A Project Report On: "A Study of Cost Sheet Analysis With Respect To Shruti Srushti Textile Ichalkaranji"
A Project Report On: "A Study of Cost Sheet Analysis With Respect To Shruti Srushti Textile Ichalkaranji"
A Project Report On: "A Study of Cost Sheet Analysis With Respect To Shruti Srushti Textile Ichalkaranji"
Project Report
On
Submitted by
DECLARATION
I undersigned, hereby declare that the project titled “A STUDY OF COST SHEET ANALYSIS
WITH RESPECT TO SHRUTI SRUSHTI TEXTILE, ICHALKARANJI” submitted in partial
fulfillment for the award of degree of Bachelor of Commerce in Sanjay Ghodawat University,
Kolhapur is a bonafide record of work done by me under the guidance of MRS. SHUBHANGI
JAGTAP, at School of Commerce & Management. This report has not submitted previously for
the award of any degree, diploma, or similar title of any University.
Place: Ichalkaranji
SHRAVYA SHETTY
ACKNOWLEDGMENT
Through this acknowledgement I express my sincere gratitude towards all those people who
helped me in the project, which has been a learning experience.
This space wouldn’t be enough to extend my warm gratitude towards my project guide. MRS.
SHUBHANGI JAGTAP & MR. SAGAR HUPARE for their efforts in coordinating with my
work and guiding in right direction.
I escalated a heartful regards to our Vice Chancellor, Registrar, Academic Dean, Dean and
Program Coordinator for giving me the essential hand in concluding this work.
It would be injustice to proceed without acknowledging those vital supports I received from my
beloved classmates and friends, without whom I would have been half done.
I also use this space to offer my sincere love to my parents and all others, who had been there,
helping me, walk through this work.
INDEX
VI. Recommendation 39
VII. Conclusion 40
VIII. Bibliography 41
LIST OF TABLES
1. 5.1 Statement of cost sheet for the year ended 2017 23-25
3. 5.3 Statement of cost sheet for the year ended 2018 26-28
6 5.6 Stock 37
CHAPTER: 1
For Determination of total cost of production, a statement showing the various elements of
cost is prepared. This statement is called as a statement of cost or cost sheet. Cost sheet is a
statement which provides assembly of the detailed cost of a cost center or a cost unit. It is a
statement showing the details of a) total cost of job b) Cost of an operation or order. It
brings out the composition of total cost in a logical order under proper classification &
subdivision. The period to covered by the cost sheet may be by a week a month or so.
Separate columns are provided to show total cost, cost per-unit etc. In case of different
products there are different cost sheet for different products. A cost sheet is prepared under
output or unit costing method.
Thus, cost sheet is periodical statement of cost, deigned to show in detail the various
elements of cost of good produced like prime cost, factory cost, cost production and total
cost. It is prepared at regular intervals, example weekly, monthly, quarterly, yearly etc.
The preparation of cost sheet depends on the cost data provided by cost accounting. So, the
current study entitled “a study of cost sheet analysis” has been carried out in Shruti Srushti
Textiles with an intension of understanding the framework of cost sheet analysis. The data
for a study has been collected both from primary and secondary sources of the organization
to achieve the objectives of the study.
Behavior means change in cost due to change in output. On the basis behavior cost is
classified into the following categories:
It is that portion of the total cost which remains constant irrespective of the output upon
capacity limit, it is called as a period cost as it is concerned with period. It depends upon the
time. It is also referred to as non-variable cost or stand by cost, capacity cost or passage
"period" cost. It tends to be unaffected by variations in output. These costs provide
conditions for production rather than costs of production. They are created by contractual
obligations and managerial decisions. Rent of premises, taxes and insurance, staff salaries
constitute fixed cost.
This cost varies according to the output. In other words, it is a cost which changes according
to the changes in output. It tends to vary in direct proportion to output. If the output is
decreased, variable cost also will decrease. It is concerned with output or product. Therefore,
it is called as a "product" cost. If the output doubled, variable cost will also be doubled. For
example, direct material, direct labour, direct expenses and variable overheads. It is shown in
the diagram below. variable cost
CHAPTER: 2
COMPANY PROFILE
2.1 History
The company was born in January 2008 as a private limited company. The project was stared in
the year 2007 as was finalized in the year 2008. Its branch portfolio includes Shirt, Astar,
Bedsheets and Handkerchief. But, most importantly the company was acquiring a reputation for
quality and value. IDBI bank had played a major role in helping the company financially as loan.
The company uses machinery which are electrically updated. Company uses two type of
machinery one is Auto Loom and other one is Power Loom and Mostly the auto loom is used for
shirting. There are 25 auto loom and 150 power looms in the factory.
The production of textiles is a craft whose speed and scale of production has been altered almost
beyond recognition by industrialization and the introduction of modern manufacturing
techniques. However, for the main type of textile. Plain weave, twill or satin weave. There is
difference between the ancient and modern methods.
Textile can be made from many materials these materials come from four main sources: animal,
plant, mineral, and synthetic. In the past. All textile was made from natural fibers including
plant, animal and mineral sources.
Yarn is the major activities source in the textile industry. They are a wide variety of fibers that
are used to create yarn that you can use for knitting and crocheting and they come from a variety
of sources. The fibers used to create these yarns include plant fibers, animal fibers, synthetic
fibers.
Turnover-
Turnover 2017 Rs 2 Cr
Turnover 2018 Rs 4 Cr
Turnover 2019 Rs 5 Cr
Involves twisting thread together into cloth knotting involved typing threads together and is used
in making further process of weaving.
Lace: is made by interlocking threads together independently. Using a backing and any of the
method described
Location of the unit : Gat no. 706, Jaihind Nagar, Galli No. 3, Kobnoor.Tal.
Hatkananglae Dist. Kolhapur.
Vision : Committed to supplying high quality product and superior service to the
customers.
Mission : To provide the customers with products that are recognized as the best
Yarn
Yarn
Sizing
Sizing
Raw
Raw process
process
Beem
Beem
Weaving
Weaving
Cloths
Cloths
CHAPTER: 3
CONCEPTUAL FRAMEWORK
A cost sheet is a report on which is accumulated all of the costs associated with a product or
production job. A cost sheet is used to compile the margin earned on a product or job, and
can form the basis for the setting of prices on similar products in the future [ CITATION
Jac99 \l 1033 ] It can also be used as the basis for a variety of cost control measures. Despite
the name, a cost sheet can be compiled and viewed on a computer screen, as well as being
manually developed on paper.
Elements means nature of items. A cost is composed of three elements of three elements,
material, Laboure and expenses. Each of their elements can be direct and indirect.
It is the cost which is directly chargeable to the product manufactured. It is easily identified.
It is the cost of basic raw material used of manufacturing a product. It becomes a part of the
products. No finished product can be manufactured without basic raw material. It is easily
identifiable and chargeable to the product. what is raw material for one manufacturer might
be finished product for another [ CITATION Bow03 \l 1033 ]. Direct material includes the
following:
Some of the items like nails or thread in the store are a part of financial product. They are
not treated as direct material in view of negligible cost.
It is the amount paid to those workers who are engaged in the manufacturing line for
conversion of raw material into finished good. The amount of wages can be easily identified
and directly charged to the production. There workers directly handle raw material, work in
progress and finished goods on the production line. Wages paid to the workers operating
lathes, process labour or prime cost labour. Direct wages include the payment made to the
following group of work:
It is the amount to expenses which are directly chargeable to the product manufacturing or
which may be allocated to product directly. It can be easily identified with the product. For
example, hire charges of a special machine used for manufacturing a product, cost of
designing the product, cost of patterns, architects’ fees, or job cost of experimental work
carried out especially for a job etc.
It is the portion of the total cost which cannot be identified and charged directly to the
product. It has to be allocated and apportioned and absorbed over the units manufactured on
a suitable basis. [ CITATION Cha04 \l 1033 ]
It is the cost of the material other than direct material which cannot be charged to the
product directly. It cannot be treated as a part of the product. It is also known as expenses
material. It is the material which cannot be allocated to the product but which can be
apportioned to the cost units. Examples are as follows:
It is the amount of wages paid to those workers who are not engaged on the manufacturing
line, for expenses, wages of workers in administration department, sales department, general
supervision.
It is the amount of expenses which is not chargeable to the product directly. It is the cost of
giving service to the production department. It includes factory expenses, administrative
expenses, selling and distribution expenses etc.
3.4 Overheads
It is the aggregate of all the factory expenses incurred in connection with manufacture of a
product. These are incurred in connection with running of factory. It includes the items of
expenses viz, factory salary, work managers salary, factory repairs, rent of factory premises,
factory lighting, lubricants, factory power, drawing office salary, haulage (cost of internal
transport) depreciation of plant and machinery unproductive wages, estimation expenses,
royalties, material handling charges, time office salaries counting house salaries etc.
It is the aggregate of all the expenses as regards administration. It is the cost of office
service or decision-making. It consists of the following expenses: Staff salary, printing and
stationery, postage and telegram, telephone charges, rent of office premises, office
conveyance, printing and stationery and repairs and depreciation of office premises and
furniture etc.
It is the aggregate of all the expenses of all the expenses incurred in connection with sales
and distribution of finished product and service [ CITATION Wil05 \l 1033 ]. It is the cost of
sales and distribution services.
Selling expenses are such expenses which are incurred acquiring and retaining customers. It
includes the following expenses:
1. Advertisement
2. Show room expenses
3. Travelling expenses
4. Commission to agents
5. Salaries of sales office
6. Cost of catalogues
7. Discount allowed
8. Bad debt written off
9. Commission on sales
10. Rent of sales room
11. Sample of free gifts
12. After sales service expenses
13. Expenses on demonstration and technical advice to prospective customers
14. Free repairs and services expenses
15. Expenses on market research
16. Fancy packing and demonstration
Distribution expenses includes all those expenses which are incurred in connection with
making the goods available to customers these expenses include the following a) Packing
charges b) Loading charges c) Carriage on sales d) Rent on warehouse e) Insurance and
lighting of warehouse f) Insurance of delivery van g) Expenses on delivery van h) Salaries
of Godown keeper, drivers and packing staff.
Costs
Selling &
Administration
Direct Material Direct Lobour Direct Expenses Factory Cost Distribution
Cost
Cost
Cost Classification
It comprises of all direct materials, direct labour and direct expenses. It is also known as flat
cost
It is the price which includes total cost-plus margin of profit or minus loss, if any.
Non cost items are those items which do not form part of cost of a product. Such items
should not be considered while ascertaining the cost of product. These are items included in
the profit & Loss A/c
Profit xxx
Sales xxx
CHAPTER: 4
RESEARCH METHODOLOGY
The preparation of the research design, appropriate for particular research problem, involves
usually the consideration of the following:
In dealing with any real-life problem it is often found that data at hand are inadequate, and
hence, it becomes necessary to collect data that are appropriate. There are several ways of
collecting the appropriate data which differ considerably in context of money costs, time and
other resources at the disposal of the researcher.
1. Primary data: Primary data is the specific information collected by the person who is
doing the research. It can be obtained through clinical trials, case studies, true
experiments and randomized controlled studies. This information can be analyzed by
other experts who may decide to test the validity of data by repeating the same
experiments.
The researcher had informal discussion with the account head regarding cost sheet
analysis
2. Secondary data: Secondary data is data collected by someone other than user. Common
sources of secondary data for social science include censuses, surveys, organizational
records and data collected through qualitative methodologies or qualitative research.
Secondary data analysis saves time that would otherwise be spent collecting data and,
particularly in the case of quantitative data, provides larger and higher-quality databases
than would be unfeasible for any individual researcher to collect on their own.
The research has been analyzed by using the profit and loss account of Shruti Srushti
Textiles of the year 2017,2018 and 2019.
CHAPTER: 5
DATA ANALYSIS AND INTERPRETATION
The chapter deals with the data analysis and interpretation of the study. In this chapter
comparative cost sheet of the Shruti Srushti Textiles, Ichalkaranji. Prepare for last 3 years
financial year from 2017, 2018, 2019
Table No. 5.1 Statement of cost sheet for the year ended 2017
(in Rs) (in Rs) (in Rs) (in Rs) (in Rs)
Direct Expenses -
Mill Stores Expenses 40,157 250
Motive Power Expenses 4,06,910 1080
Sizing and Warping 14,92,487 1200
Transport &Hamali Expenses 60,458 250
Vahiani Expenses 75,998 20,76,010 500
Factory Overhead
Electrics Expenses 29,862 15
Repair 12,430 42,292 500
WORKS COST 2,43,34,13
7
Profit 5,66,561
Sales 2,52,85,83
2
(Source – secondary data: Profit and Loss Account of Shruti Srushti Textiles)
The above table 5.1 is derived from the company’s profit and loss account of the year 2017. The
main elements of cost are direct cost and indirect cost. Where direct cost includes direct material,
direct labour, direct expenses and the amounts are 2,06,73,441, 15,42,394, 20,76,010
respectively and where as in indirect cost the cost like work cost, cost of production and total
cost/ cost of sales are included and the amounts for the following are 2,42,91,845, 2,43,34,137,
2,45,80,611, 2,47,19,271 respectively and finally we get the total sales for the year 2017 which is
2,52,85,832. The total of per unit in the year 2017 is 12,650 and it is the highest among all the
three years.
2,47,19,271
Profit 5,66,561
The information in table no. 5.2 shows the total sales and the values of the total cost and profit of
the year 2017. The prime cost is 24291845 and the total overheads are 427426 which include the
total Factory overhead, Administration overhead and selling and distribution overhead and the
amounts are 42292, 246474, 138660 respectively. So, the profit for the year 2017 is Rs 566561.
Table No. 5.3 Statement of cost sheet for year ended 2018
Direct Labour -
Kamgar Wages 18,56,609 1600
Kmagar Bonus Expenses 3,02,152 21,58,761 300
Direct Expenses -
Motive Power Expenses 5,09,510 1100
Sizing Warping Expenses 4,40,693 1000
Transport & Hamali Expenses 1,14,015 320
Vahifani Expenses 1,25,442 11,89,660 520
Factory Overhead
Repair 23,491 23,491 20
WORKS COST 4,56,23,81
7
Profit 6,98,862
Sales 4,69,23,27
0
(Source – secondary data: Profit and Loss Account of Shruti Srushti Textiles)
The above table 5.3 is derived from the company’s profit and loss account of the year 2018. The
main elements of cost are direct cost and indirect cost. Where direct cost includes direct material,
direct labour, direct expenses and the amounts are 4,22,51,905, 21,58,761, 11,83,660
respectively and where as in indirect cost the cost like work cost, cost of production and total
cost/ cost of sales are included and the amounts for the following are 4,56,23,817, 4,60,18,523,
4,62,24,408 respectively and finally we get the total sales for the year 2018 which is 4,69,23,270.
The total of per unit in the year 2018 is 11,201 and among all the three years 2018 has the lowest
total of per unit.
4,62,24,409
Profit 6,98,862
The information in table no. 5.4 shows the total sales and the values of the total cost and
profit of the year 2018. The prime cost is 45600326 and the total overheads are 624083 which
include the total Factory overhead, Administration overhead and selling and distribution
overhead and the amounts are 23491, 394706, 205885 respectively. So, the profit for the year
2018 is Rs 698861.
Table No. 5.5 Statement of cost sheet for year ended 2019
Cost sheet
2019
Direct Labour -
Kamgar Wages 45,85,550 1110
Kamgar Bonus Expenses 3,98,870 49,84,420 350
Direct Expenses -
Dalali Expenses 1,72,380 620
Fright &Hamali 3,374 200
Motive Power Expenses 10,34,640 1120
Repair 61,021 200
Transport &Hamali Expenses 22,040 300
Vahifani Expenses 1,67,260 400
Widing Expenses 4,800 14,65,515 50
Factory Overhead
Factory Expenses - 0 0
WORKS COST 5,34,11,90
3
Profit 6,53,206.7
SALES 5,51,13,51
1
(Source – secondary data: Profit and Loss Account of Shruti Srushti Textiles)
The above table 5.5 is derived from the company’s profit and loss account of the year 2019. The
main elements of cost are direct cost and indirect cost. Where direct cost includes direct material,
direct labour, direct expenses and the amounts are 4,69,61,968 ,49,84,420, 14,65,515
respectively and where as in indirect cost the cost like work cost, cost of production and total
cost/ cost of sales are included and the amounts for the following are 5,34,11,903, 5,44,43,460,
5,44,60,304 respectively and finally we get the total sales for the year 2019 which is 5,51,13,511.
The total of per unit in the year 2019 is 11,420 in this year the cost has slightly increased.
The information in table no. 5.6 shows the total sales and the values of the total cost and profit of
the year 2019. The prime cost is 53411903 and the total overheads are 1048401 which include
the total Factory overhead, Administration overhead and selling and distribution overhead and
the amounts are 0, 1031557, 16844 respectively. So, the profit for the year 2019 is Rs 653207.
1 2017 5,66,561
2 2018 6,98,862
3 2019 6,53,207
Graph 5.1
Interpretation
The above chart shows the Profit of every year i.e. 2017, 2018 and 2019. It shows the profit and
loss fluctuation in the period of these three years. The above chart shows the increase and
decrease in the profit rate. In the year 2019,2018 and 2017 the profit was 653207, 698862 and
566561 respectively. The profit was calculated by subtracting the prime cost-plus factory
overhead plus administrative overhead plus selling and distribution overhead with the total sales
of each year. We can see that the company is facing some loss but it is quite possible for the
company to recover the losses as they are focusing on the company needs and development.
Table No. 5.8 Sales in the year 2017, 2018 and 2019
1 2019 5,51,13,511
2 2018 4,69,23,270
3 2017 2,52,85,832
Year
Sales
Graph 5.2
Interpretation
The above chart shows the Sales of every year i.e. 2017, 2018 and 2019. It shows the profit and
loss fluctuation in the period of these three years. The above chart shows the increase and
decrease in the profit rate. In the year 2019,2018 and 2017 the profit was 55113511, 46923270
and 25285832 respectively. We can see that the company’s sales are increasing in every year and
it is possible response for the business.
Steps –
2 2018 4
3 2017 4
Raw material
Graph 5.3
Interpretation-
The above chart shows the total raw material consumption the year 2017, 2018 and 2019. It is
the presentation of the flow of the raw material in how much time it is been sent to work in
progress and for how much time it is been kept in the form of raw material. Here we can see that
the company stores the raw material for less than 5 days which is a good sign for a company.
1 2019 24
2 2018 24
3 2017 24
Work in progress
Graph 5.4
Interpretation-
The above chart shows the work flow of the year 2017, 2018 and 2019. It is the
presentation of the speed of production in the company. The company shows the capacity of
the production coverage rate. Here we can see that the production is completed is 24 hours
and it is relay fast for a textile company.
1 2019 1
2 2018 1
3 2017 1
Finished Goods
Graph 5.5
Interpretation-
The above chart shows the production completion speed of the year 2017, 2018 and
2019. The production is completed in a single day and is sent to stock. Here the production
completion is stable is all the three years.
1 2019 1
2 2018 2
3 2017 4
Stock
Graph 5.6
Interpretation-
The above chart shows the sale of the finished good in the year 2017, 2018 and 2019. This chat
shows that in how many days the finished goods are sold to the customer. Here in the year 2017
the finished good were sold in maximum 4 days and where as in the year 2018 the sales
increased and where done in 2 days and so on in 2019 the sales were done in 1 day.
Findings: -
Specific
1. The company faced profit in all the three years 2017, 2018 and 2019 because they have a
proper control on the raw material flow. (Table no. 5.9.1)
2. The work of production is also done in maximum 24 hours which is a fix production time
and the labour are divided into 2 shifts. (Table no. 5.9.2)
3. The company receives the finished goods in 24 hours which is really fast production
process considering to the textile industries. (Table no. 5.9.3)
4. When the production is sent to stock after and in maximum 3 days it’s been sent to the
customers and the transport facilities are also been provided. (Table no. 5.9.4)
General
1. It was found that the accounting is computerized but the cost is not been properly
calculated, cost related information are not advance.
2. The purchases were not computerized it would have been easier if the purchase were
saved in the form of Excel so that the calculation will become easy and well organized.
RECOMMENDATION
1. The company should use proper computerized system in all the department.
3. It should provide proper training to employees for handling the material and machines for
avoiding wastage of resources.
5. Optimum utilization of machinery and improve their productivity, it may help reduce cost
and increase profit.
CONCLUSION
The company is reached all the sections of the society. Even after having many companies
around Shruti Srushti Textiles has managed to capture a large market even after been in the rural
market. The company has built a very good relationship with their customers. The employees
accept their responsibilities wholeheartedly, accept that it is their responsibility to carry out a
part of their activities as they will be held accountable for the quality of their work. Building
good relationship is very essential for the success of the business. The final product of the
company is sometimes the raw material of other companies. The company has to undergo an
improvement in several areas if the company take some precaution to prevent the further losses.
BIBLIOGRAPHY
Books: -
Bowlin, W. F. (2003). The Journal of Cost Analysis & Management . Cost modeling for
start-up businesses: A field study of Heartland Resource Technologies, LLC. .
Chan, C. T. (2004). The Journal of Cost Analysis & Management . An analysis for the
degree of accuracy in construction project indirect costs. .
Jacobs, F. a. ( 1999. ). The Journal of Cost Analysis & Management. Accuracy of service
cost allocations.
Stoy, C. a. (2007). The Journal of Cost Analysis & Management . The CEEC code for
cost planning: Introduction and practical application. .
Wilke, T. J. (2005). The Journal of Cost Analysis & Management . The project cost
variance analysis model: A project management tool.
Websites: -
https://www.scribd.com/document/161346348/Cost-Sheet-Analysis
https://www.scribd.com/doc/124543626/Cost-Sheet-Project-Report
https://theinvestorsbook.com/cost-sheet.html
http://www.yourarticlelibrary.com/cost-accounting/cost-sheet/cost-sheet-
definition-elements-of-cost-and-calculations/58055