TDC & Specification of CSS&RMU - Revised
TDC & Specification of CSS&RMU - Revised
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BHEL-HPVP,VISAKHAPATNAM
TECHNICAL SPECIFICATION OF 500KVA COMPACT SUBSTATION &RMU
Ref no: WE-29082020-01
CONTENTS
2.00.00 CODES&STANDARDS 3
13.00.00 DOCUMENTATION 21
ANNEXURE-1 26
(DEVIATION SCHEDULE)
ANNEXURE-2 27
(PACKAGE EXECUTION MILESTONES/SCHEDULE)
ANNEXURE-3 28
(CHECK LIST)
ANNEXURE-4 31
(QAP Guidelines)
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BHEL-HPVP,VISAKHAPATNAM
TECHNICAL SPECIFICATION OF 500KVA COMPACT SUBSTATION &RMU
Ref no: WE-29082020-01
TECHNICAL SPECIFICATION OF COMPACT SUBSTATION
1. INTENT OF SPECIFICATION
This specification is intended to cover the design, manufacture, assembly, testing at
manufacturer's works, supply & delivery, properly packed for transport of the Packaged
Substation(PSS)/Compact Substation(CSS), 11kV Ring Main Unit (RMU) and supervision of
erection & commissioning as specified herein under, complete with all accessories, fittings
and auxiliary equipment as required for efficient &trouble-free operation. The
packaged(PSS)/Compact substation shall be suitable for installation and operation near the sea
front.
S. No Description
Three way 11KV Non-Extensible Ring Main Unit Compact switchgear consisting of
630A two numbers SF6 insulated fixed manual fault making / Load break Switches &
630A one number of Fixed manual SF6 insulated Vacuum circuit breaker. SF6
insulated Vacuum circuit breakers with self- powered relay having Transformer
protection, over current and earth fault protection. Interconnection between RMU and
transformer shall be by using suitable Copper unarmoured 11KV (UE) 1CX1RX95
sq.mm per phase cable which is in the scope of Bidder. Incomer break switches shall
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BHEL-HPVP,VISAKHAPATNAM
TECHNICAL SPECIFICATION OF 500KVA COMPACT SUBSTATION &RMU
Ref no: WE-29082020-01
be suitable for termination of 2 runs of 3C X 240 Sq.mm aluminium armoured XLPE
Cable
3 Nos 11KV Single core Ring type metering CTs with 40/5A or 50/5A for each
transformer feeder.
ii) 500kVA 11kV/0.433KV Dry type/Oil type Transformer: Quantity: 1 No.
500 KVA, 11KV / 0.433V, Dyn11, Dry Type /Oil type Transformer with off circuit tap
links 5% to -5% @ 2.5% on HT side of transformer with WTI Scanner with Alarm and
trip contact.
Impedance, no-load/ load losses, efficiency, temperature rise above ambient of winding
of the transformer should be as per IS/IEC/CBIP standards.
Quantity:
Incomer: 800 A, TPN, 415V, 3P, 50Hz, 21KA, Fixed manual type ACB with
Microprocessor based O/L, S/C, and E/F (IDMTL+Inst.) release.
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BHEL-HPVP,VISAKHAPATNAM
TECHNICAL SPECIFICATION OF 500KVA COMPACT SUBSTATION &RMU
Ref no: WE-29082020-01
LV Switchgear : Metering (for Incomer)
800A,200A and 100 A,TPN ,415V, 3P, 50Hz, 21KA, Fixed manual type MCCB with
Microprocessor based O/L,S/C & E/F release and trip contacts suitable for
LT Metering CT’s, Cast Resin Type, 100/1A, Cl-0.5 (Matrix/AE/G&M Make). Control
MCB, 6A, 4P-As required (MDS/L&T/GE/SCHNEIDER/ABB)
Outdoor type enclosure having modular construction of Galvanized Sheet Steel. The
degree of protection for HT & LT switchgear compartment shall be IP55 & degree of
protection of transformer compartment of the enclosure shall be minimum IP23.
Painting of the enclosure exterior shall be suitable for sea shore conditions.Each
compartment will be provided with the door and pad locking arrangement. The
Compartment illumination lamp with door-operated switch shall be provided for each
compartment. Structure of the substation shall be able to withstand the gross weight of
all equipment. It should be possible to transport the equipment along with transformer,
RMU & LT Panel from one site to another. This shall be installed at sea front, hence,
accordingly design parameters to be taken into account.
vi DC supply for PSS shall be through in built 24V power pack. Separate DC supply
shall be not provided for auxiliary power requirement purpose.
vii All power cables except 3Rx1Cx95 Sq.mm Cu (Between VCB and Transformer H.T) will
be by BHEL.
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BHEL-HPVP,VISAKHAPATNAM
TECHNICAL SPECIFICATION OF 500KVA COMPACT SUBSTATION &RMU
Ref no: WE-29082020-01
3.2 Supply of 1 no. 11kV, Ring Main Unit with fault level of 21KA for 1 sec. Following
equipment details part of 11kV RMU.
S. No Description
CCC NE with three way Motorized Outdoor Ring Main Unit consisting of three numbers
630A SF6 insulated fixed motorized fault making / Load break Switch and earth switch.
The RMU shall be suitable for installation at Sea shore.
Enclosure: Quantity: 1 No.
Outdoor type enclosure having modular construction of Galvanized Sheet Steel. The
degree of protection shall be IP55.The painting of the enclosure exterior shall be suitable
for sea shore conditions. Each compartment will be provided with the door and pad
locking arrangement. The Compartment illumination lamp with door-operated switch shall
be provided for each compartment. Structure of the substation shall be able to withstand
the gross weight of all equipment.
DC supply for RMU shall be through in built 24V power pack. Separate DC supply shall
be not provided for auxiliary power requirement purpose.
11kV RMU shall be supplied with FRTU along with necessary hardware and
software/gateway required for hooking with SCADA. Gateway & Protocol requirements.
The Feeder RTUs should be fully integrated as per the requirements of BHEL with the
Master station based on IEC 870-5-104 protocol. The Bidder should furnish the details
of his implementation of IEC 870-5-104 protocol and interoperability profile of the
supplied FRTU.
The FRTUs shall use microprocessor based function control logic, consisting of a
microprocessor with sufficient speed and memory to accept commands via the
communication interface and process these commands in accordance with the
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BHEL-HPVP,VISAKHAPATNAM
TECHNICAL SPECIFICATION OF 500KVA COMPACT SUBSTATION &RMU
Ref no: WE-29082020-01
predetermined protocol with minimal turn around delays. They shall process received
messages for control and data and activate the appropriate FRTU process I/O circuits
to provide a functional response to these commands and requests. The FRTU shall
assemble response messages in accordance with the received messages and transmit
the responses to the requesting control Centre. The design of software and database
shall not restrict the integration with any other master / server and future expansion
beyond the sizing parameters
CPU Modules: The Processor card must have minimum RAM of 64MB.Minimum
Storage capacity possible should be 4GB (Internal or through SD card) for storing of
archive events.
I/O Modules: FRTU shall have 48 Nos. Digital Inputs, 16 Nos. Digital Outputs and 6
Nos. Analog Inputs.
The FRTU shall provide serial communication interfaces RS232 as well as Ethernet
interfaces 10/100 BaseT for the communication in digital networks
3.3. All necessary foundation bolts and accessories are in the scope of Bidder.
3.4. Supply of commissioning spares as per Annexure 3 .
3.5. Supervision of installation, testing & commissioning of 11kV CSS & 11kV RMU including
FRTU is in the scope of Bidder.
4. Design Criteria
4.1 Package Sub-station consisting of 3 way 11KV SF6 insulated Switchgear with 630A 2no.
of LBS +1 no. of 630A 11KV vacuum Circuit Breaker + 11kV/415V, 500KVA, DYn11
Transformer + LT 415V, 800A ACB incoming with all connection, accessories, fitting &
auxiliary equipment in an enclosure to supply Low-voltage energy from high-voltage
system and 11kV RMU as detailed in this specification. The complete unit shall be
installed on a substation plinth (base) as Outdoor substation.
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BHEL-HPVP,VISAKHAPATNAM
TECHNICAL SPECIFICATION OF 500KVA COMPACT SUBSTATION &RMU
Ref no: WE-29082020-01
4.3 The Switchgear and component thereof shall be capable of withstanding the
mechanical and thermal stresses of short circuit listed in ratings and requirements
clause without any damage or deterioration of the materials.
4.4 For continuous operation at specified ratings temperature rise of the various
switchgear components shall be limited to permissible values stipulated in the
relevant standard and / or this specification.
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BHEL-HPVP,VISAKHAPATNAM
TECHNICAL SPECIFICATION OF 500KVA COMPACT SUBSTATION &RMU
Ref no: WE-29082020-01
5.1.5 The doors shall be provided with proper interlocking arrangement for safety of
operator.
5.1.6 The H.V. & L.V. outgoing of the transformer are to be connected to Vacuum
Circuit Breaker of 3 way 11kV RMU & incomer of the Low Voltage Switchgear
by means of Aluminum Cables / Flexible Busbars.
5.1.7 Internal Fault: Failure within the package substation & 11kV RMU due either
to a defect, an exceptional service condition or mal-operation may initiate an
internal arc. Such an event may lead to the risk of injury, if persons are
present. It is desirable that the highest practicable degree of protection to
persons shall be provided. The Design for Internal arc fault shall be tested for
20KA for 0.1sec as per IEC 61330/62271-200.
5.1.8 Covers & Doors: Covers & doors are part of the enclosure. When they are
closed, they shall provide the degree of protection specified for the enclosure.
Ventilation openings shall be so arranged or shielded that same degree of
protection as specified for enclosure is obtained. Additional wire mesh may
be used with proper Danger board for safety of the operator. All covers, doors
or roof shall be provided with locking facility or it shall not be possible to open
or remove them before doors used for normal operation have been opened.
The doors shall open outward at an angle of at least 900 & be equipped with a
device able to maintain them in an open position.
5.1.9 Earthing: All metallic components shall be earthed to a common earthing
point. It shall be terminated by an adequate terminal intended for connection
to the earth system of the installation, by way of flexible jumpers/strips & Lug
arrangement. The continuity of the earth system shall be ensured taking into
account the thermal & mechanical stresses caused by the current it may have
to carry. The components to be connected to the earth system shall include:
a) The enclosure of Package substation,
b) The enclosure of High voltage switchgear & control gear from the terminal
provided for the purpose,
c) The metal screen & the high voltage cable earth conductor,
d) The transformer tank or metal frame of transformer,
e) The frame &/or enclosure of low voltage switchgear,
5.1.10 There shall be an arrangement for internal lighting activated by associated
switch for HV, Transformer & LV compartments separately.
5.1.11 Labels: Labels for warning, manufacturer’s operating instructions etc. shall be
durable & clearly legible.
5.1.12 Cleaning & Painting:
The paints shall be carefully selected to withstand sea shore conditions. The
paint shall not scale off or crinkle or be removed by abrasion due to normal
handling.
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BHEL-HPVP,VISAKHAPATNAM
TECHNICAL SPECIFICATION OF 500KVA COMPACT SUBSTATION &RMU
Ref no: WE-29082020-01
5.2.2 Panel No.1 & 2: Manual operated Load break switch with integral earth switch
having full making capacity shall be used for Incoming / outgoing cables.
5.2.3 Panel No. 3: Vacuum Circuit Breaker complete with operating mechanism,
protection system for transformer and cable box.
5.2.4 11kV RMU shall be provided with CCC NE with three way Motorized outdoor Ring
Main Unit consisting of three numbers 630A SF6 insulated fixed motorized fault
making / Load break Switch and earth switch
5.2.5 The above breakers, Busbars should be mounted inside a robotically welded
sealed for life, stainless steel tank. The tank should be filled with SF6 gas at
adequate pressure.
5.2.6 The Circuit Breaker is required to control 11kV/415 volts distribution Transformer
of rating 500KVA and relay settings shall be selected accordingly.
5.2.7 General Finish: Totally enclosed, metal clad, vermin and dust proof suitable for
tropical climate use as detailed in the specification.
5.2.8 Ratings: The busbars shall have continuous rating of 800 Amps. Circuit Breaker
shall have a continuous rating of 800 Amps. in accordance with relevant IEC
standard
5.2.9 Breaking & Making Capacity: Circuit Breaker shall be capable of having rupturing
capacity of 20kA symmetrical at 11KV.
5.2.10 Busbars: Switchgear shall be complete with all connections, busbars etc. The
continuous rating of copper busbars shall be 630 Amps and they shall be fully
encapsulated by SF6 gas inside the steel tank. Busbar should be rated to withstand
dynamic and thermal stresses for full length of switchgear.
5.2.11 Cable switch: It should be switch-disconector and earthing switch using SF6/VCB
gas as on arc-quenching medium. The switch position are closed-open-earthed. In
open position switch satisfies the disconnector requirement.
5.2.12 Earth Switch: Earth switch should be rated equal to switchgear rating. Earth switch
should be quick make type capable of making rated fault current. Earth switch
should be operated from front of the cubicle.
5.2.13 The Mechnism: All the mechanism should be situated in the mechanism
compartment behind the front covers outside SF6 tank. Mechanism for switch and
earth switch is operating both the switches via one common shaft.
5.2.14 Front covers: Front covers contains the mimic diagram of the main circuit with the
position indicator for the switching devices. The voltage indicator should be
situated in front covers. Access to the cable bushing in the lower part of each
module.
5.2.15 Position Indicator: Position indicator are visible through the front covers and are
directly linked the operating shafts of switch devices.
5.2.16 Voltage indicator: Voltage indicator situated in front covers, one of each module
and indicate the voltage condition of each incoming cable. Identification of phase
is achieved through labels L1,L2, and L3 on the front of the voltage indicator.
Voltage indicator should complies requirement of IEC61243.
5.2.17 Cable Compartment: It should be possible terminate the cables as specified in the
specification. The access to the compartment shall be possible by removing the
cable cover and bolted to the main frame. Removable steel covers close the cable
compartment. Arc proof cable covers should be available. Each module should
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BHEL-HPVP,VISAKHAPATNAM
TECHNICAL SPECIFICATION OF 500KVA COMPACT SUBSTATION &RMU
Ref no: WE-29082020-01
have separate compartment that is segregated from each other by means of
partition wall. A partition wall should be fitted to divide the cable compartment
from the rear side of the switchgear. In case arc inside the tank, followed by
opening of pressure relief device the partition wall prevent the hot gases flowing
out from the pressure relief to enter the cable compartment.
5.2.18 Power Connection: The cable are installed in the dedicated compartment below
the mimic front cover. At bottom of cable compartment, an earthing bar system
made of copper with a minimum cross section area of 120 sq.mm should be fitted.
In each compartment the earthing bar should be fitted with 4 screws M10.The
earthing system is connected to the tank by copper bar which rises upto the
connecting point of the tank behind the rear portion wall on the middle of the
switchgear.
5.2.19 Fault passage Indicator: Each RMU should be equipped with display phase current
of feeder circuit. Each RMU should be provided with fault passage indicator to on
isolator to indicate earth fault. This facilitate quick detection of fault section of line
the unit shall be self contained requiring no auxiliary power and shall be integral
part of RMU to avoid thefts. The fault shall be displayed by LED/flag indication with
three options for reset. (Manual/on restoration of supply/Settable time
5.3 Switchgear:
The SF6 RMU shall be sealed for life, the enclosure shall meet the “sealed pressure
system” criteria in accordance with IEC: 298. There shall be no requirement to ‘top up’
the SF6 gas. It shall provide full insulation, making the switchgear insensitive to the
environment. Thus assembled, the active parts of the switchgear unit shall be
maintenance free.
The switchgear & switchboard shall be designed so that the position of different
devices is visible to the operator on the front of the switchboard & operations are
visible as well. The switchboard shall be designed so as to prevent access to all live
parts during operation without the use of tools.
The manual operation of the circuit breaker shall not have an effect on the trip
spring. This should only be discharged under a fault (electrical) trip condition;
the following manual reset operation should recharge the trip spring & reset
the CB mechanism in ‘main off’ position.
The manual operation of the circuit breaker shall not have an effect on the trip
spring. This should only be discharged under a fault (electrical) trip condition;
the following manual reset operation should recharge the trip spring & reset
the CB mechanism in ‘main off’ position.
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BHEL-HPVP,VISAKHAPATNAM
TECHNICAL SPECIFICATION OF 500KVA COMPACT SUBSTATION &RMU
Ref no: WE-29082020-01
6. General Requirements:
6.1 Compact Sub-Station & RMU shall be outdoor plinth mounted type.
6.2 Erection, Commissioning and Civil work for package substation & RMU is in the scope
of BHEL. However, Supervision of erection, testing and commissioning is in the scope
of Bidder. Further, the Vendor shall furnish the foundation details & foundation bolts
& accessories.
6.3 Package sub-station & RMU will be complete with the internal interconnections &
earthing (GI) and extending of earth bar of Neutral and body terminals to the frame
of the CSS for connecting to the earth pits. External earthing from CSS frame to earth
pit is in the scope of BHEL.
6.4 Vendor shall assemble the Compact substation & RMU at factory and no assembly of
the same shall be allowed at site.
6.5 Required technical data sheet of the transformer, HV/ MV switchgear, relay etc.
should be furnished with the offer.
6.6 Colour of paint to be mentioned in the offer and to be decided mutually. Tentative
paint shade shall be RAL-7032.
6.7 The CSS & RMU shall be should be SCADA compatible.
6.8 Vendor shall supply suitable & required no. of HT & LT Cable termination kits along
with CSS for HT & LT Cable terminations.
7. Pre-Dispatch Inspection:
Vendor shall offer for pre-dispatch inspection at vendor’s works. Only after the
equipment’s are cleared by BHEL in writing, the vendor can dispatch the equipment.
Routine tests to be conducted and original test certificates to be submitted at the time of
PDI.
8. Training (Optional)
8.1 Two BHEL persons shall be trained at vendor’s principles in the area of design,
maintenance, and operation of Compact Substation for a period of 5 working days
each.
8.2 Air-fare, boarding & lodging for the trainees shall be borne by BHEL.
8.3 Competent, English speaking experts shall be arranged by the vendor for satisfactory
& effective training of BHEL personnel.
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TECHNICAL SPECIFICATION OF 500KVA COMPACT SUBSTATION &RMU
Ref no: WE-29082020-01
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BHEL-HPVP,VISAKHAPATNAM
TECHNICAL SPECIFICATION OF 500KVA COMPACT SUBSTATION &RMU
Ref no: WE-29082020-01
11.Typical SLD’s
(A) Typical SLD of 500KVA CSS::
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TECHNICAL SPECIFICATION OF 500KVA COMPACT SUBSTATION &RMU
Ref no: WE-29082020-01
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BHEL-HPVP,VISAKHAPATNAM
TECHNICAL SPECIFICATION OF 500KVA COMPACT SUBSTATION &RMU
Ref no: WE-29082020-01
12.00.00 DATA SHEET
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BHEL-HPVP,VISAKHAPATNAM
TECHNICAL SPECIFICATION OF 500KVA COMPACT SUBSTATION &RMU
Ref no: WE-29082020-01
4.1 Type of Ring Main Unit & 11kV RMU Metal Enclosed,
Panel type,
Compact Module.
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BHEL-HPVP,VISAKHAPATNAM
TECHNICAL SPECIFICATION OF 500KVA COMPACT SUBSTATION &RMU
Ref no: WE-29082020-01
5.9 Principle switch / earth switch 3 position combined
Switch /earth switch
6.0 Degree of protection:
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BHEL-HPVP,VISAKHAPATNAM
TECHNICAL SPECIFICATION OF 500KVA COMPACT SUBSTATION &RMU
Ref no: WE-29082020-01
16 Winding Insulation (HV & LV) Uniformly
Insulated, Class H
17 Short Circuit Current kA 20kA
18 Maximum Duration of Fault Sec. 1 Sec
19 Insulation Withstand Voltage
a 1 Min Power Frequency kV 28/ 3
Withstand Voltage (Dry &
Wet) - HV (11 KV)/ LV (0.433
KV)
b Lightning Impulse Withstand KV 75/ NA
Voltage - HV (11 KV)/ LV (Peak)
(0.433 KV)
20 Temperature Rise (H Factor of
Max. 1.3 As Per IEC 60354 To
Be Considered)
a Maximum Ambient Air °C 50
b Yearly Average Air (Minimum) °C 32
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BHEL-HPVP,VISAKHAPATNAM
TECHNICAL SPECIFICATION OF 500KVA COMPACT SUBSTATION &RMU
Ref no: WE-29082020-01
28 Regulation: % Bidder To Furnish
At Full Load, 0.8 P.F At 75
°C
Winding Temperature
29 Core:
a Material of Core Lamination CRGO
b Insulation of Core Lamination Bidder To Furnish
c Core loss in watt: Watt Bidder To Furnish
a) Normal voltage
b) Maximum voltage
d Maximum temperature rise of Bidder To Furnish
core by thermometer
e Center to center distance of the Mm Bidder To Furnish
core
f Magnetizing (No load) current at Bidder To Furnish
a) Normal Voltage
b) Maximum Voltage
30 Winding
a Class of Insulation Class H
b Material Copper
c Maximum temperature rise of Bidder To Furnish
Windings by resistance method
31 Tapping
a Tapping On Winding HV/LV HV
b Whether Off-Circuit OCTC
c Tapping Range % -5% to +5%
d Tapping Step % 2.5%
32 Parallel Operation No
33 Terminal Bushings HV / LV
a Rated Voltage Class – KV 11/ 0.433
b Rated Current Class – A Bidder To Specify
c Impulse(1.2/ 50 Sec. kVp 75
Wave Withstand) –
d One Minute Power 28
Frequency Withstand (Dry & kV
Wet) (Rms)
e Minimum Clearance In Air mm/ Kv 25
(Ph- Ph/Ph-Gnd)
f Minimum Creepage Mm Bidder To Furnish
Distance (Total)
g Protected Creepage Distance Mm Bidder To Furnish
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h Voltage Tap For Use With Reqd./ Bidder To Furnish
Potential Device Not
Reqd.
34 All The Accessories, Yes/ No
Protections, Equipments -
Compliance With
Specification, SLD & Data
Sheet Requirements.
35 No Of Units To Be Each Unit
Subjected To Acceptance
Tests
36 Total weight of 11kV CSS Kg Bidder To Furnish
37 Dimensions of CSS (LxWxH) Mm Bidder To Furnish
38 Total weight of 11kV RMU Kg Bidder To Furnish
39 Dimensions of RMU (LxWxH) Mm Bidder To Furnish
2) Power:
Active power –W Total,,W-R,W-Y,W-B
Apparent power:VA Total,VA-R,VA-Y,VA-B
Reactive power:VAR total,VAR-R,VAR-Y,VAR-B
Power factor:PF Avg,PF-R,PF-Y,PF-B.
3)Energy:
Active energy-Wh
Apparant Energy:Vah
Reactive energy:VArh-Inductive,VARH-capacitive,
Load hours,run hours,No of interuptions,Old Energy.
4)Demand:
NO contacts SPST 2A/240V AC
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Raising Demand
Maximum demand
Forecast Demand
Additional load.
5)RTC:Real time clock ,synchronization with EB meter
6)TOD: Time Of day , 6 slots for energy and demand
7) Data Logging: memory card of >=8MB for data logging to be available in meter to
facilitate download the data from meter to Laptop
8)PTR & CTR : Primary& Secondary programmable.
9)Aux supply:80 to 300V AC/DC
10) Size: 96X96 mm flush mount type.
13. Documentation
13.1 Test certificates for the type tests (as per Latest & relevant standards) of not
older than 5years (as on date of enquiry) issued by any recognized laboratory for the
similar rating 11kV CSS & 11kV RMU set shall be furnished for BHEL’s review along with
Technical data sheets. If Type test certificates are not available same shall be
conducted by vendor at his own cost in any recognized laboratory.
Units shall be type tested in accordance with the IEC standards. Following type test
certificates shall be provided
• Short time and peak withstand current test
• Temperature rise test
• Dielectric test
• Test of apparatus (CB & ES)
• Arc fault test
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• Measurement of resistance of main ckt.
• Mechanical endurance test
• Duty cycle test.
• Internal arc test for HT chamber
• Degree of protection.
13.2 Type reports of Transformer and LT switchgear shall furnished as per relevant
IEC/IS standards.
19 CT & PTs (MV) Gilbert & Maxwell Electricals Kalpa Electrikal., Kappa
Electricals,Narayan Powertech, Pragati Electricals
Precise Electricals, Silkaans Electricals.
NOTES:
1. Vendor shall strictly follow the list of makes for equipment’s as specified above.
2. For components other than the above, vendor shall submit past track record for
the proposed sub-vendors and obtain written approval from BHEL before placing
order.
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BHEL-HPVP,VISAKHAPATNAM
TECHNICAL SPECIFICATION OF 500KVA COMPACT SUBSTATION &RMU
Ref no: WE-29082020-01
1 500kVA Packaged
Substation /Compact
Substation package 1 Set
as described in
specification
4. Commissioning 1 Set
spares & Tools and
Tackles as per Cl.9
Notes:-
When the no. of Visits mentioned above exceeds unit prices quoted above will be
applicable
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TECHNICAL SPECIFICATION OF 500KVA COMPACT SUBSTATION &RMU
Ref no: WE-29082020-01
ANNEXURE-1
DEVIATION SCHEDULE
ENQUIRY No. _____________________ NAME OF BIDDER _____________________
NOTES
1. Technical offer of the bidder will be evaluated only on the basis of Deviation Schedule. Deviation
Schedule constitutes this sheet (with these Notes) duly signed and stamped.
2. Deviations, if any, shall be clearly brought out only in this format. Deviations mentioned
/ taken elsewhere or in any other format will be ignored.
3. Additional sheets in the same format can be attached by the vendor, if
necessary.
4. Nature of Deviations shall only be of Design / Manufacturing constraints and non-
availability of items / components / makes in market.
5. No price implications shall be entertained for deviations withdrawn during the technical scrutiny.
If any deviations are accepted by BHEL during technical scrutiny, then also there will be no price
implication. Hence, in no case there will be consideration of Price implications.
6. Reasons for the deviations shall be specified in the Remarks column.
7. If there are no deviations from the specifications, bidder still has to submit the Deviation
Schedule by writing “NO Deviations” in this format.
8. If the “Deviation Schedule” is not submitted along with the offer, the bidder’s offer is likely to be
rejected without any further interaction with the bidder.
9. Only the accepted deviations in conjunction with the original tender shall constitute the contract
document for the award of job to the bidder.
NAME ________________________________________
DESIGNATION ________________________________________
DATE________________________________________
Company Seal
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ANNEXURE-2
4 BHEL Comments / Approval Within 1 week from receipt Within 1 week from receipt
for Manufacture Clearance of the revised of the revised
Drawings Drawings
5 Revised Drawings Within 1 week from Within 1 week from
submission BHEL’s comments / BHEL’s comments /
Manufacture Manufacture Clearance
Clearance date date
6 BHEL Approval on Revised Within 1 week from receipt Within 1 week from receipt
Drawings of the revised of the revised
Drawings Drawings
7 As-Manufactured Drawings Note-3
+
Commissioning Manuals
Notes:
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BHEL-HPVP,VISAKHAPATNAM
TECHNICAL SPECIFICATION OF 500KVA COMPACT SUBSTATION &RMU
Ref no: WE-29082020-01
ANNEXURE-3
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BHEL-HPVP,VISAKHAPATNAM
TECHNICAL SPECIFICATION OF 500KVA COMPACT SUBSTATION &RMU
Ref no: WE-29082020-01
Annexure-4
QAP GUIDELINES
The QAP guidelines shall be used by vendor for preparation and submission of QAP after order
placement.
1. QAP shall be made in landscape mode on A4 size paper as per the format enclosed. Font
size shall be minimum 10.
2. Each page of QAP shall contain the following information.
a) Vendor’s name & address.
b) Customer: BHEL, Hyderabad.
c) Project.
d) BHEL Product Standard Number/revision number as referred in P.O.
e) BHEL Purchase Order Number & Date.
f) Product as per P.O. description.
g) QAP Number (unique and shall not repeat)/revision number/date.
h) Page number and number of pages
3. QAP shall contain four parts / stages as follows.
a) Raw materials and bought out items.
b) In process Control / Inspection.
c) Final assembly, Inspection & Testing.
d) Painting, preservation & packing.
4. Under ‘Component’, indicate name of the component (say casing, rotor, pressure gauge,
etc).
5. Under ‘Characteristics’, indicate appropriately (say chemical analysis, mechanical
properties, NDT (UT,DP etc.), hydrostatic test, calibration check etc.)
6. Under ‘Class’, indicate minor, major or critical depending on the importance of
characteristic.
7. Under ‘Type of check’, indicate appropriately (say chemical, mechanical, UT, DP etc.)
8. Under ‘Quantum of check’, indicate appropriately (say 100%, 10%, sample, per melt, per
heat, all pieces etc.)
9.Under ‘Reference document’ and ‘Acceptance norms’, appropriate National &
International standards, BHEL standards, approved drawing references etc. should be
indicated. It is not correct to mention as “Vendor’s internal standards or Vendor’s
standard practice etc.”. If vendors’ internal standards are referred, same shall be in line
with BHEL Spec. indicated in the P.O. These may require review & approval by our
Engineering dept.
10. Under ‘Format of record’, indicate appropriately supplier’s test certificate, calibration
certificate, lab report, inspection report etc.
11. Please refer ‘Agency’ in QAP format.
Under P: Perform, W: Witness, V: Verify
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