Sarqala (S-1) CPF Upgrade, Garmian Block, Kurdistan Republic of Iraq
Sarqala (S-1) CPF Upgrade, Garmian Block, Kurdistan Republic of Iraq
DOCUMENT DETAILS:
REVISION DETAILS
1 RE-ISSUED FOR DESIGN 01-02-2017 TKG CNR PJ
0 ISSUED FOR DESIGN 06-01-2017 TKG CNR PJ
B ISSUED FOR APPROVAL 22-11-2017 TKG CNR PJ
A ISSUED FOR REVIEW 05-11-2017 TKG CNR PJ
This document has been developed by Fortune Engineering & Energy Services as part of contractual obligations under contract 243-16-EB-GR-
C and is exclusive property of Gazprom Neft Middle East B.V. It is to be used for the purpose which it is lent and must not be copied or used in
any way detrimental to the interest of the COMPANY and subject to return on demand.
REVISION SUMMARY
SUMMARY OF HOLDS
HOLD NO. PARA. DESCRIPTION
SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK,
KURDISTAN REPUBLIC OF IRAQ
TABLE OF CONTENTS
1. INTRODUCTION................................................................................................................. 5
2. SCOPE ............................................................................................................................... 5
3. PURPOSE .......................................................................................................................... 6
4. DEFINITION AND ABBREVIATIONS ................................................................................. 6
4.1. DEFINITIONS ............................................................................................................ 6
4.2. ABBREVIATIONS...................................................................................................... 6
5. ORDER OF PRECEDENCE................................................................................................ 7
6. CODES AND STANDARDS ............................................................................................... 8
7. PIPING CLASS DESIGNATION ......................................................................................... 9
8. UNIT OF MEASUREMENTS............................................................................................. 10
9. GENERAL REQUIRMENTS ............................................................................................. 10
9.1. VALVES................................................................................................................... 11
9.2. FLANGES ................................................................................................................ 12
9.3. FITTINGS ................................................................................................................. 13
9.4. BRANCH CONNECTIONS....................................................................................... 14
9.5. THREADS ................................................................................................................ 14
9.6. BOLTING ................................................................................................................. 14
9.7. GASKETS / PACKING ............................................................................................. 14
9.8. UNIONS ................................................................................................................... 14
10. HEAT TREATMENT REQUIREMENTS ............................................................................ 15
11. IMPACT TEST REQUIREMENTS ..................................................................................... 15
12. NDE REQUIREMENTS FOR PIPING AT FIELD............................................................... 15
12.1. NDE REQUIREMENTS ................................................................................................. 15
12.2. POSITIVE MATERIAL IDENTIFICATION ................................................................ 15
12.3. PWHT REQUIREMENT ................................................................................................ 16
13. SUMMARY OF CHANGES TO FEED PIPING CLASS SPECIFICATION......................... 16
14. SERVICE INDEX .............................................................................................................. 17
APPENDIX-A ........................................................................................................................... 19
COMMODITY CODE PHILOSOPHY ....................................................................................... 19
ATTACHMET -1....................................................................................................................... 27
(PIPING CLASS – A) ............................................................................................................... 27
ATTACHMET -2....................................................................................................................... 28
(PIPING CLASS – B) ............................................................................................................... 28
SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK,
KURDISTAN REPUBLIC OF IRAQ
ATTACHMET -3....................................................................................................................... 29
(PIPING CLASS – C) ............................................................................................................... 29
ATTACHMET -4....................................................................................................................... 30
(PIPING CLASS – AF2) ........................................................................................................... 30
(PIPING CLASS – G) ............................................................................................................... 31
ATTACHMET -6....................................................................................................................... 32
(PIPING CLASS – D) ............................................................................................................... 32
ATTACHMET -7....................................................................................................................... 33
(PIPING CLASS – H) ............................................................................................................... 33
SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK,
KURDISTAN REPUBLIC OF IRAQ
1. INTRODUCTION
Gazprom Neft Middle East B.V (COMPANY) is currently engaged in the development of the
Garmian block, located in the Kurdistan Autonomous Region Republic of Iraq. The previous
operator of the Garmian field was “Western Zagros”. The COMPANY (GAZPROM Neft Middle
East B.V.) intends to upgrade the existing oil treatment facilities at the Sarqala-1 processing
facilities due to the future increased production.
The Sarqala-1 Facilities Upgrade Project is being undertaken by Gazprom Neft Middle East
B.V. to enable Additional oil and water handling capacity of its Sarqala-1 Oil Facility. This is in
view of the planned Production increase from its Garmian block. Based on the field
development plan, peak Production target is estimated at 35,000 bopd whereas current
capacity of the Sarqala-1 Oil Facility is 10,000 bopd with a storage capacity of 42,600 bbl.
Thus this project (which represents Phase 2a Facilities scope of the field development) will
create an additional 25,000 bopd oil handling capacity (Including upgrade of relevant utilities)
at Sarqala-1 with an additional 24,000 bbl of onsite oil Storage.
It is to be noted that at present the old existing Separators (V-100 HP) and (V-200 LP) with
design capacity of 10,000 bopd are on warm stand by, and the Oil Fluid from S-1 Well is being
treated through the 2 No. newly installed Separators (V-101 HP) and (V-201 LP) with a design
capacity of 25,000 bopd.
The Oil Fluid from S-2 well which is anticipated to be operational in 2018 and S-3 well which is
anticipated to be operational in 2019 shall be transported to the CPF facilities via dedicated
pipelines (flow lines) and hence the initial planned production of 25000 bopd shall be passed
through the newly installed separators (V-101HP & V-201 LP) while the old existing separators
(V-100 HP & V-200 LP) shall be on warm stand by.
In 2019, when the oil fluid from the S-3 well will become operational, then the old separators
(V-100HP) and (V-200 LP) shall be activated to assist in the total Oil treatment of 35,000 bopd.
2. SCOPE
This document covers the minimum requirements for the design and selection of piping
components for PROJECT - SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK,
KURDISTAN REPUBLIC OF IRAQ.
b) All Instrument items like control valves, thermo wells and orifice flanges etc.
c) HVAC ducts
d) Service piping inside the buildings
e) Instrument tubing/Piping
f) All pipeline related items
3. PURPOSE
The purpose of this document is to ensure that the piping material used in the project has a
well-defined consistency and basis is maintained throughout the execution of the project. This
document is intended to be used as the basis for project design and material Procurement.
4.1. DEFINITIONS
Throughout the document the following definitions shall apply:
CC - Corrosion Coupon
CP - Cathodic Protection
DD - Detail Design
EN - Euro Norm
EPC - Engineering, Procurement, Construction
FBE - Fusion Bonded Epoxy
FEED - Front End Engineering Design
GAD - General Arrangement Drawing
GRE - Glass Reinforced Epoxy
HAZOP - Hazard and Operability
HAZID - Hazard Identification
HSE - Health, Safety and Environment
ISO - International Organisation for Standardization
MR - Material Requisition
MSS - Manufacturers Standardization Society
MTO - Material Take-off
NACE - National Association of Corrosion Engineers
NDE - Non Destructive Examination
NPS - Nominal Pipe Size
P&ID - Piping & Instrumentation Diagram
PMS - Piping Material Specification
PS - Project Specifications
PWHT - Post Weld Heat Treatment
QA - Quality Assurance
QC - Quality Control
QM - Quality Management
5. ORDER OF PRECEDENCE
In the event of apparent technical conflict occurring in applying this design basis and reference
documents, the following order of precedence shall apply:
SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK,
KURDISTAN REPUBLIC OF IRAQ
Exceptions to and deviations from this specification and any other referenced documents shall
not be implemented without written approval by COMPANY.
While deciding on the order of precedence, due consideration shall be given to safety, ease of
operation and maintenance of the equipment.
As a minimum requirement the plant layout and the piping shall conform to the Technical Rules
of ASME B31.3.
Other codes, standards and specifications appertaining to piping engineering are referenced
below. Should any conflict exist between this standard and the mentioned codes and
requirements, then the more stringent shall apply.
For the applicable codes and standards for this project reference is made to:
When an edition date is not indicated for a code or standard, the latest edition in force at time
of Contract award shall apply.
8. UNIT OF MEASUREMENTS
SI units shall be used throughout the specifications with the following exceptions
Nominal bore (NB) size of Pipe and Components are in Inch
Wall thickness is in schedule Number (SCH), if schedule number is not available then
thickness is indicated in mm
Stud bolt and Nut diameter is in Inch and length is in mm
9. GENERAL REQUIRMENTS
The pressure/temperature service limits shown in each piping class indicate the maximum
allowable P-T combinations of design conditions and these shall not be exceeded.
All material piping classes have pipe wall thickness schedules governed by
pressure/temperature limits mentioned in each piping class.
Pipe in size 1/4", 3/8", 1"1/4, 2"1/2, 3"1/2, 5", 7", 9", 22", should be avoided as far as possible.
Standard line connections to equipment with such connection sizes shall be made with suitable
adapter fittings provided by equipment supplier.
MINIMUM THICKNESS (RETIREMENT THICKNESS)
The wall thickness of piping components is in accordance with requirements of ASME B31.3
for piping classes with ASME material. See Document GMCPF-J5177-200-PI-CL-0001, Piping
Wall Thickness Calculation.
The minimum wall thickness after reduction by corrosion allowance, mill tolerance, threading
allowance (where applicable) shall not be less than the following:
For Sizes 1.½” and below Sch 80 shall be selected as a minimum for carbon steel/CRA
respectively.
If the wall thickness required to contain the pressure is less than the "Minimum Corroded
Thickness", the "Minimum Corroded Thickness" shall be used for pipe wall thickness selection
purpose.
All butt weld end preparation shall be in accordance with ASME B16.25.
9.1. VALVES
9.1.1 GENERAL
Unless otherwise noted the face to face dimensions for valves to the extent covered
shall be in accordance to ASME B16.10.
With size
SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK,
KURDISTAN REPUBLIC OF IRAQ
Note: Force required to operate hand wheel operated Gate/Globe Valves (without
gear) shall be below 20 kgs.
1/2" - 11/2” Ball or Piston type with spring horizontal and vertical.
2" – 24” Swing Type check Valve.
9.2. FLANGES
9.2.1 DIMENSIONS
Dimensions of carbon steel and stainless steel flanges shall be in accordance with:
9.2.1 FACING
9.3. FITTINGS
Socket weld fittings shall normally be used for nominal diameter 1" 1/2 and smaller, and
butt weld fittings for nominal diameter 2" and larger. Screwed fittings may be used up to 2”.
Fittings shall conform to the requirements of the following standard and any special
requirements noted in individual piping material classes:
9.5. THREADS
Threads for threaded pipes, fittings, flanges and valves shall be in accordance with ASME
B1.20.1 (NPT) taper threads.
PTFE jointing tape is only permitted on utility fluids (air, water).
Socket weld fittings shall be used for process and steam lines. In case of use of threaded
fittings, thread shall be cleaned of any oil grease, sealing compound, etc. before
installation seal welded afterwards.
9.6. BOLTING
Bolting shall be in accordance with ASME B18.2.1/ B18.2.2 and threading to ASME B1.1.
9.8. UNIONS
Use of unions shall be restricted to utilities only, other than steam.
SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK,
KURDISTAN REPUBLIC OF IRAQ
All Heat Treatment requirements shall be as per applicable ASTM standard and Purchase
Specifications.
All impact testing requirements shall be as per applicable ASTM standard & Purchase
Specifications.
Notes:
1. Deleted.
2. Ultrasonic examination in lieu of radiography is not allowed.
3. All NDE examination and testing shall be carried out after final heat treatment.
Positive Material Identification (PMI) for SS and CRA alloys shall be as per the project
specification doc. GMCPF-J5177-200-QA-SP-0001.
SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK,
KURDISTAN REPUBLIC OF IRAQ
2 B
1. Branch Table included
2. Maximum Line Size limit increased from NPS 12” to NPS 24”
based on P&IDs.
3. Following items are included:
a. Spacers & Spades for larger sizes where spectacle
blinds couldn’t be used.
b. Blind Flanges
c. Socket welded fittings & Valves (for small bore)
4. Gear Operator requirement revised as below:
1 5 G
1. This Piping Class (G – CS, Hot dip galvanized) is newly
added
6 D
1. This Piping Class (D – ASME CL. 900) is newly added
7 H
1. This Piping Class (H –API 15000#) is newly added
Gas
Drain
Flare
Note:
1) If only one value is specified in Design Temp column, it shall be considered as MAX. Design
Temp.
SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK,
KURDISTAN REPUBLIC OF IRAQ
APPENDIX-A
Each Piping component is identified with 9 digit alpha numeric number. Philosophy of the
Piping commodity items will be as under:
1. 1st & 2nd digits will be alphabets referring to item description (Ref. Table A.1)
2. 3rd & 4th digits will be numerals refer to material of construction (Ref. Table A.2)
3. 5th and 6th digit will refer to Schedule/ Rating of the Component (Ref. Table A.3)
4. 7th & 8th digit will be alphabets refer to the End connection (Ref. Table A.4)
5. 9th & 10th digits will refer to Additional requirements (Ref. Table A.5)
6. 11th & 12th digits will be reserved for Bore size (Ref. Table A.6)
1
7. 13th & 14th digits will be reserved to identify thickness in case of fittings (Ref. Table A.3.1)
E.g. for Valve 8”, Ball Valve, A216 Gr. WCB, part number will be as per below:
VB22R1FL01RB
VB 22 R1 FL 01 RB
Material – ASTM A
Thickness/Rating -
End Connection –
Item – Ball Valve
Bore – Reduced
Requirements –
Valve trim “Cr
216 Gr. WCB
Additional
#150 RF
Overlay”
Flanged
Bore
N_- NIPPLE
NS- SWAGE NIPPLE
C_- CAP
CP- COUPLING
RED COUPLING;
CA-
CONCENTRIC
CB- RED COUPLING; ECCENTRIC
CR- CROSS
E_- ELBOW 90 LR
EA- ELBOW 45 LR
TE- ELBOLET
T_- TEE
1
L_- LATERAL TEE
TR- TEE RED.
D_ STUDDED TEE
B_ BLOCK TYPE TEE 1
BR BLOCK TYPE TEE RED
RE- RED. ECC
RC- RED. CON
RB- REDUCER BUSHING
U_- UNION
PH- PLUG HEX HD
TW- WELDOLET
SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK,
KURDISTAN REPUBLIC OF IRAQ
TT- THREADOLET
TS- SOCKOLET
99- Non-metallic
40- SCH=40
ST- SCH=STANDARD
60- SCH=60
80- SCH=80
1X- SCH=XS
10- SCH=100
12- SCH=120
14- SCH=140
16- SCH=160
2X- SCH=XXS 1
30- 30 MM WALL THICKNESS
08- #800
03- #3000
06- #6000
SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK,
KURDISTAN REPUBLIC OF IRAQ
NOTE:
For the commodity codes of Flanges & Fittings, the schedule was not included code as the number of
combinations of different schedules in reducing TEE’s and other fittings could be avoided.
For Flanges & Fittings “00” is used which means “Schedule as per pipe” for thickness.
But, in Isometrics to keep codes unique throughout MTO, 2 characters are added after the 10
character long commodity code separated by a “_” (underscore).
The philosophy for the last 2 characters are as below for Flanges & Fittings is provided in below Table
A.3.1
The below Philosophy shall be followed
NA NOT APPLICABLE
VE- AS PER VENDORS DS
G_- GALVANIZED
E_- ECCENTRIC
C_- CONCENTRIC
Z_- ZINC PLATED
FF FLAT FACE
SS- VALVE SS 310
ST- VALVE SS 316
XX- BLANK
VE- AS PER VENDORS DS
MN- MONOLITHIC
KT- KIT
FB FULL BORE
REDUCED BORE (STANDARD
RB
BORE)
SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK,
KURDISTAN REPUBLIC OF IRAQ
ATTACHMET -1
(PIPING CLASS – A)
PIPING CLASS:
PROJ NO: J-5177
PROJ NAME: SARQALA (S1) CPF UPGRADE
LOCATION: GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ A
CLIENT: GAZPROM NEFT MIDDLE EAST DATE: 01-02-18 REV: 1
SERVICES:
Sweet Process Fluids
Produced Oil
Crude Oil
Gas
Produced Water
Drain
Flare
CODE: ASME B31.3 DSN Pressure: 19.65 Barg (285 psig) @ 38OC (100OF) VALVE MAT'L: CARBON STEEL
MAT'L: CARBON STEEL
RATING: ASME 150 VALVE TRIM: TRIM 8
C.A.: 1.6 MM FACING: RAISED FACED PWHT: ASME B31.3
RATING TABLE:
o
TEMP LIMITS: -29 / 149 C
o
T C -29 38 50 100 149
P Barg 19.6 19.6 19.2 17.7 15.8
0 0
0 0
PIPE 2 1/2 - 1.1/2 PIPE; SMLS; ASME B36.10M; PE END; Sch. 80;
P_0180PEXX
CS ASTM A106 GR B
PIPE 2 - 10 PIPE; SMLS; ASME B36.10M; BE END; Sch. 40;
P_0140BEXX
CS ASTM A106 GR B
PIPE 10 12 - 24 PIPE; SMLS; ASME B36.10M; BE END; Sch.
P_01STBEXX
STD; CS ASTM A106 GR B
NIPPLES
NIPPLE 1/2" - 1.1/2" NIPPLE SMLS; 100MM LONG (MIN.); TBE; WALL TO
N_0100TDXX
MATCH PIPE; CS ASTM A106 GR B
NIPPLE 1/2" - 1.1/2" NIPPLE SMLS; 100MM LONG (MIN.); POE/TOE;
N_0100TOXX
WALL TO MATCH PIPE; CS ASTM A106 GR B
SWAGE NIPPLE 5 3/4 - 1.1/2 SWG NIP ECC SMLS; MSS SP-95; PBE; WALL TO
NS1100PEE_
ECC SMLS (1/2 - 1) MATCH PIPE; CS ASTM A105N
SWAGE NIPPLE 5 2 - 2 SWG NIP ECC SMLS; MSS SP-95; BLE X PSE;
NS1100PBE_
ECC SMLS (1/2 - 1.1/2) WALL TO MATCH PIPE; CS ASTM A105N
SWAGE NIPPLE 5 3/4 - 1.1/2 SWG NIP CONC SMLS; MSS SP-95; PBE; WALL TO
NS1100PEC_
CONC SMLS (1/2 - 1) MATCH PIPE; CS ASTM A105N
SWAGE NIPPLE 5 2 - 2 SWG NIP CONC SMLS; MSS SP-95; BLE X PSE;
NS1100PBC_
CONC SMLS (1/2 - 1.1/2) WALL TO MATCH PIPE; CS ASTM A105N
FITTINGS
BRANCH CONN
FLANGES
VALVES
BALL VALVE 1/2 - 3/4 BALL VALVE; CS ASTM A 105 BODY; THD; SS 316
Trim; #800; API-607/ 608; ISO 17292; Lever VB2108TD10FB
Operated ; Full Bore
PIPING CLASS:
PROJ NO: J-5177
PROJ NAME: SARQALA (S1) CPF UPGRADE
LOCATION: GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ A
CLIENT: GAZPROM NEFT MIDDLE EAST DATE: 01-02-18 REV: 1
ITEM NOTES SIZES DESCRIPTION
BALL VALVE 3/4 - 1.1/2 BALL VALVE; CS ASTM A 105 BODY; THD; SS 316
Trim; #800; API-607/ 608; ISO 17292; Lever VB2108TD10RB
Operated ; Red Bore
BALL VALVE 8,9 2 - 6 BALL VALVE; CS WCB Body; FLGD RF; SS 316
Trim; ASME CL 150; API-607/ 608; ISO 17292; VB22R1FL10RB
Lever Operated ;
BALL VALVE 8,9 8 - 8 BALL VALVE; CS WCB Body; FLGD RF; Hard
Chrome weld overlay Trim; ASME CL 150; API- VB22R1FL02RB
607/ 608; ISO 17292; Lever Operated ;
BALL VALVE 8,9 10 - 24 BALL VALVE; CS WCB Body; FLGD RF; Hard
Chrome weld overlay Trim; ASME CL 150; API- VB22R1FL02RB
607/ 608; ISO 17292; Gear Operated ;
BALL VALVE 8,9 2 - 6 BALL VALVE; CS WCB Body; FLGD RF; SS 316
Trim; ASME CL 150; API-607/ 608; ISO 17292; VB22R1FL10FB
Lever Operated; Full Bore
BALL VALVE 8,9 8 - 8 BALL VALVE; CS WCB Body; FLGD RF; Hard
Chrome weld overlay Trim; ASME CL 150; API-
VB22R1FL02FB
607/ 608; ISO 17292; Lever Operated; Full
Bore
BALL VALVE 8,9 10 - 24 BALL VALVE; CS WCB Body; FLGD RF; Hard
Chrome weld overlay Trim; ASME CL 150; API-
VB22R1FL02FB
607/ 608; ISO 17292; Gear Operated; Full
Bore
CHECK VALVE 8 1/2 - 1.1/2 CHECK VALVE; THD; API-602; API CL 800;
TRIM 8 PSTN LFT TYPE; BLT BNT; CS BODY ASTM VC2108TD08
A105N
CHECK VALVE 8 2 - 20 CHECK VALVE; B16.5 FLGD RF; API 600; ASME
CL 150; TRIM 8 SWG TYPE; BLT BNT; CS BODY VC22R1FL08
ASTM A216 GR WCB
GATE VALVE 8 1/2 - 1.1/2 GATE VALVE; SW; API-602; API CL 800; CS;
TRIM 8; HNDWHL OPR ; STD PORT; BLT BNT;
VG2108SW08RB
OS&Y; SOL WG; CS BODY ASTM A105N; FLEX GPH
PKG W/CORR INHBTR
GATE VALVE 8 1/2 - 1.1/2 GATE VALVE; THD; API-602; API CL 800; CS;
TRIM 8; HNDWHL OPR ; STD PORT; BLT BNT;
VG2108TD08RB
OS&Y; SOL WG; CS BODY ASTM A105N; FLEX GPH
PKG W/CORR INHBTR
GATE VALVE 8 1/2 - 1.1/2 GATE VALVE; SW X FNPT; API-602; API CL 800;
CS; TRIM 8; HNDWHL OPR ; STD PORT; BLT
BNT; OS&Y; SOL WG; CS BODY ASTM A105N; VG2108SF08RB
FLEX GPH PKG W/CORR INHBTR
GATE VALVE 8 1/2 - 1.1/2 GATE VALVE; FLGD RF; API-602; ASME CL 150;
CS; TRIM 8; HNDWHL OPR ; STD PORT; BLT
BNT; OS&Y; SOL WG; CS BODY ASTM A105N; VG21R1FL08RB
FLEX GPH PKG W/CORR INHBTR
GATE VALVE 8 2 - 4 GATE VALVE; B16.5 FLGD RF; API-600/ASME
B16.10; ASME CL 150; CS; TRIM 8; HNDWHL
OPR ; FULL PORT; BLT BNT; OS&Y; SOL WG; VG22R1FL08FB
CS BODY ASTM A216 GR WCB; FLEX GPH PKG W/CORR
INHBTR
GATE VALVE 8 6 - 14 GATE VALVE; B16.5 FLGD RF; API-600/ASME
B16.10; ASME CL 150; CS; TRIM 8; HNDWHL
OPR ; FULL PORT; BLT BNT; OS&Y; FLEX WG; VG22R1FL08FB
CS BODY ASTM A216 GR WCB; FLEX GPH PKG W/CORR
INHBTR
GATE VALVE 8 18 - 24 GATE VALVE; B16.5 FLGD RF; API-600/ASME
B16.10; ASME CL 150; CS; TRIM 8; BVL GR
OPR W/HNDWHL ; FULL PORT; BLT BNT; OS&Y; VG22R1FL08FB
FLEX WG; CS BODY ASTM A216 GR WCB; FLEX GPH
PKG W/CORR INHBTR
GLOBE VALVE 8 1/2 - 1.1/2 GLOBE VALVE; THD; API-602; API CL 800; CS;
TRIM 8; HNDWHL OPR; BLT BNT; OS&Y; PLUG
VR2108TD08
DISC; CS BODY ASTM A105N; FLEX GPH PKG
W/CORR INHBTR;
GLOBE VALVE 8 2 - 6 GLOBE VALVE; FLGD RF; API-600/ASME B16.10;
ASME CL 150; CS; TRIM 8; HNDWHL OPR ; T-
BODY PATT; BLT BNT; OS&Y; PLUG DISC; CS VR22R1FL08
BODY ASTM A216 GR WCB; FLEX GPH PKG W/CORR
INHBTR
GLOBE VALVE 8 8 - 12 GLOBE VALVE; FLGD RF; API-600/ASME B16.10;
ASME CL 150; CS; TRIM 8; BVL GR OPR ; T-
BODY PATT; BLT BNT; OS&Y; PLUG DISC; CS VR22R1FL08
BODY ASTM A216 GR WCB; FLEX GPH PKG W/CORR
INHBTR
PIPING CLASS:
PROJ NO: J-5177
PROJ NAME: SARQALA (S1) CPF UPGRADE
LOCATION: GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ A
CLIENT: GAZPROM NEFT MIDDLE EAST DATE: 01-02-18 REV: 1
ITEM NOTES SIZES DESCRIPTION
NEEDLE VALVE 8 1/2 - 3/4 NEEDLE VALVE; THD; CL 3000; CS BODY ASTM
A105 VN21SSTDSS
BOLTING
STUD BOLT WITH STUD WITH 2 NUTS; STUD: ALLOY STL ASTM A193
2 NUTS GR B7M, THREADED FULL LENGTH; NUT: ALLOY STL BS31NATDXX
ASTM A194 GR 2HM, HEAVY HEXAGONAL
GASKETS
GASKET SPIRAL 1/2 - 10 GSKT SPRL WND; ASME B16.20; ASME B16.5 CL
WOUND 150; TP316 SS WDG; FLEXIBLE GRAPHITE FLR; GS04R1NAXX
CS OTR RNG
GASKET SPIRAL 12 - 24 GSKT SPRL WND; ASME B16.20; ASME B16.5 CL
WOUND 150; TP316 SS WDG; FLEXIBLE GRAPHITE FLR; GS05R1NAXX
TP316 SS INR RNG
ISOLATION 1/2 - 24 ISOLATION GASKET KIT; ASME CL.150; RF
GASKET KIT IJ99R1NAKT
MISC
HEADER SIZES
1.1/2
1
3/4
1/2
24
20
18
16
14
12
10
8
6
4
3
2
1/2 TS TS TS TS TS TS TS TS TS TS TS TS TR TR TR T
3/4 TS TS TS TS TS TS TS TS TS TS TS TS TR TR T
1 TS TS TS TS TS TS TS TS TS TS TS TS TR T
1.1/2 TS TS TS TS TS TS TS TS TS TS TS TR T
2 TW TW TW TW TW TW TW TW TW TR TR T
BRANCH SIZES
3 TW TW TW TW TW TW TW TW TR TR T
4 TW TW TW TW TW TW TW TR TR T
6 TW TW TW TW TW TW TR TR T
8 TW TR TW TW TW TR TR T
10 TR TR TR TR TR TR T
12 TR TR TR TR TR T
14 TR TR TR TR T
16 TR TR TR T
18 TR TR T
20 TR T
24 T
LEGEND
CODE TYPE
T EQUAL TEE
TR REDUCING TEE
TS SOCKOLET/ THREADOLET
TW WELDOLET
PIPING CLASS:
PROJ NO: J-5177
PROJ NAME: SARQALA (S1) CPF UPGRADE
LOCATION: GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ A
CLIENT: GAZPROM NEFT MIDDLE EAST DATE: 01-02-18 REV: 1
NOTE DESCRIPTION
1 Short Radius Elbow and Returns shall not be used
2 Forged steel fitting to meet ASME B16.11
3 Buttweld fitting to meet B16.9
4 forged C. S. branch outlet fittings to MSS SP - 97
5 Swage(d) nipples and bull plugs to MSS SP-95
6 steel pipe unions to MSS SP - 83
7 blanks to API Std. 590
8 All valves shall meet ASME B16.34 requirements
9 8" & above shall be Trunnion mounted ball valve unless specified otherwise in data sheet
10 Pipe in Size 22", should be avoided as far as possible.
SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK,
KURDISTAN REPUBLIC OF IRAQ
ATTACHMET -2
(PIPING CLASS – B)
PIPING CLASS
PROJ NO: J-5177
PROJ NAME: SARQALA (S1) CPF UPGRADE
LOCATION: GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ B
CLIENT: GAZPROM NEFT MIDDLE EAST DATE: 01-02-18 REV: 1
SERVICES:
Sweet Process Fluids
Gas
Drain
CODE: ASME B31.3 DSN Pressure: 5,102 kPag (740 psig) @ 38OC (100OF) VALVE MAT'L: CARBON STEEL
MAT'L: CARBON STEEL
RATING: ASME 300 VALVE TRIM: TRIM 8, SS316, Hard Chrome weld over
C.A.: 1.6 MM FACING: RAISED FACED PWHT: > 20mm ASME B31.3
RATING TABLE:
o
TEMP LIMITS: -29 / 149 C (-20O F / 300O F)
Pressure Deration : Derate for temps above 38O C
o
T C -29 38 50 100 149 Test Pressure : 76.54 Barg (1,110 psig)
P Barg 51.1 51.1 50.1 46.6 45.1 Rating : ASME/ANSI B16.5
Radiography : 10% of all Butt welds for which each welder
to be 100% radiographed
0 0
PIPE 1,3 1/2 - 1.1/2 PIPE; SMLS; ASME B36.10M; PE END; Sch. 80;
P_0180PEXX
CS ASTM A106 GR B
PIPE 2 - 10 PIPE; SMLS; ASME B36.10M; BE END; Sch. 40;
P_0140BEXX
CS ASTM A106 GR B
PIPE 12 - 14 PIPE; SMLS; ASME B36.10M; BE END; Sch. STD;
P_01STBEXX
CS ASTM A106 GR B
PIPE 16 - 20 PIPE; SMLS; ASME B36.10M; BE END; Sch. XS;
P_011XBEXX
CS ASTM A106 GR B
PIPE 11 22 - 22 PIPE; SMLS; ASME B36.10M; BE END; Sch. 60;
P_0160BEXX
CS ASTM A106 GR B
PIPE 24 - 24 PIPE; SMLS; ASME B36.10M; BE END; Sch. 40;
P_0140BEXX
CS ASTM A106 GR B
NIPPLES
NIPPLE 1/2" - 1.1/2" NIPPLE SMLS; 100MM LONG (MIN.); TBE; WALL TO
N_0100TDXX
MATCH PIPE; CS ASTM A106 GR B
NIPPLE 1/2" - 1.1/2" NIPPLE SMLS; 100MM LONG (MIN.); POE/TOE; WALL
N_0100TOXX
TO MATCH PIPE; CS ASTM A106 GR B
SWAGE NIPPLE 6 3/4 - 1.1/2 SWG NIP ECC SMLS; MSS SP-95; PBE; WALL TO
NS1100PEE_
ECC SMLS (1/2 - 1) MATCH PIPE; CS ASTM A105N
SWAGE NIPPLE 6 2 - 2 SWG NIP ECC SMLS; MSS SP-95; BLE X PSE; WALL
NS1100PBE_
ECC SMLS (1/2 - 1.1/2) TO MATCH PIPE; CS ASTM A105N
SWAGE NIPPLE 6 3/4 - 1.1/2 SWG NIP CONC SMLS; MSS SP-95; PBE; WALL TO
NS1100PEC_
CONC SMLS (1/2 - 1) MATCH PIPE; CS ASTM A105N
SWAGE NIPPLE 6 2 - 2 SWG NIP CONC SMLS; MSS SP-95; BLE X PSE;
NS1100PBC_
CONC SMLS (1/2 - 1.1/2) WALL TO MATCH PIPE; CS ASTM A105N
FITTINGS
BRANCH CONN
FLANGES
BALL VALVE 9 1/2 - 3/4 BALL VALVE; CS ASTM A 105 BODY; THD; SS 316
Trim; #800; API-607/ 608; ISO 17292; Lever VB2108TD10FB
Operated ; Full Bore
BALL VALVE 9 3/4 - 1.1/2 BALL VALVE; CS ASTM A 105 BODY; THD; SS 316
Trim; #800; API-607/ 608; ISO 17292; Lever VB2108TD10RB
Operated ; Red Bore
BALL VALVE 9,10 2 - 6 BALL VALVE; CS WCB Body; FLGD RF; SS 316
Trim; ASME CL 300; API-607/ 608; ISO 17292; VB22R3FL10RB
Lever Operated;
BALL VALVE 9,10 8 - 8 BALL VALVE; CS WCB Body; FLGD RF; Hard
Chrome weld overlay Trim; ASME CL 300; API- VB22R3FL02RB
607/ 608; ISO 17292; Lever Operated;
BALL VALVE 9,10 10 - 24 BALL VALVE; CS WCB Body; FLGD RF; Hard
Chrome weld overlay Trim; ASME CL 300; API- VB22R3FL02RB
607/ 608; ISO 17292; Gear Operated ;
BALL VALVE 9,10 2 - 6 BALL VALVE; CS WCB Body; FLGD RF; SS 316
Trim; ASME CL 300; API-607/ 608; ISO 17292; VB22R3FL10FB
Lever Operated; Full Bore
BALL VALVE 9,10 8 - 8 BALL VALVE; CS WCB Body; FLGD RF; Hard
Chrome weld overlay Trim; ASME CL 300; API- VB22R3FL02FB
607/ 608; ISO 17292; Lever Operated; Full
Bore
BALL VALVE 9,10 10 - 24 BALL VALVE; CS WCB Body; FLGD RF; Hard
Chrome weld overlay Trim; ASME CL 300; API- VB22R3FL02FB
607/ 608; ISO 17292; Gear Operated; Full
Bore
CHECK VALVE 9 1/2 - 1.1/2 CHECK VALVE; THD; API-602; API CL 800; TRIM
8 ; BLT BNT; CS BODY ASTM A105N VC2108TD08
CHECK VALVE 9 2 - 20 CHECK VALVE; B16.5 FLGD RF; API 600; ASME CL
300; TRIM 8 SWG TYPE; BLT BNT; CS BODY ASTM VC22R3FL08
A216 GR WCB
GATE VALVE 9 1/2 - 1.1/2 GATE VALVE; SW; API-602; API CL 800; CS;
TRIM 8; HNDWHL OPR ; STD PORT; BLT BNT; VG2108SW08RB
OS&Y; SOL WG; CS BODY ASTM A105N; FLEX GPH
PKG W/CORR INHBTR
GATE VALVE 9 1/2 - 1.1/2 GATE VALVE; THD; API-602; API CL 800; CS;
TRIM 8; HNDWHL OPR ; STD PORT; BLT BNT; VG2108TD08RB
OS&Y; SOL WG; CS BODY ASTM A105N; FLEX GPH
GATE VALVE 1/2 - 1.1/2 GATEW/CORR
PKG VALVE;INHBTR
SW X FNPT; API-602; API CL 800;
CS; TRIM 8; HNDWHL OPR ; STD PORT; BLT BNT; VG2108SF08RB
OS&Y; SOL WG; CS BODY ASTM A105N; FLEX GPH
GATE VALVE 1/2 - 1.1/2 PKG W/CORR
GATE VALVE;INHBTR
FLGD RF; API-602; ASME CL 300;
CS; TRIM 8; HNDWHL OPR ; STD PORT; BLT BNT; VG21R3FL08RB
OS&Y; SOL WG; CS BODY ASTM A105N; FLEX GPH
GATE VALVE 2 - 4 /
GATE VALVE; B16.5 FLGD RF; API-600/ASME
B16.10; ASME CL 300; CS; TRIM 8; HNDWHL OPR
; FULL PORT; BLT BNT; OS&Y; SOL WG; CS VG22R3FL08FB
BODY ASTM A216 GR WCB; FLEX GPH PKG W/CORR
GATE VALVE 6 - 14 INHBTR
GATE VALVE; B16.5 FLGD RF; API-600/ASME
B16.10; ASME CL 300; CS; TRIM 8; HNDWHL OPR
; FULL PORT; BLT BNT; OS&Y; FLEX WG; CS VG22R3FL08FB
BODY ASTM A216 GR WCB; FLEX GPH PKG W/CORR
INHBTR
GATE VALVE 18 - 24 GATE VALVE; B16.5 FLGD RF; API-600/ASME
B16.10; ASME CL 300; CS; TRIM 8; BVL GR OPR
W/HNDWHL ; FULL PORT; BLT BNT; OS&Y; FLEX VG22R3FL08FB
WG; CS BODY ASTM A216 GR WCB; FLEX GPH PKG
W/CORR INHBTR
GLOBE VALVE 1/2 - 1.1/2 GLOBE VALVE; THD; API-602; API CL 800; CS;
TRIM 8; HNDWHL OPR; BLT BNT; OS&Y; PLUG VR2108TD08
DISC; CS BODY ASTM A105N; FLEX GPH PKG W/CORR
INHBTR;
PIPING CLASS
PROJ NO: J-5177
PROJ NAME: SARQALA (S1) CPF UPGRADE
LOCATION: GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ B
CLIENT: GAZPROM NEFT MIDDLE EAST DATE: 01-02-18 REV: 1
GLOBE VALVE 2 -6 GLOBE VALVE; FLGD RF; API-600/ASME B16.10;
ASME CL 300; CS; TRIM 8; HNDWHL OPR ; T-
VR22R3FL08
BODY PATT; BLT BNT; OS&Y; PLUG DISC; CS
BODY ASTM A216 GR WCB; FLEX GPH PKG W/CORR
GLOBE VALVE 8 - 12 GLOBE VALVE; FLGD RF; API-600/ASME B16.10;
ASME CL 300; CS; TRIM 8; BVL GR OPR ; T-
VR22R3FL08
BODY PATT; BLT BNT; OS&Y; PLUG DISC; CS
BODY ASTM A216 GR WCB; FLEX GPH PKG W/CORR
NEEDLE VALVE 9 1/2 - 3/4 NEEDLE VALVE; THD; CL 3000; CS BODY ASTM
VN2103TDSS
A105; TRIM SS 310;
BOLTING
STUD BOLT WITH STUD WITH 2 NUTS; STUD: ALLOY STL ASTM A193 GR
2 NUTS B7M, THREADED FULL LENGTH; NUT: ALLOY STL ASTM BS31NATDXX
A194 GR 2HM, HEAVY HEXAGONAL
GASKETS
GASKET SPIRAL 1/2 - 10 GSKT SPRL WND; ASME B16.20; ASME B16.5 CL
WOUND 300; TP316 SS WDG; FLEXIBLE GRAPHITE FLR; CS GS04R3NAXX
OTR RNG
GASKET SPIRAL 12 - 24 GSKT SPRL WND; ASME B16.20; ASME B16.5 CL
WOUND 300; TP316 SS WDG; FLEXIBLE GRAPHITE FLR; GS05R3NAXX
TP316 SS INR RNG
ISOLATION 3/4 - 24 ISOLATION GASKET KIT; ASME CL.300; RF;
GASKET KIT IJ99R3NAKT
MISC
HEADER SIZES
1.1/2
3/4
1/2
24
20
18
16
14
12
10
8
6
4
3
2
1
1/2 TS TS TS TS TS TS TS TS TS TS TS TS TR TR TR T
3/4 TS TS TS TS TS TS TS TS TS TS TS TS TR TR T
1 TS TS TS TS TS TS TS TS TS TS TS TS TR T
1.1/2 TS TS TS TS TS TS TS TS TS TS TR TR T
2 TW TW TW TW TW TW TW TW TW TR TR T
3 TW TW TW TW TW TW TW TW TR TR T
4 TW TW TW TW TW TW TW TR TR T
6 TW TW TW TW TW TW TR TR T
8 TW TW TW TW TW TR TR T
BRANCH SIZES
10 TR TR TR TR TR TR T
12 TR TR TR TR TR T
14 TR TR TR TR T
16 TR TR TR T
18 TR TR T
20 TR T
24 T
PIPING CLASS : B
LEGEND REV.
CODE TYPE NOTES
T TEE
TR REDUCING TEE
TS SOCKOLET/ THREADOLET
TW WELDOLET
PIPING CLASS:
PROJ NO: J-5177
PROJ NAME: SARQALA (S1) CPF UPGRADE
LOCATION: GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ B
CLIENT: GAZPROM NEFT MIDDLE EAST DATE: 01-02-18 REV: 1
NOTE DESCRIPTION
1 Corrosion Allowances for threaded connections are reduced.
2 Short Radius Elbow and Returns shall not be used
3 Forged steel fitting to meet ASME B16.11
4 Buttweld fitting to meet B16.9
5 forged C. S. branch outlet fittings to MSS SP - 97
6 Swage(d) nipples and bull plugs to MSS SP-95
7 steel pipe unions to MSS SP - 83
8 blanks to API Std. 590
9 All valves shall meet ASME B16.34 requirements
10 Trunnion mounted ball valve for Ball sizes 6" & above unless specified in data sheet
11 Pipe in Size 22", should be avoided as far as possible.
SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK,
KURDISTAN REPUBLIC OF IRAQ
ATTACHMET -3
(PIPING CLASS – C)
PIPING CLASS
PROJ NO: J-5177
PROJ NAME: SARQALA (S1) CPF UPGRADE
LOCATION: GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ C
CLIENT: GAZPROM NEFT MIDDLE EAST DATE: 01-02-18 REV: 1
SERVICES:
Sweet Process Fluids
Oil Emulsion (Well stream Fluids)
Produced Oil
Produced Water
Gas
Drain
Flare
CODE: ASME B31.3 DSN Pressure: O O
102.05 Barg (1480 psig) @ 38 C (100 FVALVE MAT'L: CARBON STEEL
MAT'L: CARBON STEEL
RATING: ASME 600 VALVE TRIM: TRIM 8, 10 & Hard Chrome weld over
C.A.: 1.6 MM FACING: RAISED FACED PWHT: > 20mm ASME B31.3
RATING TABLE:
o O O
TEMP LIMITS: -29 / 150 C (-20 F / 300 F)
O
Pressure Deration : Derate for temps above 38 C
o
T C -29 38 50 100 150 Test Pressure : 153.07 Barg (2,220 psig)
P Barg 102.1 102.1 100.2 93.2 90.2 Rating : ASME/ANSI B16.5
Radiography : 10% of all Butt welds for which each welder
to be 100% radiographed
PIPE 1,3 1/2 -1.1/2 PIPE; SMLS; ASME B36.10M; PE END; Sch. 160;
P_0116PEXX
CS ASTM A106 GR B
PIPE 2 -6 PIPE; SMLS; ASME B36.10M; BE END; Sch. 80;
P_0180BEXX
CS ASTM A106 GR B
PIPE 11 8 -24 PIPE; SMLS; ASME B36.10M; BE END; Sch. 80;
CS ASTM A106 GR B P_0180BEXX
NIPPLES
NIPPLE 1/2" -1.1/2" NIPPLE SMLS; 100MM LONG (MIN.); TBE; WALL TO
N_0100TDXX
MATCH PIPE; CS ASTM A106 GR B
NIPPLE 1/2" -1.1/2" NIPPLE SMLS; 100MM LONG (MIN.); POE/TOE; WALL
N_0100TOXX
TO MATCH PIPE; CS ASTM A106 GR B
SWAGE NIPPLE 6 3/4 - 1.1/2 SWG NIP ECC SMLS; MSS SP-95; PBE; WALL TO
NS1100PEE_
ECC SMLS (1/2 - 1) MATCH PIPE; CS ASTM A105N
SWAGE NIPPLE 6 2 -2 SWG NIP ECC SMLS; MSS SP-95; BLE X PSE; WALL
NS1100PBE_
ECC SMLS (1/2 - 1.1/2) TO MATCH PIPE; CS ASTM A105N
SWAGE NIPPLE 6 3/4 - 1.1/2 SWG NIP CONC SMLS; MSS SP-95; PBE; WALL TO
NS1100PEC_
CONC SMLS (1/2 - 1) MATCH PIPE; CS ASTM A105N
SWAGE NIPPLE 6 2 -2 SWG NIP CONC SMLS; MSS SP-95; BLE X PSE;
NS1100PBC_
CONC SMLS (1/2 - 1.1/2) WALL TO MATCH PIPE; CS ASTM A105N
FITTINGS
CAP 3 1/2 -1.1/2 CAP; ASME B16.11; THD; CL 3000; CS ASTM C_1103TDXX
CAP 4 2 -6 A105N ASME B16.9; BE; WALL TO MATCH PIPE;
CAP; CS
C_1200BEXX
ASTM A234 GR WPB
CAP 4 8 -24 CAP; ASME B16.9; BE; WALL TO MATCH PIPE; CS
C_1400BEXX
ASTM A420 GR WPL6
COUPLING 3 1/2 -1.1/2 CPLG; ASME B16.11; SW; CL 3000; CS ASTM
CP1103SWXX
A105N
CROSS 3 1/2 -1.1/2 CROSS; ASME B16.11; SW; CL 3000; CS ASTM CR1103SWXX
ELL 90-DEG 3 1/2 -1.1/2 A105N
ELL 90-DEG; ASME B16.11; SW; CL 3000; CS
E_1103SWXX
ASTM A105N
ELL 90-DEG 3 1/2 -1.1/2 ELL 90-DEG; ASME B16.11; THD; CL 3000; CS
E_1103TDXX
ASTM A105N
ELL 90-DEG LR 2,4 2 -6 ELL 90-DEG LR; ASME B16.9; BE; WALL TO MATCH
E_1200BEXX
PIPE; CS ASTM A234 GR WPB
ELL 90-DEG LR 2,4 8 -24 ELL 90-DEG LR; ASME B16.9; BE; WALL TO MATCH
E_1200BEXX
PIPE; CS ASTM A234 GR WPB
ELL 45-DEG 3 1/2 -1.1/2 ELL 45-DEG; ASME B16.11; SW; CL 3000; CS EA1103SWXX
ASTM A105N
PIPING CLASS
PROJ NO: J-5177
PROJ NAME: SARQALA (S1) CPF UPGRADE
LOCATION: GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ C
CLIENT: GAZPROM NEFT MIDDLE EAST DATE: 01-02-18 REV: 1
ELL 45-DEG 3 1/2 -1.1/2 ELL 45-DEG; ASME B16.11; THD; CL 3000; CS
EA1103TDXX
ASTM A105N
ELL 45-DEG LR 2,4 2 -6 ELL 45-DEG LR; ASME B16.9; BE; WALL TO MATCH
EA1200BEXX
PIPE; CS ASTM A234 GR WPB
ELL 45-DEG LR 2,4 8 -24 ELL 45-DEG LR; ASME B16.9; BE; WALL TO MATCH
EA1200BEXX
PIPE; CS ASTM A234 GR WPB
ELBOLET 5 1/2 -1.1/2 ELBOLET; ASME B16.11; SW; CL 3000; CS ASTM TE1103SWXX
A105N
TEE 3 1/2 -1.1/2 TEE; ASME B16.11; SW; CL 3000; CS ASTM T_1103SWXX
A105N
TEE 4 2 -10 TEE; ASME B16.9; BE; WALL TO MATCH PIPE; CS
T_1200BEXX
ASTM A234 GR WPB
TEE 4 12 -24 TEE; ASME B16.9; BE; WALL TO MATCH PIPE; CS
T_1200BEXX
ASTM A234 GR WPB
TEE RED 3 3/4 - 1.1/2 TEE RED; ASME B16.11; SW; CL 3000; CS ASTM
TR1103SWXX
(1/2 - 1) A105N
TEE RED 4 2 -2 TEE RED; ASME B16.9; BE; WALL TO MATCH PIPE;
TR1200BEXX
(1.1/2 - 1.1/2) CS ASTM A234 GR WPB
TEE RED 4 3 - 24 TEE RED; ASME B16.9; BE; WALL TO MATCH PIPE;
TR1200BEXX
(1.1/2 - 20) CS ASTM A234 GR WPB
LATERAL TEE 4 3 - 24 LATERAL TEE; ASME B16.9; BE; WALL TO MATCH
TL1200BEXX
(1.1/2 - 20) PIPE; CS ASTM A234 GR WPB
ITEM NOTES SIZES (NPS) DESCRIPTION
RED ECC 4 3 -4 RED ECC; ASME B16.9; BE; WALL TO MATCH PIPE;
RE1200BEE_
(2 - 2) CS ASTM A234 GR WPB
RED ECC 4 4 - 24 RED ECC; ASME B16.9; BE; WALL TO MATCH PIPE;
RE1200BEE_
(3 - 20) CS ASTM A234 GR WPB
REDUCER CONC 4 3 -4 RED CONC; ASME B16.9; BE; WALL TO MATCH
RC1200BEC_
(2 - 2) PIPE; CS ASTM A234 GR WPB
REDUCER CONC 4 4 - 24 RED CONC; ASME B16.9; BE; WALL TO MATCH
RC1200BEC_
(3 - 20) PIPE; CS ASTM A234 GR WPB
UNION 7 1/2 -1 1/2 UNION; ASME B16.11; THD; CL 3000; CS ASTM U_1103TDXX
PLUG 3 1/2 -1.1/2 PLUG HEX HD; ASME B16.11; THD MNPT; CL 3000; PH1103TDXX
BRANCH CONN
FLANGES
BALL VALVE 9 1/2 -3/4 BALL VALVE; CS ASTM A 105 BODY; THD; SS 316
Trim; #800; API-607/ 608; ISO 17292; Lever VB2108TD10FB
Operated ; Full Bore
BALL VALVE 9 3/4 -1.1/2 BALL VALVE; CS ASTM A 105 BODY; THD; SS 316
Trim; #800; API-607/ 608; ISO 17292; Lever VB2108TD10RB
Operated ; Red Bore
BALL VALVE 9,10 2 -4 BALL VALVE; CS WCB Body; FLGD RF; Hard
Chrome weld overlay Trim; ASME CL 600; API- VB22R6FL02RB
607/ 608; ISO 17292; Lever Operated;
BALL VALVE 9,10 6 -24 BALL VALVE; CS WCB Body; FLGD RF; Hard
Chrome weld overlay Trim; ASME CL 600; API- VB22R6FL02RB
607/ 608; ISO 17292; Gear Operated ;
PIPING CLASS
PROJ NO: J-5177
PROJ NAME: SARQALA (S1) CPF UPGRADE
LOCATION: GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ C
CLIENT: GAZPROM NEFT MIDDLE EAST DATE: 01-02-18 REV: 1
BALL VALVE 9,10 2 -4 BALL VALVE; CS WCB Body; FLGD RF; Hard
Chrome weld overlay Trim; ASME CL 600; API- VB22R6FL02FB
607/ 608; ISO 17292; Lever Operated; Full
Bore
BALL VALVE 9,10 6 -24 BALL VALVE; CS WCB Body; FLGD RF; Hard
Chrome weld overlay Trim; ASME CL 600; API- VB22R6FL02FB
607/ 608; ISO 17292; Gear Operated; Full
CHECK VALVE 9 1/2 -1.1/2 Bore
CHECK VALVE; THD; API-602; API CL 800; TRIM
VC2108TD08
8 ; BLT BNT; CS BODY ASTM A105N
CHECK VALVE 9 2 -20 CHECK VALVE; B16.5 FLGD RF; API 600; ASME CL
600; TRIM 8 SWG TYPE; BLT BNT; CS BODY ASTM VC22R6FL08
A216 GR WCB
GATE VALVE 9 1/2 -1.1/2 GATE VALVE; SW; API-602; API CL 800; CS;
TRIM 8; HNDWHL OPR ; STD PORT; BLT BNT; VG2108SW08RB
OS&Y; SOL WG; CS BODY ASTM A105N; FLEX GPH
GATE VALVE 9 1/2 -1.1/2 PKG
GATEW/CORR
VALVE;INHBTR
THD; API-602; API CL 800; CS;
TRIM 8; HNDWHL OPR ; STD PORT; BLT BNT; VG2108TD08RB
OS&Y; SOL WG; CS BODY ASTM A105N; FLEX GPH
GATE VALVE 1/2 -1.1/2 GATE VALVE; SW X FNPT; API-602; API CL 800;
CS; TRIM 8; HNDWHL OPR ; STD PORT; BLT BNT; VG2108SF08RB
OS&Y; SOL WG; CS BODY ASTM A105N; FLEX GPH
GATE VALVE 1/2 -1.1/2 /
GATE VALVE; FLGD RF; API-602; ASME CL 600;
CS; TRIM 8; HNDWHL OPR ; STD PORT; BLT BNT; VG21R6FL08RB
OS&Y; SOL WG; CS BODY ASTM A105N; FLEX GPH
GATE VALVE 2 -4 /
GATE VALVE; B16.5 FLGD RF; API-600/ASME
B16.10; ASME CL 600; CS; TRIM 8; HNDWHL OPR
VG22R6FL08FB
; FULL PORT; BLT BNT; OS&Y; SOL WG; CS
BODY ASTM A216 GR WCB; FLEX GPH PKG W/CORR
GATE VALVE 6 -14 GATE VALVE; B16.5 FLGD RF; API-600/ASME
B16.10; ASME CL 600; CS; TRIM 8; HNDWHL OPR
VG22R6FL08FB
; FULL PORT; BLT BNT; OS&Y; FLEX WG; CS
BODY ASTM A216 GR WCB; FLEX GPH PKG W/CORR
GATE VALVE 18 -24 GATE VALVE; B16.5 FLGD RF; API-600/ASME
B16.10; ASME CL 600; CS; TRIM 8; BVL GR OPR
VG22R6FL08FB
W/HNDWHL ; FULL PORT; BLT BNT; OS&Y; FLEX
WG; CS BODY ASTM A216 GR WCB; FLEX GPH PKG
ITEM NOTES SIZES W/CORR INHBTR DESCRIPTION
GLOBE VALVE 1/2 -1.1/2 GLOBE VALVE; THD; API-602; API CL 800; CS;
TRIM 8; HNDWHL OPR; BLT BNT; OS&Y; PLUG VR2108TD08
DISC; CS BODY ASTM A105N; FLEX GPH PKG W/CORR
GLOBE VALVE 2 -6 INHBTR
GLOBE VALVE; FLGD RF; API-600/ASME B16.10;
ASME CL 600; CS; TRIM 8; HNDWHL OPR ; T-
BODY PATT; BLT BNT; OS&Y; PLUG DISC; CS VR22R6FL08
BODY ASTM A216 GR WCB; FLEX GPH PKG W/CORR
INHBTR
GLOBE VALVE 8 -12 GLOBE VALVE; FLGD RF; API-600/ASME B16.10;
ASME CL 600; CS; TRIM 8; BVL GR OPR ; T-
BODY PATT; BLT BNT; OS&Y; PLUG DISC; CS VR22R6FL08
BODY ASTM A216 GR WCB; FLEX GPH PKG W/CORR
NEEDLE VALVE 9 1/2 -3/4 INHBTR VALVE; THD; CL 3000; CS BODY ASTM
NEEDLE
VN2103TDSS
A105; TRIM SS 310;
BOLTING
STUD BOLT WITH STUD WITH 2 NUTS; STUD: ALLOY STL ASTM A193 GR
2 NUTS B7M THREADED FULL LENGTH; NUT: ALLOY STL ASTM BS31NATDXX
A194 GR 2HM, HEAVY HEXAGONAL
GASKETS
GASKET SPIRAL 1/2 -10 GSKT SPRL WND; ASME B16.20; ASME B16.5 CL
WOUND 600; TP316 SS WDG; FLEXIBLE GRAPHITE FLR; CS GS04R6NAXX
SPACER & BLANK 14 -24 SPCR PDL; RF; CL 600; CS PL ASTM A516 GR 70
SP13R6NAXX
PADDLE N
PIPING CLASS
PROJ NO: J-5177
PROJ NAME: SARQALA (S1) CPF UPGRADE
LOCATION: GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ C
CLIENT: GAZPROM NEFT MIDDLE EAST DATE: 01-02-18 REV: 1
SPECTACLE 1/2 -8 SPECTACLE BLIND; RF; CL 600; CS PL ASTM A516 SB13R6NAXX
PIPING CLASS:
PROJ NO: J-5177
PROJ NAME: SARQALA (S1) CPF UPGRADE
LOCATION: GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ C
CLIENT: GAZPROM NEFT MIDDLE EAST DATE: 01-02-2018 REV: 1
O
BRANCH TABLE FOR 90 DEG BRANCH OFF
HEADER SIZES
1.1/2
3/4
1/2
20
18
16
14
12
10
8
6
4
3
2
1
1/2 TS TS TS TS TS TS TS TS TS TS TS TR TR TR T
3/4 TS TS TS TS TS TS TS TS TS TS TS TR TR T
1 TS TS TS TS TS TS TS TS TS TS TR TR T
1.1/2 TS TS TS TS TS TS TS TS TS TS TR T
2 TW TW TW TW TW TW TW TW TR TR T
BRANCH SIZES
3 TW TW TW TW TW TW TW TR TR T
4 TW TW TW TW TW TR TR TR T
6 TW TW TR TR TR TR TR T
8 TR TR TR TR TR TR T
10 TR TR TR TR TR T
12 TR TR TR TR T
14 TR TR TR T
16 TR TR T
18 TR T
20 T
PIPING CLASS : C
LEGEND REV.
CODE TYPE NOTES
T EQUAL TEE
TR REDUCING TEE
TS SOCKOLET/ THREADOLET
TW WELDOLET
SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK,
KURDISTAN REPUBLIC OF IRAQ
ATTACHMET -4
CODE: ASME B31.3 DSN Pressure: ≤ 10.34 Barg (150 psig) VALVE MAT'L: STAINLESS STEEL
MAT'L: FRP
RATING: ASME B16.5, CL. 150 VALVE TRIM: TRIM 8, 12
C.A.: 0.0MM FACING: FF PWHT: N/A
o
TEMP LIMITS: -29 to 99 C TEST PRESSURE : ≤ 15.51 Barg (225 Psig)
0 0
0 0
NIPPLES
NIPPLE 9 1/2 - 1 NIPPLE SMLS; SCH. 80; 100MM LONG (MIN.), TBE, THD
SS ASTM A312 TP 316 N_2580TDXX
NIPPLE 9 2 - 6 NIPPLE, THK SAME AS PIPE; SPIGOT
N_9900VEVE
FITTINGS
FLANGES
VALVES
BALL VALVE 2 1/2 - 1 BALL VALVE; SS ASTM A 182 Body; THD; SS 316
TRIM; #800; API-607/ 608, ISO 17292; Lever VB2308TD10FB
Operated ; Full Bore
BALL VALVE 2 1/2 - 1 BALL VALVE; SS ASTM A 182 Body; THD; SS 316
TRIM; #800; API-607/ 608, ISO 17292; Lever VB2308TD10RB
Operated ; Red Bore
BALL VALVE 2 2 - 8 BALL VALVE; SS ASTM A 351 CF8M Body; FLGD FF;
SS 316 TRIM; ASME CL 150; API-607/ 608, ISO VB24F1FL10RB
17292; Lever Operated
BALL VALVE 2, 3 10 - 12 BALL VALVE; SS ASTM A 351 CF8M Body; FLGD FF;
SS 316 TRIM; ASME CL 150; API-607/ 608, ISO VB24F1FL10RB
17292; Lever Operated
BUTTERFLY 2 3 - 12 BUTTERFLY VALVE; ASTM A 351 CF8M Body; FLGD
VALVE FF; SS 316 Trim; ASME CL 150; API-607/ 608, VU24F1FL10
ISO 17292; Gear Operated >8"
CHECK VALVE 2 2 - 12 CHECK VALVE; ASTM A351 CF8M; FLGD FF; API TR
10 TRIM TO API 594, 6D; ASME CL 150 VC24F1FL10RB
GATE VALVE 2 2 - 12 GATE VALVE; ASTM A351 CF8M; B16.5 FLGD FF;
API TR 12 TRIM TO API 600; ASME CL 150 VG24F1FL12RB
GLOBE VALVE 2 2 - 12 GLOBE VALVE; ASTM A351 CF8M; B16.5 FLGD FF;
API TR 12 TRIM; ASME CL 150 VR24F1FL12RB
NEEDLE VALVE 2 1/2 - 3/4 NEEDLE VALVE; SS BODY ASTM A182 F316/316L
BODY; THD; SS316 TRIM TO API 607; #800 VN2308TD10RB
BOLTING
STUD BOLT WITH STUD WITH 2 NUTS; STUD: ALLOY STL ASTM A193 GR
2 NUTS B8M, THREADED FULL LENGTH; NUT: ALLOY STL ASTM BS35NATDXX
A194 GR 8M, HEAVY HEXAGONAL
GASKETS
MISC
HEADER SIZES
1.1/2
3/4
1/2
12
10
4
3
2
1
1/2 RS RS RS RS RS RS TR TR TR TR T
3/4 RS RS RS RS RS RS TR TR TR T
BRANCH SIZES
1 RS RS RS RS RS TS TR TR T
1.1/2 RS RS RS RS RS TS TR T
2 RS RS RS TR TR TR T
3 RS RS TR TR TR T
4 TR TR TR TR T
6 TR TR TR T
8 TR TR T
10 TR T
12 T
ATTACHMET -5
(PIPING CLASS – G)
PIPING CLASS
PROJ NO: J-5177
PROJ NAME: SARQALA (S1) CPF UPGRADE
LOCATION: GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ G
CLIENT: GAZPROM NEFT MIDDLE EAST DATE: 01-02-18 REV: 1
SERVICES:
Instrument Air
CODE: ASME B31.3 DSN Pressure: 19.65 Barg (285 psig) @ 38OC (100OF) VALVE MAT'L: CARBON STEEL
MAT'L: CARBON STEEL (Hot dip Galvanized)
RATING: ASME 150 VALVE TRIM: TRIM 10
C.A.: 0 MM FACING: RAISED FACED PWHT: NA
RATING TABLE:
o
TEMP LIMITS: -29 / 149 C
o
T C -29 38 50 100 149
P Barg 19.6 19.6 19.2 17.7 15.8
0 0
0 0
NIPPLES
NIPPLE 1/2" - 1.1/2" NIPPLE SMLS; WALL TO MATCH PIPE; TBE ASME
B1.20.1 NPT Dimensions to ASME B36.10M, SCREWED N_0100TDG_
END, ; 100MM LONG (MIN.); CS ASTM A106 GR B,
Galvanized
FITTINGS
TEE RED 3/4 - 3) TEE RED; ASME B16.11; THD, ASME B1.20.1 NPT;
(1/2 - 2) CL 3000; CS ASTM A105N, Galvanized to ASTM TR1103TDG_
A153
PLUG 1/2 - 1.1/2 PLUG HEX HD; ASME B16.11; THD MNPT, ASME
PH1103TDG_
B1.20.1 NPT; CL 3000; CS ASTM A105N:
FLANGES
FLANGE THD 1/2 - 1 1/2 FLANGE THD; RF; ASME B16.5; CL 150; ASME
B1.20.1, 125-250 Micro inch (3.2 - 6.3
µm)Roughness finish FT11R1TDG_
FLANGE BLIND 1/2 - 3 FLANGE BLIND; RF; ASME B16.5; CL 150; ASME
B1.20.1, 125-250 Micro inch (3.2 - 6.3 FB11R1NAG_
µm)Roughness finish
VALVES
BALL VALVE 1/2 - 1 1/2 BALL VALVE; CS ASTM A 105 BODY; THD; SS 316
Trim; #800; API-607/ 608; ISO 17292; Lever
VB2108TDSTFB
Operated; Full Bore
BOLTING
STUD BOLT WITH 1 STUD WITH 2 NUTS; STUD: ALLOY STL ASTM A193 GR
2 NUTS B7, THREADED FULL LENGTH. Dim. To ASME B18.2.1,
Zinc Plated / bi-chromate treated; NUT: ALLOY BS33NATDG_
STL ASTM A194 GR 2H, Heavy Hexagonal, Dim. To
ASME B18.2.2, Zinc Plated / bi-chromate
treated;
GASKETS
MISC
PIPING CLASS
PROJ NO: J-5177
PROJ NAME: SARQALA (S1) CPF UPGRADE
LOCATION: GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ G
CLIENT: GAZPROM NEFT MIDDLE EAST DATE: 01-02-18 REV: 1
SPECTACLE 1/2 - 3 SPECTACLE BLIND; RF TO SUIT ASME B 16.5 FF 125 -
BLIND 250 Microinch (3.2 - 6.3 µm) ROUGHNESS FINISH;
CL 150; CS ASTM A105 GALVANIZED TO ASTM A153 SB11F1FFG_
DIMS TO ASME B16.48
PIPING CLASS:
PTROJ NO: J-5177
PTROJ NAME: SARQALA (S1) CPF UPGRADE
LOCATION: GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ G
CLIENT: GAZPROM NEFT MIDDLE EAST DATE: 01-02-18 REV: 1
HEADER SIZES
1.1/2
3/4
1/2
3
1
BRANCH SIZES
1/2 TR TR TR TR TR T
3/4 TR TR TR TR T
1 TR TR TR T
1.1/2 TR TR T
2 TR T
3 T
PIPING CLASS : G
LEGEND
CODE TYPE
T EQUAL TEE
TR REDUCING TEE
SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK,
KURDISTAN REPUBLIC OF IRAQ
ATTACHMET -6
(PIPING CLASS – D)
PIPING CLASS
PROJ NO: J-5177
PROJ NAME: SARQALA (S1) CPF UPGRADE
LOCATION: GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ D
CLIENT: GAZPROM NEFT MIDDLE EAST DATE: 01-02-18 REV: 1
SERVICES:
Sweet Process Fluids
PSV Outlet
RATING TABLE:
o O O
TEMP LIMITS: -29 / 150 C (-20 F / 300 F)
O
Pressure Deration : Derate for temps above 38 C
o
T C -29 38 50 100 150
P Barg 153.2 153.2 150.4 139.8 135.2 Rating : ASME/ANSI B16.5
Radiography : 10% of all Butt welds for which each welder
to be 100% radiographed
BOLTING
STUD BOLT WITH STUD WITH 2 NUTS; STUD: ALLOY STL ASTM A193 GR
2 NUTS B7M THREADED FULL LENGTH; NUT: ALLOY STL ASTM BS31NATDXX
A194 GR 2HM, HEAVY HEXAGONAL
GASKETS
GASKET SPIRAL 1/2 -10 GSKT SPRL WND; ASME B16.20; ASME B16.5 CL
WOUND 900; TP316 SS WDG; FLEXIBLE GRAPHITE FLR; CS GS04R9NAXX
ATTACHMET -7
(PIPING CLASS – H)
PIPING CLASS
PROJ NO: J-5177
PROJ NAME: SARQALA (S1) CPF UPGRADE
LOCATION: GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ H
CLIENT: GAZPROM NEFT MIDDLE EAST DATE: 01-02-18 REV: 1
SERVICES:
Sweet Process Fluids
Oil Emulsion (Well stream Fluids)
CODE: ASME B31.3 DSN Pressure: 1034.21 Barg (15000 psig) @ 38OC (100VALVE MAT'L: CARBON STEEL
MAT'L: CARBON STEEL
RATING: API 15000
C.A.: 1.6 MM FACING: RAISED FACED PWHT: > 20mm ASME B31.3
o O O
TEMP LIMITS: -29 / 150 C (-20 F / 300 F)
FITTINGS
STUDDED TEE 4 1/16 -4 1/16 STUDDED TEE; API 6A, 15,000 PSI; 3 x 4 1/16
CONN; AISI 4130 Q&T D_1500BEXX
TEE RED 6 -2 TEE RED; BLOCK TYPE REDUCING TEE; ASME B16.9;
BE END; 30MM X 15MM; ASTM A519 4130 Q&T BR1500BEXX
REDUCER CONC 6 -5 RED CONC; ASME B16.9; BW; 30 MM WT; AISI 4130
RC1500BEC_
Q&T
FLANGES
FLANGE WN 4 1/16 -4 1/16 FLG WN; API 6A TYPE 6BX 15,000 PSI; BW 6" NB X
FW15J5WBXX
30 MM WT; RTJ BX-155, AISI 4130 Q&T
FLANGE WN 3 1/16 -3 1/16 FLG WN; API 6A TYPE 6BX 15,000 PSI; BW 5" NB X
3" ID, RTJ BX-154, AISI 4130 Q&T FW15J5WBXX
FLANGE WN 2 1/16 -2 1/16 FLG WN; API 6A TYPE 6BX 15,000 PSI; BW 2" x 15
FW15J5WBXX
MM WT3" ID, RTJ BX-152, AISI 4130 Q&T
FLANGE BLIND 4 1/16 -4 1/16 TARGET BLIND FLANGE; API 6A TYPE 6BX 15,000
PSI; RTJ BX-155, AISI 4130 Q&T BT15J500XX
FLANGE BLIND 2 1/16 -2 1/16 BLIND FLANGE; API 6A TYPE 6BX 15,000 PSI; RTJ
BX-152, AISI 4130 Q&T; DRILLED AND TAPPED WITH FB15J5NABD
F250C 9/16" - 18 AUTOCLAVE THREAD AND C/W F250C
AUTOCLAVE PLUG
VALVES
GATE VALVE 2 1/16 -2 1/16 2 1/16" GATE VALVE; MANUAL; API-15,000 PSI; RTJ
BX-152, AISI 4130 Q&T, PSL3, MATERIAL CLASS AA VG15J5FLXX
DBB VALVES 2 1/16 -2 1/16 DOUBLE BLOCK & BLEED VALVE; INTEGRAL DESIGN AS
SINGLE PIECE WITH TWO BALL VALVES (FULL
BORE)FOR ISOLATION & ONE NEEDLE VALVE FOR
VD27J5FL51FB
BLEED; ASTM A 182 F22V BODY AND ASTM A182 F51
TRIM; INLET & OUTLET: API-15000 FLANGED;
API 6A; LEVER OPERATED,FLGD, API 6BX WITH API
BOLTING
PIPING CLASS
PROJ NO: J-5177
PROJ NAME: SARQALA (S1) CPF UPGRADE
LOCATION: GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ H
CLIENT: GAZPROM NEFT MIDDLE EAST DATE: 01-02-18 REV: 1
STUD BOLT WITH STUD WITH 2 NUTS; STUD: ALLOY STL ASTM A193 GR
2 NUTS B7M THREADED FULL LENGTH; NUT: ALLOY STL ASTM BS31NATDXX
A194 GR 2HM, HEAVY HEXAGONAL
GASKETS
GASKET RTJ 4 1/16 -4 1/16 4 1/16 BX-155 GASKET, RTJ, SOFT IRON, R38
RT07J5NAXX
GASKET RTJ 3 1/16 -3 1/16 3 1/16 BX-154 GASKET, RTJ, SOFT IRON, R32
RT07J5NAXX
GASKET RTJ 2 1/16 -2 1/16 2 1/16 BX-152 GASKET, RTJ, SOFT IRON, R26
RT07J5NAXX