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PURE
WATERTREATMENT
GENERATION&DISTRIBUTION
SYSTEM
Page-2 About us

Fablab is truly progressive engineering firm. We are industry innovators

striving to deliver the most striking & dynamic work possible for your
project.
We design our water systems for optimal purity and manufacture them
with high-quality materials, so you are guaranteed the lowest operating
cost per litre. Every time.

With the body of work of almost 350 projects FABLAB is now an

established player in the pharmaceutical engineering space.

Vision/Mision :

To lead the global industrial footprint with distinguished solutions and

be a partner in growth for our customers. With exceptional customer

focus and astute project management skills our mission is to bring

inspiration and ingenuity to everything we engineer. We aim to enhance

the credibility and success of our customers through our reliable

path-breaking systems and equipments by being as future-oriented and

diversified as the industry in which we operate.

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The Way to Efficiency

Fablab Engineering Pvt Ltd., is a globally
renowned company providing reliable solutions to
the pharma industry high purity water and clean
utility requirements worldwide.

FABLAB undertakes turnkey contracts for the

generation, storage, and distribution of Purified

Water, Water for Injection, Pure Steam and also

manufactures customized process equipments for

pharma, food and beverage, and cosmetic
products.

FABLAB believes in continuous innovation and

improvement, as a result, our products
maintain an edge over competing
technologies and products

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ENGINEERING PROCESS
We understand that creating solutions for industry’s toughest challenges not only requires current
wisdom to be harnessed but also investment in smarter future-proof technologies and processes. Our
processes are creating enduring value Our processes are creating enduring value for our customers and
are driving
advancements in the domain of protection. This approach is helping us address customer needs more
efficiently and effectively. Driven by in-depth understanding and domain expertise, we are contributing
to
the global pharmaceutical industry to play a pivotal role in improving countless lives.

We hear you
Your vision is at the center of our process roadmap. With proactive dialogue and exchange of ideas, we
identify critical factors for performance and analyse your

We plan + design
Our team of hand-picked experts plan and design your project with highest attention to detail. We
propose smart turnkey solutions that are reliable, cost-effective and in compliance of prevalent
regulatory requirements.

We partner throughout the project life

Cycle

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Our advanced manufacturing processes

involve the industry’s best in class
techniques and knowledge accrued over
the years. We implement quality assurance systems for
consistency and a thorough check across
our manufacturing and automation process
to ensure complete aseptic design of our
solutions .
We partner with you for installing and
validating systems to ensure a quick
qualification for minimized time to market.
We work closely with you through your
entire manufacturing lifecycle with our
training and after- sales support.
To offer these life saving equipments, we
follow all engineering and quality standards.
This can be seen through our long-standing
association with the world’s best
pharmaceutical companies.

We are your product custodian

Your satisfaction and trust are our
performance parameters.
we don’t just execute a project,
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we ensure highest quality and
consistency to deliver solutions
for enduring value.

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PURIFIED WATER GENERATION

Pre-treatment plays a very important role in efficient and safe operation of the purified water
generation system. The pre-treatment is designed with highest care using conservative design
approach. The raw water pre-treatment units are modular and designed according to incoming water
characteristics.
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Our Multigrade sand filtration plants are designed to meet specific requirements of our customers; no
matter what quality of water you use and what your flow rate requirements are, our engineering team is
capable of configuring the same accordingly. From 1000 LPH to 50,000 LPH, we can manufacture and
supply any capacity you need. MGF can be provided individually or as part of a total water treatment
solution.

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Typically the pre-treatment also includes a softener for removing monovalent cautions causing hardness
to ensure scale free plant operation. We use uniform particle size resin which gives highest regeneration
efficiency and lowest hardness in outlet water quality. As a standard feature all Softening plants are
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supplied with manual mode of operation, however, on request we can supply softening plants with
Automatic mode of operation also.

Ultrafiltration in the pre-treatment ensures a consistent RO Feed water quality of SDI less than 3.0. This
minimises the fouling of RO by particulates and other suspended impurities. The UF used is hollow fine
fibre constructed of either PVDF or modified PES to achieve a very high quality of the filtrate. Typically
we adopt a conservative approach in UF design to ensure a long trouble free operation. An important
feature of our UF provision of online UF membrane integrity test facility which warns of UF fibre
breakage if any. All UF Plants are fully automatic.

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We design our purified water generation systems to produce pharmaceutical-grade purified
water in full compliance with current good manufacturing practice (cGMP) guidelines
according to the Food and Drug Administration (FDA) and European Medicines Agency
(EMEA), European Pharmacopoeia (EP), Japanese Pharmacopoeia (JP) and the United
States Pharmacopoeia (USP) requirements.

These systems are multi-technology skids encompassing as their central technologies

reverse osmosis and continuous electrodeionisation, programmable logic controller (PLC)
controlled with options for automatic thermal sanitisation or chemical sanitisation.

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FABLAB PURIFIED WATER RO+EDI SYSTEM FUTURES.

Compact, open frame construction

Standardized, tested ready for connection, and prequalified
Contains all process steps so that potable water becomes the best Purified Water -
pretreatment, softening, filtration, reverse osmosis membrane stage, electrodeionization, and
UV System
User-friendly and easy to service - all samples and components are readily accessible
Standardized single skids up to 10 m³/h PW and multi skids up to 30 m³/h PW
Flexible options regarding material, process, equipment, and automation - perfect for all
requirements

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we are offering a wide spectrum of Multi Column Distillation Plant. This plant is based on
CGMP design and it produces pyrogen free sterile water (W. F. I.) which meets the
requirement of Indian, British & United States Pharmacopoeia. It is available from 50 ltrs/hr
(Lab Model) to 3000 ltrs/hr. The WFI produced by these plants is quite economical due to
low maintenance and low operational cost.

Features:

 All contact parts are of SS 316 / SS 316 L quality and are electropolished.
 All fittings, sanitary tri clover type.
 Double safety provided in the first column as boiler steam is present there.
 PLC based fully automatic panel board provided with printer.
 The design is compact & economical.

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produce pyrogen free sterile steam for
sterilization. It meets the IP/BP, USP, US FDA standards and is used for sterilization in
fermenters, reactors, pipelines & autoclaves. It is also used for humidification of sterile
area. PW. Water is pre-heated in pre-heaters (2 – 3 Nos) before it passes to the main
column where it gets converted into pure pyrogen free sterile steam by taking heat from
boiler steam at 6 Kg/Cm2 pressure. It is provided with SS control valve for throttling the
steam. Available from 100 Kgs/Hr to 1000 Kgs/Hr.

Features:

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Specially designed to produce sterile & pyrogen free steam @ 2.5 – 3 kg/cm2
(142°C).
Double safety provided in the first column as boiler steam is present there.
Provided with automatic control panel board with fault detection system.
All contact parts in SS 316 / SS 316 L quality.
Sterile steam passes through LAL TEST.
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WATER STORAGE & DISTRIBUTION

PW/WFI Storage & Distribution Systems are designed to store the water from generation
system and then distribute PW and WFI water to various user points maintaining the water
quality.

Water outlet qualities fulfill requirements of USFDA, MHRA, WHO & all other major audit
agencies & as per the designed guidelines.
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FABLAB DISTRIBUTION SYSTEM FUTERS.

The solution for safe PW storage, distribution, and monitoring.

Service-friendly design
Dead zone optimized design through Three Way valve technology
Standardized, tested ready for connection, and prequalified as part of the FAT
Electrolytic ozone generator
Ozone is safely removed to below detection limits with the pharmaceutical version of the UV
unit
Calibrated measuring technology
High-performance pumps, speed-regulated ensure that operation is safe and quiet and that
there are
optimal alterations made to the hydraulic conditions in the loop
Central sampling panel

Fully drainable sanitary pumps

Instrumentation provided in the loop to monitor the High Purity Water parameters like
flow, pressure, TOC, conductivity and temperature
Sanitary Double Tube Sheet type Heat exchangers are provided in PW Loops for
sanitization/for maintaining PW temperature
Loops are designed for cold, hot or ambient temperature
All piping done as per ISPE/ASME BPE guidelines
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designed to dispense
instant temperature controlled WFI. The POUs
meet the high quality requirements and
hygienic standards of the pharmaceutical
industry featuring compact, high performance
sanitary shell and tube heat exchangers in the
double tube sheet configuration. Many
features and options can be customized.

FEUTER:

Heat Exchangers Sanitary double tube sheet shell and tube

POU Cabinet

Passivation
Instruments
Valves
Insulation
Closed SS 304 matt finish cabinet with locking arrangement
Electrical Enclosure CE and UL compliant
Contact Surface Contact surfaces finish are as per Pharma requirements
POUs are cleaned & passivated
Process instruments are provided for the safe POU operation
Sanitary diaphragm
Chloride free PVDF insulation
The POU Cooler is
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The Pure Steam Sample Cooler is designed for sampling

of Pure Steam by maintaining the sterile conditions while
sampling. The trolley mount design is easy to connect
the pure steam sampling point to sample cooler and
operate with chilled water as cooling media.
The pure steam sample cooler meets the high quality
Requirements and sterile sampling environment in
Pharmaceutical industry.

Features:
• Self draining
• SIP capable
• Fully automatic/manual
• SS 316L construction with electropolished surface
• Trolley mount design to perform sampling anywhere
in production facility
• Double tube sheet shell & tube heat exchanger

Capacity:
Steam: 6Kg/Hr condensate @100°C
Chilled water: 60 LPH @ 8°C
Operating Conditions:
Steam : 3 BarG @ 145°C
Chilled water: 2 BarG @ 8°C
Product Specifications:
MOC : SS 316L
Surface finish : SF4 as per ASME BPE
Waste tank : 50 Ltrs, SS 304
Trolley : SS 304
End connections : ½” TC end on process & utility side
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Cleaning in Place and Sterilizing in Place systems are essential parts of every quality-conscious manufacturing of pharmaceutical
products. Cleaning-In-Place (CIP) and Sterilization-In-Place (SIP) are systems designed for automatic cleaning and disinfecting
without major disassembly and assembly work. Additionally, a well designed CIP system will enable you to clean one part of the
plant while other areas continue to produce product. Furthermore, a modern CIP system will not only save money in terms of higher
plant utilization but also due to significant savings in CIP liquid (by recycling cleaning solutions), water (the system is designed to
use the optimum quantity of water) and man-hours.
 
The cleaning can be carried out with automated or manual systems and is a reliable and repeatable process that meets the stringent
hygiene regulations demanded by the biotechnology and pharmaceutical industries. Other benefits of a well designed CIP plant
includes: operator safety (operators are not required to enter tanks and vessels to clean them and potent cleaning materials do not
need to be handled by operators), and downtime (if any) between product runs / product changeover is minimized.
 
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Key Words for CIP/SIP Systems:

Cleaning in Place, Sterilizing in Place systems, CIP, SIP, Sterile Products, automatic cleaning and disinfecting, CIP system, sterile
plant, CIP/SIP/DIP SYSTEM, cleaning, sterilization & drying in place,
Pharmaceutical industry, sanitary design, GMP compliant design,
Purified water rinse, Alkali solution recirculation cycles, Acid or hypochlorite neutralization, Purified Water recirculation cycles, WFI
rinse, pure steam sterilization, sterile air blowing

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PW storage tank is an essential device in the pharmaceutical industry. The main activities of these
products include the production, storage and distribution of purified water for various uses. Purified water
and water for injection are different and classified according to their physical, chemical and
microbiological properties. We supply one of the widely used WFI storage tanks in the whole of India
and across various pharmaceuticals and hospitals. These storage tanks have the capacity to hold the
purified water at the required temperature.

Our organization is indulged in offering Storage Tank (PW) to our clients. They consist of a type 316L
stainless steel vessel and Standard sanitary clamp-type connections include an outlet connection, inlet
connection, vent connection, pressure gauge connection, upper and lower level connection, temperature
thermo well connection, and a spare connection. An aseptic man way, and a spray ball for interior
CIP/SIP. The vessel and all components are fabricated to the requirements of CGMP& ASME. Custom
fabrication is also available as per client’s requirement.. Interior surfaces are mechanically polished and
then electro polished to maintain optimum sanitary conditions. Custom fabrication is also available as per
client’s requirement.

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FABLAB STANDARD FOR PW/WFI TANK

 Purified & WFI water storage tanks from 100 ltrs to 25000 ltrs
 SS 316 L Wetted parts are of Internally electro-polished up to 0.4 Ra finish
 Plain and jacketed tanks are provided with insulation and SS cladding
 Tanks are provided with accessories like,Spray ball,Electrical heat traced vent filter
housing with 0.2 micron hydrophobic vent filter,Rupture disc, sanitary level Transmitter,
compound pressure gauge, flow transmitter, Temperature transmitter, Steam Valve with
assembly, jacket manifold, pressure reducing valve,Temperature transmitter, Steam
Valve with assembly, jacket manifold, pressure reducing valve etc.

 Fablab are given Instruments & valves make as per client requirement
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HEAD OFFICE

303, 3RD Floor, Bhoomi Velocity Also we provide service in

Infotech Park, Road no 23, Wagle different countries such as
Estate, Thane (w) – 400602
[email protected]
Contact Person: Mr. John
Nadar
ContactNumber: +91 932-301-
2344

Nepal, Bangladesh,Myanmar,
Dubai, Iran, Iraq,
Sudan, Egypt, Kenya