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CNV Over Current (DS4) : DI2, DI4,5 DS4 Run CPU Speed CPU

1. The document provides troubleshooting steps for a CNV Over Current error involving the motor exceeding its current limit. 2. It involves verifying power and wiring connections to the converter components and checking voltages and resistance values on various boards and IGBTs. 3. If issues are still present after checking all connections and components, replacing the DPP-320 and DPC-310 boards is recommended.

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Daniel Gatdula
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67 views1 page

CNV Over Current (DS4) : DI2, DI4,5 DS4 Run CPU Speed CPU

1. The document provides troubleshooting steps for a CNV Over Current error involving the motor exceeding its current limit. 2. It involves verifying power and wiring connections to the converter components and checking voltages and resistance values on various boards and IGBTs. 3. If issues are still present after checking all connections and components, replacing the DPP-320 and DPC-310 boards is recommended.

Uploaded by

Daniel Gatdula
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Point of ○ Run CPU ○ DI2, DI4,5

TCD - 042 CNV Over Current(DS4) Application


Detection ● Speed CPU ● DS4
[Actions to take]
[Meaning]
1. Verify if power voltage R,S, and T are connected to PT1.
When the current of the motor exceeds limit. Switching is stopped to prevent motor and 1) For 380V, R-phase power →PT1-3, S-phase→PT1-7, T-phase→PT1-11
IGBT damage.
2) For 400V, R-phase power →PT1-4, S-phase→PT1-8, T-phase→PT1-12

[Diagram] 3) For 346V, R-phase power →PT1-2, S-phase→PT1-6, T-phase→PT1-10


2. Verify if second side of PT1 is connected to DPP-310 PCB.
CON VERTER
( PT1-21→PP1, PT1-22→ PP4, PT1-23→PP3)
R 3. Verify if the optical cable of DPC-310 PCB R+,R-,S+,S-,T+,T- are well
R
S
S connected to R,S,T stack and DPP-320 PCB & IGBT FG PCB are well
T
connected to each other.(Refer to TCD43, 44, 45).
4. Verify if HCT cable is well connected to VBC in DPC-310(Verify if U-phase
cable is connected to U-phase HCT and V-phase to V-phase HCT).
5. Check HCT power +15V and -15V.
D PP- 320 6. Check DPC-310 PCB OC level voltage( Normally, F16 IC(LM293)
GN D - 15V
VGC CONNECTOR
S ignal + 15V
No. 5 voltage is 9.03V ±0.05.).
7. Check the HCT direction(Normally, HCT is directed downward (⇒))
4 1 2 3

HCT 커넥터
8. Check IGBT.
HCT connector VGC CONNECTOR
DPC- 310
+ 15V
9. Replace DPP-320 PCB.
HCT R 64 R 62 R 63 R 65 10. Replace DPC-310 PCB.
JP14G
1 2
3 4 R 94

+ 5V
[How to inspect IGBT]

6
R 96 Be sure to open the resistance of FG PCB attached to IGBT before inspection.
- 1 13 7 C _OCT
7 +
U 16FA U 10GF
VBC- 03
Normal direction of
HCT의 방향이 아래로 향 R 98 C 55

HCT connector
해야 정상임 is VBC- 07
downward. Condition + - Analog Tester Digital Tester

C1-C2E1 C2E1 G ∞ ∞
Short G C2E1 ∞ ∞

G-C2E1 C2E1 C1 ∞ Around 10k Ω


Short C1 C2E1 10Ω or less ∞
The 3rd and 4th pin should be shorten each other in synchronous motor
system (40kW, 27kW). 1st and 2nd pin is useless C2E1-E2 E2 G ∞ ∞
Short G E2 ∞ ∞

G-E2 E2 C2E1 ∞ Around 10k Ω


Short C2E1 E2 10Ω or less ∞

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