro S
3.8
/ 1 1
/
3.8.1
1
3( 352),%860RGEXV578
$
%
$
%
Figure 3-31
3(
'
'
'
'
$
$
$
$
$
; ;
$
) ) 21 21! 2)) 7(67
6<6
4 5(6(7
'(9,&( %86 *(1)$8/7
,! ,! ,!
2SHUDWRUSDQHO
,! ,!
&$ &$
$
$
$
%
$
3(
;
63(3(
1
352),%86'30RGEXV578 9$& 10
4 4 'HYLFH 287 287
6<6
%86
6<6
SIMOCODEpro V/MBR
&7
6<6
*HQIDXOW 6,02&2'(SUR90%5
5HDG\
%DVLF8QLW 7HVWUHVHW 9$& 'LJLWDO0RGXOH
37&
9
,1 ,1 ,1 ,1 287 287 287 ,1 ,1 ,1 ,1
9
4
5
8
2
3
10
7
7
$
$
$
$
%8 4 4 4 4 4 4
$
$
$
$
7
7
7
&XUUHQWPHDVXUHPHQW
&
&
&
&
&
; ; ;
0DLQVFRQWDFWRU
$QHOHFWURQLFPHFKDQLFDOLQWHUORFNLVUHFRPPHQGHGIRU44
5LJKW
0DLQVFRQWDFWRU
6 6 6 /HIW
/RFDO
8 $& 8
5LJKW
3(
3(
/RFDO
/HIW
/RFDO
2II
"Star-delta reversing starter" circuit diagram - SIMOCODE pro V PB, pro V MR
3.8 Star-delta reversing starter
57
Example circuits control functions
13($&+]9
1$&+]9 1$&+]9
58
/ / /
/ 1 1
/
3.8.2
1
3(
Figure 3-32
352),1(7,2(WKHU1HW,3
3(
'
'
'
'
5-
; ;
$
) ) 21 21! 2)) 7(67
6<6
5(6(7
'(9,&( %86 *(1)$8/7
,! ,! ,!
2SHUDWRUSDQHO
,! ,!
&$ &$
3.8 Star-delta reversing starter
Example circuits control functions
$
$
$
31
31
$
3(
;
63(3(
352),1(7,2(WKHU1HW,3 9$& 10
4 4 'HYLFH 287 287
6<6
%86
6<6
SIMOCODE pro V PN / EIP
&7
6<6
*HQIDXOW 6,02&2'(SUR931(,3
5HDG\
%DVLF8QLW 7HVWUHVHW 9$& 'LJLWDO0RGXOH
37&
9
,1 ,1 ,1 ,1 287 287 287 ,1 ,1 ,1 ,1
7
7
/
/
/
7
$
$
$
$
%8 4 4 4 4 4 4
$
$
$
$
7
7
7
&XUUHQWPHDVXUHPHQW
&
&
&
&
&
; ; ;
0DLQVFRQWDFWRU
$QHOHFWURQLFPHFKDQLFDOLQWHUORFNLVUHFRPPHQGHGIRU44
5LJKW
0DLQVFRQWDFWRU
6 6 6 /HIW
"Star-delta reversing starter" circuit diagram, SIMOCODE pro V PN, pro V EIP
'HOWDFRQWDFWRU
0
6WDUFRQWDFWRU
: :
9 0 9
/RFDO
8 $& 8
5LJKW
3(
3(
/RFDO
/HIW
/RFDO
2II
"Star-delta reversing starter" circuit diagram - SIMOCODE pro V PN, pro V EIP
60
L1 2L1 1L1
3.9
L2 2N 1N
3.9.1
L3
N
PE PROFIBUS, Modbus RTU
Figure 3-34
A
B
A
B
PE
/.2
1
2
3
D1
D2
D3
D4
A5
A1
A3
A2
A4
-X1 -X19
3.9 Dahlander starter
-F11 -F12
1
3
5
1
1
-Q
2
4
6
2
2
C 1A C 1,6A
Example circuits control functions
Dahlander starter
X9
-A10
SPE/PE
A
B
A1
A2
6
1
-A11
L1
L2
L3
-T10 Profibus DP, Modbus RTU 230V AC
Device
BUS EIN>> EIN> OFF TEST/
CT
SYS
RESET
SYS
SIMOCODEpro V/MBR Gen.fault
Basic Unit Test/reset DEVICE GEN.FAULT
BU
PTC Operator Panel
OUT1 OUT2 OUT3
24V
C urrent measurement
IN1 IN2 IN3 IN4
T1
T2
T3
7
9
4
5
8
2
3
T1
T2
10
1
3
5
5
3
1
1
3
5
A1
A1
A1
-Q3 -Q2
*) -Q4 -Q3 -Q2 -Q4
/.4 /.4 /.5
A2
A2
A2
2
4
6
6
4
2
2
4
6
1
2
3
6
5
4
C4
C5
C3
C2
C1
-X2 -X2 -X19
Mains contactor
Fast
Mains contactor
Slow
13
21
-S11 -S12 -S13 13 Star contactor
Fast
22
14
14
Local
-M1
Fast
W2
W1
"Dahlander starter" circuit diagram – SIMOCODE pro V PB, pro V MR
V2 M V1 Local
/.2
3 AC Slow
U2 U1 *) An electronic/mechanical interlock is recommended for Q3/Q4
PE
PE
Local
Off
3.9.2
L3
N
PE
Figure 3-35
PE
PROFINET IO, EtherNet/IP
/.2
1
2
3
D1
D2
D3
D4
RJ 45
-X1 -X19
-F11 -F12
1
3
5
1
1
-Q
X9
-A10
SPE/PE
PN1
PN2
A1
A2
1
6
-A11
L1
L2
L3
-T10 PROFINET IO, EtherNet/IP 230V AC
Device
BUS EIN>> EIN> OFF TEST/
SIMOCODE pro V PN / EIP
CT
SYS
RESET
SYS
Gen.fault
Basic Unit Test/reset DEVICE GEN.FAULT
24V
C urrent measurement
IN1 IN2 IN3 IN4
T1
T2
T3
4
5
8
2
3
7
9
10
T1
T2
1
3
5
5
3
1
1
3
5
A1
A1
A1
-Q3 -Q2
*) -Q4 -Q3 -Q2 -Q4
/.4 /.4 /.5
A2
A2
A2
2
4
6
6
4
2
2
4
6
1
2
3
6
5
4
C4
C5
C3
C2
C1
Mains contactor
Slow
13
21
13
14
14
Local
-M1
Fast
W2
W1
V2 M V1 Local
"Dahlander starter" circuit diagram – SIMOCODE pro V PN, pro V EIP
/.2
3 AC Slow
U2 U1 *) An electronic/mechanical interlock is recommended for Q3/Q4
PE
PE
Local
Off
61
3.9 Dahlander starter
Example circuits control functions
Example circuits control functions
3.9 Dahlander starter
A
B
A
B
Figure 3-37
PE
1
2
3
D1
D2
D3
D4
A5
A1
A3
A2
A4
-X1 -X19
-A12
<>/<<>> ON< ON> OFF TEST/ Mains contactor
SYS
RESET
-F11 -F12 DEVICE BUS GEN.FAULT
Fast
1
3
5
1
1
-Q Right
Operator Panel
Mains contactor
I > I > I > Slow
I> I>
2
4
6
Right
2
2
C 1A C 1,6A
Star contactor
A1
A1
A2
A2
Mains contactor
Slow
Left
X9
-A10
SPE/PE
A
B
A1
A2
6
PE
25
20
21
22
-T10 Fast
L1
L2
L3
230V AC
Dahlander reversing starter
SYS
SYS2
SYS1
CT
SIMOCODEpro V/MBR Gen.fault SIMOCODEpro V/MBR Local
Test/reset
Ready
Current measurement
IN1 IN2 IN3 IN4
24V
IN1 IN2 IN3 IN4
T1
T2
T3
Local
7
9
4
5
8
2
3
23
24
T1
T2
26
27
Slow
10
Right
Local
Fast
Right
1
3
5
1
3
5
1
3
5
5
3
1
1
3
5
A1
A1
A1
A2
A2
A2
/.5 Slow
2
4
6
2
4
6
2
4
6
6
4
2
2
4
6
Left
/.5
Local
Fast
1
Left
1
2
3
4
5
6
C4
C5
C3
C2
C1
B4
B5
B3
B2
B1
21
13
13
13
13
22
14
14
14
14
-M1
W2 W1
V2 M V1
/.2
3 AC
U2 U1
PE
PE
63
Example circuits control functions
64
3.10.2
PE
Figure 3-38
PROFINET IO, EtherNet/IP
/.2
3.10 Dahlander reversing starter
1
2
3
D1
D2
D3
D4
RJ 45
Example circuits control functions
-X1 -X19
-A12
<>/<<>> ON< ON> OFF TEST/ Mains contactor
SYS
RESET
-F11 -F12 DEVICE BUS GEN.FAULT
Fast
1
3
5
1
1
-Q Right
Operator Panel
Mains contactor
I > I > I > Slow
I> I>
2
4
6
Right
2
2
C 1A C 1,6A
Star contactor
A1
A1
Mains contactor
Slow
Left
X9
-A10
PN2
SPE/PE
PN1
A1
A2
1
6
PE
25
20
21
22
-T10 Fast
L1
L2
L3
230V AC N/M
PROFINET IO, EtherNet/IP Device OUT1 OUT2 Left
BUS
SYS
SYS2
SYS1
CT
SIMOCODE pro V PN / EIP Gen.fault SIMOCODEpro V PN/EIP Local
Test/reset
Ready
Current measurement
IN1 IN2 IN3 IN4
24V
IN1 IN2 IN3 IN4
T1
T2
T3
Local
9
4
2
3
7
5
8
23
24
T1
T2
10
26
27
Slow
Right
Local
Fast
Right
1
3
5
1
3
5
1
3
5
5
3
1
1
3
5
A1
A1
A1
A2
/.5
2
4
6
2
4
6
2
4
6
6
4
2
2
4
6
Slow
Left
/.5
Local
Fast
1
Left
1
2
3
4
5
6
C4
C5
C3
C2
C1
B4
B5
B3
B2
B1
21
13
13
13
13
14
14
14
14
-M1
W2 W1
V2 M V1
/.2
3 AC
U2 U1
PE
PE
"Dahlander reversing starter" circuit diagram, SIMOCODE pro V PN, pro V EIP
66
L1 2L1 1L1
L2 2N 1N
3.11
L3
3.11.1
N
PROFIBUS, Modbus RTU
Figure 3-40
PE
A
B
A
B
PE
/.2
1
2
3
D1
D2
D3
D4
A5
A1
A3
-X1 -X19
-F11 -F12
1
3
5
1
1
-Q
3.11 Pole-changing starter
2
4
6
I> I>
2
2
Example circuits control functions
C 1A C 1,6A
-A10
X9
SPE/PE
A
B
A1
A2
6
-T10 -A11
L1
L2
L3
Profibus DP, Modbus RTU 230V AC
Device
BUS ON>> ON> OFF TEST/
CT
SYS
SIMOCODEpro V/MBR RESET
Pole-changing starter
Gen.fault SYS
Basic Unit Device BUS GEN.FAULT
Test/reset
BU
PTC Operator Panel
IN1 IN2 IN3 IN4 OUT1 OUT2 OUT3
24V
Current measurement
T1
T2
T3
7
9
4
5
8
2
3
T1
T2
10
1
3
5
5
3
1
A1
A1
-Q2 -Q3
-Q2 -Q3
A2
A2
/.4 /.4
2
4
6
6
4
2
1
2
3
6
5
4
C4
C5
C3
C2
C1
-X2 -X2 -X19
Mains contactor
Fast
Mains contactor
Slow
13
21
13
-S11 -S12 -S13
22
14
14
-M1 Local
Fast
W2 W1
V2 M V1 Local
/.2
U2 3 AC U1 Slow
"Pole-changing starter" circuit diagram - SIMOCODE pro V PB, pro V MR
PE
PE
Local
Off
Figure 3-41
PE
PROFINET IO, EtherNet/IP
/.2
1
2
3
D1
D2
D3
D4
RJ 45
-X1 -X19
-F11 -F12
1
3
5
1
1
-Q
2
2
C 1A C 1,6A
-A10
PN1
PN2
X9
SPE/PE
A1
A2
1
6
-T10 -A11
L1
L2
L3
PROFINET IO, EtherNet/IP 230V AC
Device
BUS ON>> ON> OFF TEST/
SIMOCODE pro V PN/EIP
CT
SYS
RESET
SYS
Gen.fault
Basic Unit Device BUS GEN.FAULT
24V
Current measurement
T1
T2
T3
9
4
5
8
2
3
7
T1
10
T2
1
3
5
5
3
1
A1
A1
-Q2 -Q3
-Q2 -Q3
A2
A2
/.4 /.4
2
4
6
6
4
2
Mains contactor
Fast
Mains contactor
13 Slow
21
13
14
14
-M1 Local
Fast
W2 W1
V2 M V1 Local
/.2
U2 3 AC U1 Slow
PE
PE
Local
"Pole-changing starter" circuit diagram - SIMOCODE pro V PN, pro V EIP
Off
67
3.11 Pole-changing starter
Example circuits control functions
Example circuits control functions
3.11 Pole-changing starter
3.12.1
MR
3/N/PE AC50Hz 400V
1/N AC 50Hz 230V 1/N AC 50Hz 230V
L1 2L1 1L1
L2 2N 1N
L3
N
PE PROFIBUS, Modbus RTU
A
B
A
B
Figure 3-43
PE
1
2
3
D1
D2
D3
D4
A5
A1
A3
-X1 -X19 -A12
Mains contactor
<>/<<>> ON< ON> OFF TEST/
Fast
SYS
RESET
-F11 -F12 DEVICE BUS GEN.FAULT Right
1
3
5
1
1
-Q
Operator Panel Mains contactor
I > I > I >
Slow
Right
2
4
6
I> I>
2
2
C 1A C 1,6A
Mains contactor
A1
A1
-Q32 -Q22 Slow
1
A2
A2
Mains contactor
Fast
-A10 Left
-A11
SPE/PE
A
B
A1
A2
X9
6
PE
25
20
21
22
-T10
L1
L2
L3
PROFIBUS DP, Modbus RTU 230V AC N/M Local
Device OUT1 OUT2
BUS Off
SYS2
SYS
SYS1
CT
SIMOCODEpro V/MBR Gen.fault SIMOCODE pro V/MBR
Local
Ready
Basic Unit Test/reset
BU Digital module Slow
PTC OUT1 OUT2 OUT3
24V
Current measurement
IN1 IN2 IN3 IN4 IN1 IN2 IN3 IN4 Right
T1
T2
T3
Pole-changing reversing starter
9
4
5
8
2
3
23
24
26
27
T1
T2
10
Local
Fast
Right
Local
1
3
5
1
3
5
1
3
5
5
3
1
Slow
A1
A1
-Q21 -Q22 -Q31 -Q32 -Q21 -Q31 Left
/.5 /.7 /.5 /.6
2
4
6
6
4
2
2
4
6
2
4
6
A2
A2
Local
Fast
Left
/.5
1
1
2
3
4
5
6
C4
C5
C3
C2
C1
B4
B5
B3
B2
B1
13
21
13
13
13
22
14
14
14
14
-M1
W1 W2
V1 M V2
/.2
U1 3 AC U2
PE
PE
69
Example circuits control functions
70
3.12.2
EIP
3/N/PE AC50Hz 400V
1/N AC 50Hz 230V 1/N AC 50Hz 230V
L1 2L1 1L1
L2 2N 1N
L3
N
PE
PE
Figure 3-44
PROFINET IO, EtherNet/IP
/.2
1
2
3
D1
D2
D3
D4
RJ 45
Example circuits control functions
Mains contactor
3.12 Pole-changing reversing starter
SYS
RESET
-F11 -F12 DEVICE BUS GEN.FAULT Right
1
3
5
1
1
-Q
Operator Panel Mains contactor
I > I > I >
Slow
Right
2
4
6
I> I>
2
2
C 1A C 1,6A
A1 Mains contactor
A1
-Q32 -Q22 Slow
1
/.7 Left
A2
A2
Mains contactor
Fast
-A10 Left
-A11
SPE/PE
PN1
PN2
A1
A2
X9
1
6
PE
25
20
21
22
-T10
L1
L2
L3
PROFINET IO, EtherNet/IP 230V AC N/M Local
Device OUT1 OUT2
BUS Off
SYS2
SYS
SYS1
CT
Gen.fault SIMOCODE pro V/PN/EIP
Local
Ready
24V
Current measurement
IN1 IN2 IN3 IN4 IN1 IN2 IN3 IN4 Right
T1
T2
T3
9
4
5
8
2
3
7
23
24
26
27
T1
T2
10
Local
Fast
Right
Local
1
3
5
1
3
5
1
3
5
5
3
1
Slow
A1
A1
2
4
6
6
4
2
2
4
6
2
4
6
A2
A2
Local
Fast
Left
/.5
1
1
2
3
4
5
6
C4
C5
C3
C2
C1
B4
B5
B3
B2
B1
13
21
13
13
13
22
14
14
14
14
-M1
W1 W2
V1 M V2
/.2
U1 3 AC U2
PE
PE
"Pole-changing reversing starter" circuit diagram, SIMOCODE pro V PN, pro V EIP
"Pole-changing reversing starter" circuit diagram - SIMOCODE pro V PN, pro V
72
L1 2L1 1L1
L2 2N 1N
3.13
L3
3.13.1
N
Figure 3-46
PE PROFIBUS, Modbus RTU
A
B
A
B
PE
/.2
3
2
1
7
1
2
3
4
3.13 Solenoid valve
18
19
20
-X1 -X19
-F11 -F12
1
-Q
3
5
1
1
I> I> I> I> I>
Example circuits control functions
C 1A C 1,6A
2
6
2
2
4
Solenoid valve
-A10
A
B
A1
A2
X9
SPE/PE
6
-A12
Profibus DP 230V AC
Device
BUS SYS OPEN CLOSE TEST/
CT
SYS
SIMOCODEpro V/MBR RESET
Gen.fault
Basic Unit DEVICE BUS GEN.FAULT
Test/reset
PTC Operator Panel
IN1 IN2 IN3 IN4 OUT1 OUT2 OUT3
24V
7
9
4
5
8
2
3
T1
T2
10
A1
-Q2
2
4
6
/.4
6
5
4
8
11
12
10
9
8
5
6
7
-X1 -X19
Mains contactor
1
2
3
N
-X2
Local
On
13
21
13
13
"Solenoid valve" circuit diagram - SIMOCODE pro V PB, pro V MR
/.2
-S11 -S12 -RMZ -RMA Local
PE
Off
22
14
14
14
1
2
Feedback
PE
Limit switch
Close
-Y1
Feedback
limit switch
Open
Figure 3-47
PE
PE
PROFINET IO, EtherNet/IP
/.2
RJ 45
3
2
1
7
1
2
3
4
-X1 -X19
-F11 -F12
-Q
1
3
5
1
1
2
6
2
2
4
-A10
PN1
PN2
A1
A2
X9
SPE/PE
1
6 -A12
PROFINET IO, EtherNet/IP 230V AC
Device
BUS OPEN CLOSE TEST/
SYS
CT
SIMOCODE pro V PN/EIP
SYS
RESET
24V
9
4
5
8
2
3
7
T1
T2
10
-Q2 A1
1
3
5
A2
-Q2
6
5
4
8
11
12
10
9
8
5
6
7
-X1 -X19
Mains contactor
1
2
3
N
-X2
Local
On
13
21
13
13
/.2
-S11 -S12 -RMZ -RMA Local
PE
Off
22
14
14
14
"Solenoid valve" circuit diagram - SIMOCODE pro V PN, pro V EIP
1
2
PE
Feedback
Limit switch
Close
-Y1
Feedback
limit switch
Open
3.13 Solenoid valve
73
Example circuits control functions
Example circuits control functions
3.13 Solenoid valve
A
B
A
B
Figure 3-49
PE
/.2
3
2
1
1
2
3
4
18
19
20
-X1 -X19
SYS
RESET
1
3
5
1
1
DEVICE BUS GEN.FAULT Mains contactor
Closed
Operator Panel
I> I> I> I> I> Local
C 1,6A C 1,6A
2
4
6
2
2
Stop
1 Local
Local
-A10 Open
-A11
X9
SPE/PE
A
B
A1
A2
6
PE
25
20
21
22
1
-T10
L1
L2
L3
PROFINBUS DP 230V AC N/M
Device OUT1 OUT2
BUS Feedback
SYS2
SYS1
CT
SYS
SIMOCODEpro V/MBR Gen.fault SIMOCODEpro V Limit switch
Ready
Basic Unit Test/reset 230V AC Digital Module
BU Closed
PTC OUT1 OUT2 OUT3
Current measurement
IN1 IN2 IN3 IN4 IN1 IN2 IN3 IN4
24V
T1
T2
T3
Feedback
9
4
5
8
2
3
T1
T2
23
24
26
27
Limit switch
10
Open
A1
A1
-Q2 -Q3
1
3
5
1
3
5
A2
A2
-Q2 -Q3
/.4 /.4
2
4
6
2
4
6
/.4
1
6
5
4
13
14
15
16
17
6
7
11
12
10
9
8
1
2
3
13
13
13
21
13
/.2
22
14
14
14
14
PE
U
V
W
-M1
M PE
3 AC
75
3.14 Positioner
Example circuits control functions
76
3.14.2
3.14 Positioner
Figure 3-50
PE
PROFINET IO, EtherNet/IP
/.2
Example circuits control functions
RJ 45
3
2
1
1
2
3
4
-X1 -X19
SYS
RESET
1
3
5
1
1
DEVICE BUS GEN.FAULT Mains contactor
Closed
Operator Panel
I> I> I> I> I> Local
C 1,6A C 1,6A
2
4
6
2
2
Stop
1 Local
/.7 Closed
Local
-A10 Open
-A11
X9
SPE/PE
PN1
PN2
A1
A2
1
6
PE
25
20
21
22
-T10
L1
L2
L3
PROFINET IO, EtherNet/IP 230V AC N/M
Device OUT1 OUT2
BUS Feedback
SYS2
CT
SYS
Gen.fault SIMOCODEpro V PN/EIP Limit switch
Ready
Current measurement
IN1 IN2 IN3 IN4 IN1 IN2 IN3 IN4
24V
T1
T2
T3
Feedback
9
4
5
8
2
3
7
10
T1
T2
23
24
26
27
Limit switch
Open
A1
A1
-Q2 -Q3
1
3
5
1
3
5
A2
-Q2 -Q3
A2
/.4 /.4
2
4
6
2
4
6
/.4
1
6
5
4
13
14
15
16
17
6
7
11
12
10
9
8
1
2
3
13
13
13
21
13
/.2
22
14
14
14
14
PE
U
V
W
-M1
M PE
3 AC
A
B
A
B
Figure 3-52
PE
/.2
Example circuits control functions
3
2
1
1
2
3
4
18
19
20
-X1 -X19
-A12 Mains contactor
Open
-Q1 -F11 -F12 CLOSE OPEN STOP TEST/
SYS
RESET
1
3
5
1
1
DEVICE BUS GEN.FAULT Mains contactor
Closed
Operator Panel
I> I> I> I> I> Local
C 1,6A C 1,6A
2
4
6
2
2
Stop
1 Local
/.7 Closed
-A10 Local
-A11 Open
SPE/PE
A
B
A1
A2
25
20
21
22
X9
6
PE
1
-T10
L1
L2
L3
PROFIBUS DP 230V AC N/M
Device OUT1 OUT2 Feedback
BUS
SYS2
Torque switch
SYS
SYS1
CT
SIMOCODEpro V/MBR Gen.fault
Basic Unit
SIMOCODEpro V Closed
Ready
24V
Current measurement
IN1 IN2 IN3 IN4 IN1 IN2 IN3 IN4
T1
T2
T3
7 Limit switch
9
4
5
8
2
3
T1
T2
23
24
26
27
10
Closed
Feedback
Limit switch
Open
A1
-Q2 -Q3 A1 Feedback
Torque switch
1
3
5
1
3
5
A2
A2
2
4
6
2
4
6
/.4
1
1
2
3
-X2
13
13
13
21
13
21
21
/.2
22
22
22
14
14
14
14
PE
U
V
W
-M1
M PE
3 AC
Figure 3-53
/.2
RJ 45
3
2
1
1
2
3
4
-X1 -X19
-A12 Mains contactor
Open
-Q1 -F11 -F12 SYS CLOSE OPEN STOP TEST/
RESET
1
3
5
1
1
DEVICE BUS GEN.FAULT Mains contactor
Closed
Operator Panel
I> I> I> I> I> Local
C 1,6A C 1,6A
2
4
6
2
2
Stop
-A10 Local
-A11 Open
SPE/PE
PN1
PN2
A1
A2
25
20
21
22
X9
1
6
PE
-T10
L1
L2
L3
PROFINET IO, EtherNet/IP 230V AC N/M
Device OUT1 OUT2 Feedback
BUS
SYS2
Torque switch
SYS
SIMOCODE pro V PN/EIP
SYS1
CT
Gen.fault SIMOCODEpro V PN/EIP
Basic Unit Closed
Ready
24V
Current measurement
IN1 IN2 IN3 IN4 IN1 IN2 IN3 IN4
T1
T2
T3
Limit switch
9
4
5
8
2
3
7
T1
T2
10
23
24
26
27
Closed
Feedback
Limit switch
Open
A1
A1
1
3
5
1
3
5
A2
A2
2
4
6
2
4
6
/.4
1
1
2
3
-X2
13
13
13
21
13
21
21
/.2
22
22
22
14
14
14
14
PE
U
V
W
-M1
M PE
3 AC
79
3.14 Positioner
Example circuits control functions
Example circuits control functions
3.14 Positioner
A
B
A
B
Figure 3-55
PE
3
2
1
1
2
3
4
18
19
20
-X1 -X19
-A12 Mains contactor
Open
-F11 -F12 CLOSE OPEN STOP TEST/
SYS
-Q RESET
1
3
5
1
1
DEVICE BUS GEN.FAULT Mains contactor
Closed
Operator Panel
I> I> I> I> I> Local
C 1,6A C 1,6A
2
4
6
2
2
Stop
Local
-A10 Open
-A11
A
B
A1
A2
6
X9
SPE/PE
PE
25
20
21
22
-T10
L1
L2
L3
PROFIBUS DP 230V AC N/M Feedback
Device OUT1 OUT2
BUS Torque switch
SYS
SYS2
CT
SYS1
Test/reset
BU 230V AC Digital Module
PTC Feedback
IN1 IN2 IN3 IN4 OUT1 OUT2 OUT3 IN1 IN2 IN3 IN4
24V
Limit switch
Current measurement
T1
T2
T3
Closed
7
9
4
5
8
2
3
T1
T2
23
24
26
27
10
Feedback
Limit switch
Open
A1
A1
-Q2 -Q3
1
3
5
1
3
5
A2
A2
-Q2 -Q3
/.4 /.4
2
4
6
2
4
6
/.4
1
1
2
3
-X2
"Positioner 3" circuit diagram - SIMOCODE pro V PB, pro V MR
13
13
13
21
13
21
-DMZ -RMZ -RMA -S11 -S12 -S13
/.2
22
22
14
14
14
14
PE
U
V
W
-M1
M PE
3 AC
81
3.14 Positioner
Example circuits control functions
3/N/PE AC50Hz 400V 1/N AC 50Hz 230V 1/N AC 50Hz 230V
L1 2L1 1L1
82
L2 2N 1N
L3
N
3.14.8
PE
Figure 3-56
PE
PROFINET IO, EtherNet/IP
/.2
RJ 45
3
2
1
1
2
3
4
3.14 Positioner
-X1 -X19
-A12 Mains contactor
Open
-F11 -F12 CLOSE OPEN STOP TEST/
SYS
-Q RESET
1
3
5
1
1
DEVICE BUS GEN.FAULT Mains contactor
Closed
Operator Panel
I> I> I> I> I> Local
C 1,6A C 1,6A
2
4
6
2
2
Stop
1 Local
/.7 Closed
Example circuits control functions
Local
-A10 Open
-A11
PN1
PN2
A1
A2
6
X9
SPE/PE
1
PE
25
20
21
22
-T10
L1
L2
L3
PROFINET IO, EtherNet/IP 230V AC N/M Feedback
Device OUT1 OUT2
BUS Torque switch
SYS
SYS2
CT
SIMOCODE pro V PN/EIP
SYS1
Gen.fault SIMOCODEpro V PN/EIP Closed
Basic Unit
Ready
Test/reset
BU 230V AC Digital Module
PTC Feedback
IN1 IN2 IN3 IN4 OUT1 OUT2 OUT3 IN1 IN2 IN3 IN4
24V
Limit switch
Current measurement
T1
T2
T3
Closed
9
4
5
8
2
3
7
T1
T2
10
23
24
26
27
Feedback
Limit switch
Open
A1
A1
-Q2 -Q3
1
3
5
1
3
5
A2
A2
-Q2 -Q3
/.4 /.4
2
4
6
2
4
6
/.4
1
1
2
3
-X2
13
13
13
21
13
21
-DMZ -RMZ -RMA -S11 -S12 -S13
/.2
22
22
14
14
14
14
PE
U
V
W
-M1
M PE
3 AC
"Positioner 3" circuit diagram - SIMOCODE pro V PN, pro V EIP
84
L1 2L1 1L1
L2 2N 1N
L3
N
PROFINBUS, Modbus RTU
3.14.10
PE
A
B
A
B
Figure 3-58
PE
/.2
3.14 Positioner
3
2
1
1
2
3
4
18
19
20
-X1 -X19
-A12 Mains contactor
-F11 -F12 CLOSE OPEN STOP TEST/
Open
-Q
SYS
RESET
1
3
5
1
1
DEVICE BUS GEN.FAULT
Mains contactor
Operator Panel Closed
I> I> I> I> I>
C 1,6A C 1,6A
2
4
6
2
2
Local
Stop
1
/.7
Example circuits control functions
Local
Closed
-A10
-A11
A
B
A1
A2
6
X9
SPE/PE
PE
25
20
21
22
-T10 Local
L1
L2
L3
PROFIBUS DP 230V AC N/M
Device OUT1 OUT2 Open
BUS
SYS
SYS2
SYS1
CT
SIMOCODEpro V/MBR Gen.fault SIMOCODEpro V
Ready
Basic Unit Test/reset 230V AC Digital module
BU
Feedback
PTC OUT1 OUT2 OUT3
24V
Current measurement
IN1 IN2 IN3 IN4 IN1 IN2 IN3 IN4
T1
T2
T3
Limit switch
7
23
24
26
27
9
4
5
8
2
3
T1
T2
Closed
10
Feedbackl
Limit switch
Open
A1
A1
-Q2 -Q3
Feedback
1
3
5
1
3
5
A2
A2
-Q2 -Q3 Torque switch
/.4 /.4 Open
2
4
6
2
4
6
/.4
6
5
4
13
14
15
16
17
6
7
11
12
10
9
8
1
2
3
-X2
13
13
13
21
13
21
-RMZ -RMA -DMA -S11 -S12 -S13
/.2
22
22
14
14
14
14
PE
U
V
W
-M1
M PE
3 AC
"Positioner 4" circuit diagram - SIMOCODE pro V PB, pro V MR
Figure 3-59
PE
PROFINET IO, EtherNet/IP
/.2
RJ 45
3
2
1
1
2
3
4
-X1 -X19
-A12 Mains contactor
-F11 -F12 CLOSE OPEN STOP TEST/
Open
-Q
SYS
RESET
1
3
5
1
1
DEVICE BUS GEN.FAULT
Mains contactor
Operator Panel Closed
I> I> I> I> I>
C 1,6A C 1,6A
2
4
6
2
2
Local
PN1
PN2
A1
A2
1
6
X9
SPE/PE
PE
25
20
21
22
-T10 Local
L1
L2
L3
PROFINET IO, EtherNet/IP 230V AC N/M
Device OUT1 OUT2 Open
BUS
SYS
SYS2
SYS1
CT
Gen.fault SIMOCODEpro V PN/EIP
Ready
Basic Unit Test/reset 230V AC Digital module
BU
Feedback
PTC OUT1 OUT2 OUT3
24V
Current measurement
IN1 IN2 IN3 IN4 IN1 IN2 IN3 IN4
T1
T2
T3
Limit switch
9
4
5
8
2
3
7
T1
T2
10
Closed
Feedbackl
Limit switch
Open
A1
A1
-Q2 -Q3
Feedback
1
3
5
1
3
5
A2
A2
-Q2 -Q3 Torque switch
/.4 /.4 Open
2
4
6
2
4
6
/.4
6
5
4
13
14
15
16
17
6
7
11
12
10
9
8
1
2
3
-X2
13
13
13
21
13
21
-RMZ -RMA -DMA -S11 -S12 -S13
/.2
22
22
14
14
14
14
PE
U
V
W
-M1
M PE
3 AC
"Positioner 4" circuit diagram - SIMOCODE pro V PN, pro V EIP
85
3.14 Positioner
Example circuits control functions
Example circuits control functions
3.14 Positioner
A
B
A
B
Figure 3-61
3
2
1
1
2
3
4
18
19
20
-X1 -X19
-A12 Mains Contactor
Open
-F11 -F12 CLOSE OPEN STOP TEST/
SYS
RESET
1
3
5
1
1
-Q BUS GEN.FAULT
Mains Contactor
Operator Panel Closed
I> I> I> I> I>
C 1,6A C 1,6A
2
4
6
2
2
Local
SPE/PE
A
B
A1
A2
25
20
21
22
X9
6
PE
-T10
L1
L2
L3
PROFIBUS DP 230V AC N/M Local
Device OUT1 OUT2
BUS Open
SYS2
SYS
SYS1
CT
SIMOCODEpro V/MBR Gen.fault SIMOCODEpro V
Ready
24V
Current measurement
IN1 IN2 IN3 IN4 IN1 IN2 IN3 IN4 Torque switch/
T1
T2
T3
7
9
4
5
8
2
3
Limit switch
T1
T2
23
24
26
27
10
Closed
Feedback
Torque switch/
A1
A1
-Q2 -Q3 Limit switch
Open
1
3
5
1
3
5
A2
A2
-Q2 -Q3
/.4 /.4
2
4
6
2
4
6
/.4
1
6
5
4
13
14
15
16
17
6
7
11
12
10
9
8
1
2
3
-X2
"Positioner 5" circuit diagram - SIMOCODE pro V PB, pro V MR
13
13
13
21
13
21
21
/.2
22
22
22
14
14
14
14
PE
U
V
W
-M1
M PE
3 AC
87
3.14 Positioner
Example circuits control functions
88
3/N/PE AC50Hz 400V
1/N AC 50Hz 230V 1/N AC 50Hz 230V
L1 2L1 1L1
L2 2N 1N
L3
3.14.14
Figure 3-62
N
PE
PE
3.14 Positioner
/.2
RJ 45
3
2
1
1
2
3
4
-X1 -X19
-A12 Mains Contactor
Open
-F11 -F12 CLOSE OPEN STOP TEST/
SYS
-Q RESET
1
3
5
1
1
BUS GEN.FAULT
Mains Contactor
Operator Panel Closed
I> I> I> I> I>
C 1,6A C 1,6A
2
4
6
2
2
Local
Stop
1
Example circuits control functions
/.7
Local
-A10 Closed
-A11
SPE/PE
PN1
PN2
A1
A2
25
20
21
22
X9
1
6
PE
-T10
L1
L2
L3
PROFINET IO, EtherNet/IP 230V AC N/M Local
Device OUT1 OUT2
BUS Open
SYS2
SYS
SIMOCODE pro V PN/EIP
SYS1
CT
Gen.fault SIMOCODEpro V PN/EIP
Ready
Basic Unit Test/reset 230V AC Digital module
BU Feedback
PTC OUT1 OUT2 OUT3
24V
Current measurement
IN1 IN2 IN3 IN4 IN1 IN2 IN3 IN4 Torque switch/
T1
T2
T3
9
4
5
8
2
3
7
Limit switch
T1
T2
10
23
24
26
27
Closed
Feedback
Torque switch/
A1
A1
-Q2 -Q3 Limit switch
Open
1
3
5
1
3
5
A2
A2
-Q2 -Q3
/.4 /.4
2
4
6
2
4
6
/.4
6
5
4
13
14
15
16
17
6
7
11
12
10
9
8
1
2
3
-X2
13
13
13
21
13
21
21
-DMZ/ RMZ -DMA/RMA
-S11 -S12 -S13
/.2
22
22
22
14
14
14
14
PE
U
V
W
-M1
M PE
3 AC
"Positioner 5" circuit diagram - SIMOCODE pro V PN, pro V EIP
3.15.1
Control Voltage:24V DC or 110-240V AC/DC
Figure 3-64
PROFIBUS, Modbus RTU
A
B
A
B
PE
Example circuits control functions
/.2
-X10
1
2
3
4
-X9 Line contactor
A
B
-Q1
1
3
5
-F11 -F12 -F13
1
1
1
off Soft starter
I > I > I >
Start
2
4
6
'A
'B
I> I> I>
2
2
2
Soft starter
C 1A C 1,6A C 3A Reset
11
-Q11
-A10 Fault
X9
SPE/PE
A
B
A1
A2
6
1
12
L1
L2
L3
-T10 230V AC
PROFIBUS DP, Modbus RTU Device
2
3
BUS
CT
SYS
Local control
SIMOCODEpro V/MBR Gen.fault
/.2
/.2
BU Basic Unit
Current acquisition
PTC -A11
IN1 IN2 IN3 IN4 OUT1 OUT2 OUT3
24V
T1
T2
T3
ON> TEST/
OFF
Local control
RESET
7
SYS
9
4
5
8
2
3
Off
10
T1
T2
DEVICE BUS GEN.FAULT
1
3
5
-Q1
Operator Panel
/.4
/.5
/.6
2
4
6
2
3
1L1
3L2
5L3
A1
A2
IN
A1
A1
230VAC -Q1 -Q11
-Q1
3RW40
A2
A2
3RW402/ OVERLOAD
on
BYPAS
3RW403/
3RW404
13
23
95
96
98
2T1
4T2
6T3
14/24
-X10
8
9
7
6
5
Soft starter (3RW402, 3RW403, 3RW404, 3RW52)
13
21
-S11 -S12
/.2
PE
22
14
U
V
W
-M1 M PE
Figure 3-65
PE
PROFINET IO, EtherNet/IP
/.2
RJ 45
-X10
1
2
3
4
Line contactor
-Q1
1
3
5
-F11 -F12 -F13
1
1
1
Soft starter
I > I > I >
Start
2
4
6
I> I> I>
11
-Q11
SIMOCODE pro V PN, pro V EIP
X9
SPE/PE
PN1
PN2
A1
A2
1
6
12
L1
L2
L3
-T10 PROFINET IO, EtherNet/IP 230V AC
Device
2
3
CT
SYS
SIMOCODE pro V PN/EIP
BU
Current acquisition
PTC -A11
IN1 IN2 IN3 IN4 OUT1 OUT2 OUT3
24V
Local control
T1
T2
T3
TEST/
ON OFF
RESET
SYS
9
4
5
8
2
3
7 Off
T1
T2
10
DEVICE BUS GEN.FAULT
1
3
5
-Q1
Operator Panel
/.4
/.5
/.6
2
4
6
2
3
1L1
3L2
5L3
A1
A2
IN
A1
A1
230VAC -Q1 -Q11
-Q1
3RW40
A2
A2
3RW402/ OVERLOAD
on
BYPAS
3RW403/
3RW404
13
23
95
96
98
2T1
4T2
6T3
14/24
-X10
8
9
7
6
5
13
21
-S11 -S12
/.2
PE
22
14
U
V
W
-M1 M PE
91
Example circuits control functions
Example circuits control functions
3.15 Soft starter (3RW402, 3RW403, 3RW404, 3RW52)
Figure 3-66 "Soft starter" diagram (example 3RW402, 3RW403, 3RW404, 3RW52), SIMOCODE pro V
A
B
A
B
PE
Figure 3-67
A5
A1
A3
-X19
1
2
3
4
SIMOCODE pro S
-Q1
1
3
5
-F11 -F12 -F13
1
1
1
I > I > I >
2
4
6
I> I> I>
2
2
SIMOCODE pro S
11 2
C 1A C 1,6A C 3A
2 12
3
/.2
/.2
A1
A2
13
A
B
SPE/PE
13
L1
L2
L3
-T10 230V AC Ready
PROFIBUS DP Device
BUS
SYS
SYS
SYS
CT
SIMOCODE pro S Gen.fault
Basic Unit Test/reset Multifunction module
BU
Current acquisition
PTC OUT1 OUT2 ϑ OUT1 OUT2
IN1 IN2 IN3 IN4 IN1 IN2 IN3 IN4
24V
T1
T2
T3
14
15
T1
T2
T3
14
24
T1
T2
IN-
IN1
IN2
IN3
IN4
IN+
IN1
IN2
IN3
IN4
1
3
5
-Q1
/.4
/.5
/.6
2
4
6
2
3
1L1
3L2
5L3
A1
A2
IN
A1
A1
230VAC -Q1 -Q11
-A1
3RW40
A2
A2
3RW402/ OVERLOAD
on
BYPAS
3RW403/
3RW404
13
23
95
96
98
2T1
4T2
6T3
14/24
-X10
14
13
12
11
8
9
7
6
5
10
13
21
-S11 -S12 Start
/.2
Soft starter
PE
22
Reset
14
U
V
W
-M1 M
Soft starter
PE Fault
3 AC
93
Example circuits control functions
Example circuits control functions
3.15 Soft starter (3RW402, 3RW403, 3RW404, 3RW52)
Figure 3-68 "Soft starter" diagram (example 3RW402, 3RW403, 3RW404, 3RW52), SIMOCODE pro S
3.16
L2 2N 1N
3.16.1
L3
Figure 3-69
N
PE PROFIBUS, Modbus RTU
A
B
A
B
PE
/.2
-X10
1
2
3
4
-X9
A
B
-Q1 /LQHFRQWDFWRU
1
3
5
-F11 -F12 -F13
1
1
1
off
2
4
6
6WDUW
'A
'B
I> I> I>
2
2
2
6RIWVWDUWHU
C 1A C 1,6A C 3A
2
3
5HVHW
X9
SPE/PE
A
B
A1
A2
6
1
)DXOW
-A11
L1
L2
L3
-T10 PROFIBUS DP, Modbus RTU 230V AC
Device
BUS ON> OFF TEST/
CT
SYS
RESET
SYS
/RFDOFRQWURO
Gen.fault
Current acquisition
PTC OUT1 OUT2 OUT3 Operator Panel
IN1 IN2 IN3 IN4
24V
T1
T2
T3
/RFDOFRQWURO
SIMOCODE pro V PB, pro V MR
9
4
5
8
2
3
10
2II
T1
T2
1
3
5
-Q1
/.4
/.5
/.6
2
4
6
2
3
Soft starter (3RW405, 3RW407)
1L1
3L2
5L3
A1
A2
1
2
3
+ - +
A1
E1
230VAC -Q1 -A1R
24vdc
IN
-Q1 Fern
3RW40 Reset
A2
E2
3RW405/ OVERLOAD
on
BYPAS
3RW407
13
23
95
96
98
2T1
4T2
6T3
14/24
-X10
8
9
7
6
5
13
21
-S11 -S12
/.2
PE
22
14
"Soft starter" circuit diagram (for example, 3RW405, 3RW407),
U
V
W
"Soft starter" circuit diagram (for example, 3RW405, 3RW407), SIMOCODE pro V PB, pro V MR
-M1 M PE
3 AC
95
3.16 Soft starter (3RW405, 3RW407)
Example circuits control functions
Control Voltage:24V DC or 110-240V AC/DC
96
3/N/PE AC50Hz 400V
1/N AC 50Hz 230V 1/N AC 50Hz 230V
L1 2L1 1L1
L2 2N 1N
3.16.2
L3
Figure 3-70
N
PE
PE
PROFINET IO, EtherNet/IP
/.2
RJ 45
-X10
EIP
1
2
3
4
-Q1 /LQHFRQWDFWRU
1
3
5
-F11 -F12 -F13
1
1
1
I > I > I >
6RIWVWDUWHU
2
4
6
6WDUW
Example circuits control functions
2
2
2
6RIWVWDUWHU
3.16 Soft starter (3RW405, 3RW407)
C 1A C 1,6A C 3A
2
3
5HVHW
/.2
/.2
-A10
6RIWVWDUWHU
X9
SPE/PE
PN1
PN2
A1
A2
1
6
)DXOW
-A11
L1
L2
L3
-T10 PROFINET IO, EtherNet/IP 230V AC
Device
BUS ON> OFF TEST/
CT
SYS
RESET
SYS
SIMOCODE pro V PN/EIP /RFDOFRQWURO
Gen.fault
DEVICE BUS GEN.FAULT 2Q
Basic Unit Test/reset
BU
Current acquisition
PTC OUT1 OUT2 OUT3 Operator Panel
IN1 IN2 IN3 IN4
24V
T1
T2
T3
/RFDOFRQWURO
9
4
5
8
2
3
7
2II
T1
T2
10
1
3
5
-Q1
/.4
/.5
/.6
2
4
6
2
3
1L1
3L2
5L3
A1
A2
1
2
3
+ - +
A1
E1
230VAC -Q1 -A1R
24vdc
IN
-Q1 Fern
3RW40 Reset
A2
E2
3RW405/ OVERLOAD
on
BYPAS
3RW407
13
23
95
96
98
2T1
4T2
6T3
14/24
-X10
8
9
7
6
5
13
21
-S11 -S12
/.2
PE
22
14
U
V
W
"Soft starter" circuit diagram (for example, 3RW405, 3RW407), SIMOCODE pro V PN, pro V EIP
-M1 M PE
3 AC
"Soft starter" circuit diagram (3RW405, 3RW407) - SIMOCODE pro V PN, pro V
3.16.3 "Soft starter" plan (for example, 3RW405, 3RW407) - SIMOCODE pro V
Figure 3-71 "Soft starter" plan (for example, 3RW405, 3RW407), SIMOCODE pro V
3.17.1
Control Voltage:24V DC or 110-240V AC/DC
1/N AC 50Hz 230V 1/N AC 50Hz 230V
L1 2L1 1L1
L2 2N 1N
L3
3RW52)
N
PE PROFIBUS, Modbus RTU
Figure 3-72
A
B
A
B
PE.
Example circuits control functions
/.2
-X10
1
2
3
4
-X9 1HW]VFK¾W]
A
B
-Q1 -F11 -F12 -F13
1
3
5
1
1
1
5HFKWV
A1
off -Q11
1HW]VFK¾W]
I > I > I > /LQNV
2
4
6
A2
I> I> I>
2
2
2
'B
C 1A C 1,6A C 3A 6DQIWVWDUWHU
6WDUW
L1
L2
L3
-T10
'A
11
-Q11
-A10 5HVHW
X9
SPE/PE
A
B
A1
A2
6
PE
25
20
21
22
BU /.6 -A11
230V AC N/M
12
PROFIBUS DP, Modbus RTU Device OUT1 OUT2 6DQIWVWDUWHU
Stromerfassung
T1
T2
T3
BUS
CT
SYS
SYS2
SYS1
SIMOCODEpro V PB/MBR Gen.fault 6W¸UXQJ
Test/reset
SIMOCODEpro V/MBR
Ready
Grundgerät 230V AC Digitalmodul
PTC OUT1 OUT2 OUT3 9RU2UW
IN1 IN2 IN3 IN4 IN1 IN2 IN3 IN4
24V
5HFKWV
9
4
5
8
2
3
1
3
5
1
3
5
7
10
T1
T2
23
24
26
27
-Q2 -Q1
2
3
/.5 /.4
2
4
6
2
4
6
9RU2UW
$XV
/.2
/.2
2
3
/LQNV
EIN>> EIN> AUS TEST/
1L1
3L2
5L3
A1
A2
1
RESET
SYS
START
3RW40
A1
A1
3RW402/ OVERLOAD -Q1 -Q2
on
BYPAS
3RW403/
3RW404, 3RW52) - SIMOCODE pro V PB, pro V MR
A2
A2
3RW404
13
23
95
96
98
3.17 Soft starter with reversing contactor (3RW402, 3RW403, 3RW404, 3RW52)
2T1
4T2
6T3
14/24
-X10
8
9
7
6
5
/.2
PE.
13
21
13
-S11 -S12 -S13
U
V
W
22
14
14
-M1 M PE
3 AC
"Soft starter with reversing contactor" circuit diagram (3RW402, 3RW403, 3RW404,
"Soft starter with reversing contactor" circuit diagram (3RW402, 3RW403,
Soft starter with reversing contactor (3RW402, 3RW403, 3RW404,
Figure 3-73
/.2
-X10
RJ 45
1
2
3
4
/LQHFRQWDFWRU
-Q1 -F11 -F12 -F13
1
3
5
1
1
1
&:
A1
-Q11
/LQHFRQWDFWRU
I > I > I > &&:
2
4
6
A2
I> I> I>
2
2
2
C 1A C 1.6A C 3A 6RIWVWDUWHU
6WDUW
11
-Q11
-A10 5HVHW
X9
SPE/PE
PN1
PN2
A1
A2
1
6
PE
25
20
21
22
BU /.6 -A11
230 V AC N/M
12
PROFINET IO, EtherNet/IP Device OUT1 OUT2 6RIWVWDUWHU
Current acquisition
T1
T2
T3
BUS
CT
SYS
SYS2
SYS1
24 V
&:
1
3
5
1
3
5
9
4
5
8
2
3
7
T1
T2
10
23
24
26
27
-Q2 -Q1
2
3
/.5 /.4
2
4
6
2
4
6
/RFDOFRQWURO
2II
/.2
/.2
/.6
/.6
2
3
&&:
ON> ON> OFF TEST/
1L1
3L2
5L3
A1
A2
1
2
3
RESET
SYS
START
Control block
3RW40
A1
A1
on
BYPAS
3RW403/
3RW404, 3RW52) - SIMOCODE pro V PN, pro V EIP
A2
A2
3RW404
13
23
95
96
98
2T1
4T2
6T3
14/24
-X10
8
9
7
6
5
/.2
PE.
13
21
13
-S11 -S12 -S13
U
V
W
22
14
-M1 M 14
PE
3 AC
"Soft starter with reversing contactor" circuit diagram (3RW402, 3RW403, 3RW404,
"Soft starter with reversing contactor" circuit diagram (3RW402, 3RW403,
3.17 Soft starter with reversing contactor (3RW402, 3RW403, 3RW404, 3RW52)
99
Example circuits control functions
Example circuits control functions
3.17 Soft starter with reversing contactor (3RW402, 3RW403, 3RW404, 3RW52)
3.17.3 "Soft starter with reversing contactor" diagram (3RW402, 3RW403, 3RW404,
3RW52) - SIMOCODE pro V
Figure 3-74 "Soft starter with reversing contactor" diagram (3RW402, 3RW403, 3RW404, 3RW52),
SIMOCODE pro V
3.18.1
Control Voltage:24V DC or 110-240V AC/DC
1/N AC 50Hz 230V 1/N AC 50Hz 230V
L1 2L1 1L1
L2 2N 1N
L3
N
PE PROFIBUS, Modbus RTU
Figure 3-75
A
B
A
B
PE.
Example circuits control functions
/.2
-X10
1
2
3
4
-X9
A
B
-Q1 -F11 -F12 -F13
1
3
5
1
1
1
1HW]VFK¾W]
E1
off -A1R 5HFKWV
Fern
I > I > I > Reset 1HW]VFK¾W]
2
4
6
E2
I> I> I>
2
2
2
'A
'B
/LQNV
C 1A C 1,6A C 3A
2
3
6DQIWVWDUWHU
L1
L2
L3
-T10
6WDUW
/.2
/.2
X9
SPE/PE
A
B
A1
A2
6
PE
25
20
21
22 6DQIWVWDUWHU
1
BU -A11
SIMOCODE pro V PB, pro V MR
230V AC N/M
5HVHW
PROFIBUS DP Device OUT1 OUT2
Stromerfassung
T1
T2
T3
BUS
CT
SYS
SYS2
SYS1
SIMOCODEpro V/MBR Gen.fault SIMOCODEpro V 6DQIWVWDUWHU
Test/reset
Ready
Grundgerät 230V AC Digitalmodul 6W¸UXQJ
PTC OUT1 OUT2 OUT3
IN1 IN2 IN3 IN4 IN1 IN2 IN3 IN4
1
3
5
1
3
5
9
4
5
8
2
3
7
3.18 Soft starter with reversing contactor (3RW405, 3RW407)
9RU2UW
10
T1
T2
23
24
26
27
-Q2 -Q1
5HFKWV
/.5 /.4
2
4
6
2
4
6
9RU2UW
/.5
/.5
$XV
-A12
2
3
ON>> ON> OFF TEST/
9RU2UW
1L1
3L2
5L3
A1
A2
1
2
3
RESET
SYS
IN
-Q1 Bedienbaustein
3RW40
A1
A1
3RW405/ OVERLOAD -Q1 -Q2
on
BYPAS
3RW407
A2
A2
13
23
95
96
98
2T1
4T2
6T3
14/24
-X10
8
9
7
6
5
/.2
PE.
13
21
13
-S11 -S12 -S13
U
V
W
22
14
14
-M1 M PE
3 AC
Soft starter with reversing contactor (3RW405, 3RW407)
"Soft starter with reversing contactor" circuit diagram (for example, 3RW405, 3RW407),
3.18.2
L3
N
Figure 3-76
PE
PE.
PROFINET IO, EtherNet/IP
/.2
-X10
RJ 45
1
2
3
4
-Q1 -F11 -F12 -F13
1
3
5
1
1
1
0DLQVFRQWDFWRU
E1
-A1R 5LJKW
Fern
I > I > I > Reset 0DLQVFRQWDFWRU
2
4
6
E2
I> I> I>
2
2
2
/HIW
C 1A C 1,6A C 3A
L1
L2
L3
-T10 6WDUW
/.2
/.2
-A10
X9
SPE/PE
PN1
PN2
A1
A2
1
6
25
20
21
22
BU -A11 6RIWVWDUWHU
230V AC N/M 5HVHW
PROFINET IO,EtherNet/IP Device OUT1 OUT2
Current measurement
T1
T2
T3
BUS
CT
SYS
SYS2
SYS1
SIMOCODE pro V PN, pro V EIP Gen.fault SIMOCODEpro V PN / pro V EIP 6RIWVWDUWHU
Ready
Basic Unit Test/reset
230V AC Digital Module )DXOW
PTC OUT1 OUT2 OUT3
IN1 IN2 IN3 IN4 IN1 IN2 IN3 IN4
24V
1
3
5
1
3
5
/RFDO
9
4
5
8
2
3
7
T1
T2
10
23
24
26
27
-Q2 -Q1 5LJKW
/.5 /.4
/.5
/.5
2II
SIMOCODE pro V PN, pro V EIP
-A12
2
3
ON>> ON> OFF TEST/
/RFDO
1L1
3L2
5L3
A1
A2
1
2
3
RESET
SYS
IN
-Q1 Operator Panel
3RW40
A1
A1
3RW405/ OVERLOAD -Q1 -Q2
on
BYPAS
3RW407
A2
A2
13
23
95
96
98
2T1
4T2
6T3
14/24
-X10
8
9
7
6
5
/.2
PE.
13
21
13
-S11 -S12 -S13
U
V
W
22
14
14
-M1 M PE
3 AC
"Soft starter with reversing contactor" circuit diagram (3RW405, 3RW407), SIMOCODE pro V PN, pro V EIP
"Soft starter with reversing contactor" circuit diagram (3RW405, 3RW407) -
3.18 Soft starter with reversing contactor (3RW405, 3RW407)
103
Example circuits control functions
Example circuits control functions
3.18 Soft starter with reversing contactor (3RW405, 3RW407)
3.18.3 "Soft starter with reversing contactor" (3RW405, 3RW407) plan - SIMOCODE
pro V
Figure 3-77 "Soft starter with reversing contactor" plan (3RW405, 3RW407), SIMOCODE pro V
3.19.1 "Direct starter for 1-phase loads" circuit diagram - SIMOCODE pro V PB, pro V
MR
Hauptschütz
Vor-Ort
Vor-Ort
Aus
Ein
RESET
TEST/
OFF
GEN.FAULT
Bedienbaustein
ON
BUS
DEVICE
-A12
SYS
SYS
6 7 6
OUT3
Control Voltage:24V DC or 110-240V AC/DC
4
I>
3 1 2 1 3 5
OUT2
1L1
1N
-F12
C 1,6A
2 A1 A2
OUT1
1/N AC 50Hz 230V
-Q1
2 A2
230V AC
I>
1 1 2 A1 24V
8 8
2L1
2N
5 9
-F11
C 1A
IN4
Test/reset
Gen.fault
Device
BUS
PROFIBUS, Modbus RTU
4 10
PROFIBUS DP, Modbus RTU
IN3
SIMOCODEpro V/MBR
B 10 12 21 22
A
20 B
Grundgerät
B
IN2
19 A
-S12
A
18 SPE/PE
9 11 13 14
-X19
X9
-X19
IN1
-S11
T2
PTC
-A10
CT T1
SYS1
Entkoppelmodul
1)
SIMOCODEpro V
Ready
PE SYS2
/.2
-A13
PE
7 8 N /.2
I > I > I >
BU
1 5 6 L3 T3 5 6 4 3 PE PE
M
1~
2 3 4 L2 T2 3 4 5 2 N
3 1 2 erfassung 1 2 6 1 L
L1 Strom-/Spannungs- T1
2
#2,5mm
#2,5mm 2
-Q1
PE
L1
L2
L3
-X1
-X1
-X2
/.4
-M1
UL1
UL2
UL3
N
-T4
-Q1
Figure 3-78 "Direct starter for 1-phase loads" circuit diagram, SIMOCODE pro V PB, pro V MR
1) A decoupling module is not necessary for 2nd generation current / voltage measuring
modules
modules
N
PE
Figure 3-79
PE
PROFINET IO, EtherNet/IP
Example circuits control functions
/.2
RJ 45
3
2
1
7
1
2
3
4
-X1 -X19
3.19 Direct starter for 1-phase loads
Hauptschütz
-F11 -F12
1
1
-Q1
1
3
5
Vor-Ort
I> I>
Ein
2
2
C 1A C 1,6A
I > I > I >
2
4
6
#2,5mm 2 Vor-Ort
#2,5mm 2
Aus
-A13
-A10
PE
X9
SPE/PE
PN1
PN2
A1
A2
1
6
-T4
L1
L2
L3
230V AC -A12
PROFINET IO, EtherNet/IP Device
1)
BUS ON OFF TEST/
SYS1
CT
SYS
RESET
SYS2
SYS
Ready
UL2 BU Grundgerät
Entkoppelmodul
UL3 PTC OUT1 OUT2 OUT3 Bedienbaustein
Strom-/Spannungs-
erfassung
IN1 IN2 IN3 IN4
SIMOCODEproVPN/EIP
24V
9
4
5
8
2
3
7
T1
T2
T3
T1
T2
10
A1
-Q1
1
3
5
-Q1 A2
/.4
2
4
6
6
5
4
8
11
12
10
9
8
5
6
7
-X1 -X19
-X2
1
2
3
N
13
21
-S11 -S12
/.2
22
14
PE
L
N
PE
-M1
M
1~
"Direct starter for 1-phase loads" circuit diagram, SIMOCODE pro V PN, pro V EIP
1) A decoupling module is not necessary for 2nd generation current / voltage measuring
"Direct starter for 1-phase loads" circuit diagram - SIMOCODE pro V PN, pro V
Figure 3-80 "Direct starter for 1-phase loads" plan, SIMOCODE pro V
"Soft starter with reversing contactor" circuit diagram "Star-delta starter" plan (current measuring in delta),
(for example, 3RW405, 3RW407), SIMOCODE pro V PB, SIMOCODE pro V basic unit, 49
pro V MR, 102 "Star-delta starter" plan (current measuring in supply
"Soft starter with reversing contactor" diagram cable), SIMOCODE pro S, 56
(3RW402, 3RW403, 3RW404, 3RW52), "Star-delta starter" plan (current measuring in supply
SIMOCODE pro V, 101 cable), SIMOCODE pro V, 54
"Soft starter with reversing contactor" plan (3RW405,
3RW407), SIMOCODE pro V, 104
"Soft starter" circuit diagram (example 3RW402, C
3RW403, 3RW404, 3RW52), SIMOCODE pro S, 93
Circuit breaker, 26
"Soft starter" circuit diagram (example 3RW402,
Control station local control, 17
3RW403, 3RW404, 3RW52), SIMOCODE pro V PB,
Current notes on operational safety, 14
pro V MR, 90
"Soft starter" circuit diagram (example 3RW402,
3RW403, 3RW404, 3RW52), SIMOCODE pro V PN,
pro V EIP, 91
D
"Soft starter" circuit diagram (for example, 3RW405, Dahlander starter, 26
3RW407), SIMOCODE pro V PB, pro V MR, 95 Direct starter (direct-on-line starter), 26
"Soft starter" circuit diagram (for example, 3RW405, Disclaimer of liability, 8
3RW407), SIMOCODE pro V PN, pro V EIP, 96
"Soft starter" diagram (example 3RW402, 3RW403,
3RW404, 3RW52), SIMOCODE pro S, 94 E
"Soft starter" diagram (example 3RW402, 3RW403,
Example circuits, 25
3RW404, 3RW52), SIMOCODE pro V, 92
"Soft starter" plan (for example, 3RW405, 3RW407),
SIMOCODE pro V, 97
"Solenoid valve" circuit diagram, SIMOCODE pro V PN,
F
pro V EIP, 73 Fault message, 8
"Solenoid valve" circuit diagram, SIMOCODE pro V PB,
pro V MR, 72
"Solenoid valve" plan, SIMOCODE pro V, 74 M
"Star-delta reversing starter" circuit diagram,
Manual Collection, 7
SIMOCODE pro V PN, pro V EIP, 58
"Star-delta reversing starter" circuit diagram,
SIMOCODE pro V PB, pro V MR, 57
"Star-delta reversing starter" plan, SIMOCODE
O
pro V, 59 Overload relay, 26
"Star-delta starter" circuit diagram (current measuring
in delta), SIMOCODE pro S, 50
"Star-delta starter" circuit diagram (current measuring P
in delta), SIMOCODE pro V PN, pro V EIP, 48
Pole-changing starter, 26
"Star-delta starter" circuit diagram (current measuring
Positioner, 26
in delta), SIMOCODE pro V PB, pro V MR, 47
Pump, 17
"Star-delta starter" circuit diagram (current measuring
in supply cable), SIMOCODE pro S, 55
"Star-delta starter" circuit diagram (current measuring
in supply cable), SIMOCODE pro V PN, pro V EIP, 53
R
"Star-delta starter" circuit diagram (current measuring Recycling and disposal, 8
in supply cable), SIMOCODE pro V PB, pro V MR, 52 Response, 7
"Star-delta starter" plan (current measuring in delta), Reversing starter, 26
SIMOCODE pro S, 51
S
Soft starter, 26
Soft starter with reversing contactor, 26
Solenoid valve, 26
Star-delta reversing starter, 26
Star-delta starter, 26
Communication 2
Function Manual
06/2021
A5E40508495002A/RS-AE/005
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage
to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices
referring only to property damage have no safety alert symbol. These notices shown below are graded according to
the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance
are required to ensure that the products operate safely and without any problems. The permissible ambient
conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may
be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions.
1 Introduction ........................................................................................................................................... 7
1.1 Important notes................................................................................................................... 7
1.2 Siemens Industry Online Support ......................................................................................... 9
1.3 Siemens Industry Online Support app................................................................................. 11
1.4 Support Request ................................................................................................................ 12
1.5 Security information .......................................................................................................... 13
1.6 Current information about operational safety ..................................................................... 14
1.7 Recycling and disposal ....................................................................................................... 15
2 Communication ................................................................................................................................... 17
2.1 PROFIBUS communication.................................................................................................. 17
2.1.1 Definitions ......................................................................................................................... 17
2.1.2 Data transfer...................................................................................................................... 18
2.1.3 Fail-safe data transfer via PROFIBUS / PROFIsafe .................................................................. 20
2.1.4 Telegram description and data access................................................................................. 20
2.1.4.1 Cyclic data ......................................................................................................................... 20
2.1.4.2 Diagnostics data and alarms............................................................................................... 21
2.1.4.3 Structure of the slave diagnostics ....................................................................................... 22
2.1.5 Integration of SIMOCODE pro in DP master systems ............................................................ 31
2.1.5.1 Slave operating modes....................................................................................................... 31
2.1.5.2 Preparing the data transfer................................................................................................. 31
2.1.5.3 Integration of SIMOCODE pro as a DPV1 slave via GSD in the configuring software .............. 31
2.1.5.4 Integration of SIMOCODE pro as a SIMATIC PDM object (DPV1 slave via GSD) in STEP7 HW
Config................................................................................................................................ 33
2.1.5.5 Integration of SIMOCODE pro as an S7 slave via OM SIMOCODE pro .................................... 33
2.1.5.6 Compatibility of SIMOCODE pro S and SIMOCODE pro V ...................................................... 34
2.1.6 Evaluating diagnostics data................................................................................................ 35
2.1.6.1 Evaluating diagnostics data................................................................................................ 35
2.1.6.2 SIMOCODE pro integrated with GSD ................................................................................... 35
2.1.6.3 Integration of SIMOCODE pro in SIMATIC S7 with OM SIMOCODE ES ................................... 36
2.1.7 Data records ...................................................................................................................... 37
2.1.8 Parameterization via PROFIBUS........................................................................................... 37
2.1.8.1 SIMOCODE ES Premium...................................................................................................... 37
2.1.8.2 SIMATIC PDM ..................................................................................................................... 38
2.1.8.3 Parameter data during startup............................................................................................ 38
2.1.9 Timestamping/time synchronization................................................................................... 39
2.2 PROFINET communication.................................................................................................. 40
2.2.1 Definitions ......................................................................................................................... 40
2.2.2 Data security in automation ............................................................................................... 42
2.2.3 Data transfer...................................................................................................................... 44
2.2.4 Communication via PROFINET IO........................................................................................ 45
2.2.5 Integration of SIMOCODE pro into the automation system (PLC) ......................................... 46
Scope of application
This manual is applicable to the listed SIMOCODE pro system components. It contains a
description of the components applicable at the time of printing the manual. SIEMENS reserves
the right to include updated information about new components or new versions of
components in a Product Information.
Manual Collection
A Manual Collection (https://support.industry.siemens.com/cs/ww/en/view/109743951), a
collection of the following five SIMOCODE pro manuals is at your disposal in Industry Online
Support:
• SIMOCODE pro - 1 Getting Started
• SIMOCODE pro - 2 System Manual
• SIMOCODE pro - 3 Parameterization
• SIMOCODE pro - 4 Applications
• SIMOCODE pro - 5 Communication
Further information
Please read the operating instructions of the respective components. You can find the operating
instructions for SIMOCODE pro at Operating instructions (https://
support.industry.siemens.com/cs/ww/en/ps/16027/man).
You can find further information on the Internet:
• SIMOCODE pro (https://www.siemens.com/simocode)
• Information and Download Center (https://support.industry.siemens.com/cs/ww/en/ps/
16027/cat)
• Siemens Industry Online Support (SIOS) (https://
support.industry.siemens.com/cs/ww/en/ps)
• Certificates (https://support.industry.siemens.com/cs/ww/en/ps/16027/cert)
Disclaimer of liability
The products described here have been developed to carry out safety-related functions as part
of a complete plant or machine. In general, a complete safety system consists of sensors,
evaluation units, signaling devices and methods for safe tripping. The manufacturer is
responsible for ensuring safe functioning of the complete plant or machine. Siemens AG, its
subsidiaries, and associated companies (hereinafter referred to as "Siemens") are not in a
position to guarantee every characteristic of a complete plant or machine not designed by
Siemens.
Siemens also denies all responsibility for any recommendations that are made or implied in the
following description. No new guarantee, warranty, or liability claims above those beyond the
scope of the Siemens general terms of delivery can be derived from the following description.
Product support
You can find information and comprehensive know-how covering all aspects of your product
here:
• FAQs
Answers to frequently asked questions
• Manuals/operating instructions
Read online or download, available as PDF or individually configurable.
• Certificates
Clearly sorted according to approving authority, type and country.
• Characteristics
For support in planning and configuring your system.
• Product announcements
The latest information and news concerning our products.
• Downloads
Here you will find updates, service packs, HSPs and much more for your product.
• Application examples
Function blocks, background and system descriptions, performance statements,
demonstration systems, and application examples, clearly explained and represented.
• Technical data
Technical product data for support in planning and implementing your project
Link: Product support (https://support.industry.siemens.com/cs/ww/en/ps)
mySupport
The following functions are available in your personal work area "mySupport":
• Support Request
Search for request number, product or subject
• My filters
With filters, you limit the content of the online support to different focal points.
• My favorites
With favorites you bookmark articles and products that you need frequently.
• My notifications
Your personal mailbox for exchanging information and managing your contacts. You can
compile your own individual newsletter in the "Notifications" section.
• My products
With product lists you can virtually map your control cabinet, your system or your entire
automation project.
• My documentation
Configure your individual documentation from different manuals.
• CAx data
Easy access to CAx data, e.g. 3D models, 2D dimension drawings, EPLAN macros, device
circuit diagrams
• My IBase registrations
Register your Siemens products, systems and software.
Android iOS
DANGER
Hazardous Voltage
Can Cause Death, Serious Injury or Risk of Property Damage
Please take note of our latest information!
Systems with safety-related characteristics are subject to special operational safety
requirements on the part of the operator. The supplier is also obliged to comply with special
product monitoring measures. We therefore also provide information in the newsletters
Industrial controls (https://new.siemens.com/global/en/products/automation/industrial-
controls/forms/newsletter.html) and Safety Integrated (https://new.siemens.com/global/en/
products/automation/topic-areas/safety-integrated/factory-automation/newsletter.html)
about new products, further technical developments as well as standards and guidelines.
2.1.1 Definitions
PROFIBUS DP
PROFIBUS bus system with the DP protocol (decentralized peripherals). The main task of
PROFIBUS DP is to manage the fast, cyclic data exchange between the central DP master and the
I/O devices.
PROFIBUS DPV1
PROFIBUS DPV1 is an extension of the DP protocol. It enables acyclic data exchange of
parameter, diagnostic, receive and test data.
DP master
A master with characteristics to EN 50 170, Volume 2, PROFIBUS with the DP protocol is referred
to as the DP master.
Class 1 master
A Class 1 master is an active station on PROFIBUS DP. It is characteristically used for cyclic data
exchange with other stations. Typical Class 1 masters include PLCs with a PROFIBUS DP
connection.
Class 2 master
A class 2 master is an optional station on the PROFIBUS DP.
Typical class 2 masters include:
• PC / PG devices with the SIMOCODE ES software
• SIMATIC PDM (PCS7)
• PC with SIMATIC powercontrol software (power management).
DPV1 slave
A slave operated on the PROFIBUS with the PROFIBUS DP protocol that behaves in accordance
with EN 50 170, Volume 2, PROFIBUS is referred to as a DPV1 slave.
GSD
Device master data (GSD) contains DP slave descriptions in a standardized format. The use of
device master data simplifies the configuration of the DP slave in a DP master system.
OM SIMOCODE pro
OM SIMOCODE pro (object manager) is used instead of GSD to integrate SIMOCODE pro into
STEP7.
OM SIMOCODE pro enables the use of SIMOCODE ES (if it is installed) for parameterization
within STEP7.
SIMATIC PDM
Software package for the configuration, parameterization, commissioning and maintenance of
devices (e.g. transducers, controllers, SIMOCODE) and for configuring networks and PCs.
Writing data
Writing data means that data is transmitted to the SIMOCODE pro system.
Reading data
Reading data means that data is transmitted from the SIMOCODE pro system.
PROFIsafe
PROFIsafe is a safety profile developed and tested according to IEC 61508 for the widely used
field bus protocols PROFIBUS and PROFINET. The PROFIsafe profile defines how failsafe protective
devices (e.g. EMERGENCY OFF pushbutton) will be connected to programmable controllers by
means of PROFIBUS.
Communication principle
The following figure shows the communication principle and the way data is transmitted
depending on the master and slave operating modes:
3/& &38
&\FOLF ,2 $F\FOLF $F\FOLF $F\FOLF
3& RU 3&6
HJ 6,02&2'( (6
3/&
&RPPXQLFDWLRQ SURFHVVRU
&RQILJXUDWLRQ *6'
6WDUWXS
SDUDPHWHU
EORFN
6,02&2'( SUR
8)
'LDJQRVWLFV $ODUPV 3DUDPHWHU
'DWD UHFRUGV 'DWD UHFRUGV
'39
&\FOLF VHQG GDWD
&\FOLF UHFHLYH GDWD '39 '39
Table 2-1 Cyclic data from the PROFIBUS DP master to SIMOCODE pro:
Table 2-2 Cyclic data from SIMOCODE pro to the PROFIBUS DP master:
The cyclic data content (digital / analog information) is set by parameterization, e.g. with the
SIMOCODE ES software.
The cyclic I/O data is already preset when the type of application (control function) is selected
when the "SIMOCODE ES" parameterization software is launched (see Chapter Assignment of
cyclic receive and send data for predefined control functions (Page 118)).
%\WH
%\WH 6WDWLRQ VWDWXV WR
%\WH
6WDQGDUG
%\WH 0DVWHU 352),%86 DGGUHVV GLDJQRVWLFV
%\WH
%\WH
,GHQWLILFDWLRQUHODWHG GLDJQRVWLFV
%\WH
6WDWXV LQIRUPDWLRQ
%\WH
%\WH
&KDQQHOUHODWHG GLDJQRVWLFV
%\WH
G\QDPLF Q
%\WH
$GYDQFHG
GLDJQRVWLFV
%\WH
&KDQQHOUHODWHG GLDJQRVWLFV
%\WH
G\QDPLF Q
%\WH
%\WH Q
'LDJQRVWLF DODUP WHPSRUDU\
%\WH Q
%\WH Q
3URFHVV DODUP WHPSRUDU\
%\WH Q
Figure 2-3 Structure of the slave diagnostics
Station status 1
Station status 2
Bit Meaning
0 The DP slave must be parameterized again.
1 A diagnostic message is pending. The DP slave will not operate until the fault is rectified (static diagnostics
message).
2 The bit is always "1" when the DP slave with this PROFIBUS address is configured.
3 Response monitoring is enabled for this DP slave.
Bit Meaning
4 The DP slave has received a "FREEZE" control command. 1)
5 The DP slave has received a "SYNC" control command. 1)
6 0: Bit is always "0".
7 The DP slave is deactivated, i.e. it is decoupled from the current processing.
1) Bit is updated only if another diagnostic message also changes.
Station status 3
Station status 3 is not relevant for the slave diagnostics.
Bit Meaning
0 to 7 Bits are always "0".
Manufacturer's ID - definition
A code is stored in the manufacturer's identification which describes the DP slave type.
%LW QXPEHU
%\WH [
%LW QXPEHU
%\WH [ *6'
%LW QXPEHU
%\WH [ 20 6,02&2'( SUR
%LW QXPEHU
%\WH [
%\WH [ 6ORW QXPEHU *6' [
20 6,02&2'( SUR [
%\WH [
%LW QXPEHU
%\WH
%\WH
Figure 2-5 Configuration of status messages
You will find the detailed messages in Chapter Detailed messages of the slave diagnostics
(Page 144).
The H_STATUS has the following structure:
%LW QXPEHU
%\WH
%LW QXPEHU
%\WH
%\WH [ $OZD\V
%\WH 1RW UHOHYDQW
%\WH 1RW UHOHYDQW
%\WH +B67$786
'HDFWLYDWHG
$FWLYDWHG
+DUGZDUH IDXOW
'DWD H[FKDQJH
0DVWHU VWDWH FOHDU
%DXG UDWH GHWHFWHG
%LW QXPEHU
%\WH [ [
[ *6'
[ 20 6,02&2'( SUR
&RGH IRU FKDQQHOUHODWHG GLDJQRVWLFV
%LW QXPEHU
%\WH
,QSXWRXWSXW FKDQQHO
%LW QXPEHU
%\WH
&KDQQHO W\SH
% 1R VSHFLDO FKDQQHO W\SH
The block for the channel-related diagnostics, which has a length of 3 bytes, is either missing (if
there is no channel-related diagnostics) or is available once or twice.
Fault types
The diagnostic message is output on channel 0.
%\WH Q [ 'LDJQRVWLF DODUP
%\WH Q [ 6ORW QXPEHU *6' [
20 6,02&2'( SUR [
%\WH Q [
%LW QXPEHU
%\WH Q
%\WH Q
Q
Figure 2-8 Structure of the diagnostic interrupt
The first byte of the block for diagnostic interrupt can be shifted by 3 or 6 bytes depending on the
number of blocks for channel-related diagnostics.
You will find a description of the information contained in data record 1 in Chapter Detailed
messages of the slave diagnostics (Page 144).
%LW QXPEHU
%\WH Q [
%\WH Q [ 3URFHVV DODUP
%\WH Q [ 6ORW QXPEHU *6' [
20 6,02&2'( SUR [
%\WH Q [
%LW QXPEHU
%\WH Q
%\WH Q
Q
Figure 2-9 Structure of the hardware interrupt
The first byte of the block for hardware interrupts can be shifted by 3 or 6 bytes depending on
the number of blocks for channel-related diagnostics.
The detailed messages can be found in Chapter "Detailed messages of the slave diagnostics" in
Chapter Detailed messages of the slave diagnostics (Page 144).
2.1.5.3 Integration of SIMOCODE pro as a DPV1 slave via GSD in the configuring software
SIMOCODE pro is integrated into your system as a standard slave via the GSD file.
You can download the GSD file from GSD file (https://support.industry.siemens.com/cs/ww/en/
view/113630) (switching devices).
Note
If you want to utilize the complete functionality of SIMOCODE pro (e.g. time stamping), your
configuration tool must support GSD files - Rev. 5 such as STEP7 V5.3 and higher.
The following table describes how to integrate the GSD file in SIMATIC S7 and SIMOCODE pro
from the hardware catalog.
Table 2-9 Integration of SIMOCODE pro as a DPV1 slave via GSD in the configuring software
2.1.5.4 Integration of SIMOCODE pro as a SIMATIC PDM object (DPV1 slave via GSD) in STEP7
HW Config
SIMOCODE pro can be integrated as a PDM object into the STEP7 HW Config when
version 6.0 + SP1 or higher of the SIMATIC PDM (Process Device Manager) is installed. This
requires the PDM option "Integration in STEP7."
The following table describes how you can insert SIMOCODE pro as a PDM object in the STEP7
HW Config from the hardware catalog.
Table 2-10 SIMOCODE pro as a SIMATIC PDM object (DPV1 slave via GSD) in STEP7 HW Config
The following table describes how to insert SIMOCODE pro into STEP7 HW Config from the
hardware catalog.
Step STEP7
1 Start STEP7 and open the "HW Config."
2 To integrate SIMOCODE pro as an S7 slave, navigate through the hardware
catalog to directory "PROFIBUS DP → Switching Devices → Motor Management
System"
3 Enter SIMOCODE pro C, SIMOCODE pro S, SIMOCODE pro V (basic type 1) or SIMOCODE pro S, SIMOCODE pro V
(basic type 2) on the PROFIBUS.
For SIMOCODE pro S and SIMOCODE pro V only.
SIMOCODE pro S and SIMOCODE pro V can be integrated into two basic types (basic type 1 or basic type 2) (see
Chapter Cyclic data (Page 20)).
Enter the desired basic type "Basic type 1" or "Basic type 2" as the module.
Only in conjunction with the fail-safe digital module DM-F PROFIsafe:
Enter the desired basic type "Basic type 1 - PROFIsafe" or "Basic type 2 - PROFIsafe" as the module.
You will find more information about using the DM-F PROFIsafe in the manual SIMOCODE pro fail-safe digital
modules (https://support.automation.siemens.com/WW/view/en/50564852).
4 Start the SIMOCODE ES software to generate the device parameters with the "Parameters" button under "Param‐
eters" in the object properties of slot 4 of this S7 slave. The created parameters are incorporated in STEP7 and
automatically transmitted to SIMOCODE pro during startup (see Chapter Parameter data during startup
(Page 38)).
If SIMOCODE pro has been integrated as an S7 slave, you can utilize the routing functionality
provided by SIMOCODE ES Premium.
A prerequisite for the availability of this function is that an online connection can be established
(for example via Industrial Ethernet) between the PC on which SIMOCODE ES is installed and the
SIMATIC controller that supports routing.
In this manner, you can use routing to access all SIMOCODE pro devices connected to the
controller.
DP master with DPV1 interrupt support (DPV1 interrupt mode)(e.g. all later SIMATIC S7-300 / 400 DP
master systems)
In a DP master system with DPV1 interrupt support, the diagnostics data is transferred and
evaluated by means of diagnostic and hardware interrupts.
These interrupts must be enabled in the PROFIBUS configuring tool for this purpose (diagnostic
interrupts, hardware interrupts).
Using the configuring tool, you can define the DP interrupt mode in which the integration took
place in the DP slave properties and specify whether interrupts are enabled. In SIMATIC STEP7,
this is carried out in HW Config via the properties of the DP slave.
• Behavior and sequence in STEP7: Behavior and sequence in STEP7A diagnosis interrupt
(OB 82) is triggered in the CPU every time a new device fault is diagnosed, whereas a
hardware interrupt (OB 40) is triggered every time a new process fault / warning / status
information is diagnosed. If OB 82 or OB 40 has not been programmed, the CPU switches to
"STOP" mode.
• Interrupts from a DPV1 slave, received with STEP7: The interrupt is read directly in OB 82 or
OB 40 with SFB 54 "RALRM." The data range addressed with SFB 54 by means of the "AINFO"
parameter contains the interrupt information described in Section "Diagnostic interrupt -
structure" and in the Section "Hardware interrupt - structure." The first byte which is read
corresponds to byte 28.
Note
The interface of SFB 54 "RALRM" is identical to the interface of FB "RALRM" as defined in the
"PROFIBUS Guideline PROFIBUS Communication and Proxy Function Blocks according to
IEC 61131-3" standard.
You will find further information about SFB 54 in the STEP7 online help.
DP master without DPV1 interrupt support (DPV0 interrupt mode) (e.g. all later SIMATIC S7-300 / 400
DP master systems)
SIMOCODE pro diagnostics data can be evaluated via device-specific diagnostics (status
information) and channel-related diagnostics (as part of extended diagnostics, see
Chapter Structure of the slave diagnostics (Page 22)) in DP master systems without DPV1
interrupt support.
Using the configuring tool, you can define the DP interrupt mode in which the integration took
place in the DP slave properties.
Device-specific diagnostics contain detailed information about faults, warnings and status
information which are recorded by the process via SIMOCODE pro. Information concerning
hardware faults is transmitted via channel-related diagnostics.
• Behavior and sequence in STEP7: OB 82 is started in the CPU every time a new device or
process fault / warning / status information is diagnosed. If OB 82 has not been programmed,
the CPU switches to "STOP" mode.
• Readout of the slave diagnostics data with STEP7: You can determine which DP slave has
supplied diagnostics data by evaluating the start information in OB 82 ("OB82_MDL_ADDR"
variable). OB82_MDL_ADDR corresponds here to the diagnostics address of the slave that is
configured in HW Config. The diagnostics data itself is read, for instance, in the cyclic part of
the user program with SFC 13 "DPNRM_DG." The diagnostics data that is read with SFC 13 has
the structure described in Chapter Structure of the slave diagnostics (Page 22). For further
information on SFC 13, please refer to the STEP7 Online Help system.
DP masters operated in DP mode "DPV1" (e.g. all later SIMATIC S7-300/400 DP master systems)
Behavior and sequence in STEP7:
Behavior and sequence in STEP7A diagnosis interrupt (OB 82) is triggered in the CPU every time
a new device fault is diagnosed, whereas a hardware interrupt (OB 40) is triggered every time
a new process fault / warning / status information is diagnosed. If OB 82 or OB 40 has not been
programmed, the CPU switches to "STOP" mode.
Interrupts from a DPV1 slave, received with STEP7:
The interrupt is read directly in OB 82 or OB 40 with SFB 54 "RALRM."
The data range addressed with SFB 54 by means of the "AINFO" parameter contains the interrupt
information described in Section "Structure of the slave diagnostics (Page 22)". The first byte
which is read corresponds to byte 28.
You will find further information on SFB 54 in the STEP7 online help.
DP masters operated in DP mode "S7-compatible" (e.g. all early SIMATIC S7-300/400 DP master
systems)
Behavior and sequence in STEP7:
Behavior and sequence in STEP7A diagnosis interrupt (OB 82) is triggered in the CPU every time
a new device fault is diagnosed, whereas a hardware interrupt (OB 40) is triggered every time
a new process fault / warning / status information is diagnosed. If OB 82 or OB 40 has not been
programmed, the CPU switches to "STOP" mode.
You will find information about the device fault in the start information of OB 82 in the
"OB82_MDL_DEFECT" variable. The start information of OB 40 contains the
"OB40_POINT_ADDR" variable, which in turn contains the data of the hardware interrupt that is
described in bytes 32 to 35 (see Section "Structure of the slave diagnostics (Page 22)"). Reading
the entire diagnosis can then be initiated, for example, from OB 40, while the complete
diagnostic record 92 is being read in the cyclic user program with the SFC 52 "RD_REC", for
example.
You will find further information on SFB 59 in the STEP7 online help.
Note
A PC with a system connection for PROFIBUS (e.g. SIMATIC NET CP 5612 (PCI) or CP 5622 (PCI-
Express)) is required to execute online functions via PROFIBUS DP, e.g. transfer of SIMOCODE pro
parameters.
The system connections for PROFIBUS mentioned above are operated in conjunction with
SIMOCODE ES Premium as master class 2 and use acyclic DPV1 communication functions for
communication with SIMOCODE pro.
If SIMOCODE pro has been integrated as an S7 slave, you can utilize the routing functionality
provided by SIMOCODE ES Premium. A prerequisite for the availability of this function is that an
online connection can be established (for example via Industrial Ethernet) between the PC on
which SIMOCODE ES is installed and the SIMATIC controller that supports routing. In this
manner, you can use routing to access all SIMOCODE pro devices connected to the controller.
Note
The startup parameter block (Device Parameters > Bus Parameters) must always be set for this
form of parameterization to avoid the device parameters from being overwritten by any existing
parameter data during startup.
Note
The startup parameter block (Device parameters > Bus parameters) must always be set for this
form of parameterization to avoid the device parameters from being overwritten by any existing
parameter data during startup.
You will find further information about SIMATIC PDM in the Manual SIMATIC Process Control
System PCS 7 SIMATIC PDM (https://support.automation.siemens.com/WW/view/en/
57355963).
2.2.1 Definitions
GSD file
The properties of a PROFINET devices are described in a GSD (General Station Description) file
that contains all the necessary information for the configuration. Just as with PROFIBUS, you can
link a PROFINET device into an automation system using a GSD file: PROFINET GSD (https://
support.industry.siemens.com/cs/ww/en/view/38702563)
In the case of PROFINET IO, the GSD file is in XML format. The structure of the GSD file conforms
to ISO 15734, the worldwide standard for device descriptions.
Device name
Before an IO device can be addressed by an IO controller, it must have a device name because the
IP address is permanently assigned to the device name. In the case of PROFINET, this method was
chosen because names are easier to handle than complex IP addresses.
Assignment of a device name for a specific IO device is comparable to setting the PROFIBUS
address on a DP slave.
An IO device does not have a device name when it is delivered. It can only be addressed by an
IO controller once a device name has been assigned to it, e.g. for transmission of the
configuration data (including the IP address) during startup or for exchanging useful data in
cyclic operation.
IO Device
Distributed field device assigned to one of the IO controllers.
As a field device, the SIMOCODE pro V PN basic unit functions as a PROFINET-IO device.
IP address
To enable a PROFINET device to be addressed as a node on Industrial Ethernet, this device also
requires an IP address that is unique within the network. The IP address is made up of 4 decimal
numbers with a range of values from 0 through 255. The decimal numbers are separated by a
decimal point.
The IP address is made up of
• The address of the (sub)net and
• The address of the node (generally called the host or network node)
MAC address
Each PROFINET device is assigned a globally unique device identifier at the factory. This 6-byte
long device identifier is the MAC address.
OPC UA client
An OPC UA client is a user program that accesses process data via the OPC UA interface. Access
to the process data is made possible by the OPC UA server.
OPC UA server
The OPC server provides the OPC client with a wide range of functions with which it can
communicate via industrial networks. SIMOCODE pro V PN (GP) provides extensive process data
via OPC UA.
PROFINET
Within the context of Totally Integrated Automation (TIA), PROFINET is the systematic
development of the following systems:
• PROFIBUS DP, the established fieldbus
• Industrial Ethernet, the communications bus for the cell level.
Experiences from both systems have been and are being integrated in PROFINET. PROFINET was
defined as an Ethernet-based automation standard of PROFIBUS International (PROFIBUS
Nutzerorganisation e. V.).
PROFINET IO controller
Device via which the connected IO devices are addressed. That means the IO controller
exchanges input and output signals with assigned field devices. The IO controller is often the
controller on which the automation program runs.
PROFINET IO Supervisor
PG/PC for commissioning and diagnostics.
Introduction
The topic of data security and access protection (security) is becoming more and more important
in industrial environments. Increased networking of entire industrial plants, vertical integration
and networking of the levels within a company, and new technologies, such as remote
maintenance, are resulting in more increased requirements for protection of the industrial plant.
Security is the generic term for all protection measures
• Loss of confidentiality due to unauthorized accessing of data
• Loss of integrity due to data manipulation
• Loss of availability due to destruction of data
To provide protection from manipulation in sensitive plant and production networks, it is not
enough to apply data security solutions for offices to industrial applications without any
adaptation.
Requirements
The special requirements of communication in an industrial environment (e.g. communication
in real time) result in additional requirements for security in industrial use:
• Protection against interaction between automated cells
• Protection of network segments
• Protection from unauthorized access
• Scalability of the security functionality
• No influence on the network structure.
Threats
Threats can arise from external and internal manipulation. Loss of data security is not always
caused by deliberate actions.
Internal threats arise due to:
• Technical faults
• Operating errors
• Errors in programs.
This internal hazards are compounded by external threats. The external hazards do not differ
from the known threats in the office environment:
• Computer viruses and computer worms
• Trojan horses
• Unauthorized access
• Password phishing.
Password phishing means attempting to get a user to divulge access data and passwords by
masquerading as a different identity in an e-mail.
Precautions
The most important precautions against manipulation and loss of data security in an industrial
environment are:
• Filtering and verification of data traffic through virtual private networks (VPN). A virtual
private network is used to exchange private data in a public network (e.g. the Internet). The
most common VPN technology is IPsec. IPsec is a collection of protocols based on the IP
protocol at the network layer.
• Segmentation into protected automation cells. The aim of this concept is to protect devices
in the network through security modules. A group of protected devices forms a protected
automation cell. Only security modules in the same group or the device protected by you can
be interchanged.
• Authentication (identification) of the networked devices. The security modules identify
themselves to each other via a secure (encrypted) channel using authentication procedures.
This prevents access to a protected segment by unauthorized persons from outside.
• Encryption of the data traffic. The confidentiality of the data is ensured by encrypting the data
traffic. For this purpose, every security module is given a VPN certificate which includes the
encryption key.
VDI guideline
The VDI/VDE Association of German Engineers "Measurement and Automation" has published
with the VDI guideline "VDI/VDE 2182 Sheet 1, IT Security for Industrial Automation - General
Model" a guideline in implementation of a security architecture in the industrial environment.
The guideline is found under "VDI guidelines" on the VDI home page: VDI guidelines (http://
www.vdi.eu/engineering/vdi-standards)
Security information
See Security information (Page 13).
SPS PC PC / HMI PC
SIMOCODE ES OPC UA Client Web Browser
(TIA)
IO Controller 3
IO Supervisor
1 2 5 6
Ethernet / PROFINET
,1 ,1 7
4
287
6,02&2'(352931
%86 V
8)$%
PC
$ $ 3(
SIMOCODE ES
SIMOCODE pro V PN (GP)
Figure 2-10 Communication functions as exemplified by SIMOCODE pro V PN (GP)
1 Communication between PLC (IO controller) and SIMOCODE pro (IO device) via
PROFINET / Ethernet
2 Communication between PC with parameterization software SIMOCODE ES and
SIMOCODE pro via PROFINET
3 Communication between PC with parameterization software SIMOCODE ES Premium and
SIMOCODE pro via SIMATIC S7 (SIMOCODE pro integrated into SIMOCODE ES (TIA-Portal))
4 Communication between PC parameterization software SIMOCODE and SIMOCODE pro via the
SIMOCODE pro system interface (point-to-point via RS 232 or USB)
5 Communication between PC or HMI with OPC UA Client and SIMOCODE pro via Ethernet/
OPC UA
6 Communication between PC with a web browser and SIMOCODE pro via TCP/IP and HTTP
You will find more information in the system manual "SIMATIC PROFINET System Description"
(see System manual SIMATIC PROFINET System Description (https://
support.industry.siemens.com/cs/ww/en/view/19292127)).
I/O configurations
SIMOCODE pro V PN (GP) supports a number of I/O configurations, which define the structure
and length of the I/O data that are cyclically transferred between the IO controller (PLC) and the
IO device (SIMOCODE pro). In the case of SIMOCODE pro, these configurations are termed Basic
types.
• PROFIsafe, 1 F-DO
Permanently assigned to the fail-safe relay enable circuits of the DM-F PROFIsafe, length 5 bytes.
Figure 2-14 Cyclic data from SIMOCODE pro, basic type 1, 10 bytes
Figure 2-15 Cyclic data from SIMOCODE pro, basic type 2, 4 bytes
Figure 2-16 Cyclic data from SIMOCODE pro, basic type 3, 20 bytes
• PROFIsafe
No useful data, length 4 bytes.
Note
GSD for SIMOCODE pro V PN (GP)
Different GSDs are available for 1-port/2-port devices.
After installation of the GSD, you will find SIMOCODE pro V PN (GP) in the hardware catalog of
STEP7 V5 under "Hardware Catalog → Additional Field Devices → PROFINET IO → Switching
Devices → Siemens AG → Motor Management System." Insert the SIMOCODE pro V PN (GP) into
the PROFINET IO system.
After insertion of SIMOCODE pro V PN (GP), configure one of the three possible basic types in Slot
1 of the IO device inserted in this way (see figures about "Cyclic data to SIMOCODE pro" and
"Cyclic data of SIMOCODE pro").
If SIMOCODE pro V PN (GP) is used in conjunction with the fail-safe DM-F PROFIsafe digital
module, additionally configure the I/O configuration for PROFIsafe in slot 2.
Note
Changing the slot
It is only possible to change the slot by selecting another SIMOCODE type!
When using SIMOCODE pro V PN in conjunction with the fail-safe DM-F PROFIsafe digital
module, select the relevant configuration with PROFIsafe.
Note
Precondition for module replacement without exchangeable medium/PC
The use of this function depends whether the IO controller and the neighboring IO devices
support this function.
Assuming the basic device has been integrated and parameterized using either the
STEP 7 (TIA Portal) hardware catalog (Detecting and Monitoring – SIRIUS Monitoring and Control
Devices) or SIMOCODE ES (TIA Portal), and the topology (partner port) has been configured, the
IO controller can automatically restore the device name, the IP configuration, and then the
complete device parameterization of the replaced device.
Note
Do not use a memory module or initialization module!
To use this function, you do not have to and indeed must not use of a memory module or an
initialization module!
For further information, see Chapter "Restoring factory settings" in SIMOCODE pro – System
Manual (https://support.industry.siemens.com/cs/ww/en/view/109743957).
Assigning device names using the configuration tool of the automation system
The device name is assigned during the commissioning phase by the configuration tool of the
automation system (e.g. STEP 7) or with the SIMOCODE ES configuration software and
transmitted into the IO device via Ethernet. For transmission, the basic unit must be connected
and accessible via the Ethernet interface. Using the MAC address (e.g. 00-0E-8C-BD-1F-27)
printed on the front of the basic unit, the device can be accessible via LAN. In this case, the
"Overwrite device name in device" parameter set with the SIMOCODE ES parameterization
software under "PROFINET Parameters → Station" must not be active.
1. Device is given a technological name as part of configuration by the user (device name here:
Motor-1). STEP 7 automatically assigns an IP parameter
2. The user assigns the device name to an IO device based on the MAC address and transfers this
in the Online & Diagnostic functions of SIMOCODE ES (TIA Portal)
Note
Transferring the device parameters
It is always possible to transfer the device parameters via the system interface.
If the PROFINET IO device name has already been configured in a different way, the device
parameters can be transferred via PROFINET, too.
Note
Assignment of the device name
The device name can be assigned with the "SIMOCODE ES" parameterization software in the
Online & Diagnostic Functions. This function is not identical with parameterization with the
"PROFINET parameter" dialog box. Unlike in this dialog box, under "PROFINET
Parameters → Station," the "Overwrite device name in device" parameter must not be active.
Note
Changing the device name
Every change to the device name with SIMOCODE ES in the "PROFINET Parameters" dialog box
requires a restart of the communication interface. A new start interrupts all Ethernet and
PROFINET links and reestablishes them afterward.
Transferring IP parameters
The IP parameters, consisting of IP address, subnet mask, and router can also be assigned in
various ways and transferred to the IO Device.
Note
Assigning the IP parameters
The IP parameters can be assigned with the "SIMOCODE ES" parameterization software in the
Online & Diagnostic Functions. This function is not identical with the parameterization of the
IP parameters with the "PROFINET Parameters" dialog box. Unlike in this dialog box, under
"PROFINET Parameters → IP Parameters," the "Overwrite IP parameters in device" parameter
must not be active.
Note
Restarting the communication interface
Every change to the IP parameter with SIMOCODE ES in the "PROFINET Parameters" dialog
box requires a restart of the communication interface.
A new start of the communication interface interrupts all Ethernet and PROFINET links and
reestablishes them afterward.
With the identification data, SIMOCODE pro V PN (GP) can be uniquely identified online.
The identification data can be edited with the configuration tool of the automation system (e.g.
STEP 7) and with SIMOCODE ES and transferred to the device or read out of the device.
In STEP 7, the identification data are displayed on the "Module status" and "Properties ..." tab
cards and loaded into the modules with "Load module identification data ..." with menu item
"Target System." It is possible to transfer data already in the device into the configuration with
"Load module identification data into the programming device" when configuring via GSD file
(see STEP 7 Online Help on this function).
You can also assign the identification data with SIMOCODE ES. You will find this under
"Identification." Only I&M 1 to I&M 3 can be changed.
The following identification data records are supported:
• I&M 0: Identification (device identification); read only
• I&M 1: Tag (plant identifier, location designation)
• I&M 2: Installation Date
• I&M 3: Descriptor (comment).
Note
Shared device function
The system redundancy function is not available when the "Shared Device Function" is used.
Note
Firmware version of the H CPU
System redundancy is supported with H CPU firmware version V6.0.3 and higher.
① S7-400H system
② SIMOCODE pro V PN (GP) as a redundant IO device
① S7-400H system
② SCALANCE (e.g. X400)
③ SIMOCODE pro as a redundant IO device
④ SIMOCODE pro as a non-redundant IO device
Requirements
In the example below, you will configure a redundant-system PROFINET configuration with
redundant I/Os as discussed in diagram "S7-400 H system with redundant I/Os" in the previous
chapter.
The PROFIBUS elements have been excluded from this example. Please refer to manual Fault-
tolerant S7-400H systems (https://support.automation.siemens.com/WW/view/en/1186523)
for basic instructions on configuring H systems.
Procedure
Set up a new H station in the SIMATIC Manager and open "HW Config" for the station.
1. Insert a rack 400 (e.g. UR2-H) for redundant controllers.
2. Insert a CPU 400-H PN/DP (e.g. CPU 417-5H PN/DP).
3. Network the Ethernet interface in the normal way and set the IP parameters.
4. Configure a power supply module and the H-Sync modules.
5. Copy the station that you have set up: To do this, select the station and then select command
Edit → Copy followed by command Edit → Paste.
6. Configure SIMOCODE pro V PN (GP) as a redundant IO device by dragging the IO devices in
the normal way to one of the two IO systems. The modules will be connected as redundant
units (to both PROFINET lines) as standard.
There are two methods by which you can connect SIMOCODE pro V PN (GP) as a non-redundant
IO device:
• Configure a SIMOCODE pro V PN (GP) as a redundant IO device as described above and then
navigate to the tab card labeled "Redundancy" in the module properties dialog. By activating
the checkbox, you can assign the IO device to a single IO system and thus to a single CPU.
Note
H systems and separate subnets
IO devices are connected as redundant units only if the two PROFINET I/O systems of the H
system are in the same subnet. As an alternative, each CPU can be networked with a different
subnet. In this case, the IO devices will always be connected as non-redundant units.
Note
Shared device function
The system redundancy function is not available when the "Shared Device Function" is used.
Note
Product version of SIMOCODE pro V PN basic unit
System redundancy is supported by product version *E05* and higher of SIMOCODE pro V PN
with firmware version V1.2.
Possible topologies
You can also combine PROFINET-based system redundancy with other PROFINET functions.
System redundancy with media redundancy:
3
2
2
2
3 3
3 3
① S7-400H system
② SCALANCE X400 (non-redundant IO device)
③ SIMOCODE pro V PN (GP) (non-redundant/redundant-system IO device)
④ SIMOCODE pro V PN (GP) (MRP, non-redundant/redundant-system IO device)
Note
Response monitoring time of IO devices
RT communication is interrupted (station failure) if the reconfiguration time setting of the ring
is higher than the response monitoring time setting of the IO devices.
For this reason, make sure that the response monitoring time of the IO devices is set to a high
enough value. This also applies to IO devices configured with MRP outside the ring.
2.2.14 Diagnostics
Diagnosis - Overview
When an error occurs, the defective IO device generates a diagnostics alarm and sends it to the
IO controller. To respond to errors with a defined (programmed) response, this alarm calls a
corresponding part in the user program (e.g. in the case of SIMATIC S7: organization block OB 82
for the diagnostics alarm).
SIMOCODE pro V PN (GP) provides the diagnostics as channel diagnostics data records. Channel
diagnostics data records are generated as an alarm for
• Selected messages (see Chapter Data record 92 - Device diagnostics (Page 224), PNIO
diagnostics column, marked with "1")
• Warnings
• Faults
• Device faults.
Diagnostic status
The channel diagnostics is transmitted with different diagnostics states:
• Maintenance required:
• Maintenance demand (maintenance requested):
All SIMOCODE pro monitoring functions with "warn" configured as their response are
transmitted with this diagnostics status.
• Failure:
All SIMOCODE pro monitoring functions with "trip" configured as their response are transmitted
with this diagnostics status.
The detailed diagnostics is displayed as follows on the "IO device diagnostics" tab card under
"Channel-specific diagnostics":
Note
STEP 7 online help
You will find a detailed explanation of SFB 54 "RALRM" in the STEP 7 Online Help.
Alarm processing
On process warnings, process faults, and device faults, SIMOCODE pro V PN (GP) makes
diagnostic interrupt requests to the CPU (on both the raised and the cleared event). The
precondition is that the diagnostics response has been enabled for these events in the device
parameterization (see Section "Configuring the diagnostics response" above).
The operating system calls the OB 82 based on the diagnostics request. The local variables of
OB 82 contain the logical base address and four bytes of diagnostics data about the
SIMOCODE pro V PN (GP) device in question.
If you have not programmed OB 82, the CPU will switch to the "STOP" status.
Reading diagnostics data records with SFB 52 "RDREC" in OB 1
With SFB 52 "RDREC," you read the data record with number INDEX from the
SIMOCODE pro V PN (GP) IO Device addressed by means of ID. ID contains the logical address
with which SIMOCODE pro V PN was configured in STEP 7 HW Config.
Example:
If you want to obtain diagnostic information with the 0xE00A diagnostics data record for the
pending faults from SIMOCODE pro V PN at the device level, INDEX = W#16#E00A.
With the MLEN variable, you specify the maximum number of bytes to be read. For this reason,
you select the target area RECORD to be at least the same size as MLEN.
The "true" value of the VALID output parameter indicates that the data record has been
successfully transferred to the target area RECORD. In this case, the output parameter LEN has
the length of the read data in bytes.
If an error occurs during data record transmission, this will be displayed in the "ERROR" output
parameter. In case of an error, "ERROR = true" is set and the error data will be contained in the
"STATUS" output parameter.
Note
STEP 7 online help
You will find a detailed explanation of SFB 52 "RDREC" in the STEP 7 Online Help.
Note
Complete diagnostics information from SIMOCODE pro V PN (GP)
Note that reading the diagnostics data records 0xCXXX only ever provides the pending
diagnostics.
You can evaluate the complete diagnostics information of SIMOCODE pro V PN (GP) by reading
data record 92 (0x005C).
You will find more information and detailed examples in Chapter 8 of the programming manual
"PROFINET IO - from PROFIBUS DP to PROFINET IO" (https://
support.automation.siemens.com/WW/view/en/19289930).
Addressing levels
PROFINET IO defines different addressing levels via which diagnostics information of the IO
devices can be accessed. You will find more information in Chapter 5 of the programming
manual "PROFINET IO - from PROFIBUS DP to PROFINET IO" (https://
support.automation.siemens.com/WW/view/en/19289930).
Diagnostics information from SIMOCODE pro V PN is evaluated at the addressing level for the
slot.
Example:
• Reading the diagnostics data record 0xC00C provides all pending diagnostics information
(maintenance required, maintenance demand, fault).
• Reading the diagnostics data record 0xC011 provides all pending diagnostics information
with the "maintenance demand" diagnostics status at slot level.
BlockType 2 bytes
BlockLength 2 bytes
BlockVersion 2 bytes
API (Application Process Identifier) 4 bytes
SlotNumber 2 bytes
SubslotNumber 2 bytes
ChannelNumber 2 bytes
ChannelProperties 2 bytes
USI (User Structure Identifier) 2 bytes
Number of repeats = number of entries
ChannelNumber 2 bytes
ChannelProperties 2 bytes
ChannelErrorType 2 bytes
BlockType Meaning
0x0010 Diagnostics data record
0x0001 Alarm transport channel 1
0x0002 Alarm transport channel 2
ChannelNumber Meaning
0x0000 - 0x7FFF Manufacturer-specific
0x8000 Submodule
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
.Type
.Acc.
.Qualifier
.Specifier
.Direction
Value Meaning
0 If ChannelNumber has the value 0x8000
1 1 bit
2 2 bits
3 4 bits
4 8 bits
5 16 bits
6 32 bits
7 64 bits
Value Meaning
0 No channel error group signal
1 Channel error group signal (more than one channel affected)
Value Meaning
000 Manufacturer-specific
001 Input
010 Output
011 Input/Output
100 - 111 Reserved
ChannelError‐ Meaning
Type
0x0009 Error 1)
0x0010 Parameterization error 1)
Error of the PROFINET interface
0x8000 Data transmission not possible
0x8001 Incorrect neighborhood
0x8002 Loss of redundancy
0x8003 Loss of synchronization (bus end)
0x8004 Loss of clock synchronization (device end)
0x8005 Slave-to-slave traffic connection error
0x8008 Error in network component
0x8009 Timebase error
Device diagnostics
0x1000 Execution ON command
0x1001 Execution stop command
0x1002 Feedback (FB) ON
0x1003 Feedback (FB) OFF
0x1004 Stalled positioner
0x1005 Double 0
0x1006 Double 1
0x1007 End position
0x1008 Antivalence
0x100A Cold start (TPF)
ChannelError‐ Meaning
Type
0x100B Power failure (UVO)
0x100C Operational protection OFF (OPO)
0x1021 Unbalance
0x1022 Overload
0x1023 Overload + Loss of phase
0x1024 Thermistor overload
0x1025 Thermistor short circuit
0x1026 Thermistor open circuit
0x1027 Internal ground fault
0x1028 EM/EM+ External ground fault
0x1029 EM+ open circuit
0x1030 TM2 out of range
0x102A EM+ short circuit
0x102B TM1 trip level T>
0x102C TM1 sensor error
0x102D TM1 out of range
0x102E TM2 trip level T>
0x102F TM2 sensor error
0x1040 Trip level I>
0x1041 Trip level I<
0x1042 Trip level P>
0x1043 Trip level P<
0x1045 Trip level cos phi<
0x1047 Trip level U<
0x1048 AM1 trip level 0/4-20mA>
0x1049 AM1 trip level 0/4-20mA<
0x104A AM2 trip level 0/4-20mA>
0x104B AM2 trip level 0/4-20mA<
0x104C Stalled rotor
0x1055 Test trip
0x1057 Number of starts>
0x105B AM1 open circuit
0x105C AM2 open circuit
0x105D DM-F safety-related tripping
0x1061 DM-F wiring
0x1062 DM-F cross circuit
0x1070 External fault 1
0x1071 External fault 2
0x1072 External fault 3
0x1073 External fault 4
0x1074 External fault 5
0x1075 External fault 6
1) Further details of the cause of error can be obtained by reading data record 92 "Device
diagnostics."
USI Meaning
0x0000 - 0x7FFF Manufacturer-specific diagnostics
0x8000 Channel diagnostics
0x8002 Extended channel diagnostics
0x9000 - 0x9FFF Profile-specific
Table 2-27 Content of data record 0xC010 for the pending fault "execution ON command"
SFB "RDREC"
INDEX: W#16#005E Data record 94 - measured val‐
ues (0x005E)
ID: DW#16#0 Logical address 0
LEN: W#16#00AC Data record length
172 bytes (0x00AC)
With SFB 53 "WRREC," you read the data record with number INDEX into the SIMOCODE
pro V PN (GP) IO device addressed by means of ID.
ID contains the logical address with which SIMOCODE pro V PN (GP) was configured in STEP 7 HW
Config.
Example:
SIMOCODE pro V PN (GP) was configured in STEP 7 HW Config with basic type 2 (I address 16 / O
address 16).
You want to write data record 95 - service data/statistical data (data record length 148
bytes (0x0094)).
SFB "WRREC"
INDEX: W#16#005F Data record 95 - service data/
statistical data (0x005F)
ID: DW#16#F Logical address 16
LEN: W#16#0094 Data record
length 148 bytes (0x0094C)
Note
STEP 7 online help
You will find a detailed explanation of SFB 52 "RDREC" in the STEP 7 Online Help.
An overview of the data records is provided in Chapter PROFINET data records (Page 219).
2.2.16 PROFIenergy
PROFIenergy - definition
PROFIenergy, a protocol defined by the PROFINET User Organization, lays the foundations for a
vendor-neutral, universal system for flexible, short-term, and intelligent shutdown of individual
loads or whole production units.
Start_Pause
The "Start_Pause" command result in direct shutdown of the motor and activation of the OFF
command. This command only affects the control station PLC/PCS [PN] on the precondition that
the commands of this control station are enabled in the relevant mode. It therefore only has an
effect if the control commands of this control station are also active. The "PE command
Start_Pause pending" status is output.
If the motor is already switched off, the "PE energy-saving mode active" status is output. In this
status, the LED "device" flashes green on the basic unit.
Note
Command "Start_Pause"
Use of this function is not meaningful in conjunction with the "overload" control function
because this does not need any control station for routine switch-off and switch-on.
End_Pause
The "End_Pause" command results in the stop command being canceled at the PLC/PCS control
station and the motor being switched on again via enabled control stations.
Note
Command "End_Pause"
The command to switch on has to be output again because subsequent automatic switch-on is
not performed.
Note
Switching on the motor in the paused condition
If the PLC/PCS control station is disabled, the motor can also be switched on in the paused
condition.
Query_Measurement
Depending on the use of the current measuring or the current-voltage measuring module, the
following measured values are supported:
In the application description in Chapter 4.2 "FB 815 PE_START_END functionality," you will find
the description of the block with which the "PE_START_Pause" or "PE_END_Pause" commands
can be directly transferred to an IO device.
With the FB 815 "PE_START_END" function block, you can transfer the "START_Pause" or
"END_Pause" commands directly to SIMOCODE pro V PN (GP).
For use of further functions, in Chapter 4.3 "FB 816 PE_CMD functionality" you will find a
universal function block with which you can transfer further commands of the PROFIenergy
profile (e.g. Query_Modes, PEM_Status, PE_Identify, Query_Measurement).
You will also find the structure of the command and response data of the FB 816 in Chapter 4.4
"Response Data" of the application description "Saving Energy with SIMATIC S7 and ET200 S."
OPC basics
The OPC Foundation (an interest group of renowned manufacturers for definition of standard
interfaces) has defined numerous software interfaces over the past years to standardize the
flow of information from the process level to the management level. In the past, the various OPC
specifications have been drawn up in line with the different requirements within an industrial
application.
Based on the experience of these classic OPC interfaces, the OPC Foundation has defined a new
platform with the name OPC Unified Architecture (UA). The aim of this new standard is generic
description and standardized access to all information that has to be exchanged between
systems and/or applications.
What is OPC?
In the past, OPC was a collection of software interfaces for data exchange between PC
applications and process devices. These software interfaces were defined according to the rules
of Microsoft COM (component object model) and can therefore be easily integrated on
Microsoft operating systems. COM or DCOM (Distributed COM) provides the functionality of
interprocess communication and organizes information exchange between applications,
including across computer boundaries (DCOM).
An OPC client (COM client) can therefore exchange information with an OPC server (COM server)
using mechanisms of the Microsoft operating system.
The OPC server provides process information of a device at its interface. The OPC client connect
to the server and can access the data offered.
The consequence of using COM or DCOM is that the OPC server and clients can only run on a
Windows PC or in the local area network and usually have to implement communication with the
corresponding automation system via proprietary protocols. This practice, in particular, results
in additional communication and software layers that increase the configuration effort and
complexity.
To resolve the above restrictions in practice and to meet the additional requirements, the OPC
Foundation has defined a new platform with the name OPC Unified Architecture, which provides
a standardized basis for exchanging information between components and systems. OPC-UA
will also be available as an IEC 62541 standard and will thus form the basis for other international
standards.
To summarize, OPC-UA offers the following features:
• Use of open and non-platform-specific protocols for network communication.
• Internet access and communication through firewalls.
• Integrated access control and security mechanisms at the protocol and application level.
OPC UA Client
variables
OPC UA Client
variables
Internet
Industrial Ethernet
OPC UA Server
SIMOCODE pro
287 ,1 ,1 7
'(9,&( !V
6,02&2'(352931
receive bits
8)
%86 V
send bits
*(1)$8/7
3257
3257
7(67
5(6(7
31/$1
8)$%
$ $ 3(
data records
Note
Restarting the communication interface
Each change to the "Activate OPC UA server" parameter requires that the communication
interface be restarted.
A new start of the communication interface interrupts all Ethernet and PROFINET links and
reestablishes them afterward.
Note
Firmware version of SIMOCODE pro V PN basic unit
OPC UA is supported by SIMOCODE pro V PN from firmware version V1.2.2, product
version *E07*.
Note
If the IP parameters are changed during an active OPC-UA connection under "Online
access → Accessible nodes → Online & Diagnostics → Functions → Assign IP address", then a
restart is necessary with Commissioning → Command → Restart/Cold start.
Introduction
An OPC UA client can access process values in the hierarchical namespace of the
SIMOCODE pro V PN (GP)-OPC UA server.
To enable this, the OPC UA server and the OPC UA client authorize each other by exchanging
certificates. You can additionally encrypt the data traffic.
The SIMOCODE pro V PN (GP)-OPC UA server classes every certificate of an OPC UA client as
"trustworthy" by default.
Note
Configuring the connection on the client side
You can obtain information directly from the manufacturer of the software that is to access the
data of the SIMOCODE pro V PN (GP)-OPC UA server via OPC UA.
Table 2-30 Security functions that have to be set in the connection configuration of the OPC UA client
Note
When using the MessageSecurityMode "SignAndEncrypt", the connection timeout effective in
the OPC UA Client must be set to at least 15 s.
DANGER
Unsecured connection between the client and the server possible!
Use the setting "none" for test purposes only.
During productive operation, use the following settings for secure communication between
the client and server:
• Security Policy: Basic128Rsa15
• Message Security Mode: SignAndEncrypt.
Note
Requirement for certificate exchange in SIMOCODE pro V PN (GP)
The precondition for certificate exchange in SIMOCODE pro V PN is the presence of a valid time
(see Section "Time-of-day synchronization by the NTP procedure" below).
1) The current assignment of the OPC UA send data is displayed as it was configured in
SIMOCODE pro V PN (GP).
You will find a detailed description of each variable in Chapter OPC UA variables (Page 198)
Write access is only possible via a secure connection.
OPC UA Receive
The bit information that is to be transferred via OPC UA Receive to SIMOCODE pro is also assigned
by configuring with SIMOCODE ES.
OPC-UA variables (write):
• Receive data byte 0, bits 0-7
• Receive data byte 1, bits 0-7
• Receive data byte 2/3
Data to SIMOCODE pro V PN (GP):
Example:
The motor is to be switched on and off via the control station "PC/OPC UA."
OPC UA - Acyclic receive - Bit 0.0 → Motor ON<
OPC UA - Acyclic receive - Bit 0.1 → Motor OFF
OPC UA - Acyclic receive - Bit 0.2 → Motor ON>
Note
Write access
Write access is only possible if a secure connection is used with Security policy "Basic128Rsa15"
and with Message security mode "SignAndEncrypt."
Note
Non-maintained command mode
Do not use the "non-maintained command mode" for motor control with OPC UA!
Connection monitoring
The OPC UA connection is monitored over time. The monitoring time is set by the OPC UA client
and is in the range of 10 s to 100 s. If the OPC UA connection is terminated, the OPC UA control
variables set by this OPC client will be deleted in SIMOCODE pro only after this time has expired.
In SIMOCODE pro, no fault is triggered.
If failure of the OPC UA connection of SIMOCODE pro is to be monitored, this can be done as
follows:
WARNING
The drive cannot be controlled.
Can result in death, serious injury, or property damage.
If the connection is interrupted, the drive cannot be controlled while the OPC-UA connection
monitoring time is active.
Take suitable safety measures to avoid personal injury or property damage.
Example:
Makes sure that Bit 0.7 is set statically at the client end. If the connection is interrupted, this will
activate the "PLC/PCS" fault in "remote" mode (mode selector S1=1, S2=1).
OPC UA send
The bit information that is to be transferred to the client via OPC UA Send is also defined by
configuring with SIMOCODE ES.
OPC-UA variables (read):
• Send data byte 0, bits 0-7
• Send data byte 1, bits 0-7
Example:
The feedback of the switching state of the motor is transferred to the client via OPC UA. When
selecting the variables in the OPC UA client, the assigned status signals are then as follows:
Figure 2-29 Representation in the object directory of the SIMOCODE pro V PN-OPC UA server (see also
table below)
Configuration of OPC UA Send in SIMOCODE ES Representation in the object directory of the SIMO‐
CODE pro V PN-OPC UA server
OPC UA Send - Bit 0.0: "Status ON<" Acyclic Send → Status - On <
OPC UA Send - Bit 0.1: "Status Off" Acyclic Send → Status - Off
OPC UA Send - Bit 0.2: "Status ON>" Acyclic Send → Status - On >
... ...
OPC UA Send - Bit 0.3: "Not connected" Acyclic Send → Not connected
OPC UA Send - Bit 1.7: "Not connected" Acyclic Send → Status - On <
Note
Restarting the communication interface
Each change to the configuration of the OPC UA send data requires that the communication
interface be restarted.
A new start of the communication interface interrupts all Ethernet and PROFINET links and
reestablishes them afterward.
Note
Restarting the communication interface
Each change to the configuration of the web server requires that the communication interface
be restarted.
A new start of the communication interface interrupts all Ethernet and PROFINET links and
reestablishes them afterward.
Note
Control station PC/OPC UA
The control via the web uses the SIMOCODE pro control station PC/OPC UA [HMI], for which the
configured enabled commands are then active.
Web browser
You need a web browser to access the HTML pages in the SIMOCODE pro V PN (GP).
The following web browsers are suitable for communication with SIMOCODE pro etc.:
• Internet Explorer (recommended version: Version 11)
• Firefox (recommended version: Version 56)
• Google Chrome (recommended version: Version 62)
• Opera (recommended version: Version 49.0)
Note
Connection to a web client
Connection to a web client is supported.
Note
Installing the SIMOCODE pro CA certificate
You only have to install the SIMOCODE pro CA certificate once for the web client inquestion and
it then applies to all SIMOCODE pro V PN devices.
If you do not install the CA certificate, the web browser will signal a certificate error when the
connection is established to SIMOCODE pro V PN.
synchronized in SIMOCODE pro. This ensures that a synchronized time of day is available shortly
after the supply voltage is switched on.
The NTP synchronization is configured with the SIMOCODE ES configuration software under
"PROFINET Parameters → NTP procedure/synchronization."
The following settings are also made:
• NTP server address: Enter the NTP server address when the "Activate NTP synchronization"
checkbox is selected.
Note
Adoption of the NTP server address
The NTP server address is not adopted until the device has been restarted after the supply
voltage has been switched off and on again.
• Cyclic update interval: Time interval in seconds at which synchronization of the time of day
with the NTP server is performed
• Time shift: Time difference in minutes between UTC time (UTC = Universal Time Coordinated)
and the time in the device.
Examples:
• Time shift for CET (Central European Time): +60 min
• Time shift for CST (Central Standard Time, North America): -360 min.
If an NTP server address has not been configured or a server was not found on the network, you
can also set the time of day using SIMOCODE ES. To do this, proceed as follows:
Mark the relevant SIMOCODE device in the project navigation window and then select "Connect
online" to establish a direct connection to the device. Expand the list of device settings by
clicking on the arrow on the left of the SIMOCODE device: You can now select
"Commissioning → Set time (= PC time in UTC)" to download the time of day of your PC to the
SIMOCODE device.
Note
Command execution
Commands are executed immediately.
If a valid time of day is available (either synchronized by NTP or set via SIMOCODE ES), the entries
in the error buffer / error protocol (i.e. log) will be additionally displayed with the time of day. In
addition, the "Clock set (NTP)" and "Clock synchronized (NTP)" messages are displayed.
Note
Access using OPC UA
A valid time of day is necessary to be able to use the "Sign" and "SignAndEncrypt" OPC-UA
Security Modes.
'DWDWUDQVIHUWRFODVVPDVWHU
GHSHQGLQJRQWKHVODYHRSHUD
WLQPRGHVHH&KDSWHU
6ODYHRSHUDWLQJPRGHV
3&SURJUDPPLQJGHYLFHVHJZLWK
6,02&2'((6
3DUDPHWHUL]LQJGLDJQRVWLFVUHFHLYLQJ
VHQGLQJWHVWLQJYLDV\VWHPLQWHUIDFH
• Slave address: This address is used to address a defined slave on the bus. Standard address:
1 to 247
• Function code: Defines the slave function desired by the frame
• DATA = frame data: Function-code-dependent administration data and net data. When
transferring the register data, the high byte is always transferred first, followed by the low
byte, in accordance with the Modbus specification.
• CRC CHECK = frame checksum: The end of the frame is identified by the CRC-16 checksum of
two bytes in length,
End of frame
The end of frame is recognized when no transmission takes place during the time period
required for the transmission of three and a half characters (3.5 times character delay time) (see
Modbus Protocol Reference Guide).
Exception responses
On recognition of an error in the request frame from the master (illegal register address, for
example), the slave sets the highest value bit in the function code of the response frame (that
is, the requested function code + 80h). This step is followed by transmission of a byte with the
exception code that describes the cause of the error.
For details: See Modbus RTU error codes (Page 100).
General
'LVFUHWH,QSXWVUHDGRQO\
6,02&2'(LQWHUQDOPHPRU\ 2IIVHW [ 'DWD
[ 'DWD
[ 'DWD
[)))) 'DWD
&RLOVUHDGDQGZULWH
2IIVHW [ 'DWD
[ 'DWD
%LW0HPRU\ [ 'DWD
55:
[)))) 'DWD
02'%865HTXHVW
,QSXW5HJLVWHUVUHDGRQO\
2IIVHW [ 'DWD
[ 'DWD
5HJLVWHU0HPRU\ [ 'DWD
55:
[)))) 'DWD
+ROGLQJ5HJLVWHUVUHDGDQGZULWH
2IIVHW [ 'DWD
[ 'DWD
[ 'DWD
6,02&2'(0RGEXV6HUYHU
[)))) 'DWD
Function
These functions enable the Modbus master system to read individual bits from the
SIMOCODE pro bit memory area.
Functions codes 01 and 02 behave in the same way here and supply an identical feedback signal.
A valid offset from the bit memory area is expected as the start address. Up to 2000 bits can be
read per frame.
If a number that is not equal to a multiple of eight bits is called up, the remaining bits are filled
with zeros. The number of bytes n always refers to the number of fully returned bytes.
Note
Start address and number of coils
The start address and the number of coils must be within the valid range.
Example
Reading in of the SIMOCODE pro device statuses from slave number 16. The device statuses start
from offset 0x1C08 and are 16 bits in length.
Function
This function enables the Modbus master system to read registers from the SIMOCODE pro
register memory area.
Functions codes 03 and 04 behave in the same way here and supply an identical feedback signal.
A valid offset from the register memory area is expected as the start address. Up to 125 registers
per frame can be read.
Example: Reading in of the SIMOCODE pro current measured values from slave number 16. The
current measured values start from offset 0x0807 and comprise 3 registers.
In the example, the measured values of the current motor current in phases 1, 2 and 3, each with
100 % (0x0064) of the rated motor current, are returned as the feedback signal.
Function
This function enables the Modbus master system to write an individual bit from the
SIMOCODE pro bit memory area.
A valid address from the bit memory area is expected as the start address. The selected address
must be designated as writable (see the tables in Section Modbus RTU data tables (Page 274),
"Access" column).
0000h for a logical zero and FF00h for a logical one are accepted as data. Any other value is
impermissible and given a negative acknowledgment.
Example
Controlling a motor connected to SIMOCODE pro from slave address 16 (assuming the
assignment of the process image corresponds to the default settings). For this purpose, bit
address 00 0x02 (see the tables in Section Modbus RTU data tables (Page 274)) is controlled with
logical one. This bit address lies within the process image output that can be accessed both by
bit access and by register access.
Function
This function enables the Modbus master system to write an individual register from the
SIMOCODE pro register memory area.
A valid address from the register memory area is expected as the start address. The selected
address must be designated as writable (see the tables in Section Modbus RTU data tables
(Page 274), "Access" column).
Typical SIMOCODE parameters that can be written via Modbus RTU are the motor protection
parameters (e.g. rated motor current, trip class, as well as delay times of the function blocks).
Example:
The cooling down period of the motor on SIMOCODE with slave address 16 is to be reset. To this
end, the new cooling down period value of 600 s is loaded into SIMOCODE.
The register address for the cooling down period is 0x419A. Cooling down period in seconds:
600 s = 0x0258.
Function
This function enables the Modbus master system to write several bits from the SIMOCODE pro
bit memory area.
A valid address from the bit memory area is expected as the start address. The selected address
must be designated as writable (see the tables in Section Modbus RTU data tables (Page 274),
"Access" column).
When writing several bits, they must be marked as a "writable" coherent block. A bit area that is
interrupted by read-only bits cannot be written to as a block.
Example
Several output bits in the area of the PIQ (process image output) of the SIMOCODE pro with slave
address 16 are to be written via Modbus. Using these bits, the motor is usually switched on and
off, "Remote/Manual" mode selected, or a reset command output.
In the case shown, the motor is to be started and "Remote" mode activated for a SIMOCODE
device operated as a direct-on-line starter (see Chapter "Example circuits" in the manual
SIMOCODE pro - application examples (https://support.industry.siemens.com/cs/ww/en/view/
109743959)):
Slave address Function code Start address Number of Bytes Data CRC
bits
1 byte 1 byte 2 bytes 2 bytes 1 byte n bytes 2 bytes
0x10 0x0F 0x0001 0x0005 0x01 0x12 0x....
Function
This function enables the Modbus master system to write several registers from the
SIMOCODE pro register memory area.
A valid address from the register memory area is expected as the start address. The selected
addresses must be designated as writable (see the tables in Section Modbus RTU data tables
(Page 274), "Access" column).
Typical SIMOCODE parameters that can be written via Modbus RTU are the motor protection
parameters (e.g. rated motor current, trip class) and the warning and trip levels, as well as delay
times of the function blocks.
When writing several registers, they must be marked as a "writable" coherent block. A register
area that is interrupted by read-only registers cannot be written to as a block.
Example
The rated motor current of the SIMOCODE pro with slave address 16, stored as a double word,
is to be changed via Modbus. For this purpose, the new rated motor current of 10 A is to be
written to the device. The expected value is the rated motor current in units of 10 mA, that is,
10 A = 10,000 mA = 1000 x 10 mA = 03E8h x 10 mA.
Slave address Function code Start address Number of Number of Data CRC
registers bytes
1 byte 1 byte 2 bytes 2 bytes 1 byte n x 2 bytes 2 bytes
0x10 0x10h 0x41A8 0x0002 0x04 0x0000 0x 0x....
03E8
Function
This function enables the Modbus master system to write and read several registers from
SIMOCODE using a single function call. The write operation is the first executed operation here.
This function is the typically used function call for outputting cyclic data in SIMOCODE and for
reading back inputs or device statuses.
A valid address from the register memory area is expected as the start address. The selected
address must be designated as writable (see the tables in Section Modbus RTU data tables
(Page 274), "Access" column).
Slave ad‐ Function Start ad‐ Number of Start ad‐ Num‐ Number Da‐ CRC
dress code dress read regis‐ dress ber of of ta (write
operation ters (read write op‐ regis‐ bytes (w access)
access) eration ters N ( rite ac‐
write ac‐ cess)
cess)
1 byte 1 byte 2 bytes 2 bytes 2 bytes 2 bytes 1 byte Nx2byt 2 bytes
es
Example
Writing the outputs and reading back the input signals of the SIMOCODE pro device. To do this,
register 0x0000 in the PIQ (process image output) is written, and at the same time, 4 registers
from 0x0400 in the PII (process image input) are read. Slave address of the SIMOCODE
pro = 16 (10h).
The register written to SIMOCODE here is to start the motor in clockwise rotation in "Remote"
mode (24h).
In this example, it must be noted that the requested function "Start motor clockwise" is not
returned in the same cycle as the new status. This is due to the ON command execution time in
SIMOCODE and the delay of the contactors. Not until a few communication cycles later will the
feedback signal of the PII also begin with 0x0024.
Note
Read/Write Multiple Registers
The FC23 can only access the PII/PIQ.
Slave ad‐ Function Start ad‐ Number Start ad‐ Number Number Da‐ CRC
dress code dress read of regis‐ dress of regis‐ of ta (write
operation ters (read write op‐ ters N ( bytes (w access)
access) eration write ac‐ rite ac‐
cess) cess)
1 byte 1 byte 2 bytes 2 bytes 2 bytes 2 bytes 1 byte Nx2byte 2 bytes
s
0x10 0x17 0x04 0x00 0x0004 0x00 0x0 0x00 0x 0x02 0x00 0x
0 01 24
Note
"Read/Write Multiple Registers" function
The "Read/Write Multiple Registers" function cannot be used for writing parameter values via
Modbus.
Writing of parameter values results in an execution time in SIMOCODE for writing parameters to
the internal memory during which this SIMOCODE cannot respond to a communication request
and/or the command "Read/Write Multiple Registers" cannot be concluded.
Function
The function "43/14 (0x2B/0x0E) Read Device Identification" enables identification of the
addressed device configuration.
Exception responses
Operating principle
On recognition of an error in the request frame from the master (illegal register address, for
example), the slave sets the highest value bit in the function code of the response frame (that
is, the requested function code + 80h). This step is followed by transmission of a byte with the
exception code that describes the cause of the error.
Note
Trademarks
This chapter makes reference to technologies with names protected by the Open DeviceNet
Vendor Association (ODVA).
The ODVA technologies referred to in this manual are as follows:
• EtherNet/IP (EtherNet Industrial Protocol, often referred to as EIP) ™
• CIP (Common Industrial Protocol) ™
Further information about ODVA and technologies protected by ODVA can be found on the
ODVA website (odva.org (http://www.odva.org)).
2.4.2 Definitions
EDS file
The properties of the EtherNet/IP device are described in an EDS file (EDS = Electronic Data Sheet)
containing all the information required to integrate the device into an EtherNet/IP system.
You can find the EDS file in Industry Online Support at Generating an EDS file (https://
support.industry.siemens.com/cs/ww/en/view/109741009).
IP address
To enable a PROFINET device to be addressed as a node on Industrial Ethernet, this device also
requires an IP address that is unique within the network. The IP address is made up of 4 decimal
numbers with a range of values from 0 through 255. The decimal numbers are separated by a
decimal point.
The IP address is made up of
• The address of the (sub)net and
• The address of the node (generally called the host or network node)
Connection
Logical connection between two devices Various methods of connecting devices are described
below. Two devices can be interlinked by more than one connection.
Scanner
The device which initiates a connection or a request. It can be regarded as the "master".
Adapter
The device which receives the connection or service request. A scanner can normally be
integrated in a network with multiple adapters.
Assembly
A predefined collection of data stored in the adapter. Each data collection is identified by a
unique instance number. It is further identified by size and type. Three types of assembly are
those which generate (data to be sent), consume (data to be received) and configure
(information required to parameterize the device).
MAC address
The MAC address can generally be read from the front on the device, e.g.: 08-00-06-6B-80-C0.
CIP
Message-based application protocol. This protocol implements a relative path for sending a
message from the modules that generate the message in one system to the modules that
consume the message. CIP operates with a generator-consumer model rather than a source-
destination model (master/slave). With a generator-consumer model, the volume of network
traffic is lower and transmission times shorter.
EIP
Abbreviation for EtherNet/IP.
Key statement
The following figure shows an overview of the EtherNet/IP communication functions supported
by SIMOCODE pro which are described in more detail in the following sections:
1 2 4
EtherNet/IP
,1 ,1 7
3
287
6,02&2'(352931
!V
IO Adapter '(9,&(
8)
%86 V
*(1)$8/7
3257
8)$%
PC
$ $ 3(
SIMOCODE ES
SIMOCODE pro V EIP (TIA Portal)
1 Communication between PLC (I/O scanner) and SIMOCODE pro (I/O adapter) via EtherNet/IP
2 Communication between PC with parameterization software SIMOCODE ES (TIA Portal) and
SIMOCODE pro via Ethernet
3 Communication between PC with parameterization software SIMOCODE ES (TIA Portal) and
SIMOCODE pro via the SIMOCODE pro system interface (point-to-point via USB)
4 Communication between PC with web browser and SIMOCODE pro via Ethernet (TCP/IP);
transmission of time of day via NTP from a PC with NTP server to the SIMOCODE pro V EIP devices
Note
Integration in Rockwell Studio 5000
To facilitate integration of SIMOCODE pro EIP into Rockwell Studio 5000, a function example and
an add-on instruction for Studio 5000 are also provided on the Siemens Industry Online Support
webpage mentioned above.
NOTICE
Precondition for communication with the device
The setting of IP parameters is a precondition for communication with the device. These
parameters are the IP address, the subnet mask, the gateway address and the (Profinet) device
name (optional).
• Assign
– the IP address and set the subnet mask under Parameters → Ethernet parameters → IP
address when connecting via the system interface
– the IP address and set the subnet mask under Online & Diagnostics → Functions → IP
address when connecting via Ethernet
• Download the IP address and the subnet mask to the device.
• You can also assign a device name if you want to. The main purpose of doing so is to give the
device a clear, symbolic name that will be displayed in the project navigation window.
However, a device name is not essential for communication with the device.
Note
Resetting the IP address and reactivating the BOOTP function
In order to restart the BOOTP/DHCP function after the IP address has been permanently assigned,
"Activate BOOTP/DHCP" (Parameters → Ethernet parameters) must be checked.
Note
Restarting the communication interface
Every change to the IP parameters with SIMOCODE ES in the "Ethernet Parameters" dialog box
requires a restart of the communication interface.
A restart of the communication interface briefly interrupts all Ethernet and EtherNet/IP links and
reestablishes them afterward.
Input data length Input assembly Output data length Output assembly
Basic Type 1 10 byte 150 4 bytes 100
Basic Type 2 4 bytes 151 2 bytes 101
Basic Type 3 20 bytes 152 6 bytes 102
Basic Type 4 488 bytes 153 6 bytes 102
Note
Restarting the communication interface
Each change to the configuration of the web server requires that the communication interface
be restarted.
A new start of the communication interface interrupts all Ethernet and PROFINET links and
reestablishes them afterward.
Web browser
For access to the HTML pages in the SIMOCODE pro V EIP, you need a web browser.
The following web browsers are suitable for communication with SIMOCODE pro etc.:
• Internet Explorer (recommended version: Version 11)
• Firefox (recommended version: Version 56)
• Google Chrome (recommended version: Version 62)
• Opera (recommended version: Version 49.0)
Note
Connection to a web client
Connection to a web client is supported.
Logging on to the web server (possible with product version *E04*and higher)
You can only use functions for controlling the motor feeder after you have logged on to the web
server with user name and password. Only then are the buttons with a controlling function
active.
The log-on dialog box is only available via a secure https connection.
Certificates:
To enable the web browser to access the web server via an https connection, certificates are
mutually exchanged. On each change of the SIMOCODE pro V EIP IP address, a unique
certificate with a validity of five years is created for this purpose.
You can also install a CA certificate with a validity up to 2037 via the integrated web server as
follows: Click the "Download certificate" link in the header of the home page and open or install
the CA certificate.
Note
Installing the SIMOCODE pro CA certificate
You only have to install the SIMOCODE pro CA certificate once for the web client in question,
which then applies to all SIMOCODE pro V EIP devices.
If you do not install the CA certificate, the web browser will signal a certificate error when the
connection is established to SIMOCODE pro V EIP.
• Cyclic update interval: Time interval in seconds at which synchronization of the time of day
with the NTP server is performed
• Time shift: Time difference in minutes between UTC time (UTC = Universal Time Coordinated)
and the time in the device.
Examples:
• Time shift for CET (Central European Time): +60 min
• Time shift for CST (Central Standard Time, North America): -360 min.
If an NTP server address has not been configured or a server was not found on the network, you
can also set the time of day using SIMOCODE ES. To do this, proceed as follows:
Mark the relevant SIMOCODE device in the project navigation window and then select "Connect
online" to establish a direct connection to the device. Expand the list of device settings by
clicking on the arrow on the left of the SIMOCODE device: You can now select
"Commissioning → Command → Set time (= PC time in UTC)" to download the time of day of your
PC to the SIMOCODE device.
If a valid time of day is available (either synchronized by NTP or set via SIMOCODE ES), the entries
in the error buffer/error protocol (i.e. log) will be additionally displayed with the time of day. In
addition, the "Clock set (NTP)" and "Clock synchronized (NTP)" messages are displayed.
3.1.1 Active control stations, contactor controls, lamp controls and status
information for the control functions
1) SIMOCODE pro C
2) SIMOCODE pro S / SIMOCODE pro V PN GP
3) SIMOCODE pro V (high-performance devices)
3.2 Assignment of cyclic receive and send data for predefined control
functions
Table 3-5 Assignment of cyclic receive / send data, direct starter (direct-on-line starter)
Table 3-7 Assignment of cyclic receive / send data, molded-case circuit breaker (MCCB)
Table 3-9 Assignment of cyclic receive / send data, star/delta reversing starter
Table 3-11 Assignment of cyclic receive / send data, Dahlander reversing starter
Table 3-13 Assignment of cyclic receive / send data, pole-changing reversing starter
3.2.12 Positioner
Bit 0.1 Device parameters → Motor control → Control stations → PLC/PCS [DP] → Stop
Bit 0.2 Device parameters → Motor control → Control stations → PLC/PCS [DP] → Open
Bit 0.3 Further function blocks → Standard functions → Test / Reset → Test1 - Input
Bit 0.4 Further function blocks → Standard functions → Emergency start → Emergency start -
Input
Bit 0.5 Device parameters → Motor control → Control stations → Mode selector S1
Bit 0.6 Further function blocks → Standard functions → Test / Reset → Reset 1 - Input
Bit 0.7 Not connected
Bit 1.0 Not connected
Bit 1.1 Not connected
Bit 1.2 Not connected
Bit 1.3 Not connected
Bit 1.4 Not connected
Bit 1.5 Not connected
Bit 1.6 Not connected
Bit 1.7 Not connected
Byte 2/3 *) (analog value) Not connected
Cycl. send data
Bit 0.0 Status - ON < (CLOSED)
Bit 0.1 Status - OFF (Stop)
Bit 0.2 Status - ON > (OPEN)
Bit 0.3 Event - Prewarning overload (I>115 %)
Bit 0.4 Status - Interlocking time active
Bit 0.5 Status - Remote mode
Bit 0.6 Status - General fault
Bit 0.7 Status - general warning
Bit 1.0 Status - positioner runs in OPEN direction
Bit 1.1 Not connected
Bit 1.2 Status - positioner runs in CLOSED direction
Bit 1.3 Not connected
Bit 1.4 Not connected
Bit 1.5 Not connected
Bit 1.6 Not connected
Bit 1.7 Not connected
Byte 2/3 (analog value) Maximum current I_max
Byte 4/5 *) (analog value) Not connected
Byte 6/7 *) (analog value) Not connected
Byte 8/9 *) (analog value) Not connected
Table 3-17 Assignment of cyclic receive / send data, soft starter with reversing contactor
Abbreviations
See SIMOCODE pro – System Manual (https://support.industry.siemens.com/cs/ww/en/view/
109743957).
Specifications
The following specifications apply in the tables:
Max. current I_max Word 0 ... 65535 1 % / Is BU0, BU1, BU2 **)
*) Items in italics are not relevant (reserved) and must be filled with "0" when written to.
**) Entry relevant for basic unit 1 and basic unit 2
Parameters that can be changed during operation
Note
Structure of the slave diagnostics
The diagnostic messages listed below are the same as those contained in the hardware
interrupts transferred via PROFIBUS. See also Chapter "Structure of the slave
diagnostics → Hardware interrupt - Structure" in the SIMOCODE pro – System Manual (https://
support.industry.siemens.com/cs/ww/en/view/109743957).
Byte arrangements
When data longer than one byte is stored, the bytes are arranged as follows ("big endian"):
%\WH %\WH
%\WH
%\WH %\WH
Abbreviations
See SIMOCODE pro – System Manual (https://support.industry.siemens.com/cs/ww/en/view/
109743957).
Specifications
The following specifications apply in the tables:
Settings are valid/can only be made when the corresponding system components are used.
3 3 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 9 8 7 6 5 4 3 2 1 0
1 0 9 8 7 6 5 4 3 2 1 0 9 8 7 6 5 4 3 2 1 0
S E: Exponent + 127 (8 bits) M: Mantissa (23 bits)
The unit of the measured value is dependent on the assigned analog value. You will find all
available analog values with their units in Chapter Socket assignment table - analog (Page 141).
Time stamp
The operating hours of the device are used as a time stamp (resolution: 1 s).
Type/error number
Refer to the error numbers for detailed information. You will find the meaning in Chapter Data
record 92 - Device diagnostics (Page 155) in column "Error number" of table "Data record 92 -
Diagnostics."
*) The "DP Diagnostics" column contains the bits that are additionally available in the diagnostics
using PROFIBUS DP:
• F: Fault
• M: Status information
• W: Warning
• F9, F16: Fault types
See also Chapter Detailed messages of the slave diagnostics (Page 144).
**) Events - PRM error number (bytes):
If parameterization is not possible, the number of the parameter group (PRM group) that caused
the error is communicated here. You will find the parameter group in the parameter data records
130 to 133.
%\WH%LW 'HVLJQDWLRQ
350 JURXS
5HVHUYHG
'HYLFH FRQILJXUDWLRQ
VHH DERYH 3DUDPHWHU JURXS
1) S7 format:
0/4 mA = 0
20 mA = 27648
2) Representation of the "Thermal motor model":
Value always refers to symm. trip level,
representation in 2% increments in bits 6 - 0 (range 0 to 254%), bit 7 shows unbalance (fixed
level 50%).
3) Representation in Kelvin.
4) 3UF7510-1AA00-0 ground-fault module
Additional abbreviations:
• r / w = value can be written / changed
• r = value can only be read
UM+:
9 = 0.3 A - 4 A
10 = 3 A - 40 A
11 = 10 A - 115 A
12 = 20 - 200 A
13 = 63 - 630 A
8.7 Voltage measuring Bit 0, 1 BU2(+)
module (UM)
9.0 Reserved
10.0 Control function (CF) 0x00 0x00 = Overload BU0 BU1 BU2(+)
0x10 0x10 = Direct starter BU0 BU1 BU2(+)
0x11 0x11 = Reversing starter BU0 BU1 BU2(+)
0x12 0x12 = 3VA molded BU0 BU1 BU2(+)
0x20 case circuit breaker BU0 BU2(+)
(MCCB)
0x21 BU2(+)
0x20 = Star-delta starter
0x30 BU2(+)
0x21 = Star-delta revers‐
0x31 BU2(+)
ing starter
0x40 BU2(+)
0x30 = Dahlander start‐
0x41 er BU2(+)
0x50 0x31 = Dahlander re‐ BU2(+)
0x60 versing starter BU2(+)
0x61 0x40 = Pole-changing BU2(+)
0x62 starter BU2(+)
0x63 0x41 = Pole-changing BU2(+)
reversing starter
0x64 BU2(+)
0x50 = Solenoid valve
0x70 BU0 BU2(+)
0x60 = Positioner 1
0x71 BU2(+)
0x61 = Positioner 2
0x62 = Positioner 3
0x63 = Positioner 4
0x64 = Positioner 5
0x70 = Soft starter
0x71 = Soft starter with
reversing contactor
11.0 Reserved Bit[8]
1) Value range dependent on current range of the IM / UM and the conversion factor; bit 31 = 1,
i.e. conversion factor is active
2) 3UF7510-1AA00-0 ground-fault module
3) Class 7 only for BU2+
1) Value range dependent on current range of the IM / UM and the conversion factor
Byte.Bit Designation (PRM group) Type Range Unit Default Note Info
8.0 Part - Bit[2] parameters (22)
17.0 Internal ground fault+ - Warn‐ Bit[2] 0, 1, 2 0 0 = Disabled UM+
ing response 1 = Signaling
2 = Warn
17.2 TLS - performance Bit[2] 0, 3 0 0 = Disabled UM+
3 = Tripping
22.0 Part - Bit[4] parameters (26)
22.4 Internal ground fault+ - Hyste‐ Bit[4] 0 ... 15 1% 5 UM+
resis
30.0 Part - Byte parameters (30)
Byte.Bit Designation (PRM group) Type Range Unit Default Note Info
42.0 Internal ground fault+ - warn‐ Byte 0 ... 255 100 ms 1 UM+
ing delay
Part - Word parameters
43.0 Internal ground fault+ - Trip Word 10 ... 120 % / I_e 0 Value range de‐ UM+
level pendent on cur‐
rent range of
the UM+
44.0 Internal ground fault+ - Warn‐ Word 10 ... 120 % / I_e 0 Value range de‐ UM+
ing level pendent on cur‐
rent range of
the UM+
45.0 TLS - delay Byte 0 ... 100 100 ms 5 UM+_TL
Byte.Bit Designation (PRM group) Type Range Unit Default Note Info
100.0 Part - FII byte parame‐
ters (62)
100.0 PLC / PCS analog FI input FII byte 0 ... 255 0 BU2+
101.0 PLC / PCS analog FI input FII byte 0 ... 255 0 BU2+
102.0 PLC / PCS analog FI input FII byte 0 ... 255 0 BU2+
103.0 PLC / PCS analog FI input FII byte 0 ... 255 0 BU2+
107 ... 113 Reserved
Note
Only the address is relevant for writing. The baud rate is detected automatically. The actual baud
rate is read.
Description
The acyclic receive data can be used for any functions. The receive data is available as device-
internal outputs (sockets).
Description
Any data can be transmitted via the acyclic send data. The send data is available as device-
internal inputs (plugs).
Description
• Password protection ON
If the data record is received with this control flag, the password protection is activated and
the password applied. If "Password protection on" applies and the password is not identical
at the time of receipt, the event "Event - Wrong password" is set and no change will be made.
• Password protection OFF
If the data record is received with this control flag, the password protection is deactivated. If
the password is incorrect, the event "Event - Wrong password" is set and no change is made.
Note
Validity of the write access
SIMOCODE pro checks the validity of the write access. The ASCII characters 0x20 - 0x7E are
accepted. If SIMOCODE pro does not accept the data of the write access, it responds with a
negative acknowledgment.
Note
Validity of the write access
SIMOCODE checks the validity of the write access. The accepted display formats are "YYYY-MM-
DD" (year-month-day) and "YYYY-MM-DD HH:MM" (year-month-day hour:minute). If SIMOCODE
does not accept the data of the write access, the SIMOCODE responds with a negative
acknowledgment.
• YYYY (year): 0001 - 9999
• MM (month): 01 - 12
• DD (day): 01 - 31 (depending on month)
• HH (hour): 00 - 23
• MM (minute): 00 - 59
Note
Validity of the write access
SIMOCODE checks the validity of the write access. The ASCII characters 0x20 - 0x7E are accepted.
If SIMOCODE does not accept the data of the write access, the SIMOCODE responds with a
negative acknowledgment.
Node IDs
The name of the variable is composed of the namespace ID2 and the node ID as follows:
ns=http://siemens.com/automation/simocode/provpn;i=Node ID of the relevant variable.
Example:
You want to access the maximum motor current. You search for the node ID of the variable "Max.
Current I_max" in the following table: Node ID=33
Abbreviations
See SIMOCODE pro – System Manual (https://support.industry.siemens.com/cs/ww/en/view/
109743957).
Specifications
The following specifications apply in the tables:
1) When replacing the current/voltage acquisition module (UM+), you must check the sign (+,
-).
Byte arrangements
When data longer than one byte is stored, the bytes are arranged as follows ("big endian"):
%\WH %\WH
%\WH
%\WH %\WH
Abbreviations
See SIMOCODE pro – System Manual (https://support.industry.siemens.com/cs/ww/en/view/
109743957).
Specifications
The following specifications apply in the tables:
Settings are valid/can only be made when the corresponding system components are used.
The following specifications apply in the tables:
Settings are valid/can only be made when the corresponding system components are used.
3 3 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 9 8 7 6 5 4 3 2 1 0
1 0 9 8 7 6 5 4 3 2 1 0 9 8 7 6 5 4 3 2 1 0
S E: Exponent + 127 (8 bits) M: Mantissa (23 bits)
The unit of the measured value is dependent on the assigned analog value. You will find all
available analog values with their units in Chapter Socket assignment table - analog (Page 215).
Time stamp
The operating hours of the device are used as a time stamp (resolution: 1 s).
Type/error number
You will find the mean in Chapter Data record 92 - Device diagnostics (Page 224) in column "Error
number" of table "Data record 92 - Device diagnostics."
If the type has the value 255, the entry displays "Power - On". In this case, the error number
contains the number of power ON operations, reduced by 1 (0 = 1x power ON, ...).
*) The "GEN. FAULT" LED on the basic unit is not activated; instead, the "SF" LED lights up on the
DM-FP (because PROFIsafe is not active)
**) PNIO diagnostic status for the raised alarm:
• 1 = Maintenance required
• 2 = Maintenance demanded
• 3 = Failure
***) No PNIO diagnostics
****) Events - PRM error number (bytes):
If parameterization is not possible, the number of the parameter group (PRM group) that caused
the error is communicated here. You will find the parameter group in the parameter data
records 130 to 133.
1) 3UF7510-1AA00-0 ground-fault module
Additional abbreviations:
• r / w = value can be written / changed
• r = value can only be read
Byt Designation (PRM group) Typ Range Unit De‐ Note Information
e.Bi e faul
t t
0.0 Coordination (byte[4] Byt
e
4.0 Device configuration (12)
4.0 Device class Byt 5, 7, 9, 5 = BU1
e 13 7 = BU0
9 = BU2
13 = BU3
5.0 Thermistor (Th) Bit 0, 1 1 = active; thermistor in the BU
5.1 Reserved Bit[
5]
5.6 Reserved
5.7 Initialization module (InM) Bit 0, 1
6.0 Operator panel (OP) Bit 0, 1
6.1 Analog module (AM1) Bit 0, 1
6.2 Temperature module (TM1) Bit 0, 1
6.3 Ground-fault module (EM) Bit 0, 1
6.4 Digital module 1 (DM1) Bit[ 0-3 0 = no digital module
2] 1 = monostable
6.6 Digital module 2 (DM2) Bit[ 0-2 2 = bistable
2]
3 = DM-F (see Byte.Bit 7.4)
7.0 Operator panel with display Bit 0, 1
(OPD)
7.1 Ground-fault module for Bit 0, 1
3UL23 transformer (EM+)
7.2 Analog module 2 (AM2) Bit 0, 1
7.3 Temperature module 2 (TM2) Bit 0, 1
7.4 DM1 - Special type Bit[ 0, 1 0 = DM-FL
2] 1 = DM-FP
7.6 Reserved
Byt Designation (PRM group) Typ Range Unit De‐ Note Information
e.Bi e faul
t t
8.0 Current measuring (IM) Bit[ 0 .. 5 IM / UM:
7] 0 = no current measurement
1 = 0.3 A - 3 A
2 = 2.4 A - 25 A
3 = 10 A - 100 A
4 = 20 A - 200 A
5 = 63 A - 630 A
UM+:
9 = 0.3 A - 4 A
10 = 3 A - 40 A
11 = 10 A - 115 A
12 = 20 - 200 A
13 = 63 - 630 A
8.7 Voltage measuring module Bit 0, 1
(UM)
9.0 Reserved
10. Control function (CF) Byt 0x00 0x00 = Overload
0 e 0x10 0x10 = Direct starter
0x11 0x11 = Reversing starter
0x12 0x12 = 3VA molded case circuit
0x20 breaker (MCCB)
0x21 0x20 = Star-delta starter
0x30 0x21 = Star-delta reversing starter
0x31 0x30 = Dahlander starter
0x40 0x31 = Dahlander reversing starter
0x41 0x40 = Pole-changing starter
0x50 0x41 = Pole-changing reversing
starter
0x60
0x50 = Solenoid valve
0x61
0x60 = Positioner 1
0x62
0x61 = Positioner 2
0x63
0x62 = Positioner 3
0x64
0x63 = Positioner 4
0x70
0x64 = Positioner 5
0x71
0x70 = Soft starter
0x71 = Soft starter with reversing
contactor
11. Reserved Bit[
0 8]
12. Bit parameters (16)
0
Byt Designation (PRM group) Typ Range Unit De‐ Note Information
e.Bi e faul
t t
12. No configuration fault due to OP Bit 0, 1 0
0
12. Startup parameter block active Bit 0, 1 1
1
12. Test/Reset keys disabled Bit 0, 1 0
2
12. Bus and PLC/PCS - Reset Bit 0, 1 0 0 = Manual
3 1 = Auto
12. Reserved Bit 0
4
12. Reserved Bit 0
5
12. Reserved Bit 0
6
12. Reserved Bit 0
7
13. Diagnostics for process events Bit 0, 1 0
0
13. Diagnostics for process warn‐ Bit 0, 1 1
1 ings
13. Diagnostics for process faults Bit 0, 1 1
2
13. Diagnostics for device faults Bit 0, 1 1
3
13. Reserved Bit 0
4
13. Reserved Bit 0
5
13. Bus monitoring Bit 0, 1 1
6
13. PLC/PCS monitoring Bit 0, 1 1
7
14. Overload protection - Load type Bit 0, 1 0 0 = 3-phase IM UM(+)
0 1 = 1-phase
14. Overload protection - Reset Bit 0, 1 0 0 = Manual IM UM(+)
1 1 = Auto
14. Reserved Bit 0
2
14. Save change-over command Bit 0, 1 0
3
14. Non-maintained command Bit 0, 1 0
4 mode
14. Cold start level (TPF) Bit 0, 1 0 0 = NO contact
5 1 = NC contact
Byt Designation (PRM group) Typ Range Unit De‐ Note Information
e.Bi e faul
t t
14. Type of consumer load Bit 0, 1 0 0 = Motor
6 1 = Resistive load
14. Reserved Bit 0
7
15. External fault 1 - Type Bit 0, 1 0 0 = NO contact
0 1 = NC contact
15. External fault 2 - Type Bit 0, 1 0
1
15. External fault 3 - Type Bit 0, 1 0
2
15. External fault 4 - Type Bit 0, 1 0
3
15. External fault 1 - Activity Bit 0, 1 0 0 = Always
4 1 = Only motor ON
15. External fault 2 - Activity Bit 0, 1 0
5
15. External fault 3 - Activity Bit 0, 1 0
6
15. External fault 4 - Activity Bit 0, 1 0
7
16. Bit[2] - Parameters (20)
0
Byt Designation (PRM group) Typ Range Unit De‐ Note Information
e.Bi e faul
t t
16. Thermistor - Overload response Bit[ 1, 2, 3 3 0 = Disabled Th
0 2] 1 = signaling
16. Thermistor - Response to sensor Bit[ 0, 1, 2, 2 2 = warn Th
2 fault 2] 3
3 = tripping
16. Internal ground fault - Response Bit[ 0, 1, 2, 0
4 2] 3
16. Motor protection - Overload re‐ Bit[ 0, 1, 2, 3 IM
6 sponse 2] 3
17. Motor protection - Overload re‐ Bit[ 0, 1, 2 2 IM
0 sponse 2]
17. Unbalance protection - Re‐ Bit[ 0, 1, 2, 2 IM
2 sponse 2] 3
17. Trip response I> Bit[ 0, 1, 3 0
4 2]
17. Warning response I> Bit[ 0, 1, 2 0
6 2]
18. Trip response I< Bit[ 0, 1, 3 0
0 2]
18. Warning response I< Bit[ 0, 1, 2 0
2 2]
18. Stalled rotor - Response Bit[ 0, 1, 2, 0
4 2] 3
18. EM+ 1)- Response to sensor fault Bit[ 0, 1, 2, 0
6 2] 3
19. Monitoring the number of Bit[ 0, 1, 2, 0
0 starts - Response to overshoot 2] 3
19. Monitoring the number of Bit[ 0, 1, 2 0
2 starts - Response to prewarning 2]
19. Motor operating hours monitor‐ Bit[ 0, 1, 2 0
4 ing - Response 2]
19. Motor stop time monitoring - Bit[ 0, 1, 2 0
6 Response 2]
20. External fault 1 - Response Bit[ 1, 2, 3 1
0 2]
20. External fault 2 - Response Bit[ 1, 2, 3 1
2 2]
20. External fault 3 – Response Bit[ 1, 2, 3 1
4 2]
20. External fault 4 - Response Bit[ 1, 2, 3 1
6 2]
21. Reserved Bit[ 0
0 2]
21. Basic unit - Debounce time in‐ Bit[ 0-3 10 ms 1 Offset 6 ms
2 puts 2]
Byt Designation (PRM group) Typ Range Unit De‐ Note Information
e.Bi e faul
t t
21. Timer 1 - Type Bit[ 0, 1, 2, 0 0 = With closing delay,
4 2] 3 1 = Closing delay with memory
21. Timer 2 - Type Bit[ 0, 1, 2, 0 2 = With opening delay
6 2] 3
3 = With fleeting closing
22. Signal conditioning 1 - Type Bit[ 0, 1, 2, 0 0 = Non-inverting
0 2] 3 1 = Inverting
22. Signal conditioning 2 - Type Bit[ 0, 1, 2, 0 2 = Edge rising with memory
2 2] 3
3 = Edge falling with memory
22. Non-volatile element 1 - Type Bit[ 0, 1, 2, 0
4 2] 3
22. Non-volatile element 2 - Type Bit[ 0, 1, 2, 0
6 2] 3
23. EM+ 2) - monitoring Bit[ 0, 1, 2, 0 0 = on
0 2] 3 1 = on+
23. EM+ 2) - monitoring warning Bit[ 0, 1, 2, 0 2 = run
2 2] 3
3 = run+
23. EM - response to an external Bit[ 1, 3 1 0 = Disabled
4 ground fault 2] 1 = Signaling
23. EM - response to warning of an Bit[ 0, 1, 2 0 2 = Warn
6 external ground fault 2]
3 = Tripping
24. Bit[4] - Parameters (24)
0
24. External fault 1 - Reset also by Bit[ 0- 010 Bit[0] = Panel reset
0 4] 1111B 1B Bit[1] = Auto-reset
24. External fault 2 - Reset also by Bit[ 0- 010 Bit[2] = Remote reset
4 4] 1111B 1B
Bit[4] = OFF command reset
25. External fault 3 - Reset also by Bit[ 0- 010
0 4] 1111B 1B
25. External fault 4 - Reset also by Bit[ 0- 010
4 4] 1111B 1B
26. Limit monitor - Hysteresis for Bit[ 0 - 15 1% 5
0 limit monitoring 4]
26. EM+ 2) - hysteresis Bit[ 0 - 15 1% 5
4 4]
27. Parameter target version - Part a Bit[ 0
0 4]
27. Parameter target version - Part b Bit[ 0
4 4]
28. Byte parameters (28)
0
28. Internal ground fault - Delay Byt 0 .. 255 100 ms 5 IM UM(+)
0 e
29. Overload protection - Class Byt 5, 7, 10 10
0 e .. 35,
40
Byt Designation (PRM group) Typ Range Unit De‐ Note Information
e.Bi e faul
t t
30. Motor protection - Delay with Byt 0 - 255 100 ms 5 IM UM(+)
0 overload operation e
31. Motor protection - unbalance Byt 0 - 100 1% 40 IM UM(+)
0 protection level e
32. Motor protection - Unbalance Byt 0 - 255 100 ms 5 IM UM(+)
0 protection - Delay in the event e
of unbalance
33. Interlocking time Byt 0 - 255 1 s 0
0 e
34. FB time Byt 0 - 255 100 ms 5 0 = disabled
0 e
35. Trip level I> Byt 0 - 255 4% / Is 0 IM UM(+)
0 e
36. Warning level I> Byt 0 - 255 4% / Is 0 IM UM(+)
0 e
37. Trip level I< Byt 0 - 255 4% / Is 0 IM UM(+)
0 e
38. Warning level I< Byt 0 - 255 4% / Is 0 IM UM(+)
0 e
39. Stalled rotor level Byt 0 - 255 4% / Is 0 IM UM(+)
0 e
40. Trip delay I> Byt 0 - 255 100 ms 5 IM UM(+)
0 e
41. Warning delay I> Byt 0 - 255 100 ms 5 IM UM(+)
0 e
42. Trip delay I< Byt 0 - 255 100 ms 5 IM UM(+)
0 e
43. Warning delay I< Byt 0 - 255 100 ms 5 IM UM(+)
0 e
44. Blocking delay Byt 0 - 255 100 ms 5 IM UM(+)
0 e
45. Monitoring the number of Byt 1 - 255 1
0 starts - Permissible starts e
46. Reserved Byt 0
0 e
47. EM+ 2) - delay Byt 0 - 255 100 ms 0
0 e
48. Truth table 1 type 3I/1O Byt 0- 0
0 e 11111
111B
49. Truth table 2 type 3I/1O Byt 0- 0
0 e 11111
111B
50. Truth table 3 type 3I/1O Byt 0- 0
0 e 11111
111B
Byt Designation (PRM group) Typ Range Unit De‐ Note Information
e.Bi e faul
t t
51. Reserved Byt 0
0 e
52. Word parameters (32)
0
52. Motor protection - Cooling Wor 600 - 100 ms 300 IM UM(+)
0 down period d 65535 0
54. Motor protection - Pause time Wor 0 - 100 ms 0 0 = disabled IM UM(+)
0 d 65535
56. Execution time Wor 0 - 100 ms 10 0 = disabled
0 d 65535
58. Monitoring the number of Wor 0 - 1s 0
0 starts - Time range for starts d 65535
60. Monitoring the number of Wor 0 - 1s 0
0 starts - Interlocking time d 65535
62. Motor stop time level > Wor 0 - 1h 0
0 d 65535
64. Timer 1 - Limit Wor 0 - 100 ms 0
0 d 65535
66. Timer 2 - Limit Wor 0 - 100 ms 0
0 d 65535
68. Counter 1 - Limit Wor 0 - 0
0 d 65535
70. Counter 2 - Limit Wor 0 - 0
0 d 65535
72. EM+ 2) - trip level Wor 30 - 1 mA 100
0 d 40000 0
74. EM+ 2) - warning level Wor 30 - 1 mA 500
0 d 40000
76. D-word parameters (36)
0
76. Operator control enables Bit[ 0 - 1-1B 0-0
0 32] B
80. Motor protection - Set current D- 1)
10 mA 30 IM UM(+)
0 Is1 wor
d
84. Motor operating hours level > D- 0- 1s 0
0 wor 0xFFFF
d FFFF
88. Reserved D- 0
0 wor
d
1) Value range dependent on current range of the IM / UM and the conversion factor Bit 31 = 1,
i.e. conversion factor active.
2) 3UF7510-1AA00-0 ground-fault module
Byte.Bit Designation (PRM group) Type Range Unit Default Note Informa‐
tion
0.0 Reserved Byte[4]
4.0 Bit parameters (17)
4.0 Reserved
4.1 Reserved
4.2 Reserved Bit 0
4.3 Reserved Bit 0
4.4 Reserved Bit 0
4.5 Reserved Bit 0
4.6 Reserved Bit 0
4.7 Reserved Bit 0
5.0 Reserved Bit 0
5.1 Voltage measuring - Type of Bit 0, 1 0 0 = 3-phase
load 1 = 1-phase
5.2 OPD - Warnings Bit 0, 1 0 0 = Do not display
5.3 OPD - Faults Bit 0, 1 1 1 = Display
5.4 AM1 - Measuring range input Bit 0, 1 0 0 = 0-20mA AM1
5.5 AM1 - Measuring range out‐ Bit 0, 1 0 1 = 4-20mA AM1
put
5.6 Reserved Bit 0
5.7 Reserved Bit 0
Byte.Bit Designation (PRM group) Type Range Unit Default Note Informa‐
tion
6.0 Overshooting/undershooting Bit 0, 1 0 0 = ">" (overshooting)
limit 1 1 = "<" (undershoot‐
6.1 Overshooting/undershooting Bit 0, 1 0 ing)
limit 2
6.2 Overshooting/undershooting Bit 0, 1 0
limit 3
6.3 Overshooting/undershooting Bit 0, 1 0
limit 4
6.4 Line-to-line voltage Bit 0, 1 0 0 = No
1 = Yes
6.5 OPO level Bit 0, 1 0 0 = NO contact
1 = NC contact
6.6 Positioner response for OPO Bit 0, 1 0 0 = CLOSED
1 = OPEN
6.7 Star-delta - Transformer Bit 0, 1 0 0 = Delta
mounting 1 = In supply cable
7.0 External fault 5 - Type Bit 0, 1 0 0 = NO contact
7.1 External fault 6 - Type Bit 0, 1 0 1 = NC contact
7.2 Reserved Bit 0
7.3 Reserved Bit 0
7.4 Monitoring external fault 5 Bit 0, 1 0 0 = Always
7.5 Monitoring external fault 6 Bit 0, 1 0 1 = Only motor ON
7.6 Reserved Bit 0
7.7 Reserved Bit 0
8.0 Calculator 2, Operating mode Bit 0, 1 0 0 = Word
1 = D-word
8.1 Reserved Bit 0
8.2 DM-F - Safe tripping function Bit 0, 1 0 0 = No DM-F
1 = Yes
8.3 DM-F - Safety-related tripping Bit 0, 1 0 0 = Manual DM-F
reset 1 = Auto
8.4 Reserved
8.5 Reserved Bit 0
8.6 Reserved Bit 0
8.7 Reserved Bit 0
9.0 DM-FL - Configuration 1 Bit 0, 1 0 Configurable parame‐ DM-FL
9.1 DM-FL - Configuration 2 Bit 0, 1 0 ters comparable with DM-FL
the module configura‐
9.2 DM-FL - Configuration 3 Bit 0, 1 0 tion DM-FL
9.3 DM-FL - Configuration 4 Bit 0, 1 0 DM-FL
9.4 DM-FL - Configuration 5 Bit 0, 1 0 DM-FL
9.5 DM-FL - Configuration 6 Bit 0, 1 0 DM-FL
9.6 DM-FL - Configuration 7 Bit 0, 1 0 DM-FL
9.7 DM-FL - Configuration 8 Bit 0, 1 0 DM-FL
Byte.Bit Designation (PRM group) Type Range Unit Default Note Informa‐
tion
10.0 Bit[2] - Parameters (21)
10.0 Reserved Bit[2]
10.2 Reserved Bit[2] 0
10.4 UVO timebase Bit[2] 0, 1, 2 0
10.6 UVO operating mode Bit[2] 0, 1, 2 0 0 = Deactivated
1 = Activated
11.0 Trip monitoring U< Bit[2] 0, 1, 2 1 0 = ON (always) UM(+)
11.2 Warning monitoring U< Bit[2] 0, 1, 2 1 1 = ON+ (al‐ UM(+)
ways, not TPF)
2 = RUN (motor ON,
not TPF)
11.4 Reserved Bit[2] 0
11.6 Reserved Bit[2] 0
12.0 Trip monitoring 0/4-20 mA> Bit[2] 0, 1, 2, 3 0 0 = ON (always) AM1
12.2 Warning monitoring 0/4-20 Bit[2] 0, 1, 2, 3 0 1 = ON + (al‐ AM1
mA> ways, not TPF)
12.4 Trip monitoring 0/4-20 mA< Bit[2] 0, 1, 2, 3 0 2 = RUN (motor ON, AM1
12.6 Warning monitoring 0/4-20 Bit[2] 0, 1, 2, 3 0 not TPF) AM1
mA< 3 = RUN+ (motor ON,
13.0 Monitoring limit 1 Bit[2] 0, 1, 2, 3 0 not TPF, startup over‐
ride)
13.2 Monitoring limit 2 Bit[2] 0, 1, 2, 3 0
13.4 Monitoring limit 3 Bit[2] 0, 1, 2, 3 0
13.6 Monitoring limit 4 Bit[2] 0, 1, 2, 3 0
14.0 Reserved Bit[2] 0
14.2 Reserved Bit[2] 0
14.4 Reserved Bit[2] 0
14.6 AM1 - active inputs Bit[2] 0, 1, 2 0 0 = 1 input AM1
1 = 2 inputs
2 = 3 inputs
15.0 DM - Delays inputs Bit[2] 0, 1, 2, 3 10 ms 1 Offset 6ms DM1 DM
2
15.2 AM1 - Response for open cir‐ Bit[2] 1, 2, 3 2 0 = Disabled AM1
cuit 1 = Signaling
15.4 EM - Response to external Bit[2] 1, 3 1 2 = Warn EM EM+
ground fault
3 = Tripping
15.6 EM - response to warning of Bit[2] 0, 1, 2 0 EM EM+
an external ground fault
16.0 Reserved Bit[2] 0
16.2 Reserved Bit[2] 0
Byte.Bit Designation (PRM group) Type Range Unit Default Note Informa‐
tion
16.4 DM-F - Test requirement re‐ Bit[2] 0, 1, 2 0 0 = Disabled DM-F
sponse 1 = Signaling
16.6 DM-F - safety-related tripping Bit[2] 0, 1, 2, 3 0 2 = Warn DM-F
response
3 = Tripping
17.0 TM1 - Trip response T> Bit[2] 1, 3 3 TM1
17.2 TM1 - Warning response T> Bit[2] 0, 1, 2 2 TM1
17.4 TM1 - Response to a sensor Bit[2] 0, 1, 2, 3 2 TM1
fault / out of range
17.6 TM1 - Active sensors Bit[2] 0, 1, 2 2 0 = 1 sensor TM1
1 = 2 sensors
2 = 3 sensors
18.0 Trip response P> Bit[2] 0, 1, 3 0 0 = Disabled UM(+)
18.2 Warning response P> Bit[2] 0, 1, 2 0 1 = Signaling UM(+)
18.4 Trip response P< Bit[2] 0, 1, 3 0 2 = Warn UM(+)
18.6 Warning response P< Bit[2] 0, 1, 2 0 3 = Tripping UM(+)
19.0 Trip response cos phi < Bit[2] 0, 1, 3 0 UM(+)
19.2 Warning response cos phi < Bit[2] 0, 1, 2 0 UM(+)
19.4 Trip response U< Bit[2] 0, 1, 3 0 UM(+)
19.6 Warning response U< Bit[2] 0, 1, 2 0 UM(+)
20.0 Trip response 0/4-20 mA> Bit[2] 0, 1, 3 0 AM1
20.2 Warning response 0/4-20 Bit[2] 0, 1, 2 0 AM1
mA>
20.4 Trip response 0/4-20 mA< Bit[2] 0, 1, 3 0 AM1
20.6 Warning response 0/4-20 Bit[2] 0, 1, 2 0 AM1
mA<
21.0 Reserved Bit[2] 0
21.2 Reserved Bit[2] 0
21.4 Reserved Bit[2] 0
21.6 Reserved Bit[2] 0
22.0 External fault 5 – Response Bit[2] 1, 2, 3 1 0 = Disabled
22.2 External fault 6 – Response Bit[2] 1, 2, 3 1 1 = Signaling
2 = Warn
3 = Tripping
22.4 Reserved Bit[2] 0
22.6 Reserved Bit[2] 0
23.0 Analog-value recording - Trig‐ Bit[2] 0, 1 0 0 = positive
ger edge 1 = negative
23.2 Reserved Bit[2] 0
23.4 Reserved Bit[2] 0
23.6 Reserved Bit[2] 0
24.0 Reserved Bit[2] 0
24.2 Reserved Bit[2] 0
24.4 Reserved Bit[2] 0
Byte.Bit Designation (PRM group) Type Range Unit Default Note Informa‐
tion
24.6 Reserved Bit[2] 0
25.0 Timer 3 - Type Bit[2] 0, 1, 2, 3 0 0 = With closing delay
25.2 Timer 4 - Type Bit[2] 0, 1, 2, 3 0 1 = Closing delay with
memory
2 = With opening de‐
lay
3 = With fleeting clos‐
ing
25.4 Signal conditioning 3 - Type Bit[2] 0, 1, 2, 3 0 0 = Non-inverting
25.6 Signal conditioning 4 - Type Bit[2] 0, 1, 2, 3 0 1 = Inverting
26.0 Non-volatile element 3 - Type Bit[2] 0, 1, 2, 3 0 2 = Edge rising with
26.2 Non-volatile element 4 - Type Bit[2] 0, 1, 2, 3 0 memory
3 = Edge falling with
memory
26.4 Calculator 2, Operator Bit[2] 0, 1, 2, 3 0 0=+
1=-
2=*
3=/
26.6 Reserved Bit[2] 0
27.0 Reserved Bit[2] 0
27.2 Reserved Bit[2] 0
27.4 OPD - Operator panel display Bit[2] 0-4 2 0 = Manual
(bit 0 to 1) 1=3s
27.6 OPD - Operator panel display Bit[2] 0-4 2 2 = 10 s
(bit 2 to 3)
3 = 1 min
4 = 5 min
28.0 Bit[4] - Parameters (25)
28.0 TM1 - sensor type Bit[3] + 000B to 1 000B 000B = PT100 TM1
Bit 00B 001B = PT100
010B = KTY83
011B = KTY84
100B = NTC
28.4 OPD language Bit[4] 0-7 1 0 = English
1 = German
2 = French
3 = Polish
4 = Spanish
5 = Portuguese
6 = Italian
7 = Finnish
Byte.Bit Designation (PRM group) Type Range Unit Default Note Informa‐
tion
29.0 External fault 5 - Reset also by Bit[4] 0 - 1111B 0101B Bit[0] = Panel reset
29.4 External fault 6 - Reset also by Bit[4] 0 - 1111B 0101B Bit[1] = Auto-reset
Bit[2] = Remote reset
Bit[3] = OFF com‐
mand reset
30.0 OPD - Contrast (bit 0 to 3) Bit[4] 0 - 255 1% 50
30.4 OPD - Contrast (bit 4 to 7) Bit[4]
31.0 OPD - Profile (bit 0 to 3) Bit[4] 0 - 26 0
31.4 OPD - Profile (bit 4 to 7) Bit[4]
32.0 Truth table 7 type 2I/1O Bit[4] 0 - 1111B 0
32.4 Truth table 8 type 2I/1O Bit[4] 0 - 1111B 0
33.0 Is1 conversion factor - Denom‐ Bit[4] 0 - 15 0
inator
33.4 Is2 conversion factor - Denom‐ Bit[4] 0 - 15 0
inator
34.0 Hysteresis P - Cos phi - U Bit[4] 0 - 15 5 1% UM(+)
34.4 Hysteresis 0/4-20 mA Bit[4] 0 - 15 5 1% AM1 AM
2
35.0 Hysteresis free limits Bit[4] 0 - 15 5 1%
35.4 OPD - Lighting Bit[4] 0-4 2 0 = Off
1=3s
2 = 10 s
3 = 1 min
4 = 5 min
36.0 Byte parameters (29)
36.0 Reserved Byte 0
37.0 EM - Delay Byte 0 - 255 100 ms 5 EM
38.0 Trip level cos phi< Byte 0 - 100 1% 0 UM(+)
Byte.Bit Designation (PRM group) Type Range Unit Default Note Informa‐
tion
49.0 Warning delay P< Byte 0 - 255 100 ms 5 UM(+)
Byte.Bit Designation (PRM group) Type Range Unit Default Note Informa‐
tion
78.0 Analog Module - End value Word 0 - 65535 27648 Value for 20mA AM1
output
80.0 TM1 - Trip level T> Word 0 - 65535 1 K 0 TM1
82.0 TM1 - Warning level T> Word 0 - 65535 1 K 0 TM1
84.0 Limit monitor 1 - Limit Word 0 - 65535 0
86.0 Limit monitor 2 - Limit Word 0 - 65535 0
88.0 Limit monitor 3 - Limit Word 0 - 65535 0
90.0 Limit monitor 4 - Limit Word 0 - 65535 0
92.0 Timer 3 - Limit Word 0 - 65535 100 ms 0
94.0 Timer 4 - Limit Word 0 - 65535 100 ms 0
96.0 Counter 3 - Limit Word 0 - 65535 0
98.0 Counter 4 - Limit Word 0 - 65535 0
100.0 Change-over pause Word 0 - 65535 10 ms 0
102.0 Analog value recording - Sam‐ Word 1 - 50000 1 ms 100
pling rate
104.0 Is1 conversion factor - Numer‐ Word 0 - 65535 0
ator
106.0 Is2 conversion factor - Numer‐ Word 0 - 65535 0
ator
108.0 D-word parameters (37)
108.0 Motor protection - Set current D-word 1)
10 mA 0
Is2
112.0 Trip level P> D-word 0- 1W 0 UM(+)
0xFFFFFF
FF
116.0 Warning level P> D-word 0- 1W 0 UM(+)
0xFFFFFF
FF
120.0 Trip level P< D-word 0- 1W 0 UM(+)
0xFFFFFF
FF
124.0 Warning level P< D-word 0- 1W 0 UM(+)
0xFFFFFF
FF
128.0 Truth Table 9 5I/2O type - Out‐ Bit[32] 0 - 1-1B 0
put 1
132.0 Truth Table 9 5I/2O type - Out‐ Bit[32] 0 - 1-1B 0
put 2
136.0 Calculator 2, Offset D-word -0x80000 0
000 -
0x7FFFFF
FF
140.0 Calculator 1, Numerator/ D-word 2x -3276 0
Offset 8 - 32767
1) Value range dependent on current range of the IM/UM and the conversion factor; bit 31 = 1,
i.e. conversion factor is active
Byte.Bit Designation (PRM group) Type Range Unit Default Note Informa‐
tion
0.0 Coordination Byte[4]
4.0 Part - Bit parameters (18)
4.0 AM2 - Measuring range input Bit 0, 1 0 0 = 0 - 20 mA AM2
4.1 AM2 - Measuring range out‐ Bit 0, 1 0 AM2
put
4.2 Overshooting/undershooting 0
limit 5
4.3 Overshooting/undershooting 0
limit 6
4.4 Reserved
4.5 Reserved
4.6 Reserved
4.7 Reserved
5.0 Reserved
5.1 Reserved
5.2 Reserved
5.3 Reserved
Byte.Bit Designation (PRM group) Type Range Unit Default Note Informa‐
tion
5.4 Reserved
5.5 Reserved
5.6 Reserved
5.7 Reserved
6.0 Reserved
6.1 Reserved
6.2 Reserved
6.3 Reserved
6.4 Reserved
6.5 Reserved
6.6 Reserved
6.7 Reserved
7.0 Reserved
7.1 Reserved
7.2 Reserved
7.3 Reserved
7.4 Reserved
7.5 Reserved
7.6 Reserved
7.7 Reserved
8.0 Part - Bit[2] parameters (22)
8.0 Trip monitoring 0/4-20 mA> Bit[2] 0, 1, 2, 3 0 0 = on (always) AM2
8.2 Warning monitoring 0/4-20 Bit[2] 0, 1, 2, 3 0 1 = on+ (al‐ AM2
mA> ways, not TPF)
8.4 Trip monitoring 0/4-20 mA< Bit[2] 0, 1, 2, 3 0 2 = run (motor AM2
8.6 Warning monitoring 0/4-20 Bit[2] 0, 1, 2, 3 0 on, not TPF, AM2
mA< startup over‐
ride)
9.0 Monitoring limit 5 Bit[2] 0, 1, 2, 3 0
9.2 Monitoring limit 6 Bit[2] 0, 1, 2, 3 0
9.4 AM2 - Active inputs Bit[2] 0, 1, 2 0 Like AM1 AM2
9.6 AM2 - Response to open cir‐ Bit[2] 1, 2, 3 2 0 = Disabled AM2
cuit 1 = Signaling
10.0 TM2 - Trip response T> Bit[2] 1,3 3 2 = Warn TM2
10.2 TM2 - Warning response T> Bit[2] 0, 1, 2 2 3 = Tripping TM2
10.4 TM2 - Response to a sensor Bit[2] 0, 1, 2, 3 2 TM2
fault / out of range
10.6 TM2 - Active sensors Bit[2] 0, 1, 2 2 0 = 1 sensor TM2
1 = 2 sensors
2 = 3 sensors
Byte.Bit Designation (PRM group) Type Range Unit Default Note Informa‐
tion
11.0 Trip response 0/4-20 mA> Bit[2] 0, 1, 3 0 0 = Disabled AM2
11.2 Warning response 0/4-20 mA> Bit[2] 0, 1, 2 0 1 = Signaling AM2
11.4 Trip response 0/4-20 mA< Bit[2] 0, 1, 3 0 2 = Warn AM2
11.6 Warning response 0/4-20 mA< Bit[2] 0, 1, 2 0 3 = Tripping AM2
12.0 Timer 5 type Bit[2] 0, 1, 2, 3 0
12.2 Timer 6 type Bit[2] 0, 1, 2, 3 0
12.4 Signal conditioner 5 type Bit[2] 0, 1, 2, 3 0
12.6 Signal conditioning 6 type Bit[2] 0, 1, 2, 3 0
13.0 Calculator 3 Operator 1 Bit[2] 0, 1, 2, 3 0 0 = +,
13.2 Calculator 3 Operator 2 Bit[2] 0, 1, 2, 3 0 1=-
13.4 Calculator 3 Operator 3 Bit[2] 0, 1, 2, 3 0 2=*
3=/
13.6 Reserved
14.0 Calculator 4 Operator 1 Bit[2] 0, 1, 2, 3 0 0 = +,
14.2 Calculator 4 Operator 2 Bit[2] 0, 1, 2, 3 0 1=-
14.4 Calculator 4 Operator 3 Bit[2] 0, 1, 2, 3 0 2=*
3=/
14.6 Reserved
15.0 Calculator 3 Priority 1 Bit[2] 0, 1, 2 2 0 = L,
15.2 Calculator 3 Priority 2 Bit[2] 0, 1, 2 1 1 = M,
15.4 Calculator 3 Prio 3 Bit[2] 0, 1, 2 0 2=H
15.6 Reserved
16.0 Calculator 4 Prio 1 Bit[2] 0, 1, 2 2 0 = L,
16.2 Calculator 4 Prio 2 Bit[2] 0, 1, 2 1 1 = M,
16.4 Calculator 4 Priority 3 Bit[2] 0, 1, 2 0 2=H
16.6 Reserved
17.0 Internal ground fault+ - Warn‐ Bit[2] 0, 1, 2 0 0 = Disabled UM+
ing response 1 = Signaling
2 = Warn
17.2 TLS - performance Bit[2] 0, 3 0 0 = Disabled UM+
3 = Tripping
18.2 Reserved
18.4 Reserved
18.6 Reserved
Byte.Bit Designation (PRM group) Type Range Unit Default Note Informa‐
tion
19.0 Reserved
19.2 Reserved
19.4 Reserved
19.6 Reserved
20.0 Reserved
20.2 Reserved
20.4 Reserved
20.6 Reserved
21.0 Reserved
21.2 Reserved
21.4 Reserved
21.6 Reserved
22.0 Part - Bit[4] parameters (26)
22.0 TM2 - sensor type Bit[3+1] 000B to 100B 000B Like TM1 TM2
22.4 Internal ground fault+ - Hyste‐ Bit[4] 0 ... 15 1% 5 UM+
resis
23.0 Reserved
23.4 Reserved
24.0 Reserved
24.4 Reserved
25.0 Reserved
25.4 Reserved
26.0 Reserved
26.4 Reserved
27.0 Reserved
27.4 Reserved
28.0 Reserved
28.4 Reserved
29.0 Reserved
29.4 Reserved
30.0 Part - Byte parameters (30)
30.0 Trip level 0/4-20 mA > Byte 0 - 255 *128 0 AM2
Byte.Bit Designation (PRM group) Type Range Unit Default Note Informa‐
tion
35.0 Warning delay 0/4-20 mA > Byte 0 - 255 100 ms 5 AM2
47.0 Reserved
48.0 Reserved
49.0 Reserved
50.0 Reserved
51.0 Reserved
52.0 Reserved
53.0 Reserved
54.0 Reserved
55.0 Reserved
56.0 Reserved
57.0 Reserved
58.0 Reserved
59.0 Reserved
60.0 Part - Word parameters (34)
60.0 AM2 - Start value output Word 0 - 65535 0 Value for 0/4 mA AM2
Byte.Bit Designation (PRM group) Type Range Unit Default Note Informa‐
tion
62.0 AM2 - End value output Word 0 - 65535 27648 Value for 20 mA AM2
Byte.Bit Designation (PRM group) Type Range Unit Default Note Informa‐
tion
140.0 Part - D-word parame‐
ters (38)
140.0 PE - min. pause time motor D-word 0 - FFFFFFFF 1 ms 0
144.0 Reserved D-word
148 Part - Float parameters (58)
148.0 .. 1 Reserved Float
68.0
172.0 Reserved Float
176.0 TLS threshold Float UM+_TL
Byte.Bit Designation (PRM group) Type Range Unit Default Note Informa‐
tion
0.0 Coordination Byte[4]
4.0 Part - DI byte parame‐
ters (42)
4.0 Truth table 10 3I/1O - Input 1 DI byte 0 - 255 0
5.0 Truth table 10 3I/1O - Input 2 DI byte 0 - 255 0
6.0 Truth table 10 3I/1O - Input 3 DI byte 0 - 255 0
7.0 Truth table 11 3I/1O - Input 1 DI byte 0 - 255 0
8.0 Truth table 11 3I/1O - Input 2 DI byte 0 - 255 0
9.0 Truth table 11 3I/1O - Input 3 DI byte 0 - 255 0
10.0 Timer 5 input DI byte 0 - 255 0
11.0 Timer 5 reset DI byte 0 - 255 0
12.0 Timer 6 input DI byte 0 - 255 0
13.0 Timer 6 reset DI byte 0 - 255 0
14.0 Counter 5 input + DI byte 0 - 255 0
15.0 Counter 5 input - DI byte 0 - 255 0
16.0 Counter 5 reset DI byte 0 - 255 0
17.0 Counter 6 input + DI byte 0 - 255 0
18.0 Counter 6 input - DI byte 0 - 255 0
19.0 Counter 6 reset DI byte 0 - 255 0
20.0 Signal conditioning 5 input DI byte 0 - 255 0
21.0 Signal conditioning 5 reset DI byte 0 - 255 0
22.0 Signal conditioning 6 input DI byte 0 - 255 0
23.0 Signal conditioning 6 reset DI byte 0 - 255 0
24.0 Analog multiplexer S1 DI byte 0 - 255 0
25.0 Analog multiplexer S2 DI byte 0 - 255 0
Byte.Bit Designation (PRM group) Type Range Unit Default Note Informa‐
tion
26.0 Reserved
27.0 Reserved
28.0 Reserved
29.0 Reserved
30.0 Reserved
31.0 Reserved
32.0 Reserved
33.0 Reserved
34.0 Reserved
35.0 Reserved
36.0 Reserved
37.0 Reserved
38.0 Reserved
39.0 Reserved
40.0 Reserved
41.0 Reserved
42.0 Reserved
43.0 Reserved
44.0 Reserved
45.0 Reserved
46.0 Reserved
47.0 Reserved
48.0 Reserved
49.0 Reserved
50.0 Reserved
51.0 Reserved
52.0 Reserved
53.0 Reserved
54.0 Reserved
55.0 Reserved
56.0 Reserved
57.0 Reserved
58.0 Reserved
59.0 Reserved
60.0 Reserved
61.0 Reserved
62.0 Reserved
63.0 Reserved
64.0 Part - AI byte parame‐
ters (46)
64.0 AM2 - Output AI byte 0 - 255 0 AM2
65.0 SPS/PLS_analog input 5 AI byte 0 - 255 0
Byte.Bit Designation (PRM group) Type Range Unit Default Note Informa‐
tion
66.0 SPS/PLS_analog input 6 AI byte 0 - 255 0
67.0 SPS/PLS_analog input 7 AI byte 0 - 255 0
68.0 SPS/PLS_analog input 8 AI byte 0 - 255 0
69.0 SPS/PLS_analog input 9 AI byte 0 - 255 0
70.0 Analog input limit 5 AI byte 0 - 255 0
71.0 Analog input limit 6 AI byte 0 - 255 0
72.0 Analog arithmetic 1 input 1 AI byte 0 - 255 0
73.0 Analog arithmetic 1 input 2 AI byte 0 - 255 0
74.0 Analog arithmetic 1 input 3 AI byte 0 - 255 0
75.0 Analog arithmetic 1 input 4 AI byte 0 - 255 0
76.0 Analog arithmetic 2 input 1 AI byte 0 - 255 0
77.0 Analog arithmetic 2 input 2 AI byte 0 - 255 0
78.0 Analog arithmetic 2 input 3 AI byte 0 - 255 0
79.0 Analog arithmetic 2 input 4 AI byte 0 - 255 0
80.0 Analog multiplexer input 1 AI byte 0 - 255 0
81.0 Analog multiplexer input 2 AI byte 0 - 255 0
82.0 Analog multiplexer input 3 AI byte 0 - 255 0
83.0 Analog multiplexer input 4 AI byte 0 - 255 0
84.0 PWM input AI byte 0 - 255 0
85.0 Reserved AI byte
86.0 Reserved AI byte
87.0 Reserved AI byte
88.0 Reserved AI byte
89.0 Reserved AI byte
90.0 Reserved AI byte
91.0 Reserved AI byte
92.0 Reserved AI byte
93.0 Reserved AI byte
94.0 Reserved AI byte
95.0 Reserved AI byte
96.0 Reserved AI byte
97.0 Reserved AI byte
98.0 Reserved AI byte
99.0 Reserved AI byte
100.0 Part - FII byte parame‐
ters (62)
100.0 PLC / PCS analog FI input FII byte 0 ... 255 0
101.0 PLC / PCS analog FI input FII byte 0 ... 255 0
102.0 PLC / PCS analog FI input FII byte 0 ... 255 0
103.0 PLC / PCS analog FI input FII byte 0 ... 255 0
107 ... 113 Reserved
Note
Changing the marking
Each change to the marking requires that the communication interface be restarted when the
web server is active. A new start interrupts all Ethernet and PROFINET links and reestablishes
them afterward.
Description
• Password protection ON
If the data record is received with this control flag, the password protection is activated and
the password applied. If "Password protection on" and the password are not identical at the
time of receipt, the event "Event - Wrong password" is set and no change will be made.
• Password protection OFF
If the data record is received with this control flag, the password protection is deactivated. If
the password is incorrect, the event "Event - Wrong password" is set and no change is made.
Note
Validity of the write access
SIMOCODE pro checks the validity of the write access. The ASCII characters 0x20 - 0x7E are
accepted. If SIMOCODE pro does not accept the data of the write access, it responds with a
negative acknowledgment.
Note
Validity of the write access
SIMOCODE checks the validity of the write access. The accepted display formats are "YYYY-MM-
DD" (year-month-day) and "YYYY-MM-DD HH:MM" (year-month-day hour:minute). If SIMOCODE
does not accept the data of the write access, the SIMOCODE responds with a negative
acknowledgment.
• YYYY (year): 0001 - 9999
• MM (month): 01 - 12
• DD (day): 01 - 31 (depending on month)
• HH (hour): 00 - 23
• MM (minute): 00 - 59
Note
Validity of the write access
SIMOCODE checks the validity of the write access. The ASCII characters 0x20 - 0x7E are accepted.
If SIMOCODE does not accept the data of the write access, the SIMOCODE responds with a
negative acknowledgment.
Byte arrangement
When data longer than one byte is stored, the bytes are arranged as follows ("big endian"):
%\WH %\WH
%\WH
%\WH %\WH
3.5.1.3 Specifications
The following specifications apply in the tables:
The process image output and the process image input can also be accessed via function code 23
as a combined write/read access operation.
Register ad‐ high/lo Coil ad‐ Type Designation Default value Ac‐
dress w dress cess
0x0400 low 0x0400 Bit Cyclic send - bit 0.0 Status - On< r
0x0401 Bit Cyclic send - bit 0.1 Status - Off r
0x0402 Bit Cyclic send - bit 0.2 Status - On> r
0x0403 Bit Cyclic send - bit 0.3 Event - overload opera‐ r
tion
0x0404 Bit Cyclic send - bit 0.4 Status - Interlocking r
time active
0x0405 Bit Cyclic send - bit 0.5 Status - Remote mode r
0x0406 Bit Cyclic send - bit 0.6 Status - group fault r
0x0407 Bit Cyclic send - bit 0.7 Status - group warning r
high 0x0408 Bit Cyclic send - bit 1.0 Unassigned r
0x0409 Bit Cyclic send - bit 1.1 Unassigned r
0x040A Bit Cyclic send - bit 1.2 Unassigned r
0x040B Bit Cyclic send - bit 1.3 Unassigned r
0x040C Bit Cyclic send - bit 1.4 Unassigned r
0x040D Bit Cyclic send - bit 1.5 Unassigned r
0x040E Bit Cyclic send - bit 1.6 Unassigned r
0x040F Bit Cyclic send - bit 1.7 Unassigned r
0x0401 Word Float PLC/ PLC / PCS analog FI Max. current I_max r
PCS analog input 1 input 1
0x0402 Word PLC/PCS analog. Unassigned r
Input 2
0x0403 Word Float PLC/PCS analog. PLC / PCS analog FI Unassigned r
Input 3 input 2
0x0404 Word PLC/PCS analog. Unassigned r
Input 4
2) Representation of the "Thermal motor model": Value related to symmetrical trip level,
representation in steps of 2 % in bits 6 ...0 (range 0 to 254 %), bit 7 shows unbalance (fixed
level 50 %)
3) Representation in Kelvin
4) 3UF7510-1AA00-0 ground-fault module
5) r/w: Value is read/write; r: Value is read-only
1 ) The meaning of the error events can be found in the table "Alarm, fault, and system events,
PROFIBUS error handling" in the SIMOCODE pro system manual.
2) r/w: Value is read/write; r: Value is read-only
1) Entry - Info consists of a total of 3 bytes distributed across two register addresses respectively.
The following applies for the data set length: SIMOCODE pro V basic unit Modbus RTU: 168 byte
2) r/w: Value is read/write; r: Value is read-only
Input/holding register Designation Typ Range Unit De‐ Comments Info Ac‐
Address high/lo Bit e fault cess
1)
w
0x4180 Coordination Byt r
e[4]
0x4182 Device configu‐ Byt r
ration e[8]
Input/holding register Designation Typ Range Unit De‐ Comments Info Ac‐
Address high/lo Bit e fault cess
1)
w
0x4186 high 0 No configuration Bit 0, 1 0 r
fault due to OP
1 Startup parame‐ Bit 0, 1 0 r
ter block active
2 TEST/RESET but‐ Bit 0, 1 0 r
tons blocked
3 Bus and PLC/PCS - Bit 0, 1 0 0 = Manual r
Reset 1 = Auto
4 Reserved Bit 0 r
5 Reserved Bit 0 r
6 Reserved Bit 0 r
7 Reserved Bit 0 r
low 0 Diagnostics for Bit 0, 1 0 r
process events
1 Diagnostics for Bit 0, 1 1 r
process warnings
2 Diagnostics for Bit 0, 1 1 r
process faults
3 Diagnostics for Bit 0, 1 1 r
device faults
4 Reserved Bit 0 r
5 Reserved Bit 0 r
6 Bus monitoring Bit 0, 1 1 r
7 PLC/PCS monitor‐ Bit 0, 1 1 r
ing
Input/holding register Designation Typ Range Unit De‐ Comments Info Ac‐
Address high/lo Bit e fault cess
1)
w
0x4187 high 0 Motor protection - Bit 0, 1 0 0 = 3-phase r
Type of load 1 = 1-phase
1 Motor protection - Bit 0, 1 0 0 = Manual r
Reset 1 = Auto
2 Reserved Bit 0 r
3 Save change-over Bit 0, 1 0 r
command
4 Non-maintained Bit 0, 1 0 r
command mode
5 Cold start level Bit 0, 1 0 0 = NO contact r
(TPF) 1 = NC contact
6 Type of consumer Bit 0, 1 0 0 = Motor r
load 1 = ohmic load
7 Reserved Bit 0 r
low 0 External fault lev‐ Bit 0, 1 0 0 = NO contact r
el 1 1 = NC contact
1 External fault lev‐ Bit 0, 1 0 r
el 2
2 External fault lev‐ Bit 0, 1 0 r
el 3
3 External fault lev‐ Bit 0, 1 0 r
el 4
4 Monitoring exter‐ Bit 0, 1 0 0 = Always r
nal fault 1 1 = Only motor ON
5 Monitoring exter‐ Bit 0, 1 0 r
nal fault 2
6 Monitoring exter‐ Bit 0, 1 0 r
nal fault 3
7 Monitoring exter‐ Bit 0, 1 0 r
nal fault 4
Part - Bit[2] pa‐
rameter
Input/holding register Designation Typ Range Unit De‐ Comments Info Ac‐
Address high/lo Bit e fault cess
1)
w
0x4188 high 0-1 Thermistor - Over‐ Bit[2 1, 2, 3 3 0 = Disabled r
load response ] 1 = Signaling
2-3 Thermistor - Re‐ Bit[2 0, 1, 2, 3 2 2 = Warn r
sponse to sensor ]
3 = Tripping
fault
4-5 Internal ground Bit[2 0, 1, 2, 3 0 r
fault - Response ]
6-7 Motor protection - Bit[2 0, 1, 2, 3 0 r
Overload re‐ ]
sponse
low 0-1 Motor protection - Bit[2 0, 1, 2 2 r
Overload re‐ ]
sponse
2-3 Motor protection - Bit[2 0, 1, 2, 3 2 r
Response to un‐ ]
balance
4-5 Trip response I> Bit[2 0, 1, 3 0 r
]
6-7 Warning response Bit[2 0, 1, 2 0 r
I> ]
0x4189 high 0-1 Trip response I< Bit[2 0, 1, 3 0 r
]
2-3 Warning response Bit[2 0, 1, 2 0 r
I< ]
4-5 Response to stal‐ Bit[2 0, 1, 2, 3 0 r
led rotor ]
6-7 EM+ - Response to Bit[2 0, 1, 2, 3 0 r
sensor fault ]
low 0-1 Response to num‐ Bit[2 0, 1, 2, 3 0 r
ber of starts > ]
2-3 Response to early Bit[2 0, 1, 2 0 r
warning number ]
of starts >
4-5 Motor operating Bit[2 0, 1, 2 0 r
hours response > ]
6-7 Motor stop time Bit[2 0, 1, 2 0 r
response > ]
0x418A high 0-1 External fault re‐ Bit[2 1, 2, 3 1 r
sponse 1 ]
2-3 External fault re‐ Bit[2 1, 2, 3 1 r
sponse 2 ]
4-5 External fault re‐ Bit[2 1, 2, 3 1 r
sponse 3 ]
6-7 External fault re‐ Bit[2 1, 2, 3 1 r
sponse 4 ]
low 0-1 Reserved Bit[2 0 r
]
Input/holding register Designation Typ Range Unit De‐ Comments Info Ac‐
Address high/lo Bit e fault cess
1)
w
2-3 Delay for BU in‐ Bit[2 0 ... 3 10 ms 1 Offset 6 ms r
puts ]
4-5 Timer 1 - type Bit[2 0, 1, 2, 3 0 0 = With closing delay r
] 1 = Closing delay with
6-7 Timer 2 - type Bit[2 0, 1, 2, 3 0 memory r
] 2 = With OFF delay
3 = With fleeting clos‐
ing
0x418B high 0-1 Signal condition‐ Bit[2 0, 1, 2, 3 0 0 = Non-inverting r
ing 1 - type ] 1 = Inverting
2-3 Signal condition‐ Bit[2 0, 1, 2, 3 0 2 = Edge rising with r
ing 2 - type ] memory
4-5 Non-volatile ele‐ Bit[2 0, 1, 2, 3 0 3 = Edge falling with r
ment 1 - type ] memory
6-7 Non-volatile ele‐ Bit[2 0, 1, 2, 3 0 r
ment 2 - type ]
low 0-1 EM+ - monitoring Bit[2 0, 1, 2, 3 0 0 = on r
] 1 = on+
2-3 EM+ - monitoring Bit[2 0, 1, 2, 3 0 2 = run r
warning ]
3 = run+
4-5 Reserved Bit[2 0 r
]
6-7 Reserved Bit[2 0 r
]
Part - Bit[4] pa‐ r
rameters
0x418C high Reset response ex‐ Bit[4 0 ... 111 0101B Bit[0] = Panel reset r
ternal fault 1 ] 1B Bit[1] = Auto reset
Reset response ex‐ Bit[4 0 ... 111 0101B Bit[2] = Remote reset r
ternal fault 2 ] 1B
Bit[1] = OFF com‐
low Reset response ex‐ Bit[4 0 ... 111 0101B mand reset r
ternal fault 3 ] 1B
Reset response ex‐ Bit[4 0 ... 111 0101B r
ternal fault 4 ] 1B
0x418D high 0-3 Hysteresis current Bit[4 0 ... 15 1% 5 r
levels ]
4-7 EM+ - hysteresis Bit[4 0 ... 15 1% 5 r
]
low Reserved Bit[4 0 r
]
Reserved Bit[4 0 r
]
Part - Byte pa‐
rameters
Input/holding register Designation Typ Range Unit De‐ Comments Info Ac‐
Address high/lo Bit e fault cess
1)
w
0x418E high Internal ground Byte 0 ... 255 100 5 IM UM(+) r/w
fault - Delay ms
0x4190 high Motor protection - Byte 0 ... 255 100 5 IM UM(+) r/w
Delay with unbal‐ ms
ance
low Interlocking time Byte 0 ... 255 1 s 0 r/w
0x4192 high Warning level I> Byte 0 ... 255 4 % / I 0 IM UM(+) r/w
_s
0x4193 high Warning level I< Byte 0 ... 255 4 % / I 0 IM UM(+) r/w
_s
0x4194 high Trip delay I> Byte 0 ... 255 100 5 IM UM(+) r/w
ms
low Warning delay I> Byte 0 ... 255 100 5 IM UM(+) r/w
ms
0x4195 high Trip delay I< Byte 0 ... 255 100 5 IM UM(+) r/w
ms
low Warning delay I< Byte 0 ... 255 100 5 IM UM(+) r/w
ms
Input/holding register Designation Typ Range Unit De‐ Comments Info Ac‐
Address high/lo Bit e fault cess
1)
w
0x4196 high Blocking delay Byte 0 ... 255 100 5 IM UM(+) r/w
ms
Input/holding register Designation Typ Range Unit De‐ Comments Info Ac‐
Address high/lo Bit e fault cess
1)
w
Part - D word pa‐
rameter
0x41A6 Operator control Bit[3 0 ... 1 ... 0 ... 0B r
enables 2] 1B
0x41A8 Motor protection - D 10 m 30 IM UM(+) r/w
Set current Is1 2) wor A
d
0x41AA Motor operating D 0 ... 0xF 1 s 0 r/w
hours level > wor FFFFFFF
d
0x41AC Reserved D- 0 r
wor
d
Input/holding register Designation Type Range Unit De‐ Comments Access 1) Info
Address high/l Bit fault
ow
0x4380 Coordination Byte[ r
4]
Part - Bit parame‐
ters
Input/holding register Designation Type Range Unit De‐ Comments Access 1) Info
Address high/l Bit fault
ow
0x4382 high 0 3UF50 compatibili‐ Bit 0, 1 0 r
ty mode
1 3UF50 operating Bit 0, 1 0 0 = DPV0 r
mode 1 = DPV1
2 Reserved Bit 0 r
3 Reserved Bit 0 r
4 Reserved Bit 0 r
5 Reserved Bit 0 r
6 Reserved Bit 0 r
7 Reserved Bit 0 r
low 0 Reserved Bit 0 r
1 Voltage measuring Bit 0, 1 0 0 = 3-phase r
- Type of load 1 = 1-phase
2 OPD - Warnings Bit 0, 1 0 0 = Do not display r from E0
3 OPD - Faults Bit 0, 1 1 1 = Display 3
4 AM1 - Measuring Bit 0, 1 0 0 = 0 ... 20 mA r
range input 1 = 4 ... 20 mA
5 AM1 - Measuring Bit 0, 1 0 r
range
Output
6 Reserved Bit 0 r
7 Reserved Bit 0 r
Input/holding register Designation Type Range Unit De‐ Comments Access 1) Info
Address high/l Bit fault
ow
0x4383 high 0 Overshooting/ Bit 0, 1 0 0 = > (overshooting) r
undershooting lim‐ 1 = < (undershoot‐
it 1 ing)
1 Overshooting/ Bit 0, 1 0 r
undershooting lim‐
it 2
2 Overshooting/ Bit 0, 1 0 r
undershooting lim‐
it 3
3 Overshooting/ Bit 0, 1 0 r
undershooting lim‐
it 4
4 Line-to-line volt‐ Bit 0, 1 0 0 = No r
age 1 = Yes
5 OPO level Bit 0, 1 0 0 = NO contact r
1 = NC contact
6 Positioner re‐ Bit 0, 1 0 0 = CLOSED r
sponse for OPO 1 = OPEN
7 Star-delta - Trans‐ Bit 0, 1 0 0 = Delta r
former mounting 1 = In supply cable
low 0 External fault lev‐ Bit 0, 1 0 0 = NO contact r
el 5 1 = NC contact
1 External fault lev‐ Bit 0, 1 0 r
el 6
2 Reserved Bit 0 r
3 Reserved Bit 0 r
4 Monitoring exter‐ Bit 0, 1 0 0 = Always r
nal fault 5 1 = Only motor ON
5 Monitoring exter‐ Bit 0, 1 0 r
nal fault 5
6 Reserved Bit 0, 1 0 r
7 Reserved Bit 0, 1 0 r
Input/holding register Designation Type Range Unit De‐ Comments Access 1) Info
Address high/l Bit fault
ow
0x4384 high 0 Calculator 2 - Oper‐ Bit 0, 1 0 0 = Word r
ating mode 1 = D word
1 Reserved Bit 0 r
2 DM-F - Safe trip‐ Bit 0, 1 0 0 = No r
ping function 1 = Yes
3 DM-F - Safety-rela‐ Bit 0, 1 0 0 = Manual r
ted tripping reset 1 = Auto
4 Time stamping ac‐ Bit 0, 1 0 r
tive
5 Reserved Bit 0 r
6 Reserved Bit 0 r
7 Reserved Bit 0 r
low 0 DM-FL - Configura‐ Bit 0, 1 0 Configurable pa‐ r
tion 1 rameters compara‐
1 DM-FL - Configura‐ Bit 0, 1 0 ble with the module r
tion 2 configuration
2 DM-FL - Configura‐ Bit 0, 1 0 r
tion 3
3 DM-FL - Configura‐ Bit 0, 1 0 r
tion 4
4 DM-FL - Configura‐ Bit 0, 1 0 r
tion 5
5 DM-FL - Configura‐ Bit 0, 1 0 r
tion 6
6 DM-FL - Configura‐ Bit 0, 1 0 r
tion 7
7 DM-FL - Configura‐ Bit 0, 1 0 r
tion 8
Part - Bit[2] pa‐ r
rameter
Input/holding register Designation Type Range Unit De‐ Comments Access 1) Info
Address high/l Bit fault
ow
0x4385 high 0-1 3UF50 basic type Bit[2] 0, 1, 2 0 r
2-3 Reserved Bit[2] 0 r
4-5 UVO timebase Bit[2] 0, 1, 2 0 0 = 100 ms r
1=1s
2 = 10 s
6-7 UVO operating Bit[2] 0, 1, 2 0 0 = Disabled r
mode 1 = Device connec‐
ted to voltage (re‐
served)
2 = Voltage fails
low 0-1 Trip monitoring U< Bit[2] 0, 1, 2 1 0 = ON (always) r
2-3 Warning monitor‐ Bit[2] 0, 1, 2 1 1 = ON+ (al‐ r
ing U < ways, not TPF)
2 = RUN (motor ON,
not TPF)
4-5 Reserved Bit[2] 0 r
6-7 Reserved Bit[2] 0 r
0x4386 high 0-1 Trip monitoring Bit[2] 0, 1, 2, 3 0 r
0/4-20mA >
2-3 Warning monitor‐ Bit[2] 0, 1, 2, 3 0 r
ing 0/4-20mA >
4-5 Trip monitoring Bit[2] 0, 1, 2, 3 0 r
0/4-20mA <
6-7 Warning monitor‐ Bit[2] 0, 1, 2, 3 0 r
ing 0/4-20mA <
low 0-1 Monitoring limit 1 Bit[2] 0, 1, 2, 3 0 r
2-3 Monitoring limit 2 Bit[2] 0, 1, 2, 3 0 r
4-5 Monitoring limit 3 Bit[2] 0, 1, 2, 3 0 r
6-7 Monitoring limit 4 Bit[2] 0, 1, 2, 3 0 r
Input/holding register Designation Type Range Unit De‐ Comments Access 1) Info
Address high/l Bit fault
ow
0x4387 high 0-1 Reserved Bit[2] 0 r
2-3 Reserved Bit[2] 0 r
4-5 Reserved Bit[2] 0 r
6-7 AM1 - active inputs Bit[2] 0, 1, 2 0 0 = 1 input r
1 = 2 inputs
2 = 3 inputs
low 0-1 DM - Input delay Bit[2] 0 ... 3 10 ms 1 Offset 6 ms r
2-3 AM1 - Response to Bit[2] 1, 2, 3 2 0 = Disabled r
open circuit 1 = Signaling
4-5 EM - response to Bit[2] 1, 3 1 2 = Warn r
an external ground
3 = Tripping
fault
6-7 EM - response to Bit[2] 0, 1, 2 0 r
warning of an ex‐
ternal ground fault
0x4388 high 0-1 Reserved Bit[2] 0 r
2-3 Reserved Bit[2] 0 r
4-5 DM-F - Test require‐ Bit[2] 0, 1, 2 0 r
ment response
6-7 DM-F - safety-rela‐ Bit[2] 0, 1, 2, 3 0 r
ted tripping re‐
sponse
low 0-1 TM1 - Trip re‐ Bit[2] 1, 3 3 r
sponse T>
2-3 TM1 - Warning re‐ Bit[2] 0, 1, 2 2 r
sponse T>
4-5 TM1 - Response to Bit[2] 0, 1, 2, 3 2 r
a sensor fault / out
of range
6-7 TM1 - active sen‐ Bit[2] 0, 1, 2 2*) 0 = 1 sensors r
sors 1 = 2 sensors
2 = 3 sensors
Input/holding register Designation Type Range Unit De‐ Comments Access 1) Info
Address high/l Bit fault
ow
0x4389 high 0-1 Trip response P> Bit[2] 0, 1, 3 0 0 = Disabled r
2-3 Warning response Bit[2] 0, 1, 2 0 1 = Signaling
P> 2 = Warn
4-5 Trip response P< Bit[2] 0, 1, 3 0 3 = Tripping r
6-7 Warning response Bit[2] 0, 1, 2 0 r
P<
low 0-1 Trip response Bit[2] 0, 1, 3 0 r
cos phi <
2-3 Warning response Bit[2] 0, 1, 2 0 r
cos phi <
4-5 Trip response U< Bit[2] 0, 1, 3 0 r
6-7 Warning response Bit[2] 0, 1, 2 0 r
U<
0x438A high 0-1 Trip response Bit[2] 0, 1, 3 0 r
0/4-20 mA >
2-3 Warning response Bit[2] 0, 1, 2 0 r
0/4-20 mA >
4-5 Trip response Bit[2] 0, 1, 3 0 r
0/4-20 mA <
6-7 Warning response Bit[2] 0, 1, 2 0 r
0/4-20 mA <
low 0-1 Reserved Bit[2] 0 r
2-3 Reserved Bit[2] 0 r
4-5 Reserved Bit[2] 0 r
6-7 Reserved Bit[2] 0 r
0x438B high 0-1 External fault re‐ Bit[2] 1, 2, 3 1 r
sponse 5
2-3 External fault re‐ Bit[2] 1, 2, 3 1 r
sponse 6
4-5 Reserved Bit[2] 0 r
6-7 Reserved Bit[2] 0 r
low 0-1 Trace - Trigger edge Bit[2] 0, 1 0 0 = positive r
1 = negative
2-3 Reserved Bit[2] 0 r
4-5 Reserved Bit[2] 0 r
6-7 Reserved Bit[2] 0 r
Input/holding register Designation Type Range Unit De‐ Comments Access 1) Info
Address high/l Bit fault
ow
0x438C high 0-1 Reserved Bit[2] 0 r
2-3 Reserved Bit[2] 0 r
4-5 Reserved Bit[2] 0 r
6-7 Reserved Bit[2] 0 r
low 0-1 Timer 3 - type Bit[2] 0, 1, 2, 3 0 0 = With closing de‐ r
2-3 Timer 4 - type Bit[2] 0, 1, 2, 3 0 lay r
1 = Closing delay
with memory
2 = With OFF delay
3 = With fleeting
closing
4-5 Signal condition‐ Bit[2] 0, 1, 2, 3 0 0 = Non-inverting r
ing 3 - type 1 = Inverting
6-7 Signal condition‐ Bit[2] 0, 1, 2, 3 0 2 = Edge rising with r
ing 4 - type memory
0x438D high 0-1 Non-volatile ele‐ Bit[2] 0, 1, 2, 3 0 3 = Edge falling with r
ment 3 - type memory
2-3 Non-volatile ele‐ Bit[2] 0, 1, 2, 3 0 r
ment 4 - type
4-5 Calculator 2 - Oper‐ Bit[2] 0, 1, 2, 3 0 r
ator
6-7 Reserved Bit[2] 0 r
low 0-1 Reserved Bit[2] 0 r
2-3 Reserved Bit[2] 0 r
4-5 OPD - Operator Bit[2] 0 ... 4 2 0 = Manual r from E0
panel dis‐ 1=3s 3
play (bit 0 ... 1)
2 = 10 s
6-7 OPD - Operator Bit[2] r
3 = 1 min
panel dis‐
play (bit 2 ... 3) 4 = 5 min
Part - Bit[4] pa‐ r
rameters
Input/holding register Designation Type Range Unit De‐ Comments Access 1) Info
Address high/l Bit fault
ow
0x438E high 0-2 TM1 - sensor type Bit[3] 000B to 000B 000B = PT100 r
100B 001B = PT1000
010B = KTY83
011B = KTY84
100B = NTC
Reserved Bit r
4-7 OPD - Language Bit[4] 0 ... 15 0 r from E0
3
low 0-3 Reset response ex‐ Bit[4] 0 ... 111 0101 Bit[0] = Panel reset r
ternal fault 5 1B B Bit[1] = Auto reset
4-7 Reset response ex‐ Bit[4] 0 ... 111 0101 Bit[2] = Remote re‐ r
ternal fault 6 1B B set
Bit[3] = OFF com‐
mand reset
Input/holding register Designation Type Range Unit De‐ Comments Access 1) Info
Address high/l Bit fault
ow
0x4392 high Byte r
low EM - Delay Byte 0 ... 255 100 m 5 r/w EM
s
0x4393 high Trip level cos phi< Byte 0 ... 100 1% 0 r/w UM
0x4395 high Trip level 0/4-20 Byte 0 ... 255 *128 0 r/w AM1
mA>
0x4396 high Trip lev‐ Byte 0 ... 255 *128 0 r/w AM1
el 0/4-20 mA<
0x4397 high Trip delay P> Byte 0 ... 255 100 m 5 r/w UM
s
0x4398 high Trip delay P< Byte 0 ... 255 100 m 5 r/w UM
s
0x4399 high Trip delay cos phi< Byte 0 ... 255 100 m 5 r/w UM
s
Input/holding register Designation Type Range Unit De‐ Comments Access 1) Info
Address high/l Bit fault
ow
0x439A high Trip delay U< Byte 0 ... 255 100 m 5 r/w UM
s
0x439B high Trip delay 0/4-20 Byte 0 ... 255 100 m 5 r/w AM1
mA> s
0x439C high Trip delay 0/4-20 Byte 0 ... 255 100 m 5 r/w AM1
mA< s
Input/holding register Designation Type Range Unit De‐ Comments Access 1) Info
Address high/l Bit fault
ow
0x43A4 high Truth table 6 Byte 0 ... 111 0 r
type 3I/1O 11111B
low Calculator 2 - Nu‐ Byte -128 ... 1 0 r/w
merator 1 27
0x43A5 high Calculator 2 - De‐ Byte -128 ... 1 0 r/w
nominator 2 27
low DM-F - Test require‐ Byte 0 ... 255 Week 0 r/w
ment level
Part - Word pa‐ r/w
rameters
0x43A6 AM1 - Start value Word 0 ... 655 0 Value for 0/4 mA r/w AM1
output 35
0x43A7 AM1 - End value Word 0 ... 655 2764 Value for 20 mA r/w AM1
output 35 8
0x43A8 TM1 - Trip level T> Word 0 ... 655 1K 0 r/w TM1
35
Input/holding register Designation Type Range Unit De‐ Comments Access 1) Info
Address high/l Bit fault
ow
Part - D word pa‐
rameter
0x43B6 Motor protection - D 10 m 0 r
Set current Is2 word A
0x43B8 Trip level P> D 0 ... 0xFF 1 W 0 r/w
word FFFFFF
0x43BA Warning level P> D 0 ... 0xFF 1 W 0 r/w
word FFFFFF
0x43BC Trip level P< D 0 ... 0xFF 1 W 0 r/w
word FFFFFF
0x43BE Warning level P< D 0 ... 0xFF 1 W 0 r/w
word FFFFFF
0x43C0 Truth table 9 5I/ Bit[32 0 ... 1 ... 0 r
2O type - Output 1 ] 1B
0x43C2 Truth table 9 5I/ Bit[32 0 ... 1 ... 0 r
2O type - Output 2 ] 1B
0x43C4 Calculator 2 - Offset D -0x8000 0 r
word 0000 ...
0x7FFFF
FFF
0x43C6 .. Calculator 1 - Nu‐ D 2x -3276 0 r
. 0x43C7 merator / offset word 8 ... 327
67
3.5.2.15 Marking
Read access to the labeling is possible via function codes 03 and 04. Write access is possible via
function codes 06 and 16.
Max. data length per access: 100 registers.