Ultrasonico Krohne 3400

OPTISONIC 3400 Technical Datasheet
Multi purpose, all-round, ultrasonic flowmeter for

liquids
• Measurement of (non-) conductive, low and high viscous liquids, media
temperature: -200°C to +250°C
• Accurate bi-directional measurement that starts from zero flow
• Advanced signal converter, covering all I/O 's and communication protocols
© KROHNE 05/2016 - 4002037605 TD OPTISONIC 3400 R05 en

CONTENTS OPTISONIC 3400
1 Product features 3
1.1 Multipurpose, allround ultrasonic flow meter in all process industries ........................ 3
1.2 Variants............................................................................................................................. 5
1.3 Features............................................................................................................................ 6
1.4 Measuring principle.......................................................................................................... 7
2 Technical data 8
2.1 Technical data................................................................................................................... 8

2.2 Dimensions and weights ................................................................................................ 20
2.2.1 Variants ................................................................................................................................. 20
2.2.2 Standard flow sensor ............................................................................................................ 21
2.2.3 Variant flow sensor; XXT - High Viscosity and Cryogenic (SS) versions .............................. 27
2.2.4 Signal converter housing ...................................................................................................... 34
3 Installation 35
3.1 Intended use ................................................................................................................... 35

3.2 General notes on installation ......................................................................................... 35
3.3 Vibration.......................................................................................................................... 35
3.4 Installation requirements signal converter ................................................................... 35
3.5 Installation conditions .................................................................................................... 36
3.5.1 Inlet and outlet ...................................................................................................................... 36
3.5.2 Bends in 2 or 3 dimensions................................................................................................... 36
3.5.3 T-section ............................................................................................................................... 36
3.5.4 Bends .................................................................................................................................... 37
3.5.5 Open feed or discharge......................................................................................................... 37
3.5.6 Position of pump ................................................................................................................... 38
3.5.7 Control valve ......................................................................................................................... 38
3.5.8 Down going pipeline over 5 m /16 ft length.......................................................................... 39
3.5.9 Insulation............................................................................................................................... 39
3.5.10 Mounting ............................................................................................................................. 40
3.5.11 Flange deviation .................................................................................................................. 40
3.5.12 Mounting position................................................................................................................ 40
4 Electrical connections 41
4.1 Safety instructions.......................................................................................................... 41

4.2 Signal cable (remote versions only)............................................................................... 41
4.3 Power supply .................................................................................................................. 42
4.4 Input and outputs, overview ........................................................................................... 43
4.4.1 Combinations of the inputs/outputs (I/Os) ........................................................................... 43
4.4.2 Description of the CG-number.............................................................................................. 44
4.4.3 Fixed, non-alterable input/output versions.......................................................................... 45
4.4.4 Alterable input/output versions............................................................................................ 46
4.5 Device Configuration Form ............................................................................................ 47
5 Notes 49
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OPTISONIC 3400 PRODUCT FEATURES 1
1.1 Multipurpose, allround ultrasonic flow meter in all process industries

The OPTISONIC 3400 flowmeter is an unique, 3-beam, inline, ultrasonic flowmeter, designed
especially for measuring homogeneous conductive and non-conductive liquids, with high
accuracy and reproducibility, over a long period of time. KROHNE is a main supplier for
ultrasonic in-line process flowmeters for liquids with the largest installed base / proven record
in terms of robustness and measurement accuracy.
Building on vast knowledge and expertise, KROHNE now introduces the OPTISONIC 3400.
3400
This flowmeter is able to measure:
• conductive and non-conductive liquids

• cryogenic - and high process temperatures
• standard and straightforward applications and applications that require high performance
• non-viscous aqueous liquids and extreme viscous liquids
• low pressure ratings and extreme pressure ratings
1 High performance signal converter for all applications

2 Robust body without moving parts
The OPTISONIC 3400 ...features advanced meter diagnostics.
This provides extensive self-checking of internal circuits and information regarding the health of
the measuring sensor, but just as importantly, vital information about the process and process
conditions.
Fieldbuses are, HART®7, Foundation Fieldbus, Profibus PA/DP and Modbus, all with NAMUR NE
107. These advanced diagnostic features makes process life comfortable, reliable and accurate
over a long period of time.
The OPTISONIC 3400 ...features velocity of sound
Another unique feature of the OPTISONIC 3400 is the free of charge measurement of velocity of
sound per acoustic path. For instance, this can supply information about pollution in the liquid,
or changes in the process conditions.
05/2016 - 4002037605 TD OPTISONIC 3400 R05 en www.krohne.com 3

1 PRODUCT FEATURES OPTISONIC 3400
Highlights
• with full range of I/O 's and communication protocols
• Diagnostic functions according to NAMUR NE107
• Improved user interface: optical- and push buttons
• Completely welded construction, wear and maintenance free
• Full bore, unobstructed sensor tube, without pressure loss and without moving parts
• Accurate bi-directional flow measurement, with three beams to measure continuously, and
starts measurement at nearly zero flow
• Multipurpose, all round, ultrasonic flowmeter for single phase liquids
Industries
• Chemicals
• Petrochemicals
• Oil & Gas
• Energy
• Water (utilities)
Applications
• Conductive and non-conductive liquids
• Cryogenic- and high process temperature, low and extreme high pressure range
• Expanded applicability; for standard and high performance applications
• Measuring aqueous liquids as well as extreme viscous oils
• High turn down ratio; e.g. transportation pipeline measurements
• Broad pressure and temperature range (e.g. midstream oil measurements)
• Multiple products; e.g. allocation measurements in on/off loading
• Water utilities in all process industries; make-up water, boiler feed water, demineralized
water

1.2 Variants
An OPTISONIC 3400 flowmeter consists of an OPTISONIC 3000 flow sensor and an UFC 400
signal converter. The standard version is available as a compact and remote version. Next to
standard, also variants for demanding applications can be supplied.
OPTISONIC 3000
Flow sensor variants for demanding applications
A full range of flow sensors to cover simple to difficult applications, such as:
• For extended process temperatures up to 250°C / 482°F (remote version)

• Cryogenic version: for extreme low process temperatures, as low as -200°C / [-328°F
(remote version, IP68)
• Flow sensor ≥ 14" and UFC 400 remote converter (aluminium or stainless steel housing)
• High viscous liquids: range from 100...1000 cSt
Variants available on request
Including heating jacket Flangeless, weld-in

connections
• for steam or thermal oil tracing of the flowmeter
• suitable for standard and variant for extended • greenfield
process temperatures (remote) • flexibility in inner pipe diameters

1 PRODUCT FEATURES OPTISONIC 3400
1.3 Features
Engineers favorite flow meter

- All welded sensor construction
- Patented inert metal transducer technology
- No moving parts
- Full bore unobstructed sensor
- No need for auxiliary parts
UFC 400 signal converter - Compact and

Remote/field
- Display with 4 optical -or push buttons
- Many I/O configurations available
- Fieldbuses HART®7 (and HART registration)
- Optional Foundation Fieldbus, ITK6, Modbus
/RS485, Profibus PA/DP
(all included with NAMUR NE107 diagnostics)
- One universal software for all applications
Failure UFC 400 diagnostic capabilities:

Output signal invalid NE107
NE107 icons for status messages
Check function and error handling
Output signal (temporarily) invalid - visible on UFC 400 display
- via all communication protocols
Out of specification - Status messages are grouped by
Unreliability of output signal problem source
- User can change group or priority
Maintenance required
Output signal still valid

1.4 Measuring principle

• Like canoes crossing a river, acoustic signals are transmitted and received along a diagonal
measuring path.
• A sound wave going downstream with the flow travels faster than a sound wave going
upstream against the flow.
• The difference in transit time is directly proportional to the mean flow velocity of the medium.
Figure 1-1: Measuring principle

1 Transducer A
2 Transducer B
3 Flow velocity
4 Angle of incidence
5 Velocity of sound of liquid
6 Path length
7 Inner diameter

2 TECHNICAL DATA OPTISONIC 3400
2.1 Technical data

• The following data is provided for general applications. If you require data that is more
relevant to your specific application, please contact us or your local sales office.
• Additional information (certificates, special tools, software,...) and complete product
documentation can be downloaded free of charge from the website (Downloadcenter).
Measuring system
Measuring principle Ultrasonic transit time
Application range Flow measurement of (non) conductive fluids
Measured value
Primary measured value Transit time
Secondary measured values Volume flow, mass flow, flow speed, flow direction, velocity of sound,
gain, signal to noise ratio, reliability of flow measurement, totalised
volume or mass
Design
Features 3 parallel acoustic paths fully welded.
Modular construction The measurement system consists of a measuring sensor and a
signal converter.
Compact version OPTISONIC 3400
Remote version OPTISONIC 3000 F with UFC 400 signal converter
Nominal diameter DN25...3000 / 1...120"
Measurement range 0.3...20 m/s / 0.98...65 ft/s
Signal converter
Inputs / outputs Current (incl. HART®), pulse, frequency and/or status output, limit
switch and/or control input (depending on the I/O version)
Totaliser 2 (optional 3) internal totalisers with a max. of 8 digits (e.g. for
totalising volume and/or mass units)
Verification and self-diagnostics Integrated verification, diagnostic functions: measuring device,
process, measured values, device configuration, etc.
Communication interfaces Modbus RS485, HART® 7, Foundation Fieldbus ITK6, Profibus PA/DP
Profile 3.02

OPTISONIC 3400 TECHNICAL DATA 2
Display and user interface

Graphic display LC display, backlit white
Size: 128x64 pixels
Corresponds to 59x31 mm = 2.32"x1.22"
Display turnable in 90° steps.
Operating elements 4 optical and push buttons for operator control of the signal
converter without opening the housing.
Option: Infrared interface (GDC)
Remote operation PACTwareTM, including Device Type Manager (DTM)
HART® handheld communicator (Emerson), AMS (Emerson), PDM
(Siemens)
All DTM's and drivers will be available at the internet homepage of
the manufacturer.
Display functions
Operating menu Programming of parameters at 2 measured value pages, 1 status
page, 1 graphic page (measured values and descriptions adjustable
as required)
Language of display texts ( as language Standard: English, French, German, Dutch
package)
Russia: English, German, Russian
Measurement functions Units: Metric, British and US units selectable as desired from lists
for volume/mass flow and counting, velocity, temperature
Measured values: Volume flow, mass flow, flow speed, velocity of
sound, gain, signal to noise ratio, flow direction, diagnostics
Diagnostic functions Standards: VDI/NAMUR NE 107
Status messages: Output of status messages via display, current
and/or status output, HART® or via other bus interface
Sensor diagnostics: per acoustic path velocity of sound, flow speed,
gain, signal to noise ratio
Process diagnostics: Empty pipe, signal integrity, cabling, flow
conditions
Signal converter diagnostics: Data bus monitoring, I/O connections,
electronics temperature, parameter and data integrity
Measuring accuracy
Reference conditions
Medium Water
Temperature +20°C / +68°F
Pressure 1 bar / 14.5 psi
Inlet section 10 DN
Maximum measuring error
Standard ±0.3% +2 mm/s of actual measured flow rate
Repeatability ±0.2%

Operating conditions
Temperature
Process temperature Compact version:
version:-45...+140°C / -49...+284°F
max. ambient temperature of +50°C / +122°F
Remote version: -45...+180°C / -49...+356°F
Extended temperature version: -45...+250°C / -49...+482°F (only
remote version)
Cryogenic version: -200...+180°C / -328...+356°F (only remote
version, IP68, complete stainless steel)
Carbon steel flanges;minimal process temperatures acc. to EN1092:
-10°C / +14°F; ASME: -29°C / -20°F
Ambient temperature -25...+55°C / -13...+131°F
Standard (die-cast aluminum converter housing) :
-40…+65°C / -40…+149°F
Option (die-cast stainless steel converter housing):
-40...+60°C / -40...+140°F
Ambient temperatures below -25°C / -13°F may affect the readability
of the display.
Protect inside electronics against self-heating (increasing of the electronics temperature will lead to a reduction of the
corresponding service life by a factor 2 for each step of 10°C / 50°F increase).
Protect the signal converter from external heat sources such as direct sunlight, as higher temperatures reduce the life
cycle of all electronic components.
Storage temperature -50…+70°C / -58…+158°F
Pressure
Atmospheric
EN 1092-1 DN25…80: PN 40
DN100…150: PN 16
DN200…1000: PN 10
DN1200…3000: PN 2.5- - 6
Higher pressure ratings on request.
ASME B16.5 1…24": 150 lb RF
1…24": 300 lb RF
1…24": 600 lb RF
1...24": 900 lb RF
Larger diameters on request.
JIS DN25...40: 20K
DN50...300: 10K
Properties of medium
Physical condition Liquid, single phase (well mixed, rather clean)
Permissible gas content ≤ 2% (volume)
Permissible solid content ≤ 5% (volume)
Viscosity Standard: Up to 100 cSt (for all diameters)
Option: High viscosity variant up to 1000 cSt

Installation conditions
Installation For detailed information refer to Installation on page 35.
Inlet run Minimal 5 DN (straight inlet)
If no details are known, minimal 10 DN recommended
Outlet run Minimal 3 DN (straight outlet)
If no details are known, minimal 5 DN recommended
Dimensions and weights For detailed information refer to Dimensions and weights on page
20.
Materials
Measuring sensor
Flanges DN25...3000 / 1"...120": Carbon steel
(wetted)
Option: Stainless steel 1.4404 (AISI 316(L))
Other materials on request.
Measuring tube DN25...3000 / 1"...120": Carbon steel
(wetted)
Measuring sensor housing DN25...300 / 1"...12": Carbon steel
For XXT, HV variant and DN25...3000 / 1"...120": Carbon steel
For Cryogenic variant and DN25...3000 / 1"...120": Stainless steel
1.4404 (AISI 316(L))
Transducer
Transducers (wetted) Stainless steel 1.4404 (AISI 316L)
Transducer holders DN350...3000 / 14"...120"; Stainless steel 1.4404 (AISI 316L)
incl. caps
Tube transducer cabling Stainless steel 1.4404 (AISI 316L)
Connection box and connection box support Standard: Die-cast aluminium; polyurethane coated
(remote version only)
Option: Stainless steel 316 (1.4408)
Coating (flow sensor) Standard: Polyurethane
Option: Offshore coating
NACE conformity On request; wetted materials conform NACE MR 175/103
Signal converter
Housing Versions C and F: Die-cast aluminium
Option: Stainless steel 316 (1.4408)
Coating Standard: Polyurethane
Option: Offshore coating

Electrical connections
Description of used abbreviations; Q = xxx; Imax = maximum current; Uin = xxx; Uint = internal voltage; Uext = external
voltage; Uint, max = maximal internal voltage
General Electrical connection is carried out in conformity with the VDE 0100
directive "Regulations for electrical power installations with line
voltages up to 1000 V" or equivalent national specifications.
Power supply Standard: 100…230 VAC (-15% / +10%), 50/60 Hz
Option: 24 VAC/DC (AC: -15% / +10%; DC: -25% / +30%)
Power consumption AC: 22 VA
DC: 12 W
Signal cable MR06 (shielded cable with 6 coax cores): Ø 10.6 mm / 0.4"
(remote version only)
5 m / 16 ft
Option: 10...30 m / 33...98 ft
Cable entries Standard: M20 x 1.5 (8...12 mm)
Option: ½" NPT, PF ½
Inputs and outputs

General All outputs are electrically isolated from each other and from all
other circuits.
All operating data and output values can be adjusted.
Description of used abbreviations Uext = external voltage; RL = load + resistance;
U0 = terminal voltage; Inom = nominal current
Safety limit values (Ex i):
Ui = max. input voltage; Ii = max. input current; Pi = max. input power
rating;
Ci = max. input capacity; Li = max. input inductivity

Current output
Output data Measurement of volume flow, mass flow, flow speed, velocity of
sound, gain, SNR, diagnostics (flow speed, VoS, SNR, gain), NAMUR
NE107, HART® communication.
Temperature coefficient Typically ±30 ppm/K
Settings Without HART®
Q = 0%: 0…20 mA; Q = 100%: 10…20 mA
Error identification: 3…22 mA
With HART®
Q = 0%: 4…20 mA; Q = 100%: 10…20 mA
Q = 100%: 10…20 mA
Operating data Basic I/Os Modular I/Os Ex i
Active Uint, nom = 24 VDC Uint, nom = 20 VDC
I ≤ 22 mA I ≤ 22 mA
RL ≤ 1 kΩ RL ≤ 450 Ω
U0 = 21 V
I0 = 90 mA
P0 = 0.5 W
C0 = 90 nF / L0 =
2 mH
C0 = 110 nF /
L0 = 0.5 mH
Passive Uext ≤ 32 VDC Uext ≤ 32 VDC
I ≤ 22 mA I ≤ 22 mA
U0 ≥ 1.8 V U0 ≥ 4 V
RL, max = (Uext - U0 / Imax RL, max = (Uext - U0 /

Imax
Ui = 30 V
Ii = 100 mA
Pi = 1 W
Ci = 10 nF
Li ~ 0 mH

HART®
Description HART® protocol via active and passive current output
HART® version: V7
Universal HART® parameter: completely integrated
Load ≥ 250 Ω at HART® test point:
Note maximum load for current output!
Multidrop Yes, current output = 10% e.g. 4 mA
Multidrop addresses adjustable in operation menu 0...63
Device drivers DD for FC 375/475, AMS, PDM, DTM for FDT
Pulse or frequency output
Output data Volume flow, mass flow
Function Adjustable as pulse or frequency output
Pulse rate/frequency 0.01...10000 pulses/s or Hz
Settings For Q = 100%: 0.01...10000 pulses per second or pulses per unit
volume
Pulse width: adjustable as automatic, symmetric or fixed
(0.05...2000 ms)
Active - Unom = 24 VDC -
fmax in operating
menu set to:
fmax ≤ 100 Hz:
I ≤ 20 mA
RL, max = 47 kΩ
open:
I ≤ 0.05 mA
closed:
U0,nom = 24 V at
I = 20 mA
fmax in operating
menu set to:
100 Hz < fmax ≤ 10
kHz:
I ≤ 20 mA
RL ≤ 10 kΩ for f ≤ 1
kHz
RL ≤ 1 kΩ for f ≤ 10
kHz
open:
I ≤ 0.05 mA
closed:
U0,nom = 22.5 V at
I = 1 mA
U0,nom = 21.5 V at
I = 10 mA
U0,nom = 19 V at
I = 20 mA

Passive Uext ≤ 32 VDC -

fmax in operating menu set to:
fmax ≤ 100 Hz:
I ≤ 100 mA
RL, max = 47 kΩ
RL, max = (Uext - U0) / Imax
open:
I ≤ 0.05 mA at Uext = 32 VDC
closed:
U0, max = 0.2 V at I ≤ 10 mA
U0, max = 2 V at I ≤ 100 mA
fmax in operating menu set to:
100 Hz < fmax ≤ 10 kHz:
I ≤ 20 mA
RL ≤ 10 kΩ for f ≤ 1 kHz
RL ≤ 1 kΩ for f ≤ 10 kHz
RL, max = (Uext - U0) / Imax
open:
I ≤ 0.05 mA at Uext = 32 VDC
closed:
U0, max = 1.5 V at I ≤ 1mA
U0, max = 2.5 V at I ≤ 10 mA
U0, max = 5.0 V at I ≤ 20 mA
NAMUR - Passive to EN 60947- Passive to EN 60947-
5-6 5-6
open: open:
Inom = 0.6 mA Inom = 0.43 mA
closed: closed:
Ui = 30 V
Ii = 100 mA
Pi = 1 W
Ci = 10 nF
Li = 0 mH

Status output / limit switch

Function and settings Adjustable as automatic measuring range conversion, display of flow
direction, overflow, error, switching point
Valve control with activated dosing function
Active - Uint = 24 VDC -
I ≤ 20 mA
RL, max = 47 kΩ
open:
I ≤ 0.05 mA
closed:
U0, nom = 24 V at
I = 20 mA
Passive Uext ≤ 32 VDC Uext = 32 VDC -
I ≤ 100 mA I ≤ 100 mA
RL, max = 47 kΩ RL, max = 47 kΩ

RL, max = (Uext - U0) / RL, max = (Uext - U0) /
Imax Imax
open: open:
I ≤ 0.05 mA at I ≤ 0.05 mA at
Uext = 32 VDC Uext = 32 VDC
closed: closed:
U0, max = 0.2 V at U0, max = 0.2 V at
I ≤ 10 mA I ≤ 10 mA
U0, max = 2 V at U0, max = 2 V at
I ≤ 100 mA I ≤ 100 mA
NAMUR - Passive to EN 60947- Passive to EN 60947-
5-6 5-6
open: open:
closed: closed:
Ui = 30 V
Ii = 100 mA
Pi = 1 W
Ci = 10 nF
Li = 0 mH

Control input
Function Hold value of the outputs (e.g. for cleaning work), set value of the
outputs to "zero", counter and error reset, stop counter, range
conversion, zero calibration
Start of dosing when dosing function is activated.
Active - Uint = 24 VDC -
Terminals open:
U0, nom = 22 V
Terminals bridged:
Inom = 4 mA
On:
U0 ≥ 12 V with
Inom = 1.9 mA
Off:
U0 ≤ 10 V with
Inom = 1.9 mA
Passive Uext ≤ 32 VDC Uext ≤ 32 VDC Uext ≤ 32 VDC
Imax = 6.5 mA at Imax = 9.5 mA at I ≤ 6 mA at Uext = 24 V

Uext ≤ 24 VDC Uext ≤ 24 V I ≤ 6.6 mA at
Uext = 32 V
Imax = 8.2 mA at Imax = 9.5 mA at
Uext ≤ 32 VDC Uext ≤ 32 V On:
U0 ≥ 5.5 V or I ≥ 4 mA
Contact closed (On): Contact closed (On): Off:
U0 ≥ 8 V with U0 ≥ 3 V with U0 ≤ 3.5 V or
Inom = 2.8 mA Inom = 1.9 mA I ≤ 0.5 mA
Ui = 30 V
Contact open (Off): Contact open (Off): Ii = 100 mA
U0 ≤ 2.5 V with U0 ≤ 2.5 V with
Pi = 1 W
Ci = 10 nF
Li = 0 mH
NAMUR - Active to EN 60947- -
5-6
Contact open:
U0, nom = 8.7 V
Contact closed (On):

Inom = 7.8 mA
Contact open (off):

U0, nom = 6.3 V with
Inom = 1.9 mA
Identification for
open terminals:
U0 ≥ 8.1 V with
I ≤ 0.1 mA
Identification for
short circuited
terminals:
U0 ≤ 1.2 V with
I ≥ 6.7 mA

PROFIBUS DP
Description Galvanically isolated acc. to IEC 61158
Profile version: 3.02
Automatic data transmission rate recognition (max. 12 MBaud)
Bus address adjustable via local display at the measuring device
Function blocks 6 x analogue input block, 3 x totaliser function block, 1 x transducer
block, 1 x physical block
Output data Volume flow, mass flow, velocity of sound, flow speed, gain, SNR,
electronic temperature, power supply
Diagnostic data
(Further meas. values and diagnostic data is available via acyclic
access)
PROFIBUS PA
Profile version: 3.02
Current consumption: 10.5 mA
Permissible bus voltage: 9...32 V; in Ex application 9...24 V
Bus interface with integrated reverse polarity protection
Typical error current FDE (Fault Disconnection Electronic): 4.3 mA
Bus address adjustable via local display on the measuring device
Function blocks 6 x analogue input block, 3 x totaliser function block, 1 x transducer
block, 1 x physical block
Output data Volume flow, mass flow, velocity of sound, flow speed, gain, SNR,
electronic temperature, power supply
Diagnostic data
(Further meas. values and diagnostic data is available via acyclic
access)
FOUNDATION Fieldbus
Current consumption: 10.5 mA
Permissible bus voltage: 9...32 V; in Ex application 9...24 V
Bus interface with integrated reverse polarity protection
Link Master function (LM) supported
Tested with Interoperable Test Kit (ITK) version 6.0
Function blocks 4 x analogue input, 2 x integrator, 1 x PID
Output data Volume flow, mass flow, flow speed, electronic temperature, velocity
of sound, gain, SNR
Diagnostic data
MODBUS
Description Modbus RTU, Master / Slave, RS485
Address range 1…247
Supported function codes 01, 02, 03, 04, 05, 08, 16, 43
Supported Baudrate 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200 Baud

Approvals and certificates

CE
This device fulfils the statutory requirements of the EU directives. The manufacturer certifies successful testing of the
product by applying the CE mark.
For full information of the EU directive & standards and the
approved certifications; see the CE declaration or the manufacturer
website.
NAMUR NE 21, 43, 53, 80, 107
MID directive Directive 2014/32/EU, Annex VI (MI-004)
For more information, please refer to the dedicated documentation.
Other approvals and standards
Non-Ex Standard
Hazardous areas
Ex zone 1 - 2 For detailed information, please refer to the relevant Ex
documentation.
According to European directive 2014/34/EU (ATEX 100a)
IECEx Approval number: IECEx KIWA15.0033 X
ATEX Approval number: KIWA 15ATEX0007 X
NEPSI Approval number: GYJ13.1411X - 12X - 13X
Protection category acc. to IEC 529 / EN 60529 Signal converter
Compact (C): IP66/67 (NEMA 4X/6)
Field (F): IP66/67 (NEMA 4X/6)
All flow sensors
IP67 (NEMA 6)
Option: IP68 (NEMA 6P)
Shock resistance IEC 68-2-27
30 g for 18 ms
Vibration resistance IEC 68-2-6; 1 g up to 2000 Hz
IEC 60721; 10 g

2.2 Dimensions and weights
Remote version a = 88 mm / 3.5"

b = 139 mm / 5.5" 1
c = 106 mm / 4.2"
Total height = H + a 2
Compact version a = 155 mm / 6.1"

b = 230 mm / 9.1" 1
c = 260 mm / 10.2"
Total height = H + a 2
1 The value may vary depending on the used cable glands.

2 The value depends on version
2.2.1 Variants
Standard version and DIN: L= 250...500 mm /

Extended temperature - 9.8"...19.7"
High Viscosity -
Cryogenic versions; ANSI: L= 250...500 mm /
≤ DN300 / 12" 9.8"...19.7"
* for Cryo - HV - XXT
versions;
ANSI: L= 250...550 mm /
9.8"...21.7"
Standard version; DIN: L= 500...600 mm /
≥ DN350 / 14" 19.7"...23.6"
ANSI: L= 700...800 mm /
27.6"...31.5"
Extended temperature - DIN: L= 500...750 mm /

High Viscosity - 19.7"...29.5"
Cryogenic version;
≥ DN350 / 14" ANSI: L= 700...850 mm /
27.6"...33.5"
For all dimensions and options; see tables on next pages (tables not final)

2.2.2 Standard flow sensor
The following dimensions are applicable for the OPTISONIC 3400 in compact and remote
versions.
EN1092-1; Standard variant - PN40

Nominal Dimensions [mm], Approx. weight
size CS = carbon steel / SS = stainless steel / Di = inner [kg]
diameter
DN L H W Di CS Di SS CS SS
25 250 155 115 27 27 8 8
32 260 156 140 35 35 9 10
40 270 173 150 39 41 11 14
50 300 193 165 53 53 14 17
65 300 203 185 63 63 18 19
80 300 238 200 78 81 17 18
100 350 268 235 102 104 24 24
125 350 297 270 127 130 30 29
150 400 326 300 154 158 37 37
200 400 427 375 207 207 63 63
250 500 492 450 260 260 100 100
300 500 547 515 308 308 140 140


Nominal Dimensions [mm] Approx. weight
diameter
100 350 268 235 102 104 24 23
125 350 297 270 127 130 30 29
150 400 326 300 154 158 37 37
200 400 419 360 207 207 61 61
250 450 479 425 255 255 80 80
300 500 532 485 305 305 102 102
350 500 539 555 330 330 126 126
400 600 596 620 379 379 172 167
450 700 654 670 441 441 199 199
500 700 707 730 488 488 252 252
600 800 817 845 588 588 335 355

diameter
100 350 261 220 102 104 20 19
125 350 287 250 127 130 20 20
150 350 319 285 154 158 30 29
200 400 409 340 207 207 51 47
250 400 469 405 255 255 64 64
300 500 520 460 305 305 84 84

diameter
200 400 409 340 207 207 48 48
250 400 464 395 255 255 55 55
300 500 512 445 305 305 71 71
350 500 517 505 341 341 69 69
400 600 572 565 388 388 90 90
450 600 623 615 441 441 97 101
500 600 674 670 487 487 118 118
600 600 779 780 585 585 157 157

ASME 150 lb; Standard variant

Nom. Dimensions Inner diameter Approx. weight
size [Di]
L H W CS (carbon steel) CS SS
/ SS (stainless
steel) 1
[inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [lb] kg] [lb] [kg]
1 9.8 250 6.0 152 4.3 108 1.1 27 20 9 22 10
1¼ 10.2 260 6.3 161 4.6 117 1.4 35 22 10 22 10
1½ 10.6 270 6.9 174 5.0 127 1.5 1 39 1 26 12 26 12
2 11.8 300 7.4 187 6.0 152 2.1 53 33 15 35 16
2½ 11.8 300 8.7 221 7.0 178 2.5 63 42 19 44 20
3 13.8 350 9.2 233 7.5 191 3.1 78 44 20 44 20
4 13.8 350 10.4 265 9.0 229 4.0 102 57 26 60 27
5 13.8 350 11.4 289 10.0 254 5.0 128 71 32 73 33
6 15.7 400 12.4 316 11.0 279 6.1 154 88 40 90 41
8 15.7 400 16.1 408 13.5 343 8.0 203 110 50 108 49
10 19.7 500 18.5 470 16.0 406 10.0 255 161 73 150 68
12 19.7 500 20.9 531 19.0 483 12.0 305 214 97 209 95
14 27.6 700 20.9 531 21.0 533 13.3 337 260 118 249 113
16 31.5 800 23.2 589 23.5 597 15.3 388 342 155 315 143
18 31.5 800 25.0 635 25.0 635 17.2 438 406 184 348 158
20 31.5 800 27.2 692 27.5 699 19.3 489 489 222 448 203
24 31.5 800 31.5 801 32.0 813 23.0 1 584 1 761 345 591 268
28 35.4 900 35.8 909 36.5 927 27.1 1 687 1 1052 477 - -
32 39.4 1000 40.4 1027 41.8 1061 30.8 1 783 1 1598 725 - -
36 43.3 1100 39.5 1004 46.0 1168 34.8 1 884 1 2006 910 - -
40 47.2 1200 48.9 1243 50.8 1289 38.6 1 980 1 2621 1189 - -
1 Inner diameter SS differs from CS, consult manufacturer for more information.


size [Di]
L H W CS (carbon steel) / CS SS
SS (stainless
steel) 1
[inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [lb] [kg] [lb] [kg]
1 9.8 250 6.3 160 4.9 124 1.1 27 22 10 24 11
1¼ 10.2 260 6.6 169 5.3 133 1.4 35 22 10 22 10
1½ 10.6 270 6.9 175 6.1 155 1.6 41 31 14 31 14
2 11.8 300 7.6 194 6.5 165 2.1 53 35 16 37 17
2½ 11.8 300 9.0 227 7.5 191 2.5 63 44 20 44 20
3 13.8 350 9.6 243 8.3 210 3.1 78 53 24 55 25
4 15.7 400 10.9 278 10.0 254 4.0 102 79 36 82 37
5 15.7 400 11.9 301 11.0 279 5.0 128 97 44 99 45
6 17.7 450 13.2 335 12.5 318 6.1 154 128 58 130 59
8 17.7 450 16.8 427 15.0 381 8.0 203 190 86 179 81
10 19.7 500 19.2 489 17.5 445 9.7 1 248 1 280 127 256 116
12 23.6 600 21.4 544 20.5 521 11.8 1 299 1 421 191 388 176
14 27.6 700 22.0 560 23.0 584 13.1 1 333 1 489 222 467 212
16 31.5 800 24.3 617 25.5 648 15.0 381 688 312 642 291
18 31.5 800 26.5 674 28.0 711 16.5 1 419 1 882 400 811 368
20 31.5 800 28.8 731 30.5 775 18.4 1 467 1 1065 483 955 433
24 31.5 800 33.5 852 36.0 914 22.1 1 560 1 1537 697 1413 641


size [Di]
L H W CS (carbon CS SS
steel) / SS
(stainless steel)
1
1 10.6 270 6.3 160 4.9 124 1.1 27 24 11 24 11
1¼ 10.6 270 6.6 169 5.3 133 1.4 35 24 11 24 11
1½ 11.4 290 7.4 189 6.1 155 1.5 1 39 1 33 15 33 15
2 13.0 330 7.6 194 6.5 165 2.1 53 40 18 40 18
2½ 13.0 330 9.0 227 7.5 191 2.5 63 51 23 51 23
3 15.7 400 9.6 243 8.3 210 2.9 74 62 28 64 29
4 15.7 400 11.3 287 10.8 273 3.6 1 92 1 110 50 108 49
5 19.7 500 12.9 327 13.0 330 4.8 122 172 78 174 79
6 19.7 500 13.9 354 14.0 356 5.5 1 140 1 223 101 216 98
8 19.7 500 17.6 446 16.5 419 7.6 194 298 135 302 137
10 23.6 600 20.5 521 20.0 508 9.6 243 527 239 487 221
12 23.6 600 23.0 583 22.0 559 11.4 289 628 285 586 266
14 27.6 700 22.4 569 23.8 603 12.1 1 308 1 767 348 714 324
16 31.5 800 25.0 636 27.0 686 13.9 1 354 1 1093 496 1010 458
18 31.5 800 27.2 690 29.3 743 15.7 1 398 1 1338 607 1210 549
20 35.4 900 29.5 750 32.0 813 17.4 1 443 1 1757 797 1601 726
24 35.4 900 34.0 865 37.0 940 20.9 1 532 1 2480 1125 2238 1015


size [Di]
steel) / SS
(stainless
steel) 1
1 11.8 300 7.2 183 5.9 149 1.1 27 2 2 24 11
1½ 11.8 300 7.8 198 7.0 178 1.6 41 2 2 33 15
2 14.6 370 9.0 230 8.5 216 2.1 53 2 2 64 29
3 17.7 450 10.7 271 9.5 241 2.6 1 67 1 93 42 95 43
4 17.7 450 12.1 309 11.5 292 3.4 1 87 1 143 65 137 62
6 23.6 600 14.9 379 15.0 381 5.2 1 132 1 309 140 306 139
8 31.5 800 19.3 490 18.5 470 7.0 1 178 1 562 255 540 245
10 31.5 800 22.6 574 21.5 546 9.1 1 230 1 772 350 750 340
12 35.4 900 24.6 625 24.0 610 10.8 1 273 1 1080 490 1025 465
14 35.4 900 23.2 589 25.2 641 11.8 1 300 1 1213 550 1146 520
16 39.4 1000 25.4 646 27.7 705 13.6 1 344 1 1565 710 1433 650
18 39.4 1000 28.0 712 31.0 787 15.3 1 387 1 2050 930 1940 880
20 43.3 1100 30.4 773 33.8 857 17.0 1 432 1 2624 1190 2535 1150
24 51.2 1300 36.1 916 41.0 1041 20.4 1 518 1 4718 2140 4475 2030
1 Inner diameter SS differs from CS.
2 Consult manufacturer for more information.

2.2.3 Variant flow sensor; XXT - High Viscosity and Cryogenic (SS) versions
The following dimensions are applicable for the OPTISONIC 3400 in compact and remote
versions.
EN1092-1; Extended temperature - High Viscosity and Cryogenic (SS) version - PN40
diameter
25 250 155 115 27 27 8 8
32 260 156 140 35 35 10 10
40 270 173 150 39 41 11 13
50 300 193 165 53 53 15 16
65 300 203 185 63 63 19 19
80 350 238 200 81 81 17 18
100 350 268 235 104 104 24 23
125 350 297 270 130 130 30 29
150 400 326 300 158 158 37 36
200 500 427 375 207 207 69 69
250 550 492 450 260 260 101 101
300 550 547 515 308 308 137 137

Nominal Dimensions [mm], Approxi. weight
diameter
100 350 268 235 104 104 29 29
125 350 297 270 130 130 29 29
150 400 326 300 158 158 38 38
200 500 419 360 207 207 61 61
250 550 479 425 260 259 82 82
300 550 532 485 308 308 108 108
350 600 594 555 338 338 148 148
400 650 652 620 389 389 186 186
450 700 702 670 439 439 223 223
500 750 752 730 488 488 290 290
600 800 857 845 586 586 362 362
diameter
100 350 261 220 104 104 23 23
125 350 287 250 130 130 29 29
150 350 319 285 158 158 38 38
200 450 409 340 207 207 49 49
250 500 469 405 260 260 67 68
300 500 520 460 310 310 82 82

diameter
200 450 409 340 207 207 50 50
250 500 464 395 260 260 66 66
300 500 512 445 310 310 75 75
350 500 559 505 342 342 91 91
400 600 624 565 393 393 114 114
450 600 674 615 443 443 130 130
500 650 722 670 494 494 151 151
600 700 824 780 594 594 195 195
700 750 929 895 694 3 280 3
800 900 1039 1015 794 3 380 3
900 900 1137 1115 889 3 469 3
1000 1000 1247 1230 991 3 595 3
3 TBD - Consult manufacturer for more information.

ASME 150 lb; Extended temperature - High Viscosity and Cryogenic versions
size [Di]
L H W CS (carbon steel) CS SS
/ SS (stainless
steel) 1
1 9.8 250 6.0 152 4.3 108 1.1 27 20 9 20 9
1¼ 10.2 260 6.3 161 4.6 117 1.4 35 24 11 22 10
1½ 10.6 270 6.9 174 5.0 127 1.6 41 26 12 24 11
2 11.8 300 7.4 187 6.0 152 2.1 53 33 15 33 15
2½ 11.8 300 8.7 221 7.0 178 2.5 63 42 19 42 19
3 13.8 350 9.2 233 7.5 191 3.1 78 44 20 44 20
4 13.8 350 10.4 265 9.0 229 4.0 102 57 26 57 26
5 13.8 350 11.4 289 10.0 254 5.0 128 71 32 71 32
6 15.7 400 12.4 316 11.0 279 6.1 154 88 40 88 40
8 17.7 450 16.1 408 13.5 343 8.0 203 119 54 115 52
10 21.7 550 18.5 470 16.0 406 10.0 255 168 76 159 72
12 21.7 550 20.9 531 19.0 483 12.0 305 216 99 216 99
14 27.6 700 20.9 531 21.0 533 13.3 337 311 141 298 135
16 31.5 800 23.2 589 23.5 597 15.3 388 399 181 373 169
18 31.5 800 25.0 635 25.0 635 17.2 438 470 213 414 188
20 31.5 800 27.2 692 27.5 699 19.3 489 560 254 518 235
24 33.5 850 31.5 801 32.0 813 23.3 591 869 394 692 314
28 35.4 900 37.2 945 36.5 927 27.1 1 687 1 1052 527 - -
32 37.4 950 41.8 1062 41.8 1061 30.8 1 783 1 1598 769 - -
36 41.3 1050 45.8 1163 46.0 1168 34.8 1 884 1 2006 963 - -
40 43.3 1100 50.2 1276 50.8 1289 38.6 1 980 1 2621 1225 - -

size [Di]
steel) / SS
(stainless steel)
1
1 9.8 250 6.3 160 4.9 124 1.1 27 22 10 22 10
1¼ 10.2 260 6.6 169 5.3 133 1.4 35 24 11 22 10
1½ 10.6 270 6.9 175 6.1 155 1.6 41 31 14 29 13
2 11.8 300 7.6 194 6.5 165 2.1 53 35 16 35 16
2½ 11.8 300 9.0 227 7.5 191 2.5 63 44 20 44 20
3 13.8 350 9.6 243 8.3 210 3.1 78 53 24 53 24
4 15.7 400 10.9 278 10.0 254 4.0 102 79 36 79 36
5 15.7 400 11.9 301 11.0 279 5.0 128 97 44 97 44
6 17.7 450 13.2 335 12.5 318 6.1 154 128 58 128 58
8 19.7 500 16.8 427 15.0 381 8.0 1 203 1 203 92 187 85
10 21.7 550 19.2 489 17.5 445 9.7 1 248 1 288 135 265 120
12 23.6 600 21.4 544 20.5 521 11.8 1 299 1 428 194 392 178
14 27.6 700 24.0 609 23.0 584 13.1 1 333 1 536 243 518 235
16 31.5 800 26.2 665 25.5 648 15.0 381 699 317 697 316
18 31.5 800 28.4 722 28.0 711 16.5 1 419 1 941 427 871 395
20 31.5 800 30.5 774 30.5 775 18.4 1 467 1 1131 513 1023 464
24 33.5 850 34.8 884 36.0 914 22.1 1 560 1 1658 752 1530 694

size [Di]
steel) / SS
(stainless steel)
1
1 10.6 270 6.3 160 4.9 124 1.1 27 24 11 24 11
1¼ 10.6 270 6.6 169 5.3 133 1.4 35 24 11 24 11
1½ 11.4 290 7.4 189 6.1 155 1.5 1 39 1 33 15 33 15
2 13.0 330 7.6 194 6.5 165 2.1 53 40 18 40 18
2½ 13.0 330 9.0 227 7.5 191 2.5 63 51 23 51 23
3 15.7 400 9.6 243 8.3 210 2.9 74 62 28 62 28
4 15.7 400 11.3 287 10.8 273 3.6 1 92 1 110 50 108 49
5 19.7 500 12.9 327 13.0 330 4.8 122 172 78 172 78
6 19.7 500 13.9 354 14.0 356 5.5 1 140 1 223 101 216 98
8 21.7 550 17.6 446 16.5 419 7.6 194 320 145 313 142
10 25.6 650 20.5 521 20.0 508 9.3 1 236 1 536 243 503 228
12 27.6 700 23.0 583 22.0 559 11.1 1 281 1 679 308 631 286
14 29.5 750 24.3 618 23.8 603 12.1 1 308 1 842 382 789 358
16 31.5 800 26.9 684 27.0 686 13.9 1 354 1 1155 524 1074 487
18 33.5 850 29.1 738 29.3 743 15.7 1 398 1 1442 654 1307 593
20 35.4 900 31.2 793 32.0 813 17.4 1 443 1 1832 831 1682 763
24 37.4 950 35.3 896 37.0 940 20.9 1 532 1 2630 1193 2383 1081

ASME 900 lb; Extended temperature, High Viscosity and Cryogenic* versions
size [Di]
steel) / SS
(stainless steel)
1
3 17.7 450 10.7 271 9.5 241 2.6 1 67 1 93 42 93 42
4 17.7 450 12.1 309 11.5 292 3.4 1 87 1 143 65 141 64
6 23.6 600 14.9 379 15.0 381 5.2 1 132 1 309 140 304 138
8 31.5 800 18.6 472 18.5 470 7.0 1 178 1 540 245 503 228
10 31.5 800 21.6 550 21.5 546 8.5 1 216 1 809 367 756 343
12 35.4 900 24.0 609 24.0 610 10.1 1 257 1 1129 512 994 451
14 35.4 900 25.1 637 25.2 641 11.2 1 284 1 1303 591 1162 527
16 39.4 1000 27.3 694 27.7 705 13.1 1 333 1 1627 738 1517 688
18 39.4 1000 29.9 760 31.0 787 14.9 1 378 1 2112 958 2022 917
20 39.4 1000 32.6 828 33.8 857 16.5 1 419 1 2599 1179 2399 1088
24 51.2 1300 37.6 955 41.0 1041 19.9 1 505 1 4830 2191 4482 2033
*Cryogenic and XXT versions not available for 8...24"

2.2.4 Signal converter housing
1 Compact housing (C)

2 Field housing (F)
Dimensions and weights in mm and kg

Version Dimensions [mm] Weight
[kg]
a b c d e g h
C 202 120 155 260 137 - - 4.2
F 202 120 155 - - 295.8 277 5.7
Dimensions and weights in inch and lb

Version Dimensions [inch] Weight
[lb]
a b c d e g h
C 7.75 4.75 6.10 10.20 5.40 - - 9.30
F 7.75 4.75 6.10 - - 11.60 10.90 12.60

OPTISONIC 3400 INSTALLATION 3
3.1 Intended use

Responsibility for the use of the measuring devices with regard to suitability, intended use and
corrosion resistance of the used materials against the measured fluid lies solely with the
operator.
The manufacturer is not liable for any damage resulting from improper use or use for other than
the intended purpose.
The OPTISONIC 3400 is designed exclusively for bi-directional measurements on . Excess of

contaminations (gas, particles, 2 phases) disturb the acoustic signal and thus must be avoided.
The overall functionality of the OPTISONIC 3400 flowmeter, is the continuous measurement of
actual volume flow, mass flow, flow speed, velocity of sound, gain, SNR, totalized flow mass and
diagnosis values.
3.2 General notes on installation

Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
Do a check of the packing list to make sure that you have all the elements given in the order.
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
3.3 Vibration
Figure 3-1: Avoid vibrations
In case of expected vibrations, please install a field version.
3.4 Installation requirements signal converter

• Allow 10…20 cm / 3.9…7.9" of space at the sides and rear of the signal converter to permit
free air circulation.
• Protect signal converter against direct solar radiation, install a sunshield if necessary.
• Signal converters installed in switchgear cabinets require adequate cooling, e.g. by fan or
heat exchanger.
• Do not expose the signal converter to intense vibration.

3 INSTALLATION OPTISONIC 3400
3.5 Installation conditions

3.5.1 Inlet and outlet
Figure 3-2: Recommended inlet and outlet

1 Refer to chapter "Bends in 2 or 3 dimensions"
2 ≥ 3 DN
3.5.2 Bends in 2 or 3 dimensions
Figure 3-3: Inlet when using 2 and/or 3 dimensional bends in front of the flowmeter
Inlet length: using bends in 2 dimensions: ≥ 5 DN; when having bends in 3 dimensions: ≥ 10 DN
3.5.3 T-section
Figure 3-4: Distance behind a T-section

1 ≥ 5 DN

3.5.4 Bends
Figure 3-5: Installation in bending pipes
Figure 3-6: Installation in bending pipes
3.5.5 Open feed or discharge
Figure 3-7: Open discharge
Install meter on a lowered section of the pipe to ensure a full pipe condition through the meter.

3.5.6 Position of pump

Never install flowmeter at a pump suction side in order to avoid cavitation or flashing in the
flowmeter.
Figure 3-8: Position of pump

1 ≥ 15 DN
3.5.7 Control valve
Figure 3-9: Installation in front of a control valve

1 ≥ 20 DN

3.5.8 Down going pipeline over 5 m /16 ft length

Install air vent downstream of the flowmeter to prevent vacuum. Although this will not harm the
meter, it may cause gases to come out of solution (cavitate) and interfere with proper
measurements.
Figure 3-10: Down going pipeline over 5 m / 16 ft length

1 ≥ 5 m / 16 ft
2 Install air vent
3.5.9 Insulation
Figure 3-11: Insulation

1 Connection box
2 Insulation area
The flow sensor can be insulated completely, except for the connection box.
(Ex: maximum temperature, refer to Ex supplement)
For devices used in hazardous area, additional maximum temperature and insulation
precautions apply. Please refer to the Ex documentation!

3.5.10 Mounting
3.5.11 Flange deviation
Max. permissible misalignment of pipe flange faces: Mmax 0.5 degree,
according ASME B16.5 Individual flanges. See Appendix 12 ; Flange face alignment of the
General Piping Requirements DEP 31.38.01.11-GEN
Figure 3-12: Flange deviation

1 Mmax
3.5.12 Mounting position
Figure 3-13: Horizontal and vertical mounting

OPTISONIC 3400 ELECTRICAL CONNECTIONS 4
4.1 Safety instructions

All work on the electrical connections may only be carried out with the power disconnected. Take
note of the voltage data on the nameplate!
Observe the national regulations for electrical installations!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
4.2 Signal cable (remote versions only)

The flow sensor is connected to the signal converter via one signal cable, with 2,4 or 6 (labeled)
inner coax cables for the connection of maximal three acoustic paths.
Figure 4-1: Construction of field version

1 Signal converter
2 Open connection box
3 Tool for releasing connectors
4 Marking on cable
5 Insert cable(s) into terminal compartment
Connect the cable on connector with similar numeral marking

4 ELECTRICAL CONNECTIONS OPTISONIC 3400
4.3 Power supply

When this device is intended for permanent connection to the mains.
It is required (for example for service) to mount an external switch or circuit breaker near the
device for disconnection from the mains. It shall be easily reachable by the operator and marked
as the disconnecting the device for this equipment.
The switch or circuit breaker and wiring has to be suitable for the application and shall also be in
accordance with the local (safety) requirements of the (building) installation
(e.g. IEC 60947-1 / -3)
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
The power terminals in the terminal compartments are equipped with additional hinged lids to
prevent accidental contact.
1 100...230 VAC (-15% / +10%), 22 VA

2 24 VDC (-55% / +30%) 12 W
3 24 VAC/DC (AC: -15% / +10%; DC: -25% / +30%), 22 VA or 12 W
The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.
100...230 VAC (tolerance range: -15% / +10%)

• Note the power supply voltage and frequency (50...60 Hz) on the nameplate.
• The protective ground terminal PE of the power supply must be connected to the separate U-
clamp terminal in the terminal compartment of the signal converter
240 VAC+5% is included in the tolerance range.
24 VDC (tolerance range: -55% / +30%)

24 VAC/DC (tolerance ranges: AC: -15% / +10%; DC: -25% / +30%)
• Note the data on the nameplate!
• For measurement process reasons, a functional ground FE must be connected to the
separate U-clamp terminal in the terminal compartment of the signal converter.
• When connecting to functional extra-low voltages, provide a facility for protective separation
(PELV) (acc. to VDE 0100 / VDE 0106 and/or IEC 364 / IEC 536 or relevant national
regulations).
For 24 VDC, 12 VDC-10% is included in the tolerance range.

4.4 Input and outputs, overview

4.4.1 Combinations of the inputs/outputs (I/Os)
This signal converter is available with various input/output combinations.
Basic version
• Has 1 current output, 1 pulse output and 2 status outputs / limit switches.
• The pulse output can be set as status output/limit switch and one of the status outputs as a
control input.
Ex i version
• Depending on the task, the device can be configured with various output modules.
• Current outputs can be active or passive.
• Optionally available also with Foundation Fieldbus and Profibus PA
Modular version
• Depending on the task, the device can be configured with various output modules.
Bus systems
• The device allows intrinsically safe and non intrinsically safe bus interfaces in combination
with additional modules.
• For connection and operation of bus systems, note the supplementary instructions.
Ex option
• For hazardous areas, all of the input/output variants for the housing designs C and F can be
delivered with terminal compartment in Ex d (pressure-resistant casing) or Ex e (increased
safety).
• For connection and operation of Ex devices, note the supplementary instructions.

4.4.2 Description of the CG-number
Figure 4-2: Marking (CG number) of the electronics module and input/output variants
1 ID number:
2 ID number: 0 = standard
3 Power supply option
4 Display (language versions)
5 Input/output version (I/O)
6 1st optional module for connection terminal A
7 2nd optional module for connection terminal B
The last 3 digits of the CG number (5, 6 and 7) indicate the assignment of the terminal
connections. Please refer to the following examples.
Examples for CG number

CG 350 x1 100 100...230 VAC & standard display; basic I/O: Ia or Ip & Sp/Cp & Sp & Pp/Sp
CG 350 x1 7FK 100...230 VAC & standard display; modular I/O: Ia & PN/SN and optional module PN/SN & CN
CG 350 x1 4EB 24 VDC & standard display; modular I/O: Ia & Pa/Sa and optional module Pp/Sp & Ip
Description of abbreviations and CG identifier for possible optional modules

on terminals A and B
Abbreviation Identifier for CG No. Description
Ia A Active current output
Ip B Passive current output
Pa / Sa C Active pulse output, frequency output, status output or limit switch
(changeable)
Pp / Sp E Passive pulse output, frequency output, status output or limit switch
(changeable)
PN / SN F Passive pulse output, frequency output, status output or limit switch acc.
to NAMUR (changeable)
Ca G Active control input
Cp K Passive control input
CN H Active control input to NAMUR
Signal converter monitors cable breaks and short circuits acc. to
EN 60947-5-6. Errors indicated on LC display. Error messages possible
via status output.
- 8 No additional module installed
- 0 No further module possible

4.4.3 Fixed, non-alterable input/output versions

• The grey boxes in the tables denote unassigned or unused connection terminals.
• In the table, only the final digits of the CG no. are depicted.
• Connection terminal A+ is only operable in the basic input/output version.
CG-No. Connection terminals
A+ A A- B B- C C- D D-
Basic in-/output (I/O) (Standard)

100 Ip + HART® passive 1 Sp / Cp passive 2 Sp passive Pp / Sp passive 2
Ia + HART® active 1
Ex-i in-/outputs (Option)

200 Ia + HART® active PN / SN NAMUR 2
300 Ip + HART® passive PN / SN NAMUR 2
210 Ia active PN / SN NAMUR Ia + HART® active PN / SN NAMUR 2

Cp passive 2
310 Ia active PN / SN NAMUR Ip + HART® passive PN / SN NAMUR 2
Cp passive 2
220 Ip passive PN / SN NAMUR Ia + HART® active PN / SN NAMUR 2
Cp passive 2
320 Ip passive PN / SN NAMUR Ip + HART® passive PN / SN NAMUR 2
Cp passive 2
1 Function changed by reconnecting
2 Changeable

4.4.4 Alterable input/output versions

• The grey boxes in the tables denote unassigned or unused connection terminals.
• In the table, only the final digits of the CG no. are depicted.
• Term. = (connection) terminal
CG no. Connection terminals
A+ A A- B B- C C- D D-
Modular IOs (option)

4__ max. 2 optional modules for term. A + B I + HART® active Pa / Sa active 1
a
8__ max. 2 optional modules for term. A + B I + HART® passive Pa / Sa active 1
p
6__ max. 2 optional modules for term. A + B I + HART® active Pp / Sp passive 1
a
B__ max. 2 optional modules for term. A + B I + HART® passive Pp / Sp passive 1

p
7__ max. 2 optional modules for term. A + B I + HART® active PN / SN NAMUR 1

a
C__ max. 2 optional modules for term. A + B I + HART® passive PN / SN NAMUR 1
p
PROFIBUS PA/DP
D__ max. 2 optional modules for term. A + B PA+ (2) PA- (2) PA+ (1) PA- (1)
F__ max. 2 optional modules for term. A + B PA+ (2) PA- (2) PA+ (1) PA- (1)
FOUNDATION Fieldbus (option)

E__ max. 2 optional modules for term. A + B V/D+ (2) V/D- (2) V/D+ (1) V/D- (1)
Modbus (option)
G__ 2 max. 2 optional modules for term. A + B Common Sign. B Sign. A
(D1) (D0)
1 changeable
2 not activated bus terminator

OPTISONIC 3400 5
Please fill in this form and fax or email it to your local representive. Please include a sketch of
the pipe layout as well, including the X, Y, Z dimensions.
5.1 Device Configuration Form
Customer information:
Date:
Submitted by:
Company:
Address:
Telephone:
Fax:
E-mail:
Flow application data:

Reference information (name, tag etc):
New application
Existing application, currently using:
Measurement objective:
Medium
Liquid:
Gas content:
Solids content:
Density:
Velocity of sound:
Flowrate
Normal:
Minimum:
Maximum:
Temperature
Normal:
Minimum:
Maximum:
Pressure
Normal:
Minimum:
Maximum:

5 OPTISONIC 3400
Piping details
Nominal pipe size:
Outer diameter:
Wall thickness / schedule:
Pipe material:
Straight inlet / outlet section (DN):
Upstream situation
(elbows, valves, pumps):
Flow orientation (vertical up / horizontal / vertical down / other):
Environment details
Corrosive atmosphere:
Sea water:
High humidity (% R.H.)
Nuclear (radiation):
Hazardous area:
Additional details:
Hardware requirements:
Accuracy requested
(percentage of rate):
Power supply (voltage, AC / DC):
Analog output (4-20 mA)
Pulse (specify minimum pulse width, pulse value):
Digital protocol:
Options:
Remote mounted signal converter:
Specify cable length:
Accessories:

OPTISONIC 3400 NOTES 6

6 NOTES OPTISONIC 3400

OPTISONIC 3400 NOTES 6

K K
KROHNE – Process instrumentation and measurement solutions

• Flow
• Level
• Temperature
• Pressure
© KROHNE 05/2016 - 4002037605 TD OPTISONIC 3400 R05 en - Subject to change without notice.
• Process Analysis
• Services
Head Office KROHNE Messtechnik GmbH

Ludwig-Krohne-Str. 5
47058 Duisburg (Germany)
Tel.: +49 203 301 0
Fax: +49 203 301 10389
[email protected]
The current list of all KROHNE contacts and addresses can be found at:
www.krohne.com

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OPTISONIC 3400 Technical Datasheet

Multi purpose, all-round, ultrasonic flowmeter for

© KROHNE 05/2016 - 4002037605 TD OPTISONIC 3400 R05 en

2.1 Technical data................................................................................................................... 8

3.1 Intended use ................................................................................................................... 35

4.1 Safety instructions.......................................................................................................... 41

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1.1 Multipurpose, allround ultrasonic flow meter in all process industries

• conductive and non-conductive liquids

1 High performance signal converter for all applications

The OPTISONIC 3400 ...features advanced meter diagnostics.

The OPTISONIC 3400 ...features velocity of sound

05/2016 - 4002037605 TD OPTISONIC 3400 R05 en www.krohne.com 3

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Flow sensor variants for demanding applications

• For extended process temperatures up to 250°C / 482°F (remote version)

Variants available on request

Including heating jacket Flangeless, weld-in

05/2016 - 4002037605 TD OPTISONIC 3400 R05 en www.krohne.com 5

Engineers favorite flow meter

UFC 400 signal converter - Compact and

Failure UFC 400 diagnostic capabilities:

6 www.krohne.com 05/2016 - 4002037605 TD OPTISONIC 3400 R05 en

1.4 Measuring principle

Figure 1-1: Measuring principle

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2.1 Technical data

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Display and user interface

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Inputs and outputs

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RL, max = (Uext - U0 / Imax RL, max = (Uext - U0 /

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Passive Uext ≤ 32 VDC -

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Status output / limit switch

RL, max = 47 kΩ RL, max = 47 kΩ

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Imax = 6.5 mA at Imax = 9.5 mA at I ≤ 6 mA at Uext = 24 V

Contact closed (On):

Contact open (off):

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Approvals and certificates

05/2016 - 4002037605 TD OPTISONIC 3400 R05 en www.krohne.com 19

2.2 Dimensions and weights

Remote version a = 88 mm / 3.5"

Compact version a = 155 mm / 6.1"

1 The value may vary depending on the used cable glands.

Standard version and DIN: L= 250...500 mm /

Extended temperature - DIN: L= 500...750 mm /

20 www.krohne.com 05/2016 - 4002037605 TD OPTISONIC 3400 R05 en

2.2.2 Standard flow sensor

EN1092-1; Standard variant - PN40

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