Minerals Engineering: Duncan M. Smythe, Annegret Lombard, Louis L. Coetzee
Minerals Engineering: Duncan M. Smythe, Annegret Lombard, Louis L. Coetzee
Minerals Engineering
journal homepage: www.elsevier.com/locate/mineng
a r t i c l e i n f o a b s t r a c t
Article history: Due to the variability and complex nature of REE-containing ores, it is vital to understand the mineral-
Available online xxxx ogical characteristics, before embarking on any metallurgical testwork campaign. REE’s are present in a
variety of phases/minerals, all of which may react differently during processing. It is therefore important
Keywords: to identify and quantify all the REE-phases present in the ore, their mineral associations, grain size dis-
Precious metal ores tributions as well as their liberation characteristics. In order to quantify the elemental deportment of the
Liberation analysis different REE’s into the different REE-bearing phases, it is necessary to determine the mineral chemical
(REE)-Ore mineralogy
compositions by Electron Microprobe. By assigning the average measured REE-elemental compositions
to the different REE-phases, it becomes possible to determine the amount of each REE per REE-phase. Pre-
dictions about the best theoretically achievable grades and recoveries can be made. The data obtained are
used to design a metallurgical testwork program suitable for the specific ore-type.
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Please cite this article in press as: Smythe, D.M., et al. Rare Earth Element deportment studies utilising QEMSCAN technology. Miner. Eng. (2013), http://
dx.doi.org/10.1016/j.mineng.2013.03.010
2 D.M. Smythe et al. / Minerals Engineering xxx (2013) xxx–xxx
3. REE-deportment methodology Transverse and normal polished blocks are created from milled
representative sample aliquots. Polished thin sections are also cut
Although the processing of REE’s can be discussed in great from core sections where needed. These polished blocks and
detail, this paper aims to provide an understanding of the detection polished thin sections are subjected to QEMSCAN analyses in
and quantification of REE-containing minerals, in order to gain which the surface of each block is mapped according to various
an understanding of the likely REE recoveries. Decisions may methodologies.
Please cite this article in press as: Smythe, D.M., et al. Rare Earth Element deportment studies utilising QEMSCAN technology. Miner. Eng. (2013), http://
dx.doi.org/10.1016/j.mineng.2013.03.010
D.M. Smythe et al. / Minerals Engineering xxx (2013) xxx–xxx 3
Initially a QEMSCAN Bulk Modal Analysis (BMA) is performed 4.1. Chemical assay
on a transverse cut polished block. The block is cut in a transverse
manner in order to eliminate the effect of densimetric separation The results of the ICP-MS analyses on the TREE of the samples
of minerals during the curing of the resin in which they are shows that the samples are dominated, in terms of their TREE com-
mounted. The transverse cut blocks are mapped by a line scan position, by Ce, La, Nd, Pr, Sm and Y (Table 2).
methodology in which the entire face of the block is scanned in The chondrite normalized plots of the TREE’s of all the samples
the X-direction while fixed line spacing is maintained in the are presented in Fig. 2. The general trend of the graph is a good
Y-direction. High counting statistics are produced decreasing mea- indication as to which REE’s are concentrated and which are
surement and orientation error. Furthermore, a calculated chemi- depleted. In the example below, the inclination of the data indi-
cal composition is supplied by the QEMSCAN iDiscover software. cates that LREE’s are concentrated while HREE’s are depleted. A
This theoretical chemical composition is compared to that of the typical Eu anomaly is present in the data. Europium occurs in
measured chemical composition as a quality assurance and quality two states, namely Eu2+ and Eu3+. The concentration or depletion
control (QA/QC) process. If the difference between the measured of Eu is primarily controlled by feldspars as Eu2+ is easily substi-
bulk chemical composition (XRF) and the calculated bulk chemis- tuted for Ca2+. This is therefore indicative of intrusive bodies in
try (QEMSCAN) is outside of acceptable limits (>2% deviation), which fractionation mobilized feldspar from the cooling fluids, as
the results are rejected. well as deposits formed from fluid generated by partial melting
Normal polished sections are created for analyses by QEMSCAN in which the feldspars remained in situ (Rollinson, 1993). The
Specific Mineral Search (SMS). This orientation allows for densi- chondrite normalized plots therefore provide invaluable informa-
metric separation as heavier minerals settle initially at the face tion on the deposit type and petrogenesis of the sample.
of the block followed by lighter smaller particles towards the rear. The major element analyses by X-ray Fluorescence (XRF), borate
This effect is desirable as it is generally the denser minerals that fusion are presented in Table 3.
contain the elements of interest. The likelihood of encountering a The samples show a large degree of variation specifically with
mineral containing the target element (REE) is therefore increased. regards to their SiO2, P2O5, Al2O3, CaO and Fe2O3 contents. Samples
False colour particle maps are created of the minerals of interest, B and C are dominated by SiO2 indicating a large amount of silicate
based on a point spacing surface map. Entire particles are mapped minerals present in these samples. Samples A and D are dominated
in this manner. by P2O5 indicating they are dominated by phosphates. The low
If needed, thin sections are used for petrographic descriptions of total values are indicative of elements present, which have not
the in situ minerals, as well as the relationships of ore minerals been measured and accounted for. Taking into account the ICP-
with the surrounding gangue mineralogy. Furthermore, a QEM- MS data, this deficit is mostly accounted for by extremely high lev-
SCAN Field Map (FM) analyses may be conducted on the polished els of La, Ce, Nd, Sm and Y.
thin sections. This methodology maps the entire face (or a delin-
eated portion) of the thin section in 2-dimensional sections. The 4.2. Mineral composition
sections are stitched together using the iDiscover software to gen-
erate a large false colour composite map which can be configured The XRD analyses indicate that quartz, mica and illite are the
to display changes in mineralogy, elemental composition, density major gangue minerals present, while monazite, allanite and
variations, in situ mineral associations, liberations and potential apatite appear to be the main potential hosts for REE’s. The over-
exposures. all mineralogy does not vary much between samples, however,
the abundance of the various crystalline phases in the samples
does vary significantly (Table 4). A function of the peak height
3.4. REE deportment can be used to infer, qualitatively, the amount of the specific
identified mineral. When regarding radioactive minerals, in this
An Electron Microprobe (EMP) investigation forms an integral case high Th-monazite, large absorption coefficients affect the
part of the deportment analyses of the samples. As REE’s generally peak intensity of the monazite grains. Although corrections are
occur in moderate yet variable concentrations within REE-contain-
ing mineral phases, it becomes important to achieve a good statis-
tical analysis of the average REE-content of each REE-containing
mineral phase. By measuring a large number of REE-containing Table 2
phases, very accurate TREE content can be evaluated. The calcu- Inductively Coupled Plasma Mass Spectroscopy (ICP-MS) results for TREE’s in ppm.
lated average TREE concentrations are assigned to the correspond- REE (ppm) Sample A Sample B Sample C Sample D
ing minerals in the mineral characterization process. As the modal
La 71,500 21,600 19,300 63,700
mineralogy of the sample is accurately known from the BMA inves- Ce 157,239 47,200 41,700 139,132
tigation, and the average TREE-concentration of each mineral Pr 17,500 5420 4700 15,000
phase is know from the EMP investigation, a very accurate REE- Nd 62,800 19,000 16,400 54,400
Sm 10,500 3080 2710 8970
elemental deportment can be derived from the data. This gives a
Eu 214 65 57 164
good indication which minerals are important to target for their Gd 7540 2300 2010 6870
REE-content, as well as determines the maximum possible recov- Tb 814 254 226 755
ery from the samples, once the relevant minerals have been Dy 3360 1060 957 3250
concentrated. Ho 511 168 153 520
Er 962 331 300 1060
Tm 82 30 28 101
Lu 29 13 12 47
4. REE deposit case study Yb 348 144 132 499
Y 12,100 4160 3810 13,200
Sc 6 5 5 5
The following set of data was taken from a recent REE-deport-
ment study. The results and methodologies are presented as well 16 REE total (%) 34.55 10.48 9.25 30.77
Th 46,900 15,500 13,500 44,500
as a brief discussion of the conclusions attained during the
U 758 305 357 906
investigation.
Please cite this article in press as: Smythe, D.M., et al. Rare Earth Element deportment studies utilising QEMSCAN technology. Miner. Eng. (2013), http://
dx.doi.org/10.1016/j.mineng.2013.03.010
4 D.M. Smythe et al. / Minerals Engineering xxx (2013) xxx–xxx
Fig. 2. Chondrite normalized TREE plot obtained by normalizing the chemical analyses obtained in the present study to the chondritic composition of Boynton (1984) using
the method recommended by Rollinson (1993).
Table 4
Approximate mineral abundance as determined by XRD qualitative analyses.
Please cite this article in press as: Smythe, D.M., et al. Rare Earth Element deportment studies utilising QEMSCAN technology. Miner. Eng. (2013), http://
dx.doi.org/10.1016/j.mineng.2013.03.010
D.M. Smythe et al. / Minerals Engineering xxx (2013) xxx–xxx 5
Table 5
Quantitative mineral composition as determined by QEMSCAN BMA.
Table 6
Calculated QEMSCAN chemistry versus measured XRF chemistry.
Please cite this article in press as: Smythe, D.M., et al. Rare Earth Element deportment studies utilising QEMSCAN technology. Miner. Eng. (2013), http://
dx.doi.org/10.1016/j.mineng.2013.03.010
6 D.M. Smythe et al. / Minerals Engineering xxx (2013) xxx–xxx
Table 7 degree into allanite and Fe-oxide compared to La and Ce. As alla-
Ce, La and Dy deportment into associated REE-containing minerals. nite forms as a secondary alteration mineral in the samples, it is
Mineral Allanite Fe-oxide Monazite assumed that the HREE’s are more mobile during high temperature
EMP assigned Ce-content (%) 6.84 0.26 23.28 metasomatic events, when compared with the LREE’s.
Ce-deportment Sample A 4.28 0.18 95.54
Sample B 38.37 0.06 61.57
Sample C 38.07 0.00 61.92
4.5. Ore mineral association
Sample D 0.66 0.03 99.32
EMP assigned La-content (%) 3.00 0.15 10.71
A QEMSCAN FM analysis is used to create false colour composite
images of in situ minerals in the prepared polished thin sections.
La-deportment Sample A 4.08 0.23 95.69
Sample B 37.24 0.08 62.68
This technique is used to more accurately investigate textural rela-
Sample C 36.95 0.01 63.04 tionships in the ore. Figs. 4–7 illustrate the associations and tex-
Sample D 0.62 0.03 99.34 tural intergrowths of monazite in the samples. Table 8 shows
EMP assigned dy-content (%) 0.24 0.04 0.43 that monazite is mainly associated with Fe-oxide in Sample A,
Dy-deportment Sample A 7.72 1.43 90.85
chlorite in Sample B, mica/clay in Sample C and apatite in Sample
Sample B 54.00 0.38 45.62 D. Monazite appears to be relatively euhedral in habit and gener-
Sample C 53.86 0.03 46.11 ally coarse (Figs. 4–7).
Sample D 1.24 0.22 98.55 The mineral associations are derived from the Bulk Modal Anal-
ysis line scan analyses in which the numbers of adjacent pixels of
minerals are compared. If a pixel of one mineral lies exactly
adjacent to a pixel of another mineral, the two minerals are termed
4.4. REE deportment to be ‘‘associated’’.
Fig. 4. QEMSCAN Field Map of in situ minerals in Sample A. The image on the left is a false colour composite image of different minerals present. The central image shows the
elemental distribution of La within the minerals in question. The image on the right is an elemental distribution map of Ce. (For interpretation of the references to colour in
this figure legend, the reader is referred to the web version of this article.)
Please cite this article in press as: Smythe, D.M., et al. Rare Earth Element deportment studies utilising QEMSCAN technology. Miner. Eng. (2013), http://
dx.doi.org/10.1016/j.mineng.2013.03.010
D.M. Smythe et al. / Minerals Engineering xxx (2013) xxx–xxx 7
Fig. 5. QEMSCAN Field Map of in situ minerals in Sample B. The image on the left is a false colour composite image of different minerals present. The central image shows the
elemental distribution of La within the minerals in question. The image on the right is an elemental distribution map of Ce. (For interpretation of the references to colour in
this figure legend, the reader is referred to the web version of this article.)
Fig. 6. QEMSCAN Field Map of in situ minerals in Sample C. The image on the left is a false colour composite image of different minerals present. The central image shows the
elemental distribution of La within the minerals in question. The image on the right is an elemental distribution map of Ce. (For interpretation of the references to colour in
this figure legend, the reader is referred to the web version of this article.)
4.7. Ore mineral liberation well liberated monazite particles. Sample C contains the poorest
liberated monazite grains. Although poor, 80% of the monazite
The liberation analysis reveals that monazite grains are more grains still fall into the liberated and middlings liberation classes
liberated in Samples B and D. Sample A contains slightly less (30–100% liberation). The sample could be milled slightly finer
Please cite this article in press as: Smythe, D.M., et al. Rare Earth Element deportment studies utilising QEMSCAN technology. Miner. Eng. (2013), http://
dx.doi.org/10.1016/j.mineng.2013.03.010
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Fig. 7. QEMSCAN Field Map of in situ minerals in Sample D. The image on the left is a false colour composite image of different minerals present. The central image shows the
elemental distribution of La within the minerals in question. The image on the right is an elemental distribution map of Ce. (For interpretation of the references to colour in
this figure legend, the reader is referred to the web version of this article.)
Table 8
Normalized mineral association as determined by QEMSCAN pixel associations.
to increase the liberation to match that of the remaining order of tens of percents) of TREE. The samples were highly
samples. Overall the samples show exceptionally good liberation enriched in LREE and slightly depleted in HREE. The primary REE’s
as they contain, on average 95% particles with 30–100% in the samples are Ce, La, Pr, Nd, Sm and ±Y.
liberation. The mineral abundances vary considerably between the four
Fig. 8 shows the results of the liberation analyses of REE- samples. However, the samples are generally high in monazite,
containing monazite grains in the samples. The liberation classes allanite, quartz and mica/clay. A chemical correlation occurs
are illustrated in Fig. 9. between the TREE content, P2O5 content and monazite content of
the samples. Where these elements are high in concentration,
4.8. Case study observations and interpretation monazite generally dominates the mineral composition. In the case
of the sample containing high SiO2 content as well as high TREE
The results of the case study investigation indicate that the and P2O5 contents, monazite, allanite and ± quartz dominate the
samples in question contained very high concentrations (in the mineral assemblage.
Please cite this article in press as: Smythe, D.M., et al. Rare Earth Element deportment studies utilising QEMSCAN technology. Miner. Eng. (2013), http://
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D.M. Smythe et al. / Minerals Engineering xxx (2013) xxx–xxx 9
Table 9
Exposure and association of the primary REE containing mineral phase – monazite.
The REE-deportment and elemental field maps indicate that the would have to be concentrated separately from allanite to allow
majority of the REE’s are contained within monazite, allanite and for a high grade product.
(to a lesser extent) ilmenite and apatite. The deportment reveals The liberation of monazite indicates that it is, generally very
that Ce and La behave in a similar manner. It may therefore be well liberated at a relatively coarse grind size of 100% passing
extrapolated that the LREE’s behave and propagate differently to 1 mm. Monazite is furthermore extremely well exposed at this
the HREE’s. Dysprosium may be used as an analogy or tracer for grind size. The monazite grains show no evidence of zonation
HREE’s in this case. A concentrate of monazite and allanite would at the rims or centre of the grains. They appear generally
be preferential for concentrating the majority of the REE’s into a homogenous, apart from alteration textures present in some of
saleable product. However, the two minerals show very different the grains. Possible flotation as well as densimetric separation
properties. Allanite is fine grained, with a relatively low SG and would therefore be viable possibilities for monazite concentra-
is easily weathered, while monazite is relatively hard, has a higher tion. If 100% of the monazite grains are recovered, this monazite
SG and is coarse grained, which would make total rare earth min- concentrate would contain in the order of 62–98% of the TREE’s
eral concentration highly problematic. Realistically monazite in the samples.
Please cite this article in press as: Smythe, D.M., et al. Rare Earth Element deportment studies utilising QEMSCAN technology. Miner. Eng. (2013), http://
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Fig. 9. Scanning Electron Microscope (SEM) electron micrograph, accompanied by a false colour composite image of the mapped particle showing, (A) liberated and well
exposed monazite, (B) middlings liberated monazite, and (C) locked, unexposed monazite. (For interpretation of the references to colour in this figure legend, the reader is
referred to the web version of this article.)
5. Conclusion References
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as the main REE-bearing phases present in the studied samples. Castor, S.B., Hedrick, J.B., 2006. Rare Earth Elements, Industrial Minerals and Rock
Commodities, Markets and Uses, seventh ed. Society for Mining, Metallurgy
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metallurgical testing. This often proves a costly affair as plant Survey, 2011, Report 11–1, pp. 109–143.
Rollinson, H., 1993. Using Geochemical Data: Evaluation, Presentation,
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Interpretation. Pearson Education Limited.
information. QEMSCAN mineralogical investigations have proven Verplanck, P.L., Van Gosen, B.S., 2011. Carbonatite and alkaline intrusion-related
themselves to be cost effective and reliable by incorporating and rare earth element deposits – a deposit model. U.S Geological Survey.
integrating a broad range of data from numerous analytical tech-
niques, to provide a detailed understanding of the implications of
mineralogical characteristics on the processing of ore.
Please cite this article in press as: Smythe, D.M., et al. Rare Earth Element deportment studies utilising QEMSCAN technology. Miner. Eng. (2013), http://
dx.doi.org/10.1016/j.mineng.2013.03.010