Engineering Practices Lab Manual
Engineering Practices Lab Manual
GROUP B
I SEMESTER - B.E./B.TECH
(COMMON TO ALL BRANCHES)
PREPARED
BY
REG NO :----------------------------------------------------------------
PRATHYUSHA ENGINEERING COLLEGE
LIST OF EXPERIMENTS
INDEX
ELECTRICAL (GROUP B)
4. STAIRCASE WIRING 18
MEASUREMENT OF ELECTRICAL QUANTITIES
5. VOLTAGE,CURRENT, POWER & POWER FACTOR IN RLC 22
CIRCUIT.
MEASUREMENT OF ENERGY USING SINGLE PHASE ENERGY
6. METER 26
MEASUREMENT OF RESISTANCE TO EARTH OF AN ELECTRICAL
7. EQUIPMENT 30
ELECTRONICS (GROUP-B)
STUDY OF SYMBOLS
AIM:
To study the various symbols used in electric circuits.
WIRE CONNECTIONS
TRANSISTORS
RESULT:
Thus the various symbols in electric circuits were studied and drawn.
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STUDY OF ACCESSORIES, TOOLS USED IN WIRING &
SAFETY PRECAUTIONS [R]
AIM:
ACCESSORIES REQUIRED:
TOOLS REQUIRED:
ACCESSORIES:
1. Switch
a. A switch is used to make or break an electric circuit. Under some
abnormal conditions it must retain its rigidity and keep its
alignment between switchblades and contacts correct to a fraction
of centimeter.
2. Lamp Holders
a. A lamp holder is used to hold the lamp required for lighting
purposes.
4. Ceiling Roses
a. It is an end point of an electrical wire, which provides a cover to
the wire end. These are used to provide a tapping to the lamp
holder through the flexible wire or a connection to a fluorescent
tube or a ceiling fan. It consists of a circular base and a cover made
of bakelite. One end of the plates is connected to supply and the
other end to a flexible wire connected to appliances.
5. Mounting Blocks
a. These are nothing but wooden round blocks. They are used in
conjunction with ceiling roses, batten holder, surface switches,
ceiling switches, etc.
6. Socket Outlets
a. It is a wiring accessory to which electrical appliances are
connected for power supply. These have insulated base with
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molded or socket base having three terminal sleeves. The two thin
terminal sleeves are meant for making connection to the load
circuit wires and the third terminal sleeve, larger in cross section,
is used for an earth connection.
7. Plugs
a. These are used for tapping power from socket outlets. Two-pin
plugs and three-pin plugs are commonly available.
8. Main Switch
a. This is used at the consumer’s premises so that he may have self-
control of the entire distribution circuit. This switch is a master
control of all the wiring circuit made in the building. The different
classifications are double poled and triple poled switches.
9. Distribution Fuse Boards
i. In industries or in very big buildings, where a number of
circuits are to be wired, and distribution fuse boards are
used. They are usually iron clad and are designed with a
large space for wiring and splitting the circuits. The fuse
bank in the distribution board can easily be removed
10. Fuse
a. A fuse is a protective device, which is connected such that the
current flowing through the protected circuit also flows through the
fuse. There is a resistive link inside the fuse body that heats or
melts up when current flows through it. If the current is beyond the
permissible limit, the resistive link burns open, which stops all
current to flow in the circuit. At this condition we say that the fuse
is blown.
11. Earthing
a. When a wire is connected from the ground to the outer metal
casing of the electrical appliances, then it attain zero potential and
the appliance is said to be earthed and this process is known as
earthing.
12. Purpose of Earthing
a. Under normal condition, there is no electrical potential is available
in the outer metal casing of the electrical appliances. When some
fault develops in the appliances, then electrical potential leaked to
the metal casing causes heavy current flow due to earthing. This
heavy current blows the fuse and cutoff electrical supply to the
appliances.
b. Thus earthing provides protection to human being and
electrical appliances.
TOOLS:
1. Cutting Pliers
They are used to cut the wires, nipping by hand and twisting the wires and
also to hold them. Long nose pliers are used to hold the wires in small
space and also to tighten and loosen small nuts.
2. Nose Pliers
Long nose pliers are used to hold the wires in small space and also to
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tighten and loosen small nuts.
3. Screw Driver
They are used to drive and tighten screws into pointed holes in the
switches and electrical machines. They are generally insulated
4. Hammer
Ball peen and claw hammers are commonly used in electrical work where
greater power is required in striking. It is best suited for riveting purposes
in sheet metal works.
5. Line Tester
It is used to check the electric supply in the line or phase wire. It has a
small neon bulb,
which indicates the presence of power supply. It can also be used as a
screw driver.
6. Knife
It is generally used for removing the insulation from the wire. The
closing type knife is always preferred.
7. Poker
It is a long sharp tool used for making pilot holes in wood before fixing
and tightening wood screws.
8. Pincer
The pincer is used for extracting nails from the wood
9. Center Punch
When a hole is to be drilled in a material, the center punch is always used
for making the starting hole.
SAFETY PRECAUTIONS:
RESULT:
[LS]
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Aim:
To construct residential house wiring using switches, fuse, indicator, lamp & energy
meter.
MATERIALS REQUIRED:
TOOLS REQUIRED:
PRECAUTIONS:
PROCEDURE:
RESULT:
Thus the single-phase wiring has been constructed& checked.
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[LS]
CIRCUIT DIAGRAM:
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AIM:
To construct and test a fluorescent lamp wiring.
MATERIALS REQUIRED:
S.No Components Quantity
1 Tube light 1
2 Tube light Starter 1
3 Tube light Choke 1
4 Tube light frame 1
5 5A-SPST Switch 1
6 1.5mm2 Connecting Wires As required
TOOLS REQUIRED:
S.No Components Quantity
1 Wire Stripper 1
2 Screw driver 1
THEORY:
The fluorescent tubes are usually available in lengths of 0.61 m & 1.22 m. The
various parts of fluorescent tube include. Glass tube, Starter, Choke. The tubes are
coated from inside with phosphorus, which is used to convert ultra violet
radiations into visible light and to give the required colour sensation. The tube also
contains low pressure argon gas and one or two drops of mercury. The two
filaments are coated with electron emissive material. The starter (initially in closed
position) puts the filaments directly across the supply mains at the time of starting,
there by initiating emission of electrons. After 1 or 2 seconds the starter switch
gets opened. The interruption of current makes the choke to act like ballast
providing a voltage impulse across the filaments. Due to this, ionization of argon
takes place. Mercury vapor arc provides a conducting path between the filaments.
The function of starter is to complete the circuit initially for preheating the
filaments (to initiate emission of electrons) and then to open the circuit for high
voltage across choke for initiating ionization. A capacitor is placed across the
supply of a fluorescent lamp circuit to correct the power factor. To prevent the
lamp from taking too much current a fluorescent lamp has to have a choke, which
has magnetic inductance. The inductance has a negative impact on the power
factor so a capacitor is used to compensate for the inductance by improving the
power factor.
PROCEDURE:
The tube light wiring is made as per circuit diagram
Supply is given & circuit is checked.
RESULT:
Thus the fluorescent tube wiring has been constructed and the working is
tested.
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[LS]
CIRCUIT DIAGRAM
LAYOUT DIAGRAM
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EX.NO.2 STAIRCASE WIRING
Aim:
MATERIALS REQUIRED:
TOOLS REQUIRED:
THEORY:
In this wiring a single lamp is controlled from two places. For this purpose two
numbers of two-way switches are used.
PROCEDURE:
[LS]
TABLULATION:
4
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RESULT:
Thus the staircase wiring has been constructed, tested and the results are tabulated.
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[LS]
Tabular Column:
M.F.=
Aim:
To measure power, power factor and impedance of RLC circuit using
voltmeter, ammeter, and wattmeter and to calculate reactive power & apparent
power.
MATERIALS REQUIRED:
PROCEDURE:
Formulae:
S=√ (P2 + Q2 VA
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[LS]
MODEL CALCULATION:
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RESULT:
The voltage, current, power and power factor of the series RLC circuit are
determined.
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[LS]
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AIM:
To measure the energy using phase energy meter for domestic loads.
APPARATUS REQUIRED:
[LS]
TABULAR COLUMN:
RESULT:
Thus the energy is measured using single phase energy meter and the %error is
calculated.
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[LS]
CIRCUIT DIAGRAM
L=0.52D
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MATERIALS REQUIRED:
S.N Components Quantity
1 4 Point earth resistance tester 1
2 Spikes 3
3 Hammer 1
4 2.5 mm2 connecting wires 1
THEORY:
When an electrode system has been designed and installed, it is usually
necessary to measure and confirm the earth resistance between the
electrode and “true earth”. The most commonly used method of measuring
the earth resistance of an earth electrode is the 3-point measuring
techniques shown in figure. The 3-point method, called the “fall of
potential” method, comprises the Earth electrode to be measured and two
other electrically independent test electrodes, usually labeled P
(potential) & C (current). These test electrodes must be electrically
independent of the electrode to be measured. An alternating current (I) is
passed through outer electrode C and the voltage is measured, by means of
an inner electrode P, at some intermediary point between them. Other more
complex methods, such as slope method or the four pole method, have been
developed to overcome specific problems associated with this simpler
procedure, mainly for measurements of the resistance of large earthing
systems or at sites where space for locating test electrodes is restricted.
Regardless of the measurement method employed, it should be remembered
that the measurement of earth resistance is as much an art as it is a science,
and resistance measurements can be affected by many parameters, some of
which may be difficult to quantify. As such, it is best to take a number of
separate readings and average them, rather than rely on the results of a
single measurement.
PROCEDURE:
[LS]
TABULAR COLUMN:
Distance Between
S.No Electrode(Feet) Resistance(Ohms)
RESULT:
[LS]
Circuit diagram:
TABULATION:
Multiplication Factor = …………….
by using Wattmeter.
Apparatus required:
S.N Apparatus Type/Range Quantity
1. Ammeter (0 – 10A) MI 1
2. Voltmeter (0 – 300V) MI 1
3. Wattmeter 300V, 10A, UPF 1
4 1 phase resistive load - 1
5 Connecting wires - As required
Theory:
A wattmeter is an instrument specially designed to measure average power
consumed by a load. It has two coils:A current coil that measures the current and a
voltage coil that measures the voltage. The wattmeter takes into account the phase
shift, if there is any between the current sensed by its current coil and the voltage
sensed by its voltage coil. If the voltage drop across as measured the voltage coil
is Vm cos(ωt + Ф) A, then the average power P measured by the wattmeter in
watts is ½ Vm Im Cos Ф,where Ф = is the power factor angle. The voltage coil of
the wattmeter, its reading will be 0.707 Vm.
Precautions:
Single phase variac should be kept at minimum position, during starting
period.
No load should be connected when the DPSTS is closed or opened.
Procedure:
The connections are made as per the circuit diagram.
Rated Voltage is set in the voltmeter, by gradually varying the single phase
variac.
Resistive load is switch ON.
Load is gradually increased and the ammeter, voltmeter & wattmeter
readings are noted.
RESULT:
Thus the power consumed by a single phase resistive load was measured.
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[LS]
Resistance Colour Coding:
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Aim:
To study electronic components and equipment such as resistor colour coding,
usage of CRO and Multimeter
Components Required:
1. Resistors
2. CRO
3. Multimeter
4. AFO
Theory:
Resistor colour coding is used to indicate the values or ratings of resistors. It
is also used in capacitors and inductors. The advantage of colour coding is that
essential information can be marked on small components of cylindrical shape
without the need to read tiny printing. Resistor values are always coded in ohms.
Band A is the first significant digit of component value. Band B is the second
significant digit.
Band C is the decimal multiplier.
Band D if present, indicates tolerance of value in percent (no colour means 20%).
For example, a resistor with bands of yellow, violet, red and gold will have first
digit 4(yellow), second digit 7(violet), followed by 2(red) zeros: 4,700 ohms.
Gold signifies that the tolerance is ±5%, silver specifies a 10% tolerance;
Actual resistor value = 4700 ±5% Ω.
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Tabulation [LS]
S.N Resistance value by colour coding(Ohms) Resistance value by Multimeter(ohms)
Oscilloscope:
An oscilloscope (sometimes abbreviated CRO for cathode-ray
oscilloscope) is electronic test equipment that allows signal voltages to be
viewed, usually as a two-dimensional graph of one or more electrical potential
differences (vertical axis) plotted as a function of time or some other voltage
(horizontal axis).
A typical oscilloscope is a rectangular box with a small screen, numerous
input connectors and control knobs and buttons on the front panel. To aid
measurement, a grid called the graticule is drawn on the face of the screen. Each
square in the graticule is known as a division. The signal to be measured is fed to
one of the input connectors, which is usually a coaxial connector such as a BNC or
N type.
In the simplest mode, the oscilloscope repeatedly draws a horizontal line
called the trace across the middle of the screen from left to right. One of the
controls, the time base control, sets the speed at which the line is drawn, and is
calibrated in seconds per division. If the input voltage departs from zero, the trace
is deflected either upwards or downwards. Another control, the vertical control,
sets the scale of the vertical deflection, and is calibrated in volts per division. The
resulting trace is a graph of voltage against time.
If the input signal is periodic, a nearly stable trace can be obtained just by
setting the time base to match the frequency of the input signal. For example, if
the input signal is a 50 Hz sine wave, then its period is 20 ms, so the time base
should be adjusted so that the time between successive horizontal sweeps is 20ms.
This mode is called continual sweep. To provide a more stable trace, modern
oscilloscopes have a function called the trigger. When using triggering, the scope
will pause each time the sweep reaches the extreme right side of the screen. The
scope then waits for a specified event before drawing the next trace. The trigger
event is usually the input waveform reaching some user-specified threshold
voltage in the specified direction (going positive or going negative).
The effect is to resynchronise the time base to the input signal, preventing
horizontal drift of the trace. In this way, triggering allows the display of periodic
signals such as sine waves and square waves. Trigger circuits also allow the
display of no periodic signals such as a single pulses or pulses that don‟t recur at
a fixed rate.
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[LS]
CIRCUIT DIAGRAM:
AFO
CRO
Most oscilloscopes allow the user to bypass the time base and feed an external
signal into the horizontal amplifier. This is called X-Y mode, and is useful for
viewing the phase relationship between tow signals, which is commonly done in
radio and television engineering. When the two signals are sinusoids of varying
frequency and phase, the resulting trace is called a Lissajous curve.
Oscilloscopes may have two or more input channels, allowing them to
display more than one input signal on the screen. Usually, the oscilloscope has a
separate set of vertical controls for each channel, but only one triggering system
and time base.
Usage of CRO:
One of the most frequent uses of oscilloscopes is troubleshooting
malfunctioning electronic equipments. An oscilloscope can graphically show
signals: whereas a voltmeter can show totally unexpected voltage, a scope may
reveal that the circuit is oscillating. In other cases, the precise shape of pulse is
important.
In electronic equipment, for example, the connections between stages (e.g.
electronic mixers, electronic oscillators, amplifiers) may be „probed‟ for the
expected signal, using the scope as a simple signal tracer. If the expected signal is
absent or incorrect, some preceding stage of the electronics circuit is not operating
correctly. Since most failures occur because of a single faculty component, each
measurement can prove that half of the stages of a complex piece of equipment
either work or probably did not cause the fault.
Once the faulty stage is discovered, further probing can usually tell a
skilled technician exactly which component has failed. Once the component is
replaced, the unit can be restored to service, or at least the next fault can be
isolated.Another use is to check newly designed circuitry. Often a newly designed
circuit will suffer from design errors, bad voltage levels, electrical noise etc.
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Multimeter:
A Multimeter is an electronic measuring instrument that contributes
several functions in one unit. The most basic instruments include ammeter,
voltmeter, and ohmmeter. Analog multimeters are sometimes referred to as “volt-
ohmmeters”, abbreviated as VOM.A multimeter is a handheld device and used to
find basic fault and for field service work. It can measure to seven or eight and a
half digit of accuracy. Current, voltage and resistance measurements are
considered standard features for multimeter.A multimeter may be implemented
with an analog meter deflected by an electromagnet, as a classic galvanometer; or
with a digital display such as an LCD or vacuum fluorescent display
Modern multimeters are, exclusively digital and identified by the term
DMM or digital multimeter. In such an instrument, the signal under test is
converted to a digital voltage and an amplifier with an electronically controlled
gain preconditions the signal. Since the digital display directly indicates a quantity
as a number, there is no risk of error when viewing a reading. Similarly, better
circuitry and electronics have improved the meter accuracy. Older analog meters
might have basic accuracies of ±5%. Modern potable DMMs have accuracies as
good as ±0.025%
Result:
Thus the resistor colour coding, usage of CRO and multimeter are studied.
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[LS]
Integrated Circuit(IC)
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Aim:
To practice soldering of plates and wires.
Tools Required:
1. Soldering iron
2. Solder
3. Flux
Theory:
Soldering:
Soldering is the process of joining thin metal plates or wires made of steel,
copper or brass. It is very commonly used to join wires in electrical work and
mount electronic components on a circuit board. The joining material used in
soldering is called as solder or filler rod. An alloy of tin and lead is commonly
used as the solder. The flux is used to clean the surface of the plates/wires to be
soldered. Aluminum chloride or zinc chloride is commonly used as flux. A good
soldering iron is a variable temperature setting type with interchangeable irons
and tips. The tip should be removed regularly to prevent oxidation scale from
accumulating between the heating element and the tip.
Procedure:
The surface to be soldered is cleaned and flux applied.
The soldering iron is heated to the required temperature.
The soldering iron melts the solder rod and a thin film of solder spreads
over the surface to join the plates/wires.
Checking Continuity:
Result:
The electronic components are soldered and continuity of a circuit or wire
is checked.
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[LS]
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Tools Required:
1. Soldering iron
2. Solder and
3. Flux
Components Required:
1. PCB and
2. Electronic Components
Procedure:
The electronic components are carefully assembled as per the circuit
design. The assembling of electronic components on a PCB involves the
following steps.
Component Lead Preparation:
Components such as capacitors have leads and are bent carefully to mount
on PCB. The lead bending radius should be approximately two times the diameter
of the lead. The bent leads should fit into the holes perpendicular to the board, so
that the stress on the component lead junction is minimized. Suitable bending
tools may be used for perfect bending. Leads are bent and assembled on board in
such a way that the polarity symbols are seen after mounting the component.
Component Mounting:
Components are mounted on one side of the board and leads are soldered
on the other side of the board. The components are oriented both horizontally and
vertically but uniformity in reading directions must be maintained. The uniformity
in orientation of diodes, capacitors, transistors, IC‟s etc. is determined at the time
of PCB design. Components dissipating more heat should be separated from the
board surface.
Manual Assembly of Components:
The components to be assembled on a PCB are arranged conveniently. The board
to be assembled is held in a suitable frame and the components are kept in trays or
bins. The insertion tools, if required, must be kept in the easy reach of the worker.
The work is divided depending on number of parts to be assembled and the size of
each part. The number of different components to be assembled for one worker
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should not be more than 20.
The components are soldered on the PCB. The excess lead is cut after
soldering. The performance and reliability of the solder joints are best if lead
cutting is carried before soldering so that the lead end gets protected. However,
this is not practiced in hand soldering.
PCB Cleaning:
The soldered PCB may have contaminants that could cause trouble during
the functioning of the circuit. The contaminants include flux and chips of plastics,
metals, and other materials. Hence, the PCB must be cleaned before use. A wide
range of cleaning media is available; usually chemicals such as acetone and
alcohols are used.
Result:
The electronic components are assembled on PCB and are tested.
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[LS]
Pin Diagrams:
AND Gate:
OR GATE:
NOT GATE:
EX-OR GATE
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Aim:
To verify the truth table of the logic gates AND, OR, NOT, NAND &
NOR using 74XX ICs.
Components Required:
IC 7432(OR Gate)
IC 7408(AND Gate)
IC 7404(NOT Gate)
IC 7486(EXOR Gate)
Digital IC trainer kit
Theory:
Logic gates are digital circuits with one or more input signals and only one
output signal. Gates are digital circuits because the input and output signals
are either low or high voltages. Gates are often called logic circuits because
they can be analysed using Boolean algebra
AND Gate:
An AND gate can have two or more inputs but only one output. Its output
can go to logic 1 if all its inputs are at the high state.
The Boolean expression for a two input AND gate is: F=x.y
OR Gate:
An OR gate can have two or more inputs but only one output. Its output
will be at logic 1 if any or both of its inputs are at the high state.
INPUT OUTPUT
S.No
X Y F
1. 0 0 0
2. 0 1 1
3. 1 0 1
4. 1 1 0
The Boolean expression for a two input OR
gate is: F = x + y
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NOT Gate:
A NOT gate has a single input and a single output. It is also called as an
inverter.
The output will be at logic 1 if its input is at low state, otherwise its output will be
at
logic 0. Thus its output is the complement of its input.
Ex OR Gate:
signal ‘0’ when the two input signals are equal either ‘0’ or ‘1’.
INPUT OUTPUT
S.No
A B Y=A B
1. 0 0 0
2. 0 1 1
3. 1 0 1
4. 1 1 0
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Procedure:
1. Connections are given as per the logic diagrams and the pin-out
diagrams of the individual ICs.
2. Supply and ground connections are given to the ICs.
3. Inputs are applied by using the switches that provide the logic
High and Low levels.
4. The outputs are observed by using the LED’s.
Result:
Thus the logic gates AND, OR, NOT and EOR and are studied and their truth
tables verified.
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[LS]
AIM:
APPARATUS REQUIRED:
3.Capacitors 0.01µF 2
4.CRO (0-100)MHZ 1
5.IC555 1
DESIGN:
Case (I)
[LS]
TABULAR COLUMN:
Case (ii)
Rb=3.62KΩ
Ra=7.25 KΩ
1.45
f = (R A + 2R B )C
1.45 1.45
f = 4R B C =>1KHz = 4 * 0.1*10 -6 * R B
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THEORY:
The 555 timers is a highly stable device for generating accurate time delay or
oscillation. A single 555 timer can provide time delay ranging from microseconds to hours
whereas counter timer can have a maximum timing range of days.
An astable multi vibrator is a square waveform generator. Forcing the Op-amp to
operate in the saturation region generates square waveform. It is a free running symmetrical
multivibrator because it does not require any external trigger
PROCEDURE:
1. The connections are given as shown in the circuit diagram.
2. The square waveform is obtained at output pin of Op-amp.
3. Note the amplitude & Time period of the waveform & Plot it in the graph.
4. Duty cycle is calculated using the formula given.
RESULT:
Thus IC555 timer was operated in astable mode to generate square wave.
[LS
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Theory:
[LS]
Tabular Column:
Diodes are used in a rectifier circuit to convert AC into DC. When only one half of the AC
cycle is rectified, it is known as half-wave rectification. When both the half cycles are rectified,
it is known as full-wave rectification.
Procedure:
Half Wave Rectifier:
(i) Without Capacitor filter:
1. Test your transformer: Give 230v, 50Hz source to the primary coil of the transformer and
observe the AC waveform of rated value without any distortion at the secondary of the
transformer.
1. Connect the half wave rectifier with filter circuit as shown in fig.
2. Assume r= 10% of ripple peak-to-peak voltage for R= 500Ω. Calculate C using the
formula r = 1/2√ 3fRC.
3. Connect CRO across load.
4. Keep the CRO switch in ground mode and observe the horizontal line and adjust it to
the X-axis.
5. Switch the CRO into DC mode and observe the waveform.
1. Test your transformer: Give 230v, 50Hz source to the primary coil of the transformer
and observe the AC waveform of rated value without any distortion at the secondary of
the transformer.
2. Connect the full wave rectifier as shown in figure.
3. Measure the Vdc & Vac using DC and AC Voltmeters.
4. Calculate the Ripple factor
5. Compare the theoretical ripple factor with the practical ripple factor.
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[LS]
Model Graph:
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With capacitor:
1. To plot ripple peak-to-peak voltage Vs. Idc to choose C a ripple factor of 0.15 is
assumed.
2. To get a variable load resistance a number of 500Ω, 5W of resistance are to be connected
connected in parallel.
4. The above steps are repeated for the various values of capacitance
Result:
Thus the Half-wave and Full-wave rectifiers, with and without filters are constructed
and their ripple factors are obtained.
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