PRODUCTS

ISO 9001:2008 | ISO 14001:2004

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Our mission is to grow the company by
providing innovative, strong and high
performance products and solutions to
meet the global customer needs.

Coil Coating Division

Colour
Coated Coils
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B hushan Steel Limited, with a turnover of
over 10000 Crore ($2 billion), is a
globally renowned and one of the
leading players in steel industry - producing
primary as well as secondary steel products.

Starting as a secondary steel producer in the year

1987, with its first manufacturing unit at
Sahibabad (Uttar Pradesh), In the year 2003 the
company commissioned its Khopoli Plant Angul, Odisha
(Maharashtra).The company grew at a scorching
pace, driven by the vision of its Founder-Chairman,
Over the years, BSL has created an unblemished
Shri Brij Bhushan Singal, to become the 3rd largest
reputation by establishing unrivaled quality,
Secondary Steel Producer in India with an annual
flexibility and reliability in all its products and
capacity of 2 million tons (approx) by the year
services. These are central tenets of company's
2010.
achievement to exceed customer's expectations.
As part of backward integration, Bhushan Steel
Primary steel products being produced at Odisha
commenced 2.2 MTPA HR Coil mill at Angul,
are Hot Rolled Coils, Plates, Billets and Sponge
Odisha in the year 2010 - that is expected to reach
Iron. The company's secondary steel product
6 MPTA level by 2014.
range includes Cold Rolled Steel, Metal Coated
Steel produced at Khopoli & Sahibabad plant.
Galvanized (Zinc Coated) & Galume (Al-Zn Coated),
Pre-painted Steel, Large Diameter Pipes (API),
Precision Tubes (ERW & CDW), Hardened &
Tempered Steel, High Tensile Steel Straps.

Sahibabad, UP

Khopoli Administrative Office

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Colour Coating Line

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Bhushan BHUSHAN
Galume COATED PRODUCT

Bhushan Steel’s manufactures Coated Products at Khopoli Plant, near Mumbai and Sahibabad Plant near Delhi. The products
manufactured at the coated division are Bhushan Galume (Aluminium-Zinc Alloy Coated Steel), Bhushan Rainbow Plus
(Colour Coated Galume) and Bhushan Rainbow( colour coated Galvanized).

Bhushan Galume rolled substrate processed from selected hot rolled coils
with selective chemistry for getting the desired
Bhushan Galume Steel coated with Zinc aluminium alloy
mechanical properties specified by the international
was launched in 2004 for the first time in India. The alloy
standards like ASTM A 792M, JIS G3321, AS1397, EN10346
coating consists of 55% AI, 43.5% Zn and balance 1.5 %
and customer specific applications. The cold rolled coils
Silicon. It combines the barrier coat protection of
are welded end to end and passed through 3 stage
aluminium with the corrosion resistance and galvanic
degreasing section for achieving excellent cold rolled strip
protection of zinc. Galume manufactured by the
surface. The coating system is two pot system, pre-
continuous hot-dip process offers excellent corrosion
melting pot and main coating pot. The bath chemistry is
resistance & heat reflectivity. It is available in thickness of
continuously controlled and monitored at the pre-melting
0.20 to 1.20 mm in plain /skin passed surface finish coils
pot which continuously feeds the main coating pot
and sheets.
through the refractory tunnel. Galume coated steel is
Galume Production Technology
further coated with anti finger print layer of acrylic resin
The Zinc-Aluminium alloy coating is coated on the cold
coating.

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N GALUME
Technology
The modern coater technology is from GFG, USA and
online coating monitoring by Thermo Radiometric –
Germany and special High-Jet Cooling Tower from UK.
Bhushan has technological tie up with reputed Surface
Technologies for the supply of chromating chemicals,
acrylic coating and online continuous monitoring for
coating control & salt spray testing.

In India, Bhushan Steel supplies Galume and Pre-painted

Galume to reputed PEB companies like, Zamil Steel, Lloyds
Insulation, Multicolour, Tiger Steel, Jindal Mectec, Richa
Ind., Everest, ERA Bldg, Kirby, SML, etc. as well as roll
forming companies. Major percentage of production is
exported to various countries all over the world. Bhushan
has established its product in international market as per
ASTM, EN and AS standards and we are working with BIS to
establish Indian standard for this product.

R&D Efforts
For continuous bench marking of product quality.
Bhushan has been carrying out testing with in-house and
NABL accredited independent laboratories. This has
resulted in continuous upgrading of the process
parameters confirming to international standards.
Further, we have online backup SGS inspection for all test
parameter up to the point of dispatch. Bhushan Steel Ltd
is ISO 9001:2008, ISO 14001:2004 & OHSAS 18001:2007
certified company and all products are accompanied with
mill test certificate and packing list.

Advantages of Galume

Ÿ MASS COMPOSITION GALUME 55% Al-Zn 43.5%, 1.5% Si.

Ÿ RESISTANCE TO CORROSION.

Ÿ SUPERIOR HEAT REFLECTIVITY.

Ÿ BETTER YIELD.

Ÿ HIGH TEMPERATURE PERFORMANCE.

Ÿ SUPERIOR METAL SURFACE FINISH AND FORMABILITY.

Ÿ EXCELLENT SALT SPRAY.

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 BHUSHAN
Product Range
Galume Technical Data
Reference Standards Particulars Dimension Tolerance
ASTM A 792 / A 792M 0.20-0.50 +0.025
Other Standards: JIS G3321 / AS 1397 / EN 10346 Thickness (mm) 0.50-0.80 +0.030
Substrate 0.80-1.10 +0.050
Cold rolled low carbon steel Width (mm) 610-1250 -0.0.+5.0
Grade Designation Coil wt.(max MT) 10 N.A.
Gr 50, Gr 80, CS Type (A, B, C), DX 51 D,
Coil inner Diameter(mm) 508/610 N.A.
S 350 GD, S 550 GD
* All dimensions are nominal
Steel Base – Chemical Composition
Maximum Limit (%) – as per ASTM A 792 Surface Conditions
· Acrylic coated and oil free / Chromated
Gr Gr CS Types · Chromated & Oiled / Oiled
Element 80 50 A B · Skin passed / Non Skin Passed
Carbon( C ) 0.02-
0.25 0.20 0.10 Metallic Coating
0.15
Manganese(Mn) 1.35 1.35 0.60 0.60 Al-Zn alloy coating
Phosphorus(P) 0.20 0.04 0.03 0.03 Nominal Bath Composition
Sulphur(S) 0.04 0.04 0.035 0.035 55 % Al, 43.5% Zn, 1.5% Si
Coating Mass
Mechanical Properties AZ 70/ AZ 100/ AZ150/ AZ 165
Guaranteed CS Types Coating Class as per ASTM Standard/Customer requirements
Mechanical Properties
Minimum Coating Mass Testing Method
Gr 50 Gr 80 A B Triple spot
Yield Strength (Mpa) 340 550 245
Coating Adhesion
Tensile Strength (Mpa) 410* 570 330
As per ASTM /AS standard
Elongation (%) 12 NA >20
* For Class I Material

Expected Product Performance

Property Test Method Result
Resistance to corrosion ASTM B117 (1000 hrs Salt Spray) Max 5 % red corrosion for acrylic coated
Heat Reflectivity & Solar reflectance - 80% (New Material)
Heat Transmission - 65 watts/m2
Heat (Oxidation) resistance - No Surfing of alloy coating (till 3150C)

Galume Line Process Layout

Bhushan Galume is offered with videojet printing of manufacturers name and logo.
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N GALUME
Bhushan Bhushan Rainbow Plus
Technical Data
RAINBOW PLUS Reference Standards
ASTM A 755, AS 2728
Substrate Galume Steel with AZ 150
Conformance to other standards like IS, JIS, EN as per
BHUSHAN RAINBOW PLUS is a premium color coated steel requirement.
that finds exclusive use in Roofing & Cladding applications. Product Range
It is specially developed to withstand extreme
environmental conditions and at the same time offering Nominal Thickness (BMT, mm) 0.20-1.10
architects outstanding range of colors for aesthetic appeal. Nominal Width (mm) 610-1250
Bhushan Rainbow Plus is coated with PU Primer and various Unit Coil Wt. (Max. MT) 10
types of top coats like RMP, SMP, PVDF, etc. according to Coil Inner Diameter (mm) 508/610
customer requirements.
Tolerance Limit
Advantages Thickness +0.025 mm or as per international standard.
1) Strength of STEEL Width: -0.0, + 5.0 mm or as per international standard.
High tensile steel grades like 550 MPA & 350 MA are used
Primer Coat
in the manufacturing of Bhushan Rainbow Plus which adds
strength to roofing & cladding. Primer Type Polyurethane (PU)
Nominal Primer coat Top coat 5
2) Superior Corrosion Resistance
Galume substrate multiplies the corrosion resistance and Thickness (m) ** Back coat 2 to 5
durability over traditional galvanized steel.
Finish Coat
3) Superior Technology
Paint Type RMP / SMP / SDP / PVDF
Bhushan's state of the art and modern Two Coat-Two Bake
Coating line impart superior paint adhesion to steel which Nominal Paint Coating Top coat 18 to 22
resists cracking & peeling during roll forming. Thickness (m) ** Back coat 3 to 6*
Owing to superior paint technology adopted, resistance to * optional upto 15 micron max.
color change and long-term durability is assured. ** tolerance + 2 micron.
The standard color range from Bhushan is wide and it also
manufactures special colors according to customer
requirement for a specific order quantity.

Layers of Coated Steel

BHUSHAN RAINBOW PLUS is offered with videojet

printing of manufacturers name and logo.

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RAINBOW
W PLUS 12
BHUSHAN
RAINBOW HSDR PLUS
As an innovator in the color coated segment for roofing resistance properties of top coat. This makes severe
and cladding industry, Bhushan Steel has launched its new forming easier. It eliminates normal problems faced
market offer of BHUSHAN RAINBOW HSDR PLUS for the during severe forming operations. It withstands high
first time in India. Pre-painted steel product BHUSHAN scratch. It also minimizes damages during handing and
RAINBOW HSDR PLUS reduces discoloration drastically due fixing.
to deposition of dirt particles of polluted atmosphere. High Dust Repellency
BHUSHAN RAINBOW HSDR PLUS steel can be used in Dirt particles from pollution, haze and smoke are
versatile projects for roofing and cladding, sandwich deposited on a building's exterior. In tropical climates, like
panels and accessories to highlight the building outlook. that of India, dust particles are subjected to high
temperatures and humidity levels causing them to bond
Bhushan Rainbow HSDR Plus provides a new level of permanently to the building's surface. Once bonded, the
coating hardness and scratch resistance combined with particles do not wash off with subsequent rainfall. Within
excellent abrasion resistance which is remarkably a short span, dirt particles accumulate and form ugly
resistance to chipping and cracking during handling. stains that become permanent markings, which can only
Above all, its excellent dust repellency and stain resistance be removed by rubbing with strong detergents. The
properties makes this product unique in all coil coating unique paint system of Bhushan Rainbow HSDR Plus has
systems available in the market. Its topcoats are lesser slip resistance which makes the particles 'loose' on
formulated with a proprietary super durable polyester the surface. As a result, these particles are washed away
resin to provide excellent durability properties. easily with subsequent rainfall, so they do not accumulate
into dark permanent unsightly stains. Rainbow HSDR Plus
keeps the buildings beautiful for longer periods.
PRODUCT HIGHLIGHTS
Very High Resistance to Scratch
High Abrasion Resistance Comparison with Normal RMP
Excellent Dust Repellecy Normal Bhushan
Property
Excellent Slip & Mar Resistance RMP Dura Plus
High Durability Scratch Hardness Min. 1.5 K.g. Min. 3.0 kg.
Altek Slip Resistance ~0.10 < 0.05
High Scratch Resistance Cleansability of
Bhushan Rainbow HSDR Plus has excellent mar and lip R=5 R=9
Coated Sheets

RAL 5012 RAL 5005 Terracota RAL 9006 Environmental Green

BSL/245 BSL/147 BSL/177 BSL/203 BSL/199

RAINBOW H
Brick Red RAL 9002 Caulifield Green Taurus Blue
BSL/283 BSL/142 (A) BSL/139 BSL/188

Appl. White Beige Mills Std. Grey. BlC Mills Std. White B/c Off White BIC
BSL/342 BSL/276 BSL/398 (B) BSL/110 (B) BSL/419 (B)

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HSDR PLUS

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HOT LAMINATED STEEL
Bhushan Steel has launched a hot laminated steel product which has attractive glossy,
matt; design patterns of PET, PVC and PET-PVC film laminates.
BHUSHAN HOT LAMINATED steel can be used as high quality product especially for
appliances industries like refrigerator doors, deep freezers, ship interiors, kitchen
cabinets & interior applications.
The unique laminated system of BHUSHAN HOT LAMINATED steel provides the new
level of coating finish, scratch resistance, bending properties.

Product Highlights
l High appealing finish & patterns.
l High build laminates.
A variety of patterns with beautiful colors. High Formability & Durability, Excellent
Corrosion & Rust Resistant. The laminated steel sheet is superior high-end product.
PET, PVC, PET+ PVC films range available from 30, 50, 120, 150, 200 microns.
Lamination film does not cause VOC emissions.
Plain rigid PVC food safe application, Industrial white goods / white chambers. Mostly
unembossed film available upon request with an anti-bacterial additive.
l Plain Rigid PVC: Food safe application.
l Plain Semi-Rigid PVC: Mostly furniture business.
l Printed Semi-Rigid PVC Indoor use: Furniture business but used extensively in
Naval Industry.
l Printed Semi-Rigid PVC Outdoor use: Garage doors for instance.
l PET + PVC: White Goods appliances for very high gloss and special applications
l PET : Interior & exterior walling.

BHUSHAN LAMINATE STEEL

l Thickness - 0.50 to 0.70 mm TCT
l Width - 1220 mm
l Temper - Soft/ LFQ
l Top Color LAMINATE - 30, 50,100 -150 MICRON , type – PET, PVC/PETPVC
l Back Coat - Mill’s standard grey.
PRINTED STEEL
Bhushan Steel has launched a prepainted steel product
which has a attractive wood design pattern with two
different shades mainly light and dark teakwood. This
product is designed for internal applications, side wall
cladding, tiles, etc.
The unique paint system (comprising base coat + print
coat + clear coat) of BHUSHAN PRINTED STEEL provides
the new level of wood finish coating.

Product Highlights
l Standard teak wood pattern
l With or without clear coat finish
l Available in light and dark colors Technical Specifications
l Thickness - 0.35 to 0.60 mm TCT
l Width - 1000 to 1220 mm
l Temper - Soft/ LFQ
l End use - Interior applications - e.g. furniture, ceiling,
panels etc.
l Bend test - 2T NTO
l Gloss - 60 +/- 10
l Top Color - Print01-BC01BG01 and Print01-BC02BG02
l Back Coat - Mill’s standard grey.
l Guard Film - Optional

All coated products are offered with videojet

printing of manufacturers name and logo.

Colour Coating Line Process Layout

Hot Laminator

Tension
Leveler

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WRINKLE FINISH STEEL
Bhushan Steel has launched a prepainted steel product
which has special wrinkle surface finish.
BHUSHAN WRINKLE FINISH STEEL steel can be used in
versatile projects for roofing tiles and cladding, sandwich
panels, rolling shutters and accessories to highlight the
building outlook.
The unique paint system of BHUSHAN WRINKLE FINISH
STEEL steel provides the new level of coating hardness and
scratch resistance combined with excellent abrasion
resistance which is remarkably resistant to chipping and
cracking during handling.
Product Highlights
Technical Specifications
l High resistance to scratch
l Thickness - 0.30 to 0.60 mm TCT
l High abrasion resistance
l Width - 900 to 1220 mm
l High durable coating
l Temper - Soft/ LFQ/FH
l Smooth and Regular wrinkled top surface finishes.
l End use - Interior applications - e.g. ceilings, panels
The WRINKLE topcoat is an excellent choice for snow fall for acoustic buildings, etc.
regions for exterior building market products like roof & side
panels and garage doors, etc where some severe forming is
l Roof tiles in snow fall regions, rolling shutters.
the basic need of the end customer. This product is l Bend test - 2T NTO
exclusively developed to answer and eliminate the problems
l Wrinkle Finish - smooth; regular.
which usually occur during the severe forming operation.
During the forming operations, this product not only l top color - Standard shades
withstands to high scratch but also provides excellent slip
l back coat - mill standard grey.
and mar resistance properties.
Available colors
l H.S.RED
l RAL 8017 BROWN
l DARK GREEN
l BRICK RED
l MAROON
l CHARCOAL GREY
l POTTERS CLAY
l SKY BLUE

All coated products are offered with videojet printing of manufacturers name and logo.

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Prepainted Roofing Tiles,
Eden Island Project, Seychelles
 Coil Storage

Coils are stored as per storage standards to

protect from moisture & direct exposure to
sunlight in packed condition.

Accreditions
Accreditions

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Packed
Coils

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 BHUSHAN STEEL LIMITED
Branch Offices

AHMEDABAD AURANGABAD
Bhushan Steel Ltd. Bhushan Steel Ltd.
UL-02, Wing B, Samudra Complex, Plot No.12-14, Gate No-378, Nagar, Aurangabad Road,
Nr. Hotel Klassic Gold, Aurangabad – 431133, Maharashtra
Off G.C. Road, Ahmedabad – 380009, Gujarat Tel : 91-738705555

Tel : 079-26426703, 9824027464

CHENNAI
Bhushan Steel Ltd.
BANGALORE
Unit – 1, 3rd Floor, Mount Chamber, No.190 (Old No.758), Annasalai
Bhushan Steel Ltd.
Chennai – 600002, Tamil Nadu,
# 401/2, F-2, 1st floor, Swastik Manandi Arcade, S. C. Road,
Tel : 044-2858154, 28588273
Seshadripuram, Bangalore – 560020, Karnataka
Tel : 080 – 23460284, 984517166 HYDERABAD
Bhushan Steel Ltd.
COIMBATORE Purni Plaza, Khairatabad, Hyderabad - 500004
Bhushan Steel Ltd. Tel : 040 – 23317401 / 402
24, Gowtam Center Annexure, II Floor, Opposite to Hotel
Nilgiris, 1024, Avinashi Road, MUMBAI
Coimbatore – 641018, Tamil Nadu Bhushan Steel Ltd.
Tel : 0422 - 2243884 608, Regent Chamber, Nariman Point, Mumbai - 400002
Tel : 022-22855520, 56308790-91

INDORE
PUNE
Bhushan Steel Ltd.
Bhushan Steel Ltd.
213, Starlit Tower, 2nd Floor, 29 YN Road,
Kamalja, 1306, Shivaji Nagar, Off, Jangli Maharaj Road,
Indore, Madhya Pradesh
Pune – 411005, Maharashtra
Tel : 0731 - 4203884 Tel : 020-25520566/25520567

For Enquries : coated.products@bhushansteel.com, export@bhushansteel.com

export.khopoli@bhushansteel.com

Khopoli Plant

WORK & MARKETING OFFICES :

Concept & Design : Pankaj Mistry - 09967 888000

KHOPOLI PLANT SAHIBABAD ODISHA

Bhushan Steel Ltd. Bhushan Steel Ltd. Bhushan Steel Ltd.
Nifan Vilage, Savroli, Kharpada Road, 23 Site IV, Industrial Area Sahibabad, Narendra Pur, Shibapur P.O.,
Khalapur Taluk, Near Khopli, Ghaziabad Dist - 201010 Meramandali, Dhenkanal - 759121
Raigad Dist – 410203, Maharashtra Uttar Pradesh Tel : 06764 300000, 325443, 325133, 325857
Tel : 02192 302000, +91 9975492601 – 04 Tel : 0120-3028000, 3029374 Email : bssldhenkanal@bhushansteel.com
Fax : 02192 274295 Fax : 0120 2770509, 2773602
Email : coated.products@bhushansteel.com Email : bsslsahibabad@bhushansteel.com
ver. 2012

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